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ABB MEASUREMENT & ANALYTICS | DATA SHEET 9QGPO101 Custom-made load pins

DS 9QGPO101 EN A - ABB Group · 6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A — Locking plate R00110 c D>100 mm (3.93 in.) 2xf Ød a f c D

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Page 1: DS 9QGPO101 EN A - ABB Group · 6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A — Locking plate R00110 c D>100 mm (3.93 in.) 2xf Ød a f c D

— ABB MEASUREMENT & ANALYTICS | DATA SHEET

9QGPO101 Custom-made load pins

Page 2: DS 9QGPO101 EN A - ABB Group · 6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A — Locking plate R00110 c D>100 mm (3.93 in.) 2xf Ød a f c D

2 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A

— Measurement made easy

— CE certified for hoisting applications and lifts

— Sturdy design

— Easy to install

— Material: stainless steel

— IP rating IP 65

— Cable length: 6 m (19.7 ft)

— Complete range of ‘CE’ certified electronics and load limiters

— Available options (non exhaustive list) • ATEX intrinsic safety • High service temperature 50 bis 180 °C ( 58 bis 356 °F) • IP rating IP 67(M), IP rating IP 68 • Amplified output (V or mA) and digital output signal

(RS-232C, RS-485) • Dual Wheatstone bridge • Biaxial measurement • SIL / PL ready

Page 3: DS 9QGPO101 EN A - ABB Group · 6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A — Locking plate R00110 c D>100 mm (3.93 in.) 2xf Ød a f c D

9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A 3

— Applications

Designed to measure a force or constraint, without any change to your mechanical structure, simply replacing your clevis or pivot pins by our custom-made load pin. The load cells 9QGPO101 are perfectly designed to the following applications:

• SL-FORCE Force measurement on cylinders, industrial weighing.

• SL-HOIST Hoisting devices and crane’s security in combination with a load limitation electronics.

• SL-LIFT Load limitation for lifts.

— Capacities

0.5 to 2000 t

Explosion protection (Option)

ATEX intrinsic safety: • Ex II 1GD Ex ia IIC T6 or T4 Ga Ex ia IIIC T80°C Da

Change from two to one column

Specification

SL-FORCE SL-HOIST SL-LIFT

Combined error (nonlinearity and hysteresis) 0.25 to 1 % F.S. 0.5 to 2 % F.S. 0.5 to 2 % F.S.

Repeatability error < ± 0.25 % F.S. < ± 0.25 % F.S. < ± 0.25 % F.S.

Creep error over 30 min. < ± 0.3 % F.S. < ± 0.3 % F.S. < ± 0.2 % F.S.

Zero shift after loading < ± 0.5 % F.S. < ± 0.5 % F.S. < ± 0.5 % F.S.

Temperature coefficient of the sensitivity < ± 0.2 % F.S./10 °C < ± 0.2 % F.S./10 °C < ± 0.2 % F.S./10 °C

Temperature coefficient of zero signal < ± 0.2 % F.S./10 °C < ± 0.2 % F.S./10 °C < ± 0.2 % F.S./10 °C

Reference temperature 23 °C (73.4 °F) 23 °C (73.4 °F) 23 °C (73.4 °F)

Temperature data

Compensated temperature range 10 to 45 °C (14 to 113 °F) 10 to 45 °C (14 to 113 °F) 10 to 45 °C (14 to 113 °F)

Service temperature range 25 to 70 °C ( 13 to 158 °F) 25 to 70 °C ( 13 to 158 °F) 25 to 70 °C ( 13 to 158 °F)

Storage temperature range 50 to 85 °C ( 58 to 185 °F) 50 to 85 °C ( 58 to 185 °F) 50 to 85 °C ( 58 to 185 °F)

Electrical data

Zero balance ± 0.02 mV/V ± 0.02 mV/V ± 0.02 mV/V

Input resistance 352 ± 2 352 ± 2 352 ± 2

Output resistance 352 ± 2 352 ± 2 352 ± 2

Insulation resistance (50 V) > 5000 M > 5000 M > 5000 M

Reference excitation voltage 10 V 10 V 10 V

Nominal range of excitation voltage 3 to 12 V 3 to 12 V 3 to 12 V

Nominal sensitivity 1.5 mV/V 1 mV/V 0.5 mV/V

Load limits

Safe load limit 150 % F.S. 200 % F.S. 300 % F.S.

Breaking load > 300 % F.S. > 500 % F.S. > 1000 % F.S.

Static lateral force limit 100 % F.S. 150 % F.S. 200 % F.S.

Permissible dynamic loading 50 % F.S. 75 % F.S. 100 % F.S.

Table 1: (F.S.: full scale)

Page 4: DS 9QGPO101 EN A - ABB Group · 6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A — Locking plate R00110 c D>100 mm (3.93 in.) 2xf Ød a f c D

4 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A

— Load pins range

Figure 1: Load pins range

Load-diameter relationship

R00107

CAPACITY : DIAMETER :

0

5

10

15

20

25

0 10 20 30 40 50

Lo

ad

(t)

Load pin diameter (mm)

On request*

On request

Suitable

dimensions

* :Subject to analysisABB D

D

t

4003002001000 500 600

500

1000

1.500

2000

2.500

60

Load pin diameter (mm)

Lo

ad

(t)

t

1

Figure 2: Load diameter relationship

Page 5: DS 9QGPO101 EN A - ABB Group · 6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A — Locking plate R00110 c D>100 mm (3.93 in.) 2xf Ød a f c D

9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A 5

— Dimensions

All specified dimensions are in mm (in.)

R00109

I

A’

L

A

L

D (h9)

b

hAIA

Male

J

J=

J= D if D > 44 (1.73)44 (1.73) if D<=44 (1.73)

15 (0.59)

43 (1.69)

46 (1.81)

Figure 3: Mechanical dimensions

Options for custom made load pins

Type of application Force, static (BL* > 300 %) Force, dynamic

(BL* > 300%)

Hoisting

(BL* > 500 %)

Lift

(BL* > 1000 %)

Environement IP65 IP66 IP67 IP68 Other: …………..

Normal Marine Subsea Corrosive

Industrial Nuclear Aeronautics Other: …………………

Immersion depth: …………………………………. Immersion time: ……………………………………

Output signal mV/V 4 to 20 mA 0 to 10 V (force) RS-232 RS-485

2 wires 3 wires

Other: ……………………………………………………………………………………….

Service temperature range Standard temperature range: 20°C to 70°C ( 4°F to 158°F)

Available temperature range (option): 50°C to 200°C (-58°F to 392°F): ……………………

Output Connector Cable gland Wireless

Industrial version

Explosion proof and

hazardous version

Dual bridge cirquit NO

YES Redundancy

SIL 3

Biaxial load pin, directions X and Y

Cable length m (ft) 6 (19.68) 12 (39.37) 20 (65.62) 50 (164) 100 (328.1) Other: ……

Intrinsically safe Not applicable ATEX IECEX / ATEX CSA (US / Canada) Triple certification

R00123

B

A

H

D

G

Page 6: DS 9QGPO101 EN A - ABB Group · 6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A — Locking plate R00110 c D>100 mm (3.93 in.) 2xf Ød a f c D

6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A

— Locking plate

RR00110

c

D>100 mm

(3.93 in.)

2xf

Ød

a

f

c

D<=100 mm

(3.93 in.)

1 2 4

PO

SIT

ION

S

N C 2 V4

VC

PC

V2

P2 P4

B D

G H

D

G H

B

Load direction

FY+

FX+

FORCE

Wiring code

Std cable (mV/V)

4..20 mA (2 wires)4..20 mA (3 wires)

Exc.+(brown)

Exc.+(brown)

Exc.+(brown)

Or Exc.+(brown)

Sig.+(green)

Sig.+(green)

Common (yellow)

Sig.-(white)

Exc.-(yellow)

Exc.-(yellow)

Or Exc.-(white)

Figure 4: Locking plate

Page 7: DS 9QGPO101 EN A - ABB Group · 6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A — Locking plate R00110 c D>100 mm (3.93 in.) 2xf Ød a f c D

9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A 7

— Examples

9QGPO101

HOIS003158-12 t - SIL3

FORC000678-12 t

HOIS003629-60 t

HOIS003043-15 klb, 5000-HOIS003053-3.5 klb

FORC000474-778 t

HOIS003025-16 t

FORC003812-8 t

FORC000025-150 kg

FORC000492-226 t

HOIS001860-105 t

Page 8: DS 9QGPO101 EN A - ABB Group · 6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A — Locking plate R00110 c D>100 mm (3.93 in.) 2xf Ød a f c D

— ABB Automation GmbH Measurement & Analytics Force Measurement Oberhausener Str. 33 40472 Ratingen Germany Tel: +49 2102 12-2520 Fax: +49 2102 12-1414 Mail: [email protected]

abb.com/measurement

DS/

9QG

PO10

1-EN

Rev

. A

06.

2018

— We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. © Copyright 2018 ABB. All rights reserved. 3BDE701052