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Dumoulin Sugar and Chocolate Coating IDA-X System Brochure
Citation preview
chocola
sugarIDA-X
chocolate
Sugarcoating
sugar
Sugarcoating
IDA-X
IDA-CIDA-C
ChocolatecoatingChocolatecoating
8 pages IDA Anglais impo 12/04/02 14:33 Page 2
sugar
chocolate
Internal view IDA-X drum.
"As your products are so valuable, we put all our expertise into coating them."
IDA-X: Perforated drum
IDA-X are specially designed to sugar coat or sugarless coat, heat sensitive and brittle products such
as chewy centres, liquorice, chewing gum as well as other more stable centers such as chocolate
lentils, peanuts, almonds, etc.
Large production coating unit IDA-X ensures a very high quality finished product thanks to the
careful selection of logical technology and especially the low product bed depth. This feature of the
cylinder makes sure that sensitive centres are maintained in a perfect shape without deformation
and also results in very efficient drying.
IDA-X are also high performance units in speed of coating. Air flow going through the dragees mass
allied to the geometry of the perforated drum makes sure that an exceptionally large surface area
is exposed to the ventilated air, causing the dragees to thoroughly dry very quickly.
sugar
sucre
IDA: Non perforated drum
IDA units cover all operation for coating such as:
• panning with chocolate or compound, with or without powder addition
• hard sugar coating
• soft panning
• glazing of vermicelli, chocolate or sugar bits
• chocolate varnishing
By the careful selection of logic technology and low depth of the product bed, the IDA units ensure
the sensitive centres are maintained in a perfect shape without deformation. (same as IDA-X)
The cylindrical elongated shape of the drum along with the appropriate angle of the mixing baffles,
offer a very large area exchange for drying or cooling air and the homogeneous spread of the
coating solution.
sugar
chocolate
Range IDA C + V 500 1000 2000ChocolateRange IDA 500 1000 2000 3000SugarRange IDA X 500 1000 2000 3000SugarUseful volume (in L) 650 1300 2600 3900
Batch size 250/500 500/1000 1000/2000 1500/3000(mini-maxi Kg)
8 pages IDA Anglais impo 12/04/02 14:33 Page 3
IDA • IDA-XLoading system
IDA loading unit from "big bag", storage on groundand incorporated weighing.
IDA direct loading with bucket elevator.
Through hopper for hard or stable centres
Loading in line for several IDA/IDA-X
By means of a storage belt conveyor forbrittle centres, with or without ventilation
Storage belt conveyor above IDA pan.
sugar
chocolateSeveral possibil it ies are of fered
according to sensitivity of centres,
volume to treat as well as lay out
requirements.
8 pages IDA Anglais impo 12/04/02 14:34 Page 6
Syrup spraying system
Syrup and dosing and preparation system
High accuracy and reliability are given to our system.
• rotating pump associated to an electronic volumetric flow meter
• airless spraying bar with automatic system allowing nozzles to be
self cleaned during coating process
Furthermore the execution of the syrup spraying section is
removable to the outside of the pan on a receiving wheeled or
steady trolley.
Spraying bar with auto self cleaning
In cleaning position after spraying ● Hot water ● Syrup ● Washing nozzles In spraying position
Syrup, flavor, varnish spray bars.
sugar
sugar
Syrup preparation
From modular design, together with any type of
syrup cooker, it can accept one or several vessels
using either cold or hot syrup with various
possibilities of dosing and mixing materials (gum
solution, gelatine, starch, colour agent, flavour, etc.).
The unit can be programmed and controlled from
IDA prog. (Dumoulin’s PLC system).
Syrup storage, dosing and distribution system.
Set of several vented storage belt conveyor for static drying of dragees before final varnishing process.
Automatic system for storage andintermediate drying for soft panning
8 pages IDA Anglais impo 12/04/02 14:34 Page 7
Chocolate spraying system
The system comprises a storage tank, a pressure
pump device with optional mass flow meter to
control the delivered quantity of chocolate. The
distribution uses air spray guns with automatic
self cleaning and heated by hot water circulation.
Infra red self cleaning.
Storage,dosing anddistributiondevice ofmicronizedcarnaubawax.
Storage, dosing and distribution forvarnish in aqueous solution andalcoholic.
sugar
chocolate
chocolate
We offer different systems to allow accurate
dosing of various varnishing products used for
hard, soft sugar coating and chocolate
panning.
New system to extract the ventilation sheath and spraybars from the rear part of the pan, to allow easycleaning of the pan. As optional, we offer an automaticwashing box of the ventilation sheath and spray bar. choco
Chocolate storage, preparation anddistribution unit.
Varnishing spray system
8 pages IDA Anglais impo 12/04/02 14:34 Page 8
chocolate
sugar
Powder distribution system(crystallized sugar, icing sugar, polyols, dextrin, cocoa etc.)
Air treatment group
Sugar coating pan IDA – Non perforated drum
Air treatment with condensationdehumidifier.Heat recovery.
sugar
Powder distribution in IDA pan
Perforated pan IDA-X for sugar and sugarless coating,with desiccant absorption dehumidifier as optional
chocolat
Air blowing:Complete units are specially designed according to
various types of coating and ensure an efficient air
temperature and humidity giving a very high standard
finished product quality with a perfect repeatability.
Extraction and exhaust:A negative pressure inside IDA and IDA-X eliminates the
discharge of sugar dust into the production room ensuring
clean air. The collection of dust is achieved through dry
filters with pneumatic shaking.
The system allows soft panning by adding sugar in
powder in conjunction to the coating solution as well as to
help crystallization for coating with polyols.
The screw system with adjustable rings gives an accurate
dosing and spreading.
The accuracy of our powdering distribution system is not
affected by washing of the pan.
Automatic feed of powderfrom big bag anddistribution IDA 1000 forsoft panning.
Sliding syrup spray bar and powderon IDA 3002 X.
Exhausting airBlowing airDragees
Exhausting airBlowing airDragees
Exhausting airBlowing airDragees
Chocolate coating pan – Non perforated drum
8 pages IDA Anglais impo 12/04/02 14:34 Page 5
archoco
Unloading systemsIDA • IDA-X
As well as all loading system, we offer you various possibilities to answer to your needs.
Continuous: for sugar coating.
Instantaneous: trap unloading system for hard or soft sugar coating and chocolate panning.
With intermediary storage conveyor(vented option)
1-2: during coating cycle 3: stopped with 4-5: unloading achieved by reverse maximum bed pan rotation
● Dragees
chocolate
For container or tray filling
sugar
All our equipments include an efficient cleaning in place. We offer also automatic system with
detergent injection.
sugarCleaning in place (CIP)
Unloading by traps in storage hopper. Unloading vibrating conveyor bellowstorage hopper (sizing option).
Conveying and storing system
in storage hopper (vented option) in big bag
8 pages IDA Anglais impo 12/04/02 14:33 Page 4
DUMOULIN provides a range of proven automation solutions for effective and efficientcontrol of the coating process.
IDA PROG 3An automatic process with semi automatic ancillary control.The coating cycle is run in automatic with recipes being entered using a small tactiledisplay. Loading, unloading and washing operations are controlled in manual mode,although timers and hard wired logic may be used to add some level of automation.
IDA PROG 4 A fully automated system.The loading, coating, unloading and washing operations may be run in automatic or manual using an operator terminalwhich is mounted close to the machine. The colour graphic operator interface enables to operator to easily develop andconstruct recipes and view the installation status via the overview screens. The control system may be networked to othermachines in the production line or supervision systems.
IDA PRO 5 Supervision and data acquisition.The supervisor is a desktop or industrial PC running and standard supervision software package. Date is recorded on a batchbasis and presented in a tabular form along with historical trends and fault reports. The supervisor also includes a recipebuilder which can be used to create and download recipes to the IDA Prog. 4 coaters. real time values and trends aredisplayed for each IDA enabling a single operator to oversee several IDA Prog. 4 coaters from a central control room.
Supervision with PLC IDA Prog.4
Test and development laboratory DUMOULIN facilities at Tournan en Brie
Automation
Z.I. Le Closeau • 5, rue Auguste Perdonnet • 77220 Tournan-en-Brie • FranceTél. : (33-1) 64 84 50 00 • Fax : (33-1) 64 84 50 01
E-mail : [email protected] • Web : www.dumoulin.fr
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8 pages IDA Anglais impo 12/04/02 14:33 Page 1