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— ABB MEASUREMENT & ANALYTICS | DATA SHEET
9QGPO101 Custom-made load pins
2 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A
— Measurement made easy
— CE certified for hoisting applications and lifts
— Sturdy design
— Easy to install
— Material: stainless steel
— IP rating IP 65
— Cable length: 6 m (19.7 ft)
— Complete range of ‘CE’ certified electronics and load limiters
— Available options (non exhaustive list) • ATEX intrinsic safety • High service temperature 50 bis 180 °C ( 58 bis 356 °F) • IP rating IP 67(M), IP rating IP 68 • Amplified output (V or mA) and digital output signal
(RS-232C, RS-485) • Dual Wheatstone bridge • Biaxial measurement • SIL / PL ready
9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A 3
— Applications
Designed to measure a force or constraint, without any change to your mechanical structure, simply replacing your clevis or pivot pins by our custom-made load pin. The load cells 9QGPO101 are perfectly designed to the following applications:
• SL-FORCE Force measurement on cylinders, industrial weighing.
• SL-HOIST Hoisting devices and crane’s security in combination with a load limitation electronics.
• SL-LIFT Load limitation for lifts.
— Capacities
0.5 to 2000 t
—
Explosion protection (Option)
ATEX intrinsic safety: • Ex II 1GD Ex ia IIC T6 or T4 Ga Ex ia IIIC T80°C Da
Change from two to one column
—
Specification
SL-FORCE SL-HOIST SL-LIFT
Combined error (nonlinearity and hysteresis) 0.25 to 1 % F.S. 0.5 to 2 % F.S. 0.5 to 2 % F.S.
Repeatability error < ± 0.25 % F.S. < ± 0.25 % F.S. < ± 0.25 % F.S.
Creep error over 30 min. < ± 0.3 % F.S. < ± 0.3 % F.S. < ± 0.2 % F.S.
Zero shift after loading < ± 0.5 % F.S. < ± 0.5 % F.S. < ± 0.5 % F.S.
Temperature coefficient of the sensitivity < ± 0.2 % F.S./10 °C < ± 0.2 % F.S./10 °C < ± 0.2 % F.S./10 °C
Temperature coefficient of zero signal < ± 0.2 % F.S./10 °C < ± 0.2 % F.S./10 °C < ± 0.2 % F.S./10 °C
Reference temperature 23 °C (73.4 °F) 23 °C (73.4 °F) 23 °C (73.4 °F)
Temperature data
Compensated temperature range 10 to 45 °C (14 to 113 °F) 10 to 45 °C (14 to 113 °F) 10 to 45 °C (14 to 113 °F)
Service temperature range 25 to 70 °C ( 13 to 158 °F) 25 to 70 °C ( 13 to 158 °F) 25 to 70 °C ( 13 to 158 °F)
Storage temperature range 50 to 85 °C ( 58 to 185 °F) 50 to 85 °C ( 58 to 185 °F) 50 to 85 °C ( 58 to 185 °F)
Electrical data
Zero balance ± 0.02 mV/V ± 0.02 mV/V ± 0.02 mV/V
Input resistance 352 ± 2 352 ± 2 352 ± 2
Output resistance 352 ± 2 352 ± 2 352 ± 2
Insulation resistance (50 V) > 5000 M > 5000 M > 5000 M
Reference excitation voltage 10 V 10 V 10 V
Nominal range of excitation voltage 3 to 12 V 3 to 12 V 3 to 12 V
Nominal sensitivity 1.5 mV/V 1 mV/V 0.5 mV/V
Load limits
Safe load limit 150 % F.S. 200 % F.S. 300 % F.S.
Breaking load > 300 % F.S. > 500 % F.S. > 1000 % F.S.
Static lateral force limit 100 % F.S. 150 % F.S. 200 % F.S.
Permissible dynamic loading 50 % F.S. 75 % F.S. 100 % F.S.
Table 1: (F.S.: full scale)
4 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A
— Load pins range
Figure 1: Load pins range
—
Load-diameter relationship
R00107
CAPACITY : DIAMETER :
0
5
10
15
20
25
0 10 20 30 40 50
Lo
ad
(t)
Load pin diameter (mm)
On request*
On request
Suitable
dimensions
* :Subject to analysisABB D
D
t
4003002001000 500 600
500
1000
1.500
2000
2.500
60
Load pin diameter (mm)
Lo
ad
(t)
t
1
Figure 2: Load diameter relationship
9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A 5
— Dimensions
All specified dimensions are in mm (in.)
R00109
I
A’
L
A
L
D (h9)
b
hAIA
Male
J
J=
J= D if D > 44 (1.73)44 (1.73) if D<=44 (1.73)
15 (0.59)
43 (1.69)
46 (1.81)
Figure 3: Mechanical dimensions
—
Options for custom made load pins
Type of application Force, static (BL* > 300 %) Force, dynamic
(BL* > 300%)
Hoisting
(BL* > 500 %)
Lift
(BL* > 1000 %)
Environement IP65 IP66 IP67 IP68 Other: …………..
Normal Marine Subsea Corrosive
Industrial Nuclear Aeronautics Other: …………………
Immersion depth: …………………………………. Immersion time: ……………………………………
Output signal mV/V 4 to 20 mA 0 to 10 V (force) RS-232 RS-485
2 wires 3 wires
Other: ……………………………………………………………………………………….
Service temperature range Standard temperature range: 20°C to 70°C ( 4°F to 158°F)
Available temperature range (option): 50°C to 200°C (-58°F to 392°F): ……………………
Output Connector Cable gland Wireless
Industrial version
Explosion proof and
hazardous version
Dual bridge cirquit NO
YES Redundancy
SIL 3
Biaxial load pin, directions X and Y
Cable length m (ft) 6 (19.68) 12 (39.37) 20 (65.62) 50 (164) 100 (328.1) Other: ……
Intrinsically safe Not applicable ATEX IECEX / ATEX CSA (US / Canada) Triple certification
R00123
B
A
H
D
G
6 9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A
— Locking plate
RR00110
c
D>100 mm
(3.93 in.)
2xf
Ød
a
f
c
D<=100 mm
(3.93 in.)
1 2 4
PO
SIT
ION
S
N C 2 V4
VC
PC
V2
P2 P4
B D
G H
D
G H
B
Load direction
FY+
FX+
FORCE
Wiring code
Std cable (mV/V)
4..20 mA (2 wires)4..20 mA (3 wires)
Exc.+(brown)
Exc.+(brown)
Exc.+(brown)
Or Exc.+(brown)
Sig.+(green)
Sig.+(green)
Common (yellow)
Sig.-(white)
Exc.-(yellow)
Exc.-(yellow)
Or Exc.-(white)
Figure 4: Locking plate
9QGPO101 CUSTOM-MADE LOAD PINS | DS/9QGPO101-EN REV. A 7
— Examples
9QGPO101
HOIS003158-12 t - SIL3
FORC000678-12 t
HOIS003629-60 t
HOIS003043-15 klb, 5000-HOIS003053-3.5 klb
FORC000474-778 t
HOIS003025-16 t
FORC003812-8 t
FORC000025-150 kg
FORC000492-226 t
HOIS001860-105 t
— ABB Automation GmbH Measurement & Analytics Force Measurement Oberhausener Str. 33 40472 Ratingen Germany Tel: +49 2102 12-2520 Fax: +49 2102 12-1414 Mail: [email protected]
abb.com/measurement
DS/
9QG
PO10
1-EN
Rev
. A
06.
2018
— We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or in parts – is forbidden without prior written consent of ABB. © Copyright 2018 ABB. All rights reserved. 3BDE701052