DTM's Streamline Asset Management for

Final Control Elements

Leo Hughes

Topics

Final Control Elements (FCE)

Asset Management

DTM Technology

Streamlining FCE Asset Management

19.04.2023, Event 3Your name

Final Control Elements (FCE)

Basic Process Control Systems Traditional Globe Style Control Valves ¼ Turn Valves Damper Drives Pneumatically Operated with Digital Positioners

Safety Instrumented Systems ESD ¼ Turn Valves Pneumatically Operated Digital Positioners for Partial Stroke Testing

FCE Asset Management

Life Cycle Care of This Critical Asset Commissioning Monitoring Maintenance and Repair De-commissioning

Reduce the Cost of Ownership of Asset Predictive Rather than Preventative Maintenance Reduce man-hours Required to Maintain FCE

FCE Asset Management

Increase Safe Process Run-time Avoiding Unscheduled Down-time Extending Scheduled Maintenance Cycles Maximize Efficiency of Scheduled Down-time Safety Instrumented System Monitoring

Increase Process Quality and Efficiency Tight Valve Control Yields Tighter Process Control Increased Process Yields by De-bottlenecking Increase Product Quality Leads to Higher Profitability

Why Automated Asset Management?

Reduced Staff Man-hours Available to Required Ratio Worsens

Increasing Demands Higher Volume and Quality of Output Higher Profitability Environmental Monitoring and Control Plant Safety

Automation is the Only Solution Embeds Efficiency in the Digital Positioner Provides Access to That Capability

Two Types of FCE Asset Management

Manual

Automated

Asset Management for FCE - Manual

Mechanical/Pneumatic Positioners Manual Calibration Scheduled Preventative Maintenance Written Documentation Requires Man Power

Digital Positioners Employs Local User Interface – LED’s, LCD & Pushbuttons Employs Device Descriptors (DD) & Handhelds Automated Commissioning Limited Monitoring Limited Diagnostics Written Manual Documentation

Asset Management for FCE - Automated

Digital Positioners and Asset Management Software – Stand Alone Stand Alone PC Software

Digital Positioner Manufacturer Specific Software Asset Management Software

Individual Connection Direct to Device Output Signal Wire (HART) Network Wire (fieldbus)

May Employ a HART Multiplexer (MUX)

Digital Positioner with Asset Management Software Integrated into Control or Safety Instrumented System Requires HART Analog Output Card for HART

Installation All Valve Parameters Available All the Time

What is FDT DTM Technology?

Field Device Tool – Device Type Manager Standardized Digital Interface Technology FDT Frame Device Type Manager (Device Driver)

Uses Style Guide as a Template No Limit on Graphics Manufacturers are Free to Give User Best Access to

Their Key ROI Features

Protocol Independent Frame Independent

Field Device Tool Advantages for FCE

Applicable to all 3 Protocols HART Foundation Fieldbus Profibus

Global Support Majority of Control Systems Majority of Field Device Manufacturers

Asset Management Software Programs Endress+Houser/Metso – FieldCare Yokogawa – PRM and FieldMate Honeywell – Field Device Manager ABB – Smart Vision Foxboro - ValCare

Endorsed by Growing Number of Global End Users Some Make DTM’s a Requirement

DTM’s

Device Type Manager (DTM) Designed by Manufacturer Ease of Use of Device Employs Graphics to Maximize Value of Key Features

FDT DTM Streamline Asset Management

Commissioning Set-up Wizards Automated Tuning Baseline Diagnostics Documentation

Monitoring Alarm Monitoring Valve Trend – Command vs. Position

Diagnostics Continuous Diagnostics On-Line Diagnostic Analysis Off-line Signatures Partial Stroke Tests (ESD)

Commissioning

Set-up Wizards Calibration Wizards

Auto Tuning Custom Characterization

Baseline Diagnostics Signatures

FCE Monitoring

Status at a Glance Operational Electronics Pneumatics

Alarms Errors or Alerts Current and Historical

All Sensor Outputs Max/Min Temperatures

FCE Monitoring

Status Graphic

FCE Monitoring

Trend Graphs Command Signal Valve Position Actuator Pressure Historical Views

Diagnostics

Continuous – Valve Activity Totalizers Travel and Cycle Counters with Limit Alerts Deviation Histograms Position Timers

Off-line – Diagnostic Tests (Signatures) Friction Spring Range Histerisis Linearity Step Tests

On-line – Normal Operational Condition Analysis Friction

Partial Stroke Testing for ESD Valves Friction Spring Range Breakout Force Air Supply Leakage or Obstruction

Continuous Diagnostics

Valve Histograms Position Timers Cycles Travel Position Timers

Time Open Time near Closed

Off-line Valve Signatures

Actuator Signatures Total Valve Friction Spring Range Stroking Speeds

Step Signatures Two Way Overshoot

On-line Valve Diagnostics

Calculates Valve Parameters Friction

Performs Analysis Suggests Recommend Action

Partial Stroke Testing (For ESD Valves)

Partial Stroke Test Configuration Range of Movement Duration and Speed Alarm and Failure Parameters

PST Activation PST Alarm/Error/Alert Notification

Pass/Fail PST Data Collection and Graphical Display

Trends Position vs Pressure

PST

Configuration Test Results Test Alarms/Errors

Reports and Instructions

Instructions Commissioning Reports Diagnostic Reports

Summary

FCE Asset Management is Critical in Today’s World Commissioning - Monitoring – Diagnostics Basic Process Control Systems Safety Instrumented Systems

Automation is a Necessity Given Man-hours Available to Required Ratio

FDT DTM Technology Widely Supported Global Standard Widely Supported by FCE Manufacturers

Dresser Masoneilan Flowserve Valtek & Limitorque Metso Neles Foxboro Eckhart ABB Siemens Samson Yamatake Yokogawa Auma

Summary

Streamlines FCE Asset Management Throughout Life Cycle Commissioning Monitoring Diagnostics, Maintenance and Repair

Reduce the Cost of Ownership of Asset

Increase Safe Process Run-time

Increase Process Quality and Efficiency

Questions?

For further information please visit www.fdtgroup.org and Members web sites

Detailed Live Demonstrations are Availableat the FDT Group Kiosk and Members Tables

19.04.2023, Event 29Your namewww.fdtgroup.org info@fdtgroup.org

Open access to device intelligence

Thank you for your attention!