Part names and location

　　　　　　　RIGHT (Operator side) 　　　　　　　　 　 　LEFT (Non-Operator side)

　　　　　　　　FRONT (Input)

Elevator Motor

Feed MotorFeed PCB UNIT

Inter Lock Switch

Upper Limit Switch

Lower Limit Switch

Blow Fan Motor

Vacuum Fan Motor

Paper Level Sensor

Photo-receiving sensor

Photo-emitting sensor

Adjustment/Check

Inter Lock Switch adjustment

This is necessary after the Inter Lock Switch (N4-W2070) is replaced.

1. Access HELP–08.

2. Press <+> key to adjust the movement of Interlock switch(N4-W2070) within the range shown below.

　　　　　Fig.1

Paper Sensor check

This is necessary after either/both of Photo-emitting Sensor (N4-W1091) and/or Photo-receiving Sensor (N4-W2061)

are replaced.

1. Access HELP-08.

2. Check that Paper sensors (N4-W1091 & N4-W2061) work properly.

Paper Level Sensor check

This is necessary after Paper Level Sensor (CA021) is replaced.

1. Access HELP-08.

2. Check that Level Sensor(CA021) works properly.

6 - 10mm

Upper Limit Switch check

This is necessary after Upper Limit Switch(LA028) is replaced.

　1. Access HELP-29.

2. Press <+> key to adjust the movement of Upper Limit Switch(LA028) within the range shown below.

　　　Fig.2

Lower Limit Switch adjustment

This is necessary when Lower Limit Switch (LA028) is replaced.

1. Access HELP-29.

2. Press <+> key to adjust the movement of Lower Limit Switch (LA028) within the range shown below.

　　　Fig.3 ５ｍｍ

4mm

Elevator Motor Check

This is necessary when Elevator Motor (N4-X1060) is replaced.

1. Access H-29.

2. Press <+>< - >key to check the movement of Elevator Motor (N4-X1060).

Vacuum Fan Motor check

This is necessary when Vacuum Fan Motor (N4-X1050) is replaced.

　1. Access HELP-30.

2. Press<+> key to check the movement of Vacuum Fan Motor (N4-X1050).

Blow Fan Motor Check

This is necessary when Blow Fan Motor (N4-X1050) is replaced.

　1. Access HELP-30.

2. Press<-> to check the movement of Blow Fan Motor (N4-X1050).

Feed Motor check

This is necessary when Feed Motor (N4-X1040) is replaced.

　1. Access H-31.

2. Press <-> to check that Feed Motor (N4-X1040) moves properly.

Solenoid adjustment

This adjustment is necessary when Solenoid (N4-X1010) is replaced.

1. Fix the Wire UNIT (N4-K1631) as shown below.

　2. Access HELP-31.

3. Press <+> key to check that Solenoid (N4-X1010) works properly.

Note: Do not keep pressing <+> button for more than 2 seconds. Doing so may cause damages on the solenoid.

　　　Fig.4

　　　Fig.5

Feed PCB UNIT check

This is necessary when Feed PCB UNIT (N4-V3030) is replaced.

1. Access HELP-08, HELP-29, HELP-30, HELP-31, HELP-32 and check.

50mm

AF-100 HELP mode Ver.2.02T5（020206）

Access

Turn ON the power while pressing STOP key. The machine goes into HELP MODE and following items can be

checked. Choose an item with <+>/<-> key and then press START.

The items related to AF-100 are in white back ground in the list below.

HELP MODE

No. DescriptionH-00 ROM version info

H-01 Total Cut counterH-02 Total Feed counterH-03 P.P.S.1 checkH-04 P.P.S.2 checkH-05 P.P.S.3 checkH-06 P.P.S.4 checkH-07 P.P.S.5 checkH-08 Sensor & switch checkH-09 DIP switch status checkH-10 Feed motor checkH-11 Feed solenoid checkH-12 Left margin slitter checkH-13 Right margin slitter checkH-14 Left center checkH-15 Right center slitter checkH-16 Middle Center slitter checkH-17 Main motor checkH-18 Score checkH-19 Cutter checkH-20 Slitter blade drive checkH-21 LED checkH-22 CCD movement checkH-23 Total score counterH-24 Slitter position adjustmentH-25 RAM InitializationH-26 Cutter – Scorer distance adjustmentH-27 P.P.S.2 – CCD distance adjustmentH-28 Option slitter check ( when installed)H-29 Elevator checkH-30 Fan checkH-31 Solenoid & feed checkH-32 Total feeder check

AF-100 HELP MODE

H-00:

00:ROM VERSION

Ver.-*.**

The ROM version installed is indicated.

H-08:

abcdefghijklmnop

****************

*******

qrstuvw

The status of following sensors/switches can be checked.0 1

a PPS1 Paper NO Yesb PPS2 NO Yesc PPS3 NO Yesd PPS4 NO Yese Unused -- --f Home sensor (Left margin) Photo-passing Photo-interruptingg Home sensor (Right margin) Photo-passing Photo-interruptingh Home sensor (Left center) Photo-passing Photo-interruptingi Home sensor (Right center) Photo-passing Photo-interruptingj Home sensor ( Middle center) Photo-passing Photo-interruptingk Score position sensor Photo-passing Photo-interruptingl Cutter position switch ON OFF

m Cover switch OPEN CLOSEn Unused -- --o Home sensor ( option slitter) Photo-passing Photo-interruptingp unused -- --q Connection check Connected Disconnectedr Elevator upper limit switch ON OFFs Elevator lower limit switch ON OFFt Unused -- --u Feed tray PPS NO YESv Elevator level sensor Photo-interrupting Photo-passingw Feeder cover switch CLOSE OPEN

H-25:

ALL : MODE,SET

excpt.P.set : +,-

RAM can be initialized.

To initialize all RAM area including pre-set data à Press MODE key and SET key. ( 10sec)

To initialize RAM area excepting pre-set data à Press + key and – key.(2sec)

*DO NOT touch any keys on the control panel or turn off the power until ‘FINISH!!’ is indicated on LCD.

H-29:

+KEY : ELEV. UP

-KEY : ELEV. DWN

The movement of elevator can be checked.

Press + key to raise the elevator ( stops at the upper limit switch.)

Press - key to lower the elevator (stops at the lower limit switch.)

H-30:

+KEY : FAN1 ON

- KEY : FAN2 ON

The movement of fan motor can be checked.

Press + key to move suction fan

Press – key to move blower fan

H-31:

+KEY : SOL. ON

-KEY : FEED ON

The movement of Bulb Solenoid and Feed Motor can be checked.

Press + key to move the Bulb solenoid.

Press – key to move the feed motor.

*DO NOT keep pressing + key for more than 2 seconds. Doing so may cause damages on the solenoid.

H-32:

+KEY : ELEV. UP

-KEY : ELEV. DWN

The movement of option feeder can be checked.

Press + key to raise the elevator ( stops at the upper limit switch.)

Press – key to lower the elevator ( stops at the lower limit switch.)

1 To remove AF-100

i. Take off 2 screws fixing AF-100.

ii. Take off AD-100 from the hook on DC-545 and

remove the connector.

iii. Remove AF-100.

2 Cover

The screws fixing Cover R(N4-G2140) and Cover L

(N4-G2140) are as shown below. ( 4 screws for each

cover.)

3 Suction unit

1) To remove the suction unit

　i. Take out 2 screws on Joint (G6-11060).

ii. Take off a Knob (90-52391) fixing the suction unit

and a Connector.

iii. Slide the suction unit to the direction indicated

below and remove it.

iv. suction unit

2) To replace the belt

i.　Slide the belts (N4-K1021) to the direction indicated

below and remove them. Then attach new belts.

3) To replace photo-receiving sensor

i. Remove the belt (N4-K1021) from the suction unit.

ii. Take off 8 screws and remove the Lid (N4-K1043).

iii. Take 2 screws (A) on the Lid (N4-K1532) of the

suction unit, and remove the connector B.

ⅱ

iv. Take off 2 screws (C) fixing the sensor and remove

the connector D, and then replace the sensor (N4-

W2061).

4) To change Solenoid

i. Remove the Cover (N4-K1532) on the suction unit.(2

screws)

ii. Remove the solenoid unit (N4-X1010).

(1) Remove setscrew A.

(2) Remove the spring B (D5-10220) and pull the

wire (N4-K1631) out of the shaft (N4-K1542.)

(3) Take off screw C and remove the solenoid unit

(n4-X1010).

A

B

A

B

C

CD

iii. Take off 3 screws to change the solenoid. (N4-

X1010).

5) To change shutter

i. Take off 2 screws and remove the cover (N4-K1532)

on the suction unit.

ii. Take off setscrew A and pull out the Wire unit (N4-

K1631) from the shaft.

iii. Remove the Lid (N4-K1043). ( 8 screws)

iv. Remove the shaft (N4-K2252-01) with the shutter

(N4-K2281) attached, then take off 2 screws.

4 Level sensor

i. 　Take off 3 screws, disconnect the connector and

remove the unit.

ii. To replace the sensor(CA021)

5 To replace Photo-receiving sensor

i. Remove the Level Sensor Unit and the Suction unit.

ii. Remove the spring A (E1-21580), and remove the

elevator angle (N4-K4192 & N4-K4241.) (4screws)

iii. Take off 6 screws (C) fixing the rail (N4-K4203) and

remove the rail. ( 3 screws for each side(L&R).)

C

C

A

B

A

B

iv. Remove the feed tray.

v. Take off cable bands D (3) and the connector E. Take

off 2 screws fixing Sensor F (N4-W1091) and change

the sensor.

6　To replace Feed Motor

i. Take off the connector A and 4 screws (B), and

remove the motor unit.

ii. Remove the pulley C, take off 3 screws (D) fixing

the motor (N4-X1040), and then replace the motor.

DEF

A

B

D

C

7 To replace Fan Motor (suction).

i. Take off the connector A and 3 screws (B), and then

replace the motor (N4-X1050.)

8. To replace Fan Motor ( blower)

i. Remove the cable band A.

ii. Take off the spring (D5-10220) on the Shutter B.

iii. Take off 2 screws and remove the Shutters C (N4-

K2281&N4-K2290.)

iv. Take off 3 screws (D) and replace the motor. (N4-

X1050.)

9. To replace PCB unit

i. Disconnect all connectors.

ii. Take out 4 screws and replace the PCB unit (N4-

V3030.)

A

B

A

C

B

D

10. To replace Separator

i. Remove the suction unit.

ii. Take off 2 screws fixing the Separator (N4-K2122.)

iii. Replace the separator (N4-K2122.)

11. To replace Upper Limit Switch/ Lower Limit

Switch.

1) Upper Limit Switch

i. Take off a screw fixing the Upper Limit Switch

(LA028).

ii. Replace the switch.( Please be sure to set it in right

direction.)

B

A

2) Lower limit switch

i. Take off a screw (B) fixing the Lower Limit Switch

(LA028).

ii. Replace the switch.( Be sure to set it in right

direction.)

20/02/2002