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DuPont Performance Polymers THE INDUSTRY’S BROADEST PORTFOLIO OF RENEWABLY SOURCED MATERIALS DuPont Renewably Sourced Materials * UNIQUE MATERIAL SOLUTIONS MEET TODAY’S SUSTAINABILITY CHALLENGE By tapping innovative technology and strategic partnerships, DuPont has created novel methods of manufacturing high-performance materials from renewable resources. This new generation of materials, derived from biomass instead of petroleum, reduces the environmental footprint without compromising performance. The versatile offering includes several families of PTT polyester, thermoplastic elastomer, and nylon products.

DuPont Performance Polymers - ARPA-E Energy Innovation Summit

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Page 1: DuPont Performance Polymers - ARPA-E Energy Innovation Summit

DuPont Performance Polymers THE INDUSTRY’S BROADEST PORTFOLIO OF RENEWABLY SOURCED MATERIALS

DuPont™ Renewably Sourced™ Materials*

UNIQUE MATERIAL SOLUTIONS MEET TODAY’S SUSTAINABILITY CHALLENGEBy tapping innovative technology and strategic partnerships, DuPont has created novel methods of manufacturing high-performance materials from renewable resources. This new generation of materials, derived from biomass instead of petroleum, reduces the environmental footprint without compromising performance. The versatile offering includes several families of PTT polyester, thermoplastic elastomer, and nylon products.

Page 2: DuPont Performance Polymers - ARPA-E Energy Innovation Summit

The DuPont™ Renewably Sourced™ (RS) Lineup

Sorona® EP thermoplastic polymers

Sorona® EP thermoplastic polymers are PTT polyesters made with a renewably sourced propanediol (PDO) currently derived from corn sugar. Development work is also focused on utilizing non-food renewable sources. Sorona® EP thermoplastic polymer starts with the basic Sorona® polymer (fiber) chemistry and then uses a proprietary formulation technology to create high-performance engineering polymer resins.

Performance benefits vs. PBT

■ Stronger and stiffer

■ Better surface appearance

■ Lower shrinkage and warpage

Processing advantages

■ Can be molded using conventional injection molding machines

■ Drying requirements like other polyesters

■ Cycle times similar to PBT

Key applications

■ Electrical/electronics

■ Automotive components

■ Industrial and consumer products

■ Appliance parts

■ Power tool applications

■ Furniture

■ Food contact compliant grades available

DuPont™ Sorona® EP thermoplastic polymers are PTT polyesters with 20% to 37% renewably sourced materials (by weight) and properties similar to high-performance PBT polyester.

renewably sourced™ thermoplastic polymer*

DuPont™ Sorona® EP

DuPont™ Sorona® is commercially used for carpet face fiber and fabrics. Today, these applications are saving millions of barrels of oil per year along with a 63% reduction in green house gas emissions as compared to PA6 per LCA ISO standards.

Sorona® EP product line

■ Sorona® 3015G NC010 and BK001— 15% glass

■ Sorona® 3030G NC010 and BK001— 30% glass

■ Sorona® 3301 NC010 and BK001—unreinforced

■ Sorona® MT3401 NC010—medium toughened

■ Sorona® FG3015G NC010—food contact compliant, 15% glass

Property Test Method Units Sorona® 3301 Sorona® MT3401 Sorona® 3015G Sorona® 3030G

Resin Identification ISO 1043 — PTT PTT-I PTT-GF15 PTT-GF30

Tensile Strength ISO 527 MPa (kpsi) 60 (8.7) 35 (5.1) 125 (18.1) 165 (23.9)

Yield Strain ISO 527 % 5.5 5 — —

Strain at Break ISO 527 % 15 20 3 2.5

Tensile Modulus ISO 527 MPa (kpsi) 2400 (350) 1600 (230) 6500 (940) 11000 (1600)

Flexural Modulus ISO 178 MPa (kpsi) 2400 (350) 1600 (230) 5800 (840) 9600 (1390)

Notched Charpy Impact ISO 179/1eA kJ/m2 4 22 5.5 9

Unnotched Charpy Impact ISO 179/1eU kJ/m2 — — 25 50

Density ISO 1183 kg/m3 (g/cm3) 1320 (1.32) 1230 (1.23) 1400 (1.40) 1560 (1.56)

Molding Shrinkage, Parallel ISO 294-4 % 1.3 1.5 0.2 0.2

Molding Shrinkage, Normal ISO 294-4 % 1.4 1.7 0.7 0.7

Typical Properties of DuPont™ Sorona® EP

Page 3: DuPont Performance Polymers - ARPA-E Energy Innovation Summit

Hytrel® RS renewably sourced thermoplastic polyester elastomer

Hytrel® RS thermoplastic elastomer bridges the gap between rubber and rigid plastics, and provides all of the performance characteristics of traditional Hytrel®, with reduced environmental impact because it is made using renewably sourced polyether glycols made from non-food biomass.

Performance benefits

■ Excellent elasticity and low-temperature flexibility

■ Outstanding strong flexural fatigue resistance

■ Good chemical and oil resistance

■ High tear strength and toughness

Processing advantages

■ Easily run via conventional thermoplastic methods:

–Injection molding

–Blow molding

–Calendering

–Rotational molding

–Extrusion

–Melt casting

Key applications

■ Hose and tubing for automotive and industrial

■ Boots for CV joints

■ Air bag doors

■ Energy dampers

■ Air ducts

■ Coil cords

■ Sporting goods

■ Furniture and suspension fabrics

DuPont™ Hytrel® RS thermoplastic polyester elastomer contains between 20% and 60% renewably sourced materials with all of the performance characteristics of traditional Hytrel®.

renewably sourced™ thermoplastic elastomerDuPont™ Hytrel® RS

The collar of the Salomon “Ghost” freerider alpine ski boot is made of DuPont™ Hytrel® renewably-sourced thermoplastic elastomer.

The DuPont™ Renewably Sourced™ (RS) Lineup

Hytrel® RS product line

Current range includes two 40D hardness grades. Additional grades are under development.

■ Hytrel® RS40F3 NC010—high-flow, low-modulus grade for injection molding

■ Hytrel® RS40F5 NC010—low-modulus grade for extrusion and injection molding

Typical Properties of DuPont™ Hytrel® RS

Property Test Method Units Hytrel® 4069 NC010 Hytrel® RS40F3 NC010 Hytrel® RS40F5 NC010

Tensile Properties at 23 °C Tensile Strength Strain at Break Tensile Modulus

ISO 527 (5A bar at 50 mm/min) MPa (kpsi)

%MPa (kpsi)

24.3 (3.5)

52040 (5.8)

24.3 (3.5)

68042 (6.1)

23.5 (3.4)

54041.8 (6.1)

Hardness Shore D ISO 868 - 15 sec — 33 32 32

Melting Temperature ISO 11357-3 °C (°F) 192 (378) 190 (374) 188 (370)

Density ISO 1183 Method A g/cm3 1.11 1.11 1.11

Melt Mass-Flow Rate ISO 1133 (220 °C/2.16 kg) g/10 min 8.5 20 9.2

Moisture Absorption ISO 62, Immersion 24 h % 0.75 0.71 0.74

Renewably Sourced Content, min. wt% — 50 50

Page 4: DuPont Performance Polymers - ARPA-E Energy Innovation Summit

Zytel® RS renewably sourced nylon resin

The Zytel® RS product family is made with renewable content that comes from sebacic acid which is derived from castor oil. Castor oil is one of the most versatile, non-food competing natural products.

Performance benefits

These renewably sourced nylons deliver a wide range of stiffness and toughness plus superior chemical and hydrolysis resistance. They also provide:

■ Higher HDT and strength vs. PA12

■ Excellent notched cold impact resistance

■ Broad range of flexibility

■ Potential cost savings vs. other long chain polyamides

Processing advantages

■ Suitable for injection molding and extrusion

DuPont™ Zytel® RS nylon, containing 63% to 100% renewably sourced content, comprises all products based on PA1010 and PA610, including their copolymers and their alloys with other polymers.

renewably sourced™ long chain nylonDuPont™ Zytel® RS

Plant-derived DuPont™ Zytel® 610 nylon meets stiff requirements in automotive radiator end tank from Denso Corp.

The DuPont™ Renewably Sourced™ (RS) Lineup

Key applications

■ Handheld devices

■ Automotive coolant systems

■ Fuel lines and tubing

■ Monofilaments

■ Oil and gas applications

■ Pneumatic tubes such as air brake tubes

■ Metal tube replacement

■ Automotive under the hood metal replacement

Zytel® RS product line

Current offering includes grades of PA610 and PA1010 for injection molding and extrusion.

PA66

PA610

PA612

PA11

PA12

PA1010

Polar Fluids ResistanceFlexibilityMoisture ResistanceHydrolysis ResistanceStress Cracking Resistance

Hydrocarbons ResistanceBarrier Properties (fuel, CO2)

Ch

ain

Len

gth

Typical Properties of DuPont™ Zytel® RS*

Property Test Method Units Zytel® RS LC3030 NC010

Zytel® RS LC3090 NC010

Zytel® RS 30G30L NC010

Zytel® RS LC1000 BK385

Zytel® RS LC1200 BK385

Zytel® RS LC1600 BK385

DAM DAM DAM 50% RH DAM 50% RH DAM 50% RH DAM 50% RH

Resin Identification ISO 1043 — PA610 PA610 PA610-GF30 PA1010 PA1010-HI PA1010-HI

Tensile Strength ISO 527 MPa (kpsi) 62 (9.0) 47 (6.8) 160 (23.2) 125 (18.1) 60 (8.7) 49 (7.1) 38 (5.5) 34 (4.9) 43 (6.2) 27 (3.9)

Yield Strain ISO 527 % — — — — 4.6 24 15 36 — 53

Strain at Break ISO 527 % — 250 5 7 100 210 230 230 280 290

Tensile Modulus ISO 527 MPa (kpsi) 2250 (326) 2315 (335) 8300 (1200) 6600 (960) 2100 (305) 1160 (168) 1250 (181) 650 (94) 600 (87) 450 (65)

Flexural Modulus ISO 178 MPa (kpsi) 2100 (305) 1900 (275) — — 1740 (252) — 1100 (160) — 500 (73) —

Notched Charpy Impact ISO 179/1eA kJ/m2 4.5 5.6 16.5 16.5 5 10 110 (PB) 120 (PB) 130 (PB) 130 (PB)

Unnotched Charpy Impact ISO 179/1eU kJ/m2 — N 95 95 N N N N N N

Density ISO 1183 kg/m3 (g/cm3) 1080 (1.08) 1080 (1.08) 1310 (1.31) — 1050 (1.05) — 1030 (1.03) — 1040 (1.04) —

*Listed are some of the commercial grades and typical properties of DuPont™ Zytel® RS.

Page 5: DuPont Performance Polymers - ARPA-E Energy Innovation Summit

Copyright © 2010 DuPont. The DuPont Oval Logo, DuPont™, The miracles of science™, Renewably Sourced™, Hytrel®, Sorona®, and Zytel® are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights reserved.

RSE-A10904-00-A1010-PDF (10/10)

For more information about DuPont™ Renewably Sourced™ Materials, visit renewable.dupont.com

*DuPont™ Renewably Sourced™ Materials contain a minimum of 20% renewably sourced ingredients by weight.

Asia Pacific

DuPont (China) R&D and Management Co. Ltd. Zhwangjiang Hi-Tech Park 600 Cailun Road Pudong New District Shanghai 201203 Tel: +86-21-2892-1000 Fax: +86-21-2892-1151

DuPont Kabushiki Kaisha Sanno Park Tower 11-1 Nagata-cho 2-chome Chiyoda-ku, Tokyo 100-6111 Japan Tel: +81-3-5521-8600 Fax: +81-3-5521-2775

Europe/Middle East/Africa

DuPont de Nemours Intl S.A. 2, chemin du Pavillion CH-1218 Le Grand-Saconnex Geneva Switzerland Tel: +41 22 717-51 11Telex: 415 777 DUP CH Telefax: +41 22 580 22 37 Email: [email protected]

Americas

DuPont Performance Polymers 4417 Lancaster Pike Chestnut Run Plaza 713 Wilmington, DE 19805 Tel: 800-441-0575 Tel: 302-999-4592 Fax: 302 999 4358

DuPont do Brasil S.A. Al. Itapecuru, 506 Alphaville 06454-080 Barueri-Sao Paulo Tel: +5511 7266 8229 Fax: +5511 4166 8513

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responsible—200 years of trusted solutions

■ renewably sourced materials

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■ creativity in material science

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■ accessible: Dial DuPont, self-serve WEB content

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