2
14 JULY 2005 q MOTORCYCLECONSUMERNEWS MOTORCYCLECONSUMERNEWS  q JULY 2005 15 Mo del E valuation  If motorcycles were airplanes, from C ess nas t o L ear J et s, t he DR -Z400 SM w ould be a pow ered hang-glider. Jus t a s wi t h an ultra lig ht a irplane, y ou can clearly feel t he direction and force of t he w ind on i t s direct ion. B ody mov ements t hat would be appro- priate t o control bi gger mo torcycles are grot esque exaggera- t ions aboard t his bik e. N o need to t hrowyour upper b ody i nt o the turn, just nod your he ad. It ta kes a whil e to get used t o the s ub- t le in puts , but when yo u do, t he feeli ng of one-ness between rider and machine i s extr aordinary. W ith anot her nod to Isa ac New t on, the SM’ s dist ingui shing t rait is howli t t le i t works the t ire’s limi t s: Remember that F = M xA, so le ss mass means a lot less force to be effectiv ely st opped or turned or accelera t ed. Y ou can driv e deep i nt o turns or blas t dow n a s teep and dirt y road and kno wt hat you can still sl owas neces sa ry w ithout drama . An d in forw ard mot ion, l ike a li ght - w eight GP bike, y ou learn t o pick l ines t hat maintain momentum, and you’ ve go t s uch amazing grip t hat high cornerin g speeds feel t ota ll y secure, which more tha n makes up for i t s modest pow er. W hat a t ot ally f un bik e!  —Dave Searle Buzzin g along on Suzuki s S upermoto 4 00 in pre-rush hour t raffic wasn’t e xact ly m y idea of having fun. F or a middlewei ght sin- gle, there was sur prisingly litt le obn oxi ous vibration, but a t a n indi cat ed 8 0 mph there wasn’ t much perfo rmance left if you needed i t, either. Fo r t hat matt er, there isn’ t a w hol e lo t at 60 . O nce off the freeway and on t he back roads, t he SMbegi ns t o shine. L ight, agile , small (eng ine capacity) are a ll reas ons t hat t he SMdoes n’ t w ork real w ell on the super slab. The l ong tr avel sus- pensio n, front and rear, s oak up ev en the largest of pot holes and bumps, bu t is more suit ed to a n off-road set t ing. A low er sea t height wou ld be benefici al on t he road. The narrowa nd firm sad- dle l im its the distance I w anted to ride i n a st raight lin e, but isn’ t bad as soon as you start bendi ng in to the corners. Th e engi ne is a li tt le rou gh at parki ng lo t speeds, but t hat is t he onl y criticism Ifound of the 36 mm c arburetor. T his is probably not t he bik e for long commutes around met ro- poli t an area s. On t he other hand, it woul d be a perfect choice for w indy b ackroads . Add anot her set of w heels wi t h off-road t ires if you w ant t o expand your horizons even more.  —Walt Fulton III T ESTERS L OG ENGINE Type: liquid-cooled , four-stroke single Valvetrain: .... DOH C, 4 valves pe r cyl., adjusting shims under buckets Size:..........................................398cc Bore /stroke:....... ...90.0mm x 62.6mm Comp. ratio: ............................ 11.3:1 Carburetion: .... Mikuni BSR 36mm C V Exhaust:........................................2–1 DRIVETRAIN Transmission: ...................... 5-speed Final drive: ........ No. 520 O-ring chain, RPM @6 5* mph/redline ..6170/9750 (*actual speed, not indicated) DIMENSIONS Wheelbase: ................................57.5" Ra ke/trail ............ ............. ...26.3° /3.7" Groun d clearance : ........... ...........10.5" Seat height :..............................34.75" GV WR: ........... ............. ..........750 lbs. Wet weight: ........ ............ .. 318.5 lbs. Ca rrying capa city: ............. .431.5 lbs. SUSPENSION Front: ............ ..47mm cartridgeforks, adj. comp. and reb. damping, 10.2" travel Re ar: ..........r emotereservoir dampe r, adj. preload,rebound and both high- and low-speed compression damping 10.9" travel BRAKES Front: ........... .....single310mm discs, two-piston, single-a ction calipe r Re ar:... ............ ............. ..240mm disc, single-piston caliper TIRES & WHEELS Fro nt: .......... 120/70R17 Dunlop D208 Sportmax 58H on 3.50"x 17" wheel Rear:............ 140/70R17 Dunlop D208 Sportmax 66H on 4.50"x 17" wheel ELECTRICS Batte ry: ............. ............ .....12V, 10AH Ignition: ..............digital-mapped with throttleposition sensor Headlight: ..............................55/60W FUEL Tan k ca pacity: ............. ...........2.5 gal. Octa nespecified:......... .....87 (R+M)/2 High/low/avg. mpg: ....47.7/36.6/ 44.4 MISCELLANEOUS Instruments:..... ...........digit al spe edo, odometer, 2 tripmeters, clock and stop- watch (with subtraction functions on thestop watch an d tripmeters) Indicators: ........ hi-bea m, t/s, neutra l, coolant temp. MSRP: .................................... $6099 Routineserviceinterval:........3500 mi. Valveadj. interva l:..... .........14,500 mi. Warran ty:...... 12 mo., unlimited miles. Colors: ..........................Yellow, Black PERFORMANCE Measu red to p sp eed ... ... 94.1 mph 0–1 /4 mile..... ...... ....... 13.66 s ec. @88.32 mph 0–6 0 mp h ...... ...... ....... .5.45 sec. 0–1 00 mp h ...... ...... ...... .. n/a sec. 60–0 mph........................ 137.4' Pow er to Weight R atio ... ... ..1:9.54 Speed @ 65 mph indicated .. .. 60.5 STANDARD MAINTENANCE Item Ti me Parts Labor Oil & F ilter ............. ...0.5 ..........$11.32 + $12 $ 27.00 Air Filter........... .........0.5 ..........$25.00 ..........$27.00 ValveAdjus t..... .........3.0 ............. ............ .....$162.00 Battery Acce ss ........0.25......... ...MF ........... ...$13.50 Fina l Drive................0.25 ............. ............ .......$13.50 R/R Re ar Whl. ..........0.5 ............ ............. .......$27.00 Cha ngePlugs............1.0 ............ $6.40..... .....$54.00 Adjust carbs..............1.0 .......... $40.00....... ...$54.00 Totals 7. 0 $94. 72 $297. 00 Low end Mid-range Top end The SM’s motor illus- trates how much usable power can be had from  just 398ccs and how, if thebikeis light, theresult can be a satisfying ride. Smooth running with excellent carburetion, its extended rev range helps to kee p thebike hustling. TEST NOTES PICKS Plush suspension Powerful brakes and sticky tires Good power-to-weight ratio = surprising performance PANS Very tall a nd viciously uncomfort able seat Softish fork springs Short fuel rangefor exploring 0 10 20 30 40 50 1 2 3 4 5 6 7 8 9 10 11 0 10 20 30 40 50  S A E  C  O R R E  C T E D R E A R - W H E E L T  O R  Q  U E  , L B . F T .  S A E  C  O R R E  C T E D R E A R - W H E E L H  O R  S E P  O W E R RPM, THOUSANDS 33.4 hp 25.6 lb. ft. DYNAMOMETER DATA M/C RATING SYSTEM EXCELLENT VERYGOOD GOOD FAIR POOR  –––––––Super-Moto  –––––––– Engine Transmission Suspension Brakes Handling Styling Riding Impression Instruments/Controls Attention to Detail Value OVERALL RATING 2005 S uzu ki D R Z 400SM SPECIFICATIONS AND PERFORMANCE DATA ERGONOMICS TEMPLATE A B 65.2"         4         4   .         5         " D         3         4   .         7         5         " E          1          4   .           0           " 46.5" C 32.75" F A: frontofbik e torearmost seatingposition. B: fron tof bike to centerof handgrip. C: fron tof bike to centerof footpeg. D: grou ndtocenter ofhandgrip. E: grou ndtocenter offootpeg. F: grou ndtolowest poin tof seat. Left: With DOHC, big valves and a large carb, the 398cc single pumps impressive power for its diminutive size, and its short stroke and forged piston allow it to rev to nearly ten grand for plenty of power under the hp curve. Below: Enduro-type instruments are very light and in addition to the big easy-to-read speedo, offer a stop- watch and dual tripmeters (both with subtraction func- tions) but no tach. Just rev it until it won’t go any faster. Right: When was the last time you rode a bike with sus- pension softer than its seat? The tool kit should include Preparation H. Buy an Air Hawk pad or ride (on the pegs) to the upholstery shop. At least it’s not an expensive fix. Left: The big 310mm disc is very light, and the twin-piston caliper puts plenty of stopping power on the sticky H-rated Dunlop Sportmax D208 tire, but the 10.2"-travel forks have softer-than-necessary springs and dive hard under heavy braking, making the back brake diffi cult to use during our maximum braking tests, but they’re good in normal use. Right: The rear disc has no room for more holes! Normal rear braking action is strong without worries about inad- vertent lock-up, and the rear suspension is the first on the street with both high- and low-speed compression damp- ing. With 10.9" of travel, the ride is excellent on th e street and ready for action on rou gh surfaces. The 17"a luminum rims are black an odized in 3.50"and 4.50" widths, f/r.

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14 JULY 2005  q MOTORCYCLECONSUMER NEWS MOTORCYCLECONSUMER NEWS  q JULY 2005  15

Model Evaluation 

If motorcycles were airplanes, from Cess nas t o Lear J et s, t heDR-Z400 SM would be a powered hang-glider. Jus t a s wit h anultra light a irplane, you can clearly feel t he direction and force of t he wind on it s direct ion. Body movements t hat would be appro-priate t o control bigger motorcycles are grot esque exaggera-t ions aboard t his bike. No need to t hrowyour upper body int o theturn, just nod your head. It ta kes a while to get used t o the s ub-t le inputs , but when you do, t he feeling of one-ness between riderand machine is extr aordinary.

With anot her nod to Isa ac Newt on, the SM’s dist inguishingt rait is howlit t le it works the t ire’s limit s: Remember that F = MxA, so less mass means a lot less force to be effectively st oppedor turned or accelera t ed. You can drive deep int o turns or blas tdown a s teep and dirt y road and knowt hat you can still slowasneces sa ry without drama . And in forward mot ion, like a light -weight GP bike, you learn t o pick lines t hat maintain momentum,and you’ve got s uch amazing grip t hat high cornering speeds feelt ota lly secure, which more tha n makes up for it s modest power.

What a t ot ally fun bike!  —Dave Searle

Buzzing along on Suzuki’s S upermoto 4 00 in pre-rush hourt raffic wasn’t exact ly my idea of having fun. For a middleweight sin-gle, there was sur prisingly litt le obnoxious vibration, but a t a nindicat ed 8 0 mph there wasn’t much performance left if youneeded it, either. For t hat matt er, there isn’t a whole lot at 60 .Once off the freeway and on t he back roads, t he SM begins t oshine. Light, agile, small (engine capacity) are a ll reas ons t hat t heSMdoes n’t work real well on the super slab. The long tr avel sus-pension, front and rear, s oak up even the largest of pot holes andbumps, but is more suit ed to a n off-road set t ing. A lower sea theight would be beneficial on t he road. The narrowa nd firm sad-dle limits the distance I wanted to ride in a st raight line, but isn’tbad as soon as you start bending into the corners. The engine isa litt le rough at parking lot speeds, but t hat is t he only criticismIfound of the 36 mm carburetor.

This is probably not t he bike for long commutes around met ro-polit an area s. On t he other hand, it would be a perfect choice forwindy backroads . Add anot her set of wheels wit h off-road t ires if you want t o expand your horizons even more.  —Walt Fulton III 

TESTERS’ LOG

ENGINE

Type: liquid-cooled, four-stroke singleValvetrain: ....DOHC, 4 valves per cyl.,

adjusting shims under bucketsSize:..........................................398ccBore/stroke:....... ...90.0mm x 62.6mm

Comp. ratio: ............................11.3:1Carburetion: ....Mikuni BSR 36mm CVExhaust:........................................2–1

DRIVETRAIN

Transmission: ......................5-speedFinal drive: ........No. 520 O-ring chain,RPM @65* mph/redline ..6170/9750(*actual speed, not indicated)

DIMENSIONS

Wheelbase: ................................57.5"Rake/trail ............ ............. ...26.3°/3.7"Ground clearance: ........... ...........10.5"Seat height :..............................34.75"GVWR: ........... ............. ..........750 lbs.Wet weight: ........ ............ ..318.5 lbs.Carrying capacity: ............. .431.5 lbs.

SUSPENSION

Front: ............ ..47mm cartridgeforks,adj. comp. and reb. damping,

10.2" travelRear: ..........r emotereservoir damper,

adj. preload,rebound and both high-and low-speed compression damping

10.9" travel

BRAKES

Front: ........... .....single310mm discs,two-piston, single-action caliper

Rear:... ............ ............. ..240mm disc,single-piston caliper

TIRES & WHEELS

Front: ..........120/70R17 Dunlop D208Sportmax 58H on 3.50"x 17" wheel

Rear:............140/70R17 Dunlop D208Sportmax 66H on 4.50"x 17" wheel

ELECTRICS

Battery: ............. ............ .....12V, 10AHIgnition: ..............digital-mapped with

throttleposition sensorHeadlight: ..............................55/60W

FUEL

Tank capacity: ............. ...........2.5 gal.Octanespecified:......... .....87 (R+M)/2High/low/avg. mpg: ....47.7/36.6/44.4

MISCELLANEOUS

Instruments:..... ...........digit al speedo,

odometer, 2 tripmeters, clock and stop-

watch (with subtraction functions on

thestop watch and tripmeters)

Indicators: ........ hi-beam, t/s, neutral,

coolant temp.

MSRP: ....................................$6099

Routineserviceinterval:........3500 mi.

Valveadj. interval:..... .........14,500 mi.

Warranty:...... 12 mo., unlimited miles.

Colors: ..........................Yellow, Black

PERFORMANCE

Measured top speed ... ... 94.1 mph

0–1/4 mile..... ...... ....... 13.66 sec.

@88.32 mph

0–60 mph ...... ...... ....... .5.45 sec.

0–100 mph ...... ...... ...... ..n/a sec.

60–0 mph........................137.4'

Power to Weight Ratio ... ... ..1:9.54

Speed @ 65 mph indicated .. .. 60.5

STANDARD MAINTENANCE

Item Time Parts Labor

Oil & Filter ............. ...0.5 ..........$11.32 + $12 $27.00Air Filter........... .........0.5 ..........$25.00 ..........$27.00ValveAdjust..... .........3.0 ............. ............ .....$162.00Battery Access ........0.25......... ...MF ........... ...$13.50Final Drive................0.25 ............. ............ .......$13.50R/R Rear Whl. ..........0.5 ............ ............. .......$27.00ChangePlugs............1.0 ............ $6.40..... .....$54.00Adjust carbs..............1.0 .......... $40.00....... ...$54.00

Totals 7.0 $94.72 $297.00

Low end

Mid-range

Top end

The SM’s motor illus-trates how much usablepower can be had from  just 398ccs and how, ifthebikeis light, theresultcan be a satisfying ride.Smooth running withexcellent carburetion, itsextended rev range helpsto keep thebike hustling.

TEST NOTES

PICKS

Plush suspension

Powerful brakes and sticky tires

Good power-to-weight ratio = surprising performance

PANS Very tall and viciously uncomfortable seat Softish fork springs Short fuel rangefor exploring

0

10

20

30

40

50

1 2 3 4 5 6 7 8 9 10 11

0

10

20

30

40

50 S A E  C  O R R E  C T E D R E A R - WH E E L T  O R  Q  U E  ,L B .F T .

 S A E  C  O R R E  C T E D R E A R - WH E E L H  O R  S E P  O WE R 

RPM, THOUSANDS

33.4 hp

25.6 lb. ft.•

DYNAMOMETER DATA

M/C RATING SYSTEM

EXCELLENTVERYGOODGOODFAIRPOOR

 –––––––Super-Moto  ––––––––

Engine

Transmission

Suspension

Brakes

Handling

Styling

Riding Impression

Instruments/Controls

Attention to Detail

Value

OVERALL RATING

2005 Suzuki DRZ400SMSPECIFICATIONS AND PERFORMANCE DATA

ERGONOMICS TEMPLATE

A

B

65.2"

        4

        4

  .        5        "

D

        3

        4  .

        7        5

        "

E

         1         4  .

          0          "

46.5"C

32.75"

F

A: frontofbike

torearmost

seatingposition.

B: frontof bike to

centerof handgrip.

C: frontof bike to

centerof footpeg.

D: groundtocenter

ofhandgrip.

E: groundtocenter

offootpeg.

F: groundtolowest

pointof seat.

Left: With DOHC, big valves and a large carb, the 398cc

single pumps impressive power for its diminutive size,

and its short stroke and forged piston allow it to rev to

nearly ten grand for plenty of power under the hp curve.

Below: Enduro-type instruments are very light and in

addition to the big easy-to-read speedo, offer a stop-

watch and dual tripmeters (both with subtraction func-

tions) but no tach. Just rev it until it won’t go any faster.

Right: When was the last time you rode a bike with sus-

pension softer than its seat? The tool kit should include

Preparation H. Buy an Air Hawk pad or ride (on the pegs)

to the upholstery shop. At least it’s not an expensive fix.

Left: The big 310mm disc is very light, and the twin-piston

caliper puts plenty of stopping power on the sticky H-rated

Dunlop Sportmax D208 tire, but the 10.2"-travel forks have

softer-than-necessary springs and dive hard under heavy

braking, making the back brake diffi cult to use during our

maximum braking tests, but they’re good in normal use.

Right: The rear disc has no room for more holes! Normal

rear braking action is strong without worries about inad-

vertent lock-up, and the rear suspension is the first on the

street with both high- and low-speed compression damp-

ing. With 10.9" of travel, the ride is excellent on the street

and ready for action on rough surfaces. The 17"a luminum

rims are black anodized in 3.50"and 4.50" widths, f/r.