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Contents
Klüber Lubricants
Innovative concepts, excellent prospects 4
For vehicle components
Brakes 6
Steering systems 8
Axles and constant velocity joints 9
Engine and additional components 10
Gearshift 11
Clutch 12
Electrics and passenger compartment 13
Locks and hinges 14
Window lifters and sun roofs 15
Seats and seat belts 16
Bonded coatings for profiled seals 17
Test rigs 18
Dry lubrication 20
Containers and packing units 21
Klüber companies and production sites
Klüber – all over the world 22
There was a time when the antilockbraking system was considered a newmilestone in the development of motorvehicles; today it is a piece of standardequipment. What was highly innovativeyesterday is now a series product. Asmarkets are becoming tighter, it is notenough to make do with the standardswe are used to. New ideas are calledfor, leading us towards better quality,economy, environmental protectionand service.
These are the requirements we have tomeet if we want to be successful in theincreasing competition for marketshare.
As manufacturers of special lubricantsfor the automotive sector and its sup-pliers, we are very close to your field ofactivities. We know your needs andyour visions, and their importance forsuccess in the long term.
More than 75 years of experience anda team of highly qualified experts putus in a position to create products thatlive up to the ever more stringentrequirements of automobile construc-tion.
No matter what challenge you havelaid out for us, we are ready to tackle itand offer a solution that is tailored toyour needs and wishes. If requested,we will develop a lubricant specificallyto suit your individual requirements.
Klüber is your partner whenever atribology specialist is needed.
This brochure will tell you about ourinnovative lubricants for all kinds ofautomotive applications that arealready available today.
3
Your visions arewhat drives us
Klüber lubricants pave the road to success
From constant velocity joints to centrallocking – there is hardly a part of amodern-day vehicle that will functioncorrectly without the right lubricant. But not just any lubricant: higher per-formance requirements, more con-venience, better environmental pro-tection – our specialists will not restuntil they have found the optimumeconomic lubrication solution to coverall aspects.
We understand lubricants to be designelements that help to save time andcapital, which opens up entirely newmarketing potential for you. Use ourknow-how and make it home first withyour customer: “Simultaneous Engi-neering” is the most direct road tosuccess.
All revved up for quality
Whether you are moving by road, rail,sea or air: all means of transport makeuse of highly complex technical sys-tems where operational reliability israted top priority. And since lubricantsplay a decisive role in the pursuit ofthis goal, Klüber has adopted anexemplary policy for enhancing quality.
The most advanced testing techniquesand high quality awareness demon-strate Klüber’s commitment to highperformance and reliability. And toprove there is more to this than justwords we provide certification in ac-cordance with the standards ISO 9001,ISO 14 001 and ISO TS 16 949. Thesecertifications not only refer to the ex-
cellent quality of Klüber lubricantsand services, but also to the extra-ordinary quality awareness of thecorporate management and thequality assurance systemimplemented throughout thecompany.
Comfort and con-venience boost sales
Today, all branches of industryare aware they need to havesomething to offer beyond techni-cal progress to make a difference incompetition. More and more atten-tion is paid to increasing comfort andconvenience. Lower noise, reducedvibration and electronic componentsassisting the driver are all on theagenda.
For such functions lubricants play adecisive role: special low-noise andanti-friction products for use in com-ponents like powertrains, additionalengine components, driver’s seats and window lifters are Klüber’s con-tribution to enhancing comfort andboosting sales figures.
4
Innovative concepts, excellent prospects
Commitment to theenvironment
Minimizing lubricant quantities is bene-ficial not only economically but alsounder ecological aspects.
Living up to the requirements of en-vironmental protection is understoodby Klüber to be an obligation to thecustomer as well as to the world welive in. This entails
❑ the development of high-per-formance lubricants that ensurelifetime lubrication even in mini-mum quantities,
❑ the development of special envi-ronmentally friendly, water-basedand adhesive dry lubricants andbonded coatings,
❑ the use of biodegradable rawmaterials.
It seems that we are on the right track.Accordingly, Klüber received the En-vironmental Protection Award of theCity of Munich and successfullyunderwent numerous EC eco-auditslike DIN ISO 14001 and EMAS in thelast few years.
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6
Brakes
ComponentsAnti-lock braking system (ABS) Assembly aidsBrake boosterBrake cablesDisc brakesDrum brakesElectric brakesMaster brake cylindersProportioning valves
Lubricant requirementsCompatibility with elastomerse.g. EPDM, SBR, CRNeutral behavior towards plasticsWide temperature rangeGood corrosion protectionResistance to brake fluids
Please note that the a.m. information is only a small extract from our range of products and applications.
Vehicle components
Product approvals / Bosch VS 18314-Ft/N 28 FT 1140-002, Brembo D1.04.07.000,
specifications DaimlerCrysler MS 9708, Continental-Teves N 55315.03,
in alphabetical order Ford ESA-M1C194-A, Ford WSA-M1C246-A, GM 9986206,
Knorr N 503880, Lucas T.S. 2-32-101, Lucas T.S. 2-33-03, Meri-
tor 2297-N-7164, PBR MS 1120, PBR MS 1124,
VW-TL 52150, VW-TL 52112, Wabco JED 294, 785
Klüber productsin alphabetical order
Klüberfluid 9 R 100, Klüberpaste HEL 46-450, Klübersynth HB 72-52, Klübersynth HLR 46-371,
SYNTHESO GLK 0, SYNTHESO GLK 1, SYNTHESO GLK 1 PF, SYNTHESO GLEP 1,
UNISILKON GLK 112, UNISILKON GL 301, UNISILKON TKM 1011, WOLFRAKOTE TOP PASTE
Customers ADVICS (Aisin-Seiki), BMW, Bosch, Brembo, Continental-Teves,in alphabetical order Continental-Teves, Delphi, DaimlerChrysler, Ford, Knorr-Bremse,
Meritor, NSK, Opel, PBR, Porsche, Seat, TRW, Wabco, VW
8
Steering systems
ComponentsBall joints, electric motors, electric steering systems, seals, small gears,steering gearboxes, steering columns,steering racks
Lubricant requirementsLow adjusting torques at lowtemperaturesGood corrosion protectionGood dampening propertiesProtection against fretting corrosion
Please note that the a.m. information is only a small extract from our range of products and applications.
Product approvals / DBL 6834.00, Delphi 261 13298, Ford ESF-M99B112-A,
specifications Ford WSD–M1C234-A2, Porsche 999.917.791.00,
in alphabetical order TRW 62015002, VW-TL 52150, VW-TL 721, VW-TL 778 B,
ZF-Lemförder LMN 304 B, 304 F und 304 K
Klüber productsin alphabetical order
ISOFLEX TOPAS NB 52, ISOFLEX TOPAS NCA 52, ISOFLEX TOPAS NCA 152,
Klübergrease LFT 71-402, Klüberlub EM 41-92, Klübersynth GE 14-111, Klübersynth LI 44-22,
Klübersynth LR 44-21, MICROLUBE GLY 92, PROBA 270 ALTEMP P, SYNTHESO GLEP 1,
SYNTHESO PRO AA 2, UNISILKON TK 002/30.000
Customers DaimlerChrysler, Dana-Nakata, Delphi, General Motors, in alphabetical order Inauxa, Koyo, Musashi, NSK, Peugeot, Raufoss,
Thyssen Krupp Presta Steertec, TRW, Visteon, VW,
ZF-Lemförder, ZF-Lenksysteme
Please note that the a.m. information is only a small extract from our range of products andapplications.
Axles and constant velocity joints
ComponentsConstant velocity jointsSealsShock absorbersSpline shaftsSuspensionsWheel bearings
Lubricant requirementsCorrosion protectionLifetime lubricationCompatibility with elastomersExcellent lubricating properties whenexposed to oscillationProtection against tribocorrosionNoise reductionWear protection
9
Product approvals / DBL 6827.31, DBL 6817.00, Ford ESA-M1C194-A,
specifications Opel B 0400882, Porsche 999.917.791.00, PSA X71 3100,
in alphabetical order PSA X10 1, VW TL 738, VW TL 751, VW TL 52133,
VW TL 52150
Klüber productsin alphabetical order
DUOTEMPI PMY 45, ISOFLEX TOPAS NCA 152, ISOFLEX TOPAS NB 52, ISOFLEX TOPAS NB 5051,
Klüberlub EH 71-241, Klüberlub EM 41-111, Klüberpaste 46 MR 401, Klüberplex BEM 34-132,
POLYLUB GA 352 P, QUIETSCH-EX, SYNTHESO GLEP 1, UNISILKON TK 44 N2
Customers Audi, BMW, Delphi, FAG, General Motors,in alphabetical order GKN, NSK, Scania, Seat, Valeo, VW
10
Engine and additional components
ComponentsBelt tensioner, fuel pump,generator, ignition distributor,injection pump, starter,throttle, valve, turbocharger,water pump, EGR valves, electric contacts, fan bearings,plug connections for fuel and coolants
Lubricant requirementsExcellent thermal stabilityMaintenance-freeLow starting torqueLong-term lubricationMaterial compatibility (e.g. seals, hoses, casings)Resistance to ambient media
Please note that the a.m. information is only a small extract from our range of products and applications.
Product approvals / Bosch VS 10832-Ft, Bosch VS 18099-Ft, Bosch FS 18570-Ft,
specifications Brembo D1.04.18.000, DBL 6834.00, Ford WSD-M138P8A1,
in alphabetical order Opel B 0401122, PSA X 71 3134, VW-TL 776, VW-TL 778,
VW-TL 52112, VW-TL 52172
Klüber productsin alphabetical order
BARRIERTA-series, EMTEKA NU 15 Extra, ISOFLEX LDS 18 Special A, ISOFLEX TOPAS NCA 52,
Klüberalfa DH 3-series, Klüberpaste HEL 46-450, Klübersynth EL 42-32, Klübersynth HB 72-102,
Klübersynth LP 42-32, Noxlub KF 1920, PETAMO GHY 133 N, PETAMO GY 193, UNIMOLY HTC Metallic,
WOLFRACOAT C
Customers Audi, BMW, Bosch, DaimlerChrysler, Delphi, Denso, in alphabetical order General Motors, LITENS, Magneti Marelli, Mahle, Siemens VDO,
Mazda, PSA, Scania, Toyota, TRW, Visteon, Volvo, VW
Please note that the a.m. information is only a small extract from our range of products andapplications.
Gearshift
ComponentsBowden cablesGearshifting gateGearshift linkagePlain bearing bushesSeals
Lubricant requirementsLifetime lubricationCompatibility with elastomersCorrosion protectionGood dampening propertiesWide service temperature range
11
Product approvals / Chrysler MS 9958, Ford ESF-M1C-43-A2,
specifications Ford WSD-M1C244-A, Opel B 0400571,
in alphabetical order Opel B 0401138, PSA B 71 3841, PSA X 71 3102,
VW-TL 52147, VW-TL 767X, VW-TL 52142
Klüber productsin alphabetical order
ISOFLEX TOPAS L 32/N, POLYLUB GLY 801, UNISILKON GLK 112
Customers Audi, BMW, DaimlerChrysler, Dura, Ford, in alphabetical order Himmermann, Joop, Opel, PSA, Teleflex,
VW, Woco, ZF
12
Clutch
ComponentsClutch release bearing, master cylinder,slave cylinder, splines,two-mass flywheel
Lubricant requirementsProtection against tribocorrosionLifetime lubricationElastomer compatibilityWide service temperature rangeGood wear protectionNo stick-slipCompatibility with brake fluids
Please note that the a.m. information is only a small extract from our range of products and applications.
Product approvals / Ford ESD-M1C220-A, Ford ESF-M1C-43-A2,
specifications Opel B 0400043, Opel B 0400571, VW-TL 760,
in alphabetical order VW-TL 767X
Klüber productsin alphabetical order
Klüberalfa HM 83-801, Klübersynth HB 72-102, Klübersynth HLR 46-371, MICROLUBE GL 261,
MICROLUBE GNY 202, PETAMO GY 193, SYNTHESO GLK 1, UNISILKON GLK 112,
UNISILKON GLK 1301
Customers Audi, Automotive Products, BMW, DaimlerChrysler, in alphabetical order FAG, Ford, FTE, GAT, INA, Luk, Magneti Marelli, Opel,
VALEO, Voith, VW, ZF SACHS
Please note that the a.m. information is only a small extract from our range of products andapplications.
Electrics and passengercompartment
ComponentsDashboardElectric motorsFansHeating and cooling systemsMirrorsSmall gearsSun visorMechanical switchesWindscreen wipersElectrical switchesPlug-in contacts
Lubricant requirementsLow breakaway torque at low temperatureLifetime lubricationMaterial compatibilityWide temeprature rangeGood surface adhesionMechanical dampeningNoise dampening
13
Product approvals / Chrysler MS 9958, DBL 6827.40, Ford WSB-M1C160-D2,
specifications Ford WSD-M1C244-A, Ford WSD-M1C234-A2,
in alphabetical order Opel B 0400858, Opel B 0401122, Opel B 0401138,
Opel B 0400882, Porsche 999.917.790.00,
Porsche 999.917.791.00, PSA B 71 3841, VW-TL 778,
VW-TL 778 A, VW-TL 778 B, VW-TL 751, VW-TL 52147
Klüber productsin alphabetical order
CONSTANT GLY 2100, CONSTANT OY-series, DUOTEMPI PMY 45, ISOFLEX LDS 18 Special A,
ISOFLEX TOPAS L 32/N, ISOFLEX TOPAS NB 52, Klüberalfa K 83-735, Klüberlectric KR 44-22,
Klüberlectric KR 44-102, Klüberlectric KR 44-402, Klübersynth LR 44-21, Klübersynth LI 44-22,
MIKROZELLA-series, NOXLUB-series, POLYLUB GLY 801, 501, 151
Customers Audi, BMW, Bosch, Britax, DaimlerChrysler, in alphabetical order Fico Cables, Ford, Grammer, Hella, Kostal,
Magna, NMB, NSK, Opel, PSA,
Siemens VDO, Valeo, VW
Locks and hinges
ComponentsBowden cables,central locking mechanisms,door check arms, hinges, latches, lock, catch bolts, locking pawls
Lubricant requirementsGood low-temperature propertiesResistance to water and de-icersCorrosion protectionLifetime lubricationCompatibility with paints
Please note that the a.m. information is only a small extract from our range of products and applications.
14
Product approvals / Chrysler MS 9958, DBL 6827.40, Ford ESF-M1C-43-A2,
specifications Ford WSB-M1C160-D2, Ford WSD-M1C234-A,
in alphabetical order Ford WSD-M1C234-A2, Ford WSD-M1C238-A, Opel B 0400858,
Opel B 0401122, Opel B 0400571, Opel B 0400852,
Porsche 999.917.790.00, Porsche 999.917.544.00,
PSA B 71 3841, VW-TL 778, VW-TL 778A, VW-TL 778B,
VW-TL 767X, VW-TL 52141, VW-TL 52150
Klüber productsin alphabetical order
CENTOPLEX 1 DL, ISOFLEX LDS 18 Special A, ISOFLEX TOPAS L 32/N, ISOFLEX TOPAS NB 152,
Klüberalfa IR 83-22, Klübersynth LI 44-22, Klübertop TM 06-111, STABUTHERM GH 461,
SYNTHESO GLEP 1, UNISILKON GLK 112
Customers Arvin Meritor, Audi, BMW, DaimlerChrysler, Edscha, Ford, in alphabetical order Gammastamp, General Motors, Huf, Kiekert, Magna/Intier,
MGI Coutier, Opel, Strattec, Valeo, VW, Witte
Please note that the a.m. information is only a small extract from our range of products andapplications.
Window lifters and sun roofs
ComponentsBowden cablesElectric motorsSliding surfacesSmall gearsToothed segments
Lubricant requirementsLow noise levelGood low-temperature propertiesCompatibility with plasticsand elastomersSurface adhesionDampening properties
15
Product approvals / Chrysler MS 9958, DBL 6827.40, Ford ESF-M1C-43-A2,
specifications Ford WSB-M1C160-D2, Ford WSD-M1C244-A,
in alphabetical order Ford WSD-M1C234-A2, Opel B 0400858, Opel B 0400571,
Opel B 0401138, PSA B 71 3841, VW-TL 778 A,
VW-TL 778 B, VW-TL 767X, VW-TL 52147
Klüber productsin alphabetical order
ISOFLEX TOPAS L 32/N, Klüberlub EM 41-142, Klüberlub LM 41-32N, Klübersynth LF 44-22,
Klübersynth LI 44-22, Klübersynth LR 44-21, POLYLUB GLY 151, POLYLUB GLY 501,
POLYLUB GLY 801, UNISILKON GLK 112
Customers Arvin Meritor, Audi, Bosch, Bouverat, Brose, in alphabetical order DaimlerChrysler, Ford, General Motors,
IMS Gear, Jideco, Johnson Electric,
Nuova SME, Lames, PRS, Saab,
Siemens VDO, Unus, VW, Webasto
Seats and seat belts
ComponentsAdjusting units, buckles,electric motors, flexible shafts,retractors, retractor springs,screw spindles, seat rails,small gears, toothed segments
Lubricant requirementsLifetime lubricationWide temperature rangeLow breakaway torqueGood dampening propertiesSurface adhesionPaintabilityEmergency lubricating properties
Please note that the a.m. information is only a small extract from our range of products and applications.
16
Product approvals / Chrysler MS 9958, DBL 6827.40, Ford WSB-M1C160-D2,
specifications Ford WSD-M1C244-A, Ford WSS-M99C123-A, Opel B 0400858,
in alphabetical order Opel B 0401138, VW-TL 778 A, VW-TL 52147
Klüber productsin alphabetical order
CENTOPLEX CX 3/350, ISOFLEX TOPAS L 32/N, ISOFLEX TOPAS NB 52, ISOFLEX TOPAS NB 5051,
Klüberpaste UH1 84-201, Klübersynth LF 44-22, Klübersynth LR 44-21, Klübertop TP 02-131,
Klübertop TP 03-111, POLYLUB GLY 801
Customers Audi, Autoliv, BMW, Brose, DaimlerChrysler, Faurecia,in alphabetical order Ford, General Motors, Grammer, Hammerstein,
Johnson Controls, Keiper, Kern & Liebers, Lear Seating,
Magna Seating, Sitech, TRW, VW
Please note that the a.m. information is only a small extract from our range of products andapplications.
Bonded coatings for car body seals
ComponentsCar body sealsDoor sealsFolding top sealsSun roof sealsWindow channels and guides
Lubricant requirementsMinimization of wearImproving wear protectionProtection against stick-slip and noiseResistance to solvents and cleaningagentsNoise reductionAntistick effectAssembly aid
17
References Audi, BMW, DaimlerChrysler, Fiat, Ford, Jaguar, Nissan,in alphabetical order Opel, Peugeot, Renault, SAAB, Seat, Skoda,
Suzuki, Toyota, Volvo, VW
Klüber productsin alphabetical order
Klübertop TP 18-810, Klübertop TP 22-1310 A/B, Klübertop TP 28-1310 LC A/B,
Klübertop TP 28-1311 LC, Klübertop TP 29-1310 A/B, Klübertop TP 37-1310 A/B
Customers BSTG, CooperStandard, ContiTech Profile,in alphabetical order Empire, GDX, GTG Gummitechnik,
Hutchinson, Ilpea, Meteor Gummiwerke,
Metzeler Automotive Profiles, Poppe,
Veritas, Vorwerk
18
Test rigs
This brochure is available in German, English, French and Spanish.
Top quality continuously monitored
As a supplier of special lubricants to the automotive sector, we treat qualityassurance as a top priority.
Besides the chemical and physicalspecifications, technical performanceis most important in our products. Forthis reason we run a variety of differenttest configurations to assess the load-bearing capacities of Klüber speciallubricants.
However, standardized test methodsare not sufficient. We want more: espe-cially the highly complex applicationsfound in motor vehicles tend to makethe development of custom-made testrigs a necessity. Our team of engineersaccomplishes this application-orientedtask effectively and in close coopera-tion with the customer.
Ask us how we can help you to furtherincrease efficiency by defining an opti-mised testing method.
Please ask for our Technical Publication “Lubricant testing”, which is available in German, English, French, Spanish.
Klüber Bowden cable test rig
Lubricant testing
focussing on mechanico-dynamical tests
Lubrication is our World
19
Test rigs
CV-joint test rigDetermination of service life
Test rig for clutch master/slave cylinder
Recording creaking and squeaking noises
Test rig for electric contactsDetermination of service life by measuring the electricresistance
Hot/cold chamber for individual tests
20 These brochures are available in German, English, French and Spanish.
Dry Lubrication
Dry Lubrication
The Unseen
Bonded Coatings for Elastomers
Lubrication is our World
0Lubrication is our World
… for excellent performance and maximum cleanliness
Klüber – Bonded Coatings …
Bonded coatings ensure dry and clean lubrication of metal, plastic andelastomer parts. Apart from profiledseals and elastomers, bonded coatingsare used also for small but importantcomponents like plain bearings, seatbelt components, door locks, screws,pistons and many more.
Klüber bonded coatings
❑ improve running-in behavior, alsoin connection with oil or greaselubrication
❑ protect against wear and avoidstick-slip at low speeds
❑ protect against corrosion❑ provide lifetime lubrication❑ facilitate assembly and
disassembly of close-tolerancecomponents
Klüber bonded coatings forelastomers
❑ reduce friction to a minimum❑ solve noise problems❑ good haptics due to soft feel effect❑ reduce assembly forces of O-rings❑ increase wear resistance of seals
Special containers and packing units
21
Our service for you
You need a different pack size or yourown container design? Whatever youwish for, Klüber will develop yourspecific packing unit.
Just tell us what your expectations of a perfect package are, what size wouldoptimally fit in your stock of spareparts or which packing unit is yourfavorite. We will do it for you.
Retail packing units designed for customers and special pack sizes –all filled with original Klüber products.
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Klüber – all over the world
Your pole position for success
Whether special lubricating greases orbonded coatings – experience whatthe world of lubrication has to offer.And this means not only in Germany.Wherever you need us, we will bethere: we have over 27 subsidiaries inEurope, America, Asia, Australia andAfrica, and more than 14 productionsites around the globe.
Whether in Munich or Tokyo, a Klüberteam of highly specialized experts iswaiting for you. Advanced logistics anddata systems ensure that the latestdevelopments, experience and know-how can be exchanged reliably andfast world-wide. To help you makecompetitors see your taillights, wedevelop the lubricants of tomorrowtoday.
Klüber Lubrication – your partner forinnovative lubricants. Contact us!
Klüber worldwide
The data in this technical brochure isbased on our general experience andknowledge at the time of printing andis intended to give information ofpossible applications to a reader withtechnical experience. It does not re-lease the user from the obligation ofperforming preliminary tests with theselected product. We recommend contacting our Technical ConsultingStaff to discuss your specific applica-tion. If required and possible we will be pleased to provide a sample fortesting.
The lists of products and customerspecifications are in straight alphabeti-cal order; there is no direct referencebetween individual products andspecifications listed.
Publisher and Copyright:Klüber Lubrication München KG
Reprints, total or in part, are permittedif source is indicated and vouchercopy is forwarded.
9.24 eedition 06.04
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