Drives/Gear Units for Overhead Trolley Systems HW, HS, HK ... · Drive Technology \ Drive Automation \ System Integration \ Services Catalog Gear Units for Electrified Monorail System

$Page 1: Drives/Gear Units for Overhead Trolley Systems HW, HS, HK ... · Drive Technology \ Drive Automation \ System Integration \ Services Catalog Gear Units for Electrified Monorail System$
Drive Technology \ Drive Automation \ System Integration \ Services

Catalog

Gear Units for Electrified Monorail SystemHW.., HS.., HK.. Series

Edition 12/2011 17078415 / EN

SEW-EURODRIVE—Driving the world

Catalog – Gear Units for Electrified Monorail Systems 3

Content

Content1 Introduction ......................................................................................................... 5

1.1 The SEW-EURODRIVE group of companies ............................................. 51.2 Products and systems from SEW-EURODRIVE......................................... 61.3 Documentation............................................................................................ 81.4 Product names and trademarks.................................................................. 91.5 Copyright..................................................................................................... 9

2 Product Description of the Gear Units............................................................ 102.1 Description ................................................................................................ 102.2 Notes......................................................................................................... 102.3 Surface protection..................................................................................... 132.4 Extended storage...................................................................................... 14

3 Overview of Types and Type Designation ...................................................... 153.1 Variants..................................................................................................... 153.2 Nameplate................................................................................................. 173.3 Type designation....................................................................................... 173.4 Overview of electrified monorail drives ..................................................... 18

4 Project Planning Information .......................................................................... 194.1 Determining the application data .............................................................. 194.2 Selecting the correct drive ........................................................................ 234.3 Project planning information .................................................................... 244.4 Additional documentation.......................................................................... 30

5 Mounting Positions........................................................................................... 315.1 General information on mounting positions .............................................. 315.2 Order information ...................................................................................... 325.3 Key to the mounting position sheets ......................................................... 365.4 HW10 DR.................................................................................................. 375.5 HW30 DR.................................................................................................. 385.6 HS41 DR.. ................................................................................................. 395.7 HK37 DR.. ................................................................................................. 405.8 HK40, HK50, HK60 DR.. .......................................................................... 41

6 Design and Operating Notes............................................................................ 426.1 Lubricants and fill quantities...................................................................... 42

7 Important Notes on Selection Tables and Dimension Drawings.................. 457.1 Information on the selection tables ........................................................... 457.2 Dimension sheet information .................................................................... 457.3 Gearmotor dimensions.............................................................................. 46

8 SPIROPLAN® HW.. Gear Units ......................................................................... 488.1 HW.. variants ............................................................................................ 488.2 Selection table HW10 and HW30 [Nm]..................................................... 498.3 HW10 [mm] ............................................................................................... 518.4 HW30 [mm] ............................................................................................... 52

4 Catalog – Gear Units for Electrified Monorail Systems

Content

9 HS.. Helical-Worm Gear Units .......................................................................... 539.1 HS.. variants ............................................................................................. 539.2 Selection table HS41 [Nm]........................................................................ 549.3 HS41 [mm] ................................................................................................ 57

10 HK.. Helical-Bevel Gear Units .......................................................................... 5810.1 HK.. variants ............................................................................................. 5810.2 Selection table HK37, HK40, HK50, HK60 [Nm]....................................... 5910.3 HK37 [mm] ................................................................................................ 6710.4 HK40 [mm] ................................................................................................ 6810.5 HK50 [mm] ................................................................................................ 6910.6 HK60 [mm] ................................................................................................ 70

11 Technical Data................................................................................................... 7111.1 AC motors DRS / DRE / DRP ................................................................... 7111.2 SEW brake motor options ......................................................................... 8211.3 MOVIMOT®............................................................................................... 8311.4 MOVI-SWITCH® ....................................................................................... 8511.5 EMS electric monorail system................................................................... 87

12 Address List ...................................................................................................... 89

Index................................................................................................................. 100


1The SEW-EURODRIVE group of companiesIntroduction

1 Introduction1.1 The SEW-EURODRIVE group of companies1.1.1 Global presence

Driving the world – with innovative drive solutions for all branches and for every applica-tion. Products and systems from SEW-EURODRIVE are used in all around the world.Be it in the automotive, building materials, food and beverage or metal-processing in-dustry, the decision to use drive technology "made by SEW-EURODRIVE" stands for re-liability for both functionality and investment.

Not only is SEW-EURODRIVE represented in all important industries of our time, SEW-EURODRIVE is also present all over the world: with 12 production plants and 67 assem-bly plants in 47 countries and our customer service, which we see as an integrative partof our portfolio that extends our high quality standards.

1.1.2 Always the right driveThe SEW-EURODRIVE modular concept offers millions of combinations. This wide se-lection enables you to choose the correct drive for any application, each based on therequired speed and torque range, space available and the ambient conditions. Gearunits and gearmotors offering a unique and finely tuned performance range and the besteconomic prerequisites to face your drive challenges.

The gearmotors are electronically empowered by MOVITRAC® frequency inverters,MOVIDRIVE® inverters and MOVIAXIS® multi-axis servo inverters, a combination thatblends perfectly with the existing SEW-EURODRIVE program. As in the case for me-chanical systems, the development, production and assembly is also carried out com-pletely by SEW-EURODRIVE. In combination with our drive electronics, these drivesprovide the utmost in flexibility.

Products of the servo drive system, such as low backlash servo gear units, compact ser-vomotors or MOVIAXIS® multi-axis servo drives provide precision and dynamics. Fromsingle-axis or multi-axis applications all the way to synchronized process sequences,servo drive systems by SEW-EURODRIVE offer flexible and customized implementa-tion of your applications.

For economical, decentralized installations, SEW-EURODRIVE offers components fromits decentralized drive system, such as MOVIMOT®, the gearmotor with integrated fre-quency inverter or MOVI-SWITCH®, the gearmotor with integrated switching and pro-tection function. SEW-EURODRIVE hybrid cables have been designed and producedspecifically to ensure cost-effective solutions, independent of the philosophy behind orthe size of the system.

New developments from SEW-EURODRIVE include: MOVITRANS®, the system forcontactless energy transfer, MOVIPRO®, the decentralized drive control andMOVIFIT®, the new decentralized intelligence.

Power, quality and sturdy design combined in one standard product: With high torquelevels, industrial gear units from SEW-EURODRIVE realize major movements. Themodular concept will once again provide optimum adaptation of industrial gear units tomeet a wide range of different applications.

1.1.3 Your ideal partnerIts global presence, extensive product range and broad spectrum of services makeSEW-EURODRIVE the ideal partner for the machinery and plant construction industrywhen it comes to providing drive systems for demanding applications in all branches ofindustries and applications.

Pi

fkVA

Hz

n


1 Products and systems from SEW-EURODRIVEIntroduction

1.2 Products and systems from SEW-EURODRIVEThe products and systems from SEW-EURODRIVE are divided into product groups.These product groups are:

1. Gearmotors and frequency inverters

2. Servo technology

3. Drive systems for decentralized installation

4. Industrial gear units

5. VARIOLUTION® and MAXOLUTION®

6. Interdisciplinary products

The following tables indicate the products included in the respective product group:

Gearmotors and frequency inverters• R..7, F..7, K..7, S..7 and SPIROPLAN® W series gear units in standard and explo-

sion-proof design• HW.., HS.., HK.. gear units for overhead trolley systems • Stainless steel gear units and gearmotors• Variable-speed gear units and variable-speed gearmotors in standard and explo-

sion-proof design

• DR.. AC motors and AC brakemotors in standard and explosion-proof design• DR.. energy-efficient motors• Pole-changing gearmotors• Aseptic gearmotors• Geared torque motors• Single-phase motors and single-phase brakemotors• Asynchronous linear motors

• MOVITRAC® frequency inverters• MOVIDRIVE® inverters• Control, technology and communication options for inverters

Servo technology• BS.F.., PS.F.. and PS.C.. series servo gear units in standard and explosion-proof

design• Low backlash R..7, F..7, K..7, S..7 and SPIROPLAN® W series gear units in stan-

dard and explosion-proof design

• CMP synchronous servomotors and servo brakemotors in standard and explosion-proof design

• CMDV compact servomotor and servo brakemotors• SL2 and SL2 synchronous linear motors• DRL asynchronous servomotors and servomotors

• CMS electric cylinders

• MOVIDRIVE® servo inverters• MOVIAXIS® multi-axis servo inverters• MOVITRAC® LTX servo inverter • Control, technology and communication options for servo drive inverters and servo

inverters

Pi

fkVA

Hz

n


1Products and systems from SEW-EURODRIVEIntroduction

In addition to products and systems, SEW-EURODRIVE offers a comprehensive rangeof services. These include:

• Technical consulting

• Application software

• Seminars and training

• Extensive technical documentation

• International customer service

Visit our homepage at

→ www.sew-eurodrive.comThe website provides comprehensive information and services.

Drive systems for decentralized installation• MOVIMOT® geared brakemotor with integrated frequency inverter in standard and

explosion-proof design• MOVI-SWITCH® geared brakemotor with integrated switching and protection func-

tion in standard and explosion-proof design

• MOVIGEAR® mechatronic drive system• MOVIFIT® drive controller• MOVIPRO® drive and positioning controller• MOVITRANS® contactless energy transfer• Fieldbus interfaces in standard and explosion-proof design• Field distributors

Industrial gear units• X.. and MC.. series helical and bevel-helical gear units in standard and explosion-

proof design as well as ML..• P..1 and P..2 helical and bevel-helical planetary gear units and gearmotors in stan-

dard and explosion-proof design• P.MC helical and bevel-helical planetary gear units in standard and explosion-proof

design

VARIOLUTION® and MAXOLUTION®

• VARIOLUTION® packages for high technical solution expertise in plants and ma-chines

• MAXOLUTION® systems for customer-specific system solutions and plants

Interdisciplinary products• Components in design with functional safety technology• Installation software• Control software• Operator panels• Fieldbus interfaces and gateways• Diagnostic unit

Pi

fkVA

Hz

n


1 DocumentationIntroduction

1.3 Documentation1.3.1 Contents of this publication

This "Gear Units for Electrified Monorail Systems HW.., HS.., HK.. Series" catalog pro-vides a detailed description of the following product groups from SEW-EURODRIVE:

• HW10, HW30 SPIROPLAN® gear units

• Helical-worm gear unit HS41

• Helical-bevel gear units HK37, HK40, HK50, HK60

The descriptions include:

• Product descriptions

• Overview of types

• Project planning information

• Visual representation of mounting positions

• Explanation on the order information

• Combination overviews and technical data

• Dimension sheets

1.3.2 Additional documentationThe following price catalogs and catalogs are available from SEW-EURODRIVE in ad-dition to this "Gear Units for Electrified Monorail Systems HW.., HS.., HK.. Series":

• Gearmotors

(R, F, K, S and SPIROPLAN® gearmotors)

• DR gearmotors

(R, F, K, S and SPIROPLAN® gear units in combination with DR motor)

• MOVIMOT® gearmotors

(R, F, K, S and SPIROPLAN® gearmotors in combination with MOVIMOT®)

• MOVIMOT® gearmotors with AC motor DRS/DRE/DRP

(R, F, K, S and SPIROPLAN® gear units in combination with DR motors andMOVIMOT®)

Pi

fkVA

Hz

n


1Product names and trademarksIntroduction

These catalogs offer the following information:

• Product descriptions

• Technical data and inverter assignments

• Important information on tables and dimension sheets

• Description of the different types

• Selection tables

• Dimension sheets

• Technical data

• Notes on adapter mounting

1.4 Product names and trademarksThe brands and product names in this catalog are trademarks or registered trademarksof the titleholders.

1.5 Copyright© 2012 – SEW-EURODRIVE. All rights reserved.

Unauthorized duplication, modification, distribution or any other use of the whole or anypart of this documentation is strictly prohibited.

Pi

fkVA

Hz

n


2 DescriptionProduct Description of the Gear Units

2 Product Description of the Gear Units2.1 Description

Specific requirements are placed on gear units for operating electrified monorail sys-tems (EMS). With the gear unit series HW.. helical-worm and HK..helical-bevel gearunit, SEW-EURODRIVE supplies drives that are specifically tailored to meet the require-ments for light and heavy load applications. The performance features of both groups ofgear units meet the specific requirements, such as conveying capacity, conveyingspeed or payload.

All gear units for electrified monorail systems are additionally equipped with an inte-grated coupling.

Both groups of gear units have the following characteristics:

• High permitted overhung loads for maximum working loads

• Energy-efficient operating principle of gear units and motors

• Reproducible stopping accuracy by using disk brakes

2.2 Notes2.2.1 Ambient temperature

Gear units and gearmotors from SEW-EURODRIVE can be operated in a wide ambienttemperature range. The following standard temperature ranges are permitted for fillingthe gear units according to the lubricant table:

The rated data of the gear units and gearmotors specified in the catalog refer to an am-bient temperature of +20 °C.

Gear units and gearmotors from SEW-EURODRIVE can be operated outside the stan-dard temperature range if project planning is adapted to ambient temperatures from aslow as up to -40 °C in the intensive cooling range until up to +60 °C. Project planningmust take special operating conditions into account and adapt the drive to the ambientconditions by selecting suitable lubricants and seals. Project planning is generally rec-ommended for higher ambient temperatures and in particular for helical-worm gearunits. SEW-EURODRIVE is happy to carry out this project planning for you.

If the drive is to be operated on a frequency inverter, you must also consider the projectplanning notes of the inverter and take into account the thermal effects of inverter oper-ation.

Gear unit Filled with Permitted standard tempera-ture range

HW CLP (SEW-PG) VG460 -20 °C to +40 °C

HS CLP (CC) VG680 0 °C to +40 °C

HK CLP (CC) VG220 -15 °C to +40 °C

Pi

fkVA

Hz

n


2NotesProduct Description of the Gear Units

2.2.2 Installation altitude

Due to the low air density at high installation altitudes, heat dissipation on the surface ofmotors and gear units decreases. The rated data listed in the catalog applies to an in-stallation altitude of maximum 1000 m above sea level. Installation altitudes of morethan 100 m asl must be taken into account for project planning of gear units and gear-motors.

2.2.3 Power and torqueThe power and torque values listed in the catalogs apply to the M1 mounting position.In addition, the gearmotors are assumed to be standard versions with standard lubrica-tion and under normal ambient conditions.

Please note that the motor power shown in the selection tables for gearmotors is subjectto selection. However, the output torque and the desired output speed are essential forthe application and need to be checked.

2.2.4 SpeedsThe quoted output speeds of the gearmotors are recommended values. You can calcu-late the rated output speed based on the rated motor speed and the gear unit ratio.Please note that the actual output speed depends on the motor load and the supply sys-tem conditions.

2.2.5 NoiseThe noise levels of all SEW-EURODRIVE gear units, motors and gearmotors are wellwithin the maximum permitted noise levels set forth in the VDI guideline 2159 for gearunits and IEC/EN 60034 for motors.

2.2.6 CoatingGear units from SEW-EURODRIVE are painted as follows:

Special paints are available on request.

2.2.7 WeightPlease note that all weights shown in the catalogs exclude the oil fill for the gear unitsand gearmotors. The weights vary according to gear unit design and gear unit size. Thelubricant fill depends on the mounting position selected, which means that in this caseno universally applicable information can be given. Please refer to "Design and operat-ing notes / lubricants and fill quantities" for recommended lubricant fill quantities de-pending on the mounting position. The exact weight is given in the order confirmation.

2.2.8 Air admission and accessibilityThe gearmotors/brakemotors must be mounted on the driven machine in such a waythat both axially and radially there is enough space left for unimpeded air admission, formaintenance work on the brake and, if required, for the MOVIMOT® inverter. Pleasealso refer to the notes in the motor dimension sheets.

Gear units Coating according to DIN1843

HW.., HS.. and HK.. gear units blue/gray /RAL 7031

Pi

fkVA

Hz

n


2 NotesProduct Description of the Gear Units

2.2.9 SPIROPLAN® right-angle gear unitsSPIROPLAN® right-angle gearmotors are robust right-angle gear units withSPIROPLAN® gearing.

2.2.10 Direct motor mountingElectrified monorail systems from SEW-EURODRIVE are usually produced for directmotor mounting. These gearmotors make it possible to mount gear units directly to mo-tors from SEW-EURODRIVE without an adapter.

2.2.11 Reliable, long service life, and low maintenanceThe high reliability of gear units from SEW-EURODRIVE in the system is ensured by theuse of high-strength materials, high-quality anti-friction bearings, long-lived oil seals andsynthetic lubricants.

2.2.12 CouplingThe electrified monorail drives operate with a reliable disengageable clutch. This clutchdecouples the output stage of the gear unit from the output shaft.

Pi

fkVA

Hz

n


2Surface protectionProduct Description of the Gear Units

2.3 Surface protection2.3.1 General information

SEW-EURODRIVE offers the following optional protective measure for operating gearunits under special environmental conditions.

• Surface protection OS for motors and gear units

2.3.2 OS surface protectionAs an option for standard surface protection, motors and gear units are also availablewith surface protection OS1 to OS3.

Surface protection1) Ambient conditions Application examples

Standard Suitable for machines and systems in buildings and rooms indoors with neutral atmospheres.Similar to corrosivity category2):• C1 (negligible)

• Machines and systems in the automobile industry

• Transport systems in logistics• Conveyor belts at airports

OS1 Suited for environments prone to condensation and atmospheres with low humidity or contamina-tion, such as applications outdoors under roof or with protection.According to corrosivity category2):• C2 (low)

• Systems in saw mills• Hall gates• Agitators and mixers

OS2 Suitable for environments with high humidity or mean atmospheric contamination, such as appli-cations outdoors subject to direct weathering.According to corrosivity category2):• C3 (moderate)

• Applications in amusement parks• Funiculars and chair-lifts• Applications in gravel plants• Systems in nuclear power plants

OS3 Suited for environments with high humidity and occasionally severe atmospheric and chemical contamination. Occasionally acidic or caustic wet cleaning. Also for applications in coastal areas with moderate salt load.According to corrosivity category2):• C4 (high)

• Sewage treatment plants• Port cranes• Mining applications

1) Motors/brakemotors in degree of protection IP56 or IP66 are only available with OS2, OS3 surface protection.2) According to DIN EN ISO 12944-2, classification of ambient conditions

Pi

fkVA

Hz

n


2 Extended storageProduct Description of the Gear Units

2.4 Extended storage2.4.1 Variant

You can also order gear units designed for "extended storage". SEW-EURODRIVE rec-ommends the extended storage type for storage periods longer than 9 months.

The lubricant of those gear units is then mixed with a VCI anti-corrosion agent (volatilecorrosion inhibitors). Please note that this VCI corrosion inhibitor is only effective in atemperature range between -25 °C and +50 °C. The flange contact surfaces and shaftends are also treated with an anti-corrosion agent. If not specified otherwise in your or-der, the gear unit will be supplied with OS1 surface protection. You can order OS2 orOS3 instead of OS1.

2.4.2 Storage conditionsObserve the following conditions for extended storage:

Surface protection Suitable for

OS1 Low environmental impact

OS2 Medium environmental impact

OS3 High environmental impact

INFORMATIONThe gear units must remain tightly sealed until taken into operation to prevent the VCIcorrosion protection agent from evaporating.

At the factory, the gear units are filled with oil to the appropriate level depending onthe specified mounting position (M1 – M6). Always check the oil level before you takethe gear unit into operation.

Climate zone Packaging1) Storage2) Storage duration

Temperate (Europe, USA, Canada, China and Russia, excluding tropical zones)

Packed in containers, with desiccant and moisture indi-cator sealed in the plastic wrap.

Under roof, protected against rain and snow, no shock loads.

Up to 3 years with regular checks of the packaging and moisture indicator (rel. humid-ity < 50%).

Open

Under roof and enclosed at constant temperature and atmospheric humidity (5 °C < ϑ < 60 °C, < 50% relative humidity).No sudden temperature fluctuations. Controlled ventilation with filter (free from dust and dirt). No aggressive vapors, no shocks.

2 years or more with regular inspections. Check for clean-ness and mechanical damage during the inspection. Check corrosion protection.

Tropical (Asia, Africa, Central and South America, Australia, New Zea-land excluding tem-perate zones)

Packed in containers, with desiccant and moisture indi-cator sealed in the plastic wrap.Protected against insect damage and mildew by chemical treatment.

With roof, protected against rain and shocks.

Up to 3 years with regular checks of the packaging and moisture indicator (rel. humid-ity < 50%).

Open

Under roof and enclosed at constant temperature and atmospheric humidity (5 °C < ϑ < 50 °C, < 50% relative humidity).No sudden temperature fluctuations. Controlled ventilation with filter (free from dust and dirt). No aggressive vapors, no shocks. Protected against insect damage.

2 years or more with regular inspections. Check for clean-ness and mechanical damage during the inspection. Check corrosion protection.

1) The packaging must be carried out by an experienced company using the packaging materials that have been explicitly specified forthe particular application.

2) SEW-EURODRIVE recommends to store the gear units according to the mounting position.

Pi

fkVA

Hz

n


3VariantsOverview of Types and Type Designation

3 Overview of Types and Type Designation3.1 Variants

The following sections show the different designs of gear units.

3.1.1 SPIROPLAN® gear unitsThe following figure illustrates a SPIROPLAN® gear unit:

3.1.2 Helical-worm gear unitThe following figure illustrates a helical-worm gear unit:

DesignationHW.. Flange-mounted design

1589635339

DesignationHS.. Flange-mounted design

1589631883

Pi

fkVA

Hz

n


3 VariantsOverview of Types and Type Designation

3.1.3 Helical-bevel gear unit

The following figure illustrates a helical-bevel gear unit:

The following figure illustrates a helical-bevel gear unit:

DesignationHK37 Flange-mounted

4905739787

DesignationHK40 – 60 Flange-mounted

1589513099

Pi

fkVA

Hz

n


3NameplateOverview of Types and Type Designation

3.2 NameplateThe following figure shows an example of a nameplate:

3.3 Type designationThe following diagram shows a type designation:

9007200625004427

i = Gear unit reduction ratioIM = Mounting positionIP.. = Degree of protectionna [r/min] = Output speedMamax [Nm] = Output torque

na r/min

Ma max Nm

064 154 3 1

Made in Germany

kg

IM

IP

i

HS 41

01.1240523809.00001.08

137

1380/16

M3A

84

13

CLP 680 Miner. Öl /0,8 l

65

76646 Bruchsal/Germany

H K 40 DRS 80M4 /BE1 /TFMotor option: TF thermistor sen-sor

Motor option: brake

Motor size and number of poles

DRS, DRE, DRP motor series

Gear unit size

Gear unit typeW = SPIROPLAN® gear unitS = Helical-worm gear unitK = Helical-bevel gear unit

Electrified monorail gear unit

Pi

fkVA

Hz

n


3 Overview of electrified monorail drivesOverview of Types and Type Designation

3.4 Overview of electrified monorail drivesFeatures of electrified monorail gear units:

• Smooth running for operation without vibration

• Compact for space-saving installations

• Designed with positive shaft-hub connection

• Can be ordered with integrated MOVIMOT® inverter as an option

• MOVI-SWITCH® gearmotors with integrated switching and protection function canbe ordered as an option

The following table provides an overview of electrified monorail systems:

Gear unit type

Maximum continu-

ous torque

Permitted wheel load

Ratio range Force applica-tion X1)

1) X = center of the carrying wheel (page 26)

Shaft d x l Complies with VDI guideline 3643 (C1 standard)

Mamax [Nm]

[N] i [mm] [mm]

SPIROPLAN® gear units: (details from (page 48)

HW10 20 2500 6.57 – 16.5 10 14 x 28 x

HW30 70 5600 8.2 – 75 1320 x 3525 x 35

x2)

2) Only with DR80 motors, the C1 standard only applies for the combination with the small terminal box.

Helical-worm gear units: (details from (page 54)

HS41 185 10000 7.28 – 201 13 25 x 35 x2)

Helical-bevel gear unit: (details from (page 58)

HK37 200220

1000014500

13.1 – 106.381818

25 x 3530 x 50

x2)

HK40400 18500 12.2 – 131.87

183)

284)

3) Value is valid for shaft diameter of 30 x 60.4) Value is valid for shaft diameter of 35 x 70.

30 x 6035 x 70

–

HK50 600 25000 7.28 – 145.14 28 45 x 90 –

HK60 820 40000 13.22 – 144.79 32 55 x 110 –

Pi

fkVA

Hz

n


4Determining the application dataProject Planning Information

4 Project Planning Information Project planning has to be carried out for all gear units. The data specified in this catalogonly applies if project planning was carried out correctly. Project planning is particularlyimportant for gear units with increased ambient temperatures, for helical-worm gearunits, SPIROPLAN® gear units, and self-locking helical-worm gear units.

SEW-EURODRIVE is happy to carry out this project planning for you.

4.1 Determining the application dataIt is necessary to have data on the machine to be driven (mass, speed, setting range,etc.) to project the drive correctly.

This data helps to determine the required power, torque and speed. Refer to the SEWpublication "Drive Engineering - Practical Implementation / Drive Planning" or the SEWproject planning tool SEW Workbench for assistance.

4.1.1 Examples for trolleysThe type of trolley is mainly important for calculation of the overhung load at the inputend. The center of gravity for the load is usually at A/2. Please indicate any deviatingload distribution in your order. Values A and B are necessary to calculate the shifting ofthe load when starting, braking, and in the ascending sections.

Trolley principle 1:• 1 carrying wheel, 1 driven wheel

1721956875

S Center of gravity of the load Driven carrying wheel

B Value B, vertical distance from the center of the carrying wheel to the center of gravity

S B

V


4 Determining the application dataProject Planning Information

Trolley principle 2:

Trolley principle 3• 4 carrying wheels; 2 of them are driven wheels

If the application requires another arrangement of carrying wheels than depicted in theexamples, please contact SEW-EURODRIVE.

• 2 carrying wheels; 1 of them driven atthe front

• 2 carrying wheels; 1 of them driven atthe rear

B

A

S

v

B

A

S

v

CC

1188484747


A Value A, distance of carrying wheels Non-driven carrying wheel


C Value C, horizontal distance from the center of the carrying wheel to the center of gravity

1188702859


A Value A, distance of carrying wheels Non-driven carrying wheel


C1, C2

Values C, horizontal distance from the center of the carrying wheel to the center of gravity

A

B

S

v

C2C1


4Determining the application dataProject Planning Information

4.1.2 Questionnaire - Required application data

The questionnaire is also available in the internet at www.sew-eurodrive.com. Please fillin this questionnaire and send it to the SEW branch near you.

Request form for electrified monorail drive with request for:

Curve travel needs to be closely analyzed with two or more driving wheels be-cause there can be different output speeds particularly with small curve radii.

Customer,company:........................................................................................................

Contact person: .............................................................................................................

Phone/fax:......................................................................................................................

Email: ...........................................................................................................................

Street: .........................................................................................................................

Zipcode:..........................................................................................................................

Place, date: ...................................................................................................................

Return call Project planning of drive Review

Structure: • Trolley principle

(1, 2 or 3) ...............................................................• Distances A: ............................................................... [mm]

B: ............................................................... [mm]C1: ............................................................... [mm]C2: ............................................................... [mm]

• Wheel base ............................................................... [mm]• Number of drives ...............................................................

Operating conditions:• Degree of protection IP ...............................................................• Installation altitude ca. H ............................................................... [m]• Average ambient temper-

atureTAmb ............................................................... [°C]

• Maximum ambient tem-perature

TAmax ............................................................... [°C]

• Line voltage UN ............................................................... [VAC]• Line frequency fN ............................................................... [Hz]• Country-specific regula-

tion(s)...............................................................


4 Determining the application dataProject Planning Information

Drive selection data:• Vehicle weight m0 ............................................................... [kg]• Weight of additional load mL ............................................................... [kg]• Wheel load of the drive

wheel on the track FR ............................................................... [N]

• Distance between forceapplication point andshaft shoulder

X ............................................................... [mm]

• Carrying wheel diameter D ............................................................... [mm]• Material of the carrying

wheel...............................................................

• Curve radius (min.) R ............................................................... [mm]• Length of the entire track,

horizontal sm ............................................................... [m]

• Travelling speed vmax ............................................................... [m/min]• Cyclic duration factor at

vmax

cdf ............................................................... [%]

• Travelling speed vmin ............................................................... [m/min]• Cyclic duration factor at

vmin

cdf ............................................................... [%]

• Acceleration aA ............................................................... [m/s2]• Deceleration aV ............................................................... [m/s2]• Deceleration emergency

switching off aEmer-gencyswitch-ing off

............................................................... [m/s2]

• Number of starts per cir-culation

Z ...............................................................

• permitted max. accelera-tion mech. Brake

aB ............................................................... [m/s2]

• Stopping accuracy sx ............................................................... [± mm]• Drive is moved1)

1) If a drive is moved or positioned via an external device, please consult SEW-EURODRIVE.

YesNo

Inclining tracks:• Inclination α ............................................................... [°]• Length of inclination SS ............................................................... [m]• Travelling speed v ............................................................... [m/min]• Cyclic duration factor cdf ............................................................... [%]• Acceleration aAS ............................................................... [m/s2]• Deceleration aVS ............................................................... [m/2]• Number of starts Z ...............................................................


4Selecting the correct driveProject Planning Information

4.2 Selecting the correct driveThe appropriate drive can be selected once the power and speed of the drive have beencalculated and with regard to mechanical requirements.

Declining tracks:• Gradient α ............................................................... [°]• Long decline Sa ............................................................... [m]• Travelling speed v ............................................................... [m/min]• Cyclic duration factor cdf ............................................................... [%]• Acceleration aAG ............................................................... [m/s2]• Deceleration aVG ............................................................... [m/s2]• Number of starts Z ...............................................................

Drive design:• Mechanical brake with none• Manual brake release with none• Coupling with none• (Dis)engaging under load Yes No• Output shaft Hollow shaft Solid shaft• Key with none• Dimensions d x l ........................................................................... [mm]• Mounting position (M1 to

M6) ...........................................................................• Length of coupling lever

(page 33)........................................................................... [°]

• Terminal box position ........................................................................... [°]• Cable entry on the terminal

box ...........................................................................• Coating (standard RAL

7031)Standard Special coating:

.....................................


4 Project planning informationProject Planning Information

4.3 Project planning information 4.3.1 Efficiency of gear unitsGeneral informa-tion

The efficiency of gear units is mainly determined by the gearing and bearing friction.Keep in mind that the starting efficiency of a gear unit is always less than its efficiencyat operating speed. This factor is especially pronounced in the case of helical-worm andSPIROPLAN® right-angle gearmotors.

HK gear units The efficiency of helical-bevel gear units is up to 96% depending on the number of gearstages.

HS and HW gear units

The gearing in helical-worm and SPIROPLAN® gear units produces a high proportion ofsliding friction. That is the reason why these gear units have higher gearing losses andlower efficiencies than HK gear units.

The efficiency depends on the following factors:

• Gear ratio of the helical-worm or SPIROPLAN® stage

• Input speed

• Gear unit temperature

Helical-worm gear units from SEW-EURODRIVE are helical gear/worm combinationsthat are significantly more efficient than plain worm gear units.

The efficiency may reach η < 0.5 if the helical-worm gear stage has a very high gear ra-tio.

Self-locking Retrodriving torques on helical-worm or SPIROPLAN® gear units produce an efficiencyof η’ = 2 - 1/η, which is significantly less favorable than the forward efficiency η. The he-lical-worm or SPIROPLAN® gear unit is self-locking if the forward efficiency η ≤ 0.5.Some SPIROPLAN® gear units are dynamically self-locking. Contact SEW-EURO-DRIVE if you wish to make technical use of the braking effect of self-locking character-istics.


4Project planning informationProject Planning Information

Run-in phase The tooth flanks of new helical-worm and SPIROPLAN® gear units are not yet com-pletely smooth. This makes for a greater friction angle and less efficiency during the run-in phase than during later operation. This effect intensifies with increasing gear unit ratio.Subtract the following values from the listed efficiency during the running-in phase:

The run-in phase usually lasts 48 hours. Helical-worm and Spiroplan® gear unitsachieve their listed rated efficiency values when:

• the gear unit has been completely run-in,

• the gear unit has reached nominal operating temperature,

• the recommended lubricant has been filled in and

• the gear unit is operating in the rated load range.

Churning losses With certain gear unit mounting positions (page 31), the first stage is completely im-mersed in the lubricant. When the circumferential velocity of the input stage is high, con-siderable churning losses occur in larger gear units that must be taken into account.Contact SEW-EURODRIVE if you wish to use gear units of this type.

To reduce churning losses to a minimum, use gear units in M1 mounting position.

4.3.2 Axial and overhung loadsDetermining over-hung load

An important factor for determining the resulting overhung load is the type of transmis-sion element mounted to the shaft end. The following transmission element factors fZhave to be considered for various transmission elements.

Helical-worm gear units SPIROPLAN® gear units

i range η reduction i range η reduction

1-start ca. 50 ... 280 ca. 12 % ca. 40 ... 75 ca. 15 %

2-start ca. 20 ... 75 ca. 6 % ca. 20 ... 30 ca. 10 %

3-start ca. 20 ... 90 ca. 3 % ca. 15 ca. 8 %

4-start – – ca. 10 ca. 8 %

5-start ca. 6 ... 25 ca. 3 % ca. 8 ca. 5 %

6-start ca. 7 ... 25 ca. 2 % – –

Transmission element Transmission element fac-tor fZ

Comments

Gears 1.15 < 17 teeth

Chain sprockets 1.40 < 13 teeth

Chain sprockets 1.25 < 20 teeth

Narrow V-belt pulleys 1.75 Influence of the pre-tensioning force

Flat belt pulleys 2.50 Influence of the pre-tensioning force

Toothed belt pulleys 2.00 - 2.50 Influence of the pre-tensioning force

Gear rack pinion, prestressed 2.00 Influence of the pre-tensioning force



Permitted over-hung load

The basis for determining the permitted overhung loads is the computation of the ratedbearing service life L10h of the anti-friction bearings (according to ISO 281).

For special operating conditions, the permitted overhung loads can be determined withregard to the modified service life Lna on request.

Higher permitted overhung loads

Exactly considering the force application angle α and the direction of rotation makes itpossible to achieve a higher overhung load than listed in the selection tables.

Furthermore, higher output shaft loads are permitted if heavy duty bearings are in-stalled, especially with HK gear units.

Contact SEW-EURODRIVE in such cases.

Definition of the force application

Force application X is defined as shown in the following figure:

Refer to the overview table (page 18) for values of force application X depending on thegear unit.

INFORMATIONThe data refers to force application < L/2. The values for the force applicationangle α and direction of rotation are based on the most unfavorable conditions.

1188479883

FR Wheel loadα Force application angleML Middle of the carrying wheel

0°

270°

F

α

R

90°

180°

ML

X



4.3.3 Determining the service factor

The effect of the trolley on the gear unit is taken into account to a sufficient level of ac-curacy using the service factor fB. The service factor is determined according to the dailyoperating time and the starting frequency [1]. Three load classifications are taken intoaccount depending on the mass acceleration factor. You can read off the service factorapplicable to your application in the following figure. The service factor determined fromthis diagram must be smaller than or equal to the service factor according to the selec-tion tables.

Load classification Three load classifications are distinguished:

INFORMATIONThe diagram of the operating factors only applies to drives in line operation.

Contact SEW-EURODRIVE for differing operating conditions.

fB

0 200 400 600 800 1200 14001000

24* 16* 8*

0.8

0.9

1.0

1.1

1.2

1.3

1.4

1.5

1.6

1.0

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.2

1.3

1.4

1.5

1.6

1.7

1.8

[1]

(III)

(II)

(I)

9007200443235467

* Daily operating time in hours/day[1] Starting frequency Z in 1/h:

The cycles include all starting and braking procedures as well as changeovers from low to high speed and vice versa.

(I) Uniform, permitted mass acceleration factor ≤ 0.2(II) Non-uniform, permitted mass acceleration factor ≤ 3(III) Heavy shock load, permitted mass acceleration factor ≤ 10



Mass acceleration factor

The mass acceleration factor is calculated as follows:

"All external mass moments of inertia" are the mass moments of inertia of the driven ma-chine and the gear unit, scaled down to the motor speed. The calculation for scalingdown to motor speed is performed using the following formula:

"Mass moment of inertia at the motor end" is the mass moment of inertia of the motorand, if installed, the brake and the flywheel fan (Z fan).

Service factors fB > 2.0 may occur with large mass acceleration factors (> 10), high lev-els of backlash in the transmission elements or large overhung loads. Contact SEW-EU-RODRIVE in such cases.

4.3.4 Service factor: SEW fBThe method for determining the maximum permitted continuous torque Ma max andusing this value to derive the service factor fB = Ma max/Ma is not defined in a standardand varies greatly from manufacturer to manufacturer. With their SEW service factor fB= 1, SEW gear units in any case afford an extremely high level of safety and reliabilityin the fatigue strength range (exception: wearing of the worm wheel in helical-worm gearunits). The SEW service factor may differ from specifications of other gear unit manu-facturers. If you have doubts, contact SEW-EURODRIVE for more detailed informationon your specific application.

Example Mass acceleration factor 2.5 (load classification II), 14 hours of daily operation (read at16 h/d) and 300 cycle times/hour result in the service factor fB = 1.43. According to theselection tables, the selected gearmotor must then have an SEW fB value = 1.43 orgreater.

JXJnnM

= Mass moment of inertia scaled down to the motor shaft= Mass moment of inertia with reference to the output speed of the gear unit= Output speed of the gear unit= Motor speed

Mass acceleration factor = all external mass moment of inertia

Mass moment of inertia on motor side

J = J xX ( )

n

nM

2



4.3.5 HS.. helical-worm and SPIROPLAN® HW.. gear units

With HS.. helical-worm gear units and SPIROPLAN® HW.. gear units, two more servicefactors have to be taken into account in addition to the service factor fB shown in the pre-vious figure. These are:

• fB1 = Service factor from ambient temperature

• fB2 = Service factor from cyclic duration factor

The additional service factors fB1 and fB2 can be determined by referring to the followingdiagrams. For fB1, the load classification is taken into account in the same way as for fB.

The total service factor for helical-worm gear units is calculated as follows:

fBtot = fB fB1 fB2

Example The gearmotor with the service factor fB = 1.43 in the previous example is to be a helical-worm gearmotor.

Ambient temperature ϑ = 25 °C → fB1 = 1.05 (read off at load classification II)

Time under load = 30 min/h → cdf = 50 % → fB2 = 1.02

The total service factor is fBtot = 1.43 x 1.05 x 1.02 = 1.53

According to the selection tables, the selected helical-worm gearmotor must have anSEW fB = 1.5 or higher.

1188450699

fB2

-20 0-10 20 40 6020 8030 100 %ED40 50°C

fB1

1.0 0.6

1.2 0.8

1.4 1.0

1.6

1.8

(III)

(II)

(I)

INFORMATIONThe diagram of the service factors only applies to drives in line operation.

If operating conditions differ, for example if temperatures are below +20 °C (see fB1),contact SEW-EURODRIVE.

cdf (%) =Load time in min/h

60 x 100


4 Additional documentationProject Planning Information

4.4 Additional documentationIn addition to the information in this catalog, SEW-EURODRIVE offers extensive docu-mentation covering the entire topic of electrical drive engineering. These are mainly thepublications in the "Drive Engineering - Practical Implementation" series as well as themanuals and catalogs for electronically controlled drives.

You will find additional links to a wide selection of our documentation in many languagesfor download on the SEW-EURODRIVE homepage (http://www.sew-eurodrive.com).The list below includes other documents that are of interest in terms of project planning.You can order these publications from SEW-EURODRIVE.

4.4.1 Technical data for motors and gear unitsThe following catalogs are available from SEW-EURODRIVE in addition to this "GearUnits for HW.., HS.., HK.. Electrified Monorail Systems":

• AC Motors

• Gear units

• MOVIMOT®

4.4.2 Drive Engineering – Practical Implementation• Project Planning for Drives


5General information on mounting positionsMounting Positions

5 Mounting Positions5.1 General information on mounting positions

In the case of right-angle gear units for electrified monorail systems, SEW-EURODRIVEdistinguishes between four mounting positions M1 – M4.

Mounting positions M5 and M6 are available for electrified monorail drives HW10 andHS30 as well as mounting position M5 for electrified monorail drive HS41.

The figure below shows the position of the electrified monorail drive for mounting posi-tions M1 – M6:

1503091851

M1

M4

M3

M6

M5M2

INFORMATIONPlease contact SEW customer service if you wish to change the mounting positions ofHS41 helical-worm gear units to M2 or M3 mounting position.


5 Order informationMounting Positions

5.2 Order information

5.2.1 Direction of rotation of the output shaft

5.2.2 Position of the output shaft and output flange Only output shaft position A is available for electrified monorail drives HW10, HW30 andHS41. Output shaft positions A or B are possible for HK37, HK40, HK50 and HK60 elec-trified monorail drives.

The following figure shows the position of the output shaft:

INFORMATIONThe following order information is required for HW, HS, and HK gear units in additionto the mounting position to exactly determine the design of the drive.

1592853643

As viewed at the output shaft:Clockwise (CW) = Rotating clockwiseCounterclockwise (CCW) = Rotating counterclockwise

A

B

CCW

CW

HW10 HW30 HS41 HK37 HK40 HK50 HK60

Output shaft position A X X X X X X X

Output shaft position B – – – X X X X

1642876939

A

B


5Order informationMounting Positions

5.2.3 Position of operating lever

Position according to VDI guideline 3643

The position of the operating lever or the actuator travel correspond to VDI guideline3643 for electrified monorail gear units HW10, HW30, HS41 and HK37 (heavy loadrange).

The following figure shows the position of the operating lever when mounted at the front:

CAUTIONDestruction of the clutch.

Possible damage to the unit.• Engage the clutch at low output speeds when using pole-changing motors and mo-

tors controlled by a frequency inverter.• Disengage the clutch of electrified monorail systems for heavy loads only without

load and not under strain.

1661840779

Clutch disengagedClutch engaged

38°

5°


5 Order informationMounting Positions

Position with heavy-load gear units

The possible operating lever positions for electrified monorail drives HK40, HK50, andHK60 as viewed onto the sealing flange are 0° and 180°.

In mounting position M1, the operating lever is positioned at 180° as standard (see figurebelow). HK40 can additionally be switched in 90° and 270°. The position can be limitedusing the setscrew [1] for gear units HK50 and HK60.

The following figure shows the position of the operating lever when mounted at the side:

1661843211

[1] Mounting position-specific setscrew for limiting the operating lever downwardsCoupling disengagedCoupling engaged

270°

180°

[1]

90°

[1]

0°


5Order informationMounting Positions

5.2.4 Position of motor terminal box and cable entry

The position of the motor terminal box has so far been specified with 0°, 90°, 180° or270° as viewed onto the fan guard = B-end (see figure below). A change in the productstandard EN 60034 specifies that the following designations will have to be used for ter-minal box positions for foot-mounted motors in the future:

• As viewed onto the output shaft = A-end

• Designation as R (right), B (bottom), L (left) and T (top)

This new designation applies to foot-mounted motors without a gear unit in mounting po-sition B3 (= M1). The previous designation is maintained for gearmotors. The followingfigure shows both designations. If the mounting position of the motor changes, R, B, Land T are rotated accordingly. In motor mounting position B8 (= M3), T is at the bottom.

The position of the cable entry can be selected as well. The possibilities are "X" (= stan-dard position), "1", "2" or "3" (see figure below).

Unless other information is given regarding the terminal box, the 0° type (R) with "X"cable entry will be supplied. SEW-EURODRIVE recommends selecting cable entry "2"with mounting position M3.

1188470155

270°

90°

180°0°

T

B X

2

X

31LR

X

X

0° (R)

2

X

3 1

0° (L)

INFORMATION• When the terminal box is in the 90° (B) position, check to see if the gearmotor

has to be supported.• Only cable entries "X" and "2" are possible with the DR63 motor. Exception:

Cable entry "3" is also possible for DR63 with IS plug connector.• The following cable entries are possible with DRS71..BMG motors with gear unit

flange diameters of 160 mm and 200 mm:

Position of the terminal box 0° (R) 90° (B) 180° (L) 270° (T)

Possible cable entries "X", "1", "3" "X", "1", "3" "1", "2", "3" "X", "1", "3"


5 Key to the mounting position sheetsMounting Positions

5.3 Key to the mounting position sheets5.3.1 Symbols used

The following table shows the symbols used in the mounting position sheets and theirmeaning:

Symbol Meaning

Breather valve

Oil level plug

Oil drain plug

INFORMATIONInformation on the illustrated shafts. For gear units with solid shaft: On the mounting position sheets, the shafts and theflanges are illustrated on the A-side.

INFORMATIONSPIROPLAN® gear units in M4 are not dependent on the mounting position. However,mounting positions M1 to M6 are also shown for SPIROPLAN® gear units to assist youin working with this documentation.

INFORMATIONNotes on the illustrated motors. Motors are only represented symbolically on the mounting position sheets.


5HW10 DR..Mounting Positions

5.4 HW10 DR..


5 HW30 DR..Mounting Positions

5.5 HW30 DR..


5HS41 DR..Mounting Positions

5.6 HS41 DR..


5 HK37 DR..Mounting Positions

5.7 HK37 DR..


5HK40, HK50, HK60 DR..Mounting Positions

5.8 HK40, HK50, HK60 DR..


6 Lubricants and fill quantitiesDesign and Operating Notes

6 Design and Operating Notes6.1 Lubricants and fill quantities

Unless a special arrangement is made, SEW-EURODRIVE supplies the drives with alubricant fill adapted for the specific gear unit and mounting position. The decisive factoris the mounting position M1 – M6 specified when ordering the drive. You must adapt thelubricant fill in case of any subsequent changes made to the mounting position (see "Lu-bricant fill quantities").

6.1.1 Bearing greasesThe rolling bearings in gear units and motors are given a factory-fill with the greaseslisted below. SEW-EURODRIVE recommends regreasing rolling bearings with a greasefill at the same time as changing the oil.

6.1.2 Lubricant tableThe lubricant table on the following page shows the permitted lubricants for SEW-EU-RODRIVE gear units. Observe the following legend with regards to the lubricant table.

Key to the lubricant table

Abbreviations, meaning of shading and notes:

Ambient temperature Manufacturer Type

Gear unit rolling bearings-40 °C to +80 °C Fuchs Renolit CX-TOM 15-40 °C to +80 °C Klüber Petamo GHY 133 N

-40 °C to +40 °C Castrol Obeen FS 2

-20 °C to +40 °C Fuchs Plantogel 2SOilOil

INFORMATIONThe following grease quantities are required:• For fast-running bearings (gear unit input end): Fill the cavities between the rolling

elements one-third full with grease.• For slow-running bearings (gear unit output end): Fill the cavities between the roll-

ing elements two-thirds full with grease.

CLP = Mineral oilCLP PG = Polyglycol (W gear units, conforms to USDA-H1)CLP HC = Synthetic hydrocarbonsE = Ester oil (water hazard classification 1)HCE = Synthetic hydrocarbons + ester oil (USDA - H1 certification)HLP = Hydraulic oil

= Synthetic lubricant (= synthetic-based roller bearing grease)= Mineral lubricant (= mineral-based rolling bearing grease)

1) Helical-worm gear units with PG oil: please consult SEW2) Special lubricant for SPIROPLAN® gear units only3) Recommendation: Select SEW fB ≥ 1.24) Observe the critical starting behavior at low temperatures.5) Low-viscosity grease6) Ambient temperature7) Grease

Lubricant for the food industry (food grade oil)

Biodegradable oil (lubricant for agriculture, forestry, and water management)OilOil


6Lubricants and fill quantitiesDesign and Operating Notes

Lubricant table

2845002123

0 0

Oil

Oil

Oil

VG

220

BP

En

erg

ol

GR

-XP

220

VG

220

BP

En

ersy

nS

G-X

P 2

20

VG

220

VG

150

VG

150

VG

150

SA

E 7

5W90

(~V

G 1

00)

BP

En

erg

ol

GR

-XP

150

VG

32

VG

32

VG

32

VG

68

VG

680

BP

En

erg

ol

GR

-XP

680

VG

680

BP

En

ersy

nS

G-X

P 6

80

BP

En

ersy

nS

G-X

P 2

20

VG

460

VG

150

BP

En

erg

ol

GR

-XP

150

VG

220

VG

32

VG

460

VG

460

VG

460

VG

460

VG

68

VG

220

VG

220

VG

220

VG

220

00 1

0+1

00+5

0 +40 +

60

+40

+40 +

60

-20

-20

-20

-20

-10

4)4)

6)

4) 4) 4) 4) 4) 2) 3)

VG

460

2) 3)

VG

460

2)7)5) 3)2)1)1) 4) 4)

-20

-20

+10

+10

+40

+20

+20

-20

-20

0 0

0

-20

-20

-20

+ 0

-15

-50

Sta

ndar

d

+60

-20

+60

-20

DIN

(IS

O)

ISO

,NL

GI

CL

P (

CC

)

CL

P P

G

CL

P (

CC

)

CL

P (

CC

)

CL

P H

C

CL

P H

C

CL

P (

CC

)

CL

P (

CC

)

DIN

51 8

18

DIN

51 8

18

CL

P P

G

01 751 08 04C

LP

HC

CL

P H

C

CL

P H

C

CL

P H

C

CL

P H

C

CL

P P

G

CL

P P

G

CL

P H

C

SE

W *P

G

AP

I GL

5

H1

PG

ECL

PH

CN

SF

H1

Ren

olin

CL

P 2

20

Ren

olin

PG

220

Op

tig

ear

BM

220

Op

tig

ear

BM

680

Op

tifl

exA

680

Opt

igea

rSy

nthe

tic X

460

Opt

igea

rSy

nthe

tic X

150

Opt

igea

rB

M 1

00

Opt

igea

rB

M 1

50

Opt

iflex

A 2

20

Opt

iflex

A 2

20

Opt

ilieb

HY

32

Alp

hasy

n T3

2

Opt

igea

rSy

nthe

tic X

220

Opt

igea

rSy

nthe

tic X

150

Mer

op

a 22

0C

arte

r E

P 2

20

Car

ter

SY

220

Car

ter

SY

220

Car

ter

SH

150

Car

ter

SH

150

Car

ter

EP

150

Car

ter

EP

150

Dac

nis

SH

32

Dac

nis

SH

32

Car

ter

EP

680

Trib

ol

1100

/220

Syn

lub

eC

LP

220

Trib

ol

800/

220

Ren

olin

Un

isyn

CL

P 1

50

Ren

olin

Un

isyn

CL

P 6

8

Ren

olin

Un

isyn

CL

P 4

60

Ren

olin

Un

isyn

CL

P 1

50

Ren

olin

Un

isyn

CL

P 6

8

Ren

olin

Un

isyn

OL

32

Ren

olin

Un

isyn

OL

32

Pin

nac

leE

P 2

20P

inn

acle

EP

150

Pin

nac

leE

P 4

60P

inn

acle

EP

150

Cet

us

PA

O 4

6

Cet

us

PA

O 4

6

Trib

ol

1510

/220

Ren

olin

CL

P 1

50

Ren

olin

PG

680

Ren

olin

PG

220

Cas

sid

aF

luid

GL

460

Cas

sid

aF

luid

GL

220

C

assi

da

Flu

id H

F 6

8P

lan

tog

ear

460

S

Mer

op

a 15

0Tr

ibo

l11

00/1

50

Ren

olin

SE

W 6

80M

ero

pa

680

Trib

ol

1100

/680

Syn

lub

eC

LP

220

Syn

lub

eC

LP

680

Trib

ol

800/

680

Ren

olin

CL

P 1

50M

ero

pa

150

Trib

ol

1100

/150

Trib

ol

800/

220

Op

tile

bG

T 4

60O

pti

leb

GT

220

Op

tile

bH

Y 6

8

Sh

ell O

mal

aS

2 G

220

Sh

ell O

mal

aS

4 W

E 2

20S

hel

l Om

ala

S4

GX

220

Sh

ell O

mal

aS

4 G

X 1

50

Sh

ell O

mal

aS

4 G

X 6

8

Sh

ell O

mal

aS

4 G

X 6

8

Sh

ell O

mal

aS

2 G

150

Sh

ell O

mal

aS

2 G

680

Sh

ell O

mal

aS

4 W

E 6

80

Sh

ell O

mal

aS

4 W

E 2

20

Sh

ell O

mal

aS

4 G

X 4

60S

hel

l Om

ala

S4

GX

150

Sh

ell O

mal

aS

2 G

150

She

ll N

atur

elle

Gea

r Fl

uid

EP

460

Klü

ber

oil

GE

M 1

-220

N

Klü

ber

syn

thG

EM

4-2

20 N

Klü

ber

syn

thG

EM

4-1

50 N

Klü

ber

oil

GE

M 1

-150

N

Klü

ber

-Su

mm

itH

ySyn

FG

-32

Klü

ber

-Su

mm

itH

ySyn

FG

-32

Klü

ber

oil

GE

M 1

-680

NK

lüb

ersy

nth

GH

6-6

80K

lüb

ersy

nth

GE

M 4

-460

NK

lüb

ersy

nth

GE

M 4

-150

N

Klü

ber

oil

GE

M 1

-150

NK

lüb

ersy

nth

GH

6-2

20

Klü

ber

syn

thG

H 6

-220

Klü

ber

syn

thG

H 6

-220

Klü

ber

SE

WH

T-46

0-5

Klü

ber

syn

thU

H1

6-46

0

Klü

ber

syn

thU

H1

6-46

0

Klü

ber

syn

thU

H1

6-46

0

Klü

ber

syn

thU

H1

14-1

51

Klü

ber

oil

4UH

1-46

0 N

Klü

ber

oil

4UH

1-22

0 N

Klü

ber

oil

4UH

1-68

NK

lüb

erb

ioC

A2-

460

Mob

ilgea

r 60

0X

P 2

20

Mo

bil

Gly

go

yle

220

Mo

bil

SH

C 6

30M

ob

ilS

HC

629

Mob

ilgea

r 60

0X

P 1

50

Mob

ilgea

r 60

0X

P 1

50

Mob

ilgea

r 60

0X

P 2

20M

obill

uxE

P 0

04

Mo

bil

SH

C 6

24

Mo

bil

SH

C 6

26

VG

68

CL

P H

C

CL

P H

C

CL

P P

G

Mo

bil

SH

C 6

26

Mob

ilgea

r 60

0X

P 6

80

Mo

bil

SH

C 6

34M

ob

ilS

HC

629

Mo

bil

Gly

go

yle

220

Mo

bil

Gly

go

yle

680

Mo

bil

SH

C 6

24

Mo

bil

SH

C 6

24

Mo

bil

SH

C 6

24

Mob

il S

ynth

Gea

r O

il75

W90

°C

Mo

bil

®

H1

PG

H1

PG

Oil

Oil

Sta

ndar

d

Sta

ndar

d

TO

T A

LO

T A

LT

ribol

Opt

imol

4)

+80

-40

-40

+25

-40

+80

+60

-40

+30

-40

-40

-40

-40

+40

+80

-20

+40

-10

+40

-20

+40

R...

K...

(HK

...)

F...

S...(

HS.

..)

R...

,K...

(HK

...),

F...,

S...(

HS.

..)

W...

(HW

...)

PS.F

..

PS.C

..

BS.

F..

Sta

ndar

d

Sta

ndar

d

Sta

ndar

d

-40

+60

-20

-20

-40

+40

+30+

40

Klü

ber

syn

thG

H 6

-220

Ren

olin

Un

isyn

CL

P 2

20


6 Lubricants and fill quantitiesDesign and Operating Notes

6.1.3 Lubricant fill quantities

The specified fill quantities are guide values. The precise values vary depending on thenumber of stages and gear ratio. Check the oil level plug for the exact oil quantity.

The following table shows guide values for lubricant fill quantities in relation to themounting position M1 – M6.

Gear unit type

Fill quantity in liters

M1 M2 M3 M4 M5 M6

HW10 0.16HW30 0.50 0.50 0.50 0.55 0.50 0.50HS41 1.00 1.00 0.80 1.35 1.35 –HK37 1.40 1.00 0.80 1.57 1.10 1.10HK40 1.60 1.60 1.75 2.20 – –HK50 2.40 2.60 2.70 3.40 – –HK60 2.70 2.90 3.10 3.90 – –


7Information on the selection tablesImportant Notes on Selection Tables and Dimension Drawings

7 Important Notes on Selection Tables and Dimension Drawings7.1 Information on the selection tables

The selection tables list the gear units with the common service factors. If your applica-tion requires gear units with another service factor, please contact SEW-EURODRIVE.

7.2 Dimension sheet information7.2.1 Scope of delivery

7.2.2 TolerancesShaft heights The following tolerances apply to the indicated dimensions:

Shaft ends Diameter tolerance:

Flanges Tolerance for centering shoulder diameter:

For helical-worm, helical-bevel, and SPIROPLAN® gear units, up to 2 different flange di-mensions are available per size. The respective dimension drawings will show theflanges approved for each size.

Pm[kW]

narpm

Ma[Nm]

i FRa1)

[N]FRa901)

[N]

1) Overhung load for foot-mounted gear unit with solid shaft. Overhung loads for other gear unit types on request.

FRa2701)

[N]SEW-

fBm

[kg]

0.18 101113

172158136

131.87121.48104.37

184001840018500

185001850018500

185001850018500

2.32.52.9

HK 40 DR 63M4 29 63

Pm Nominal power driving motor in kWna Output speed, in rpmMa Permitted output torque for continuous duty, in Nmi Gear unit reduction ratioFRa Permitted overhung load at the output shaft for continuous duty, any force application angle, in NFRa90 Permitted overhung load at the output shaft for continuous duty, 90° force application angle, in NFRa270 Permitted overhung load at the output shaft for continuous duty, 270° force application angle, in NSEW fB SEW service factorm Weight, in kg

= Standard parts supplied by SEW-EURODRIVE.

= Standard parts not supplied by SEW-EURODRIVE.

h ≤ 250 mm ≤ -0.5 mm

Ø ≤ 50 mm → ISO k6Ø > 50 mm → ISO m6Keys: according to DIN 6885 (domed type)Center bores according to DIN 332, shape DR

Ø ≤ 230 mm (flange sizes A120 to A300) → ISO j6

Pi

fkVA

Hz

n


7 Gearmotor dimensionsImportant Notes on Selection Tables and Dimension Drawings

7.2.3 Lifting eyes

SPIROPLAN® HW10 and HW30 gearmotors are delivered without special transporta-tion fixtures. All other gear units and gearmotors are equipped with cast-on suspensioneye lugs or screw-on suspension eye lugs.

7.2.4 Breather valvesThe gear unit dimension drawings always show the screw plugs. The correspondingscrew plug is replaced by an activated breather valve at the factory depending on theordered mounting position M1 to M6. The result may be slightly altered contour dimen-sions.

7.3 Gearmotor dimensions7.3.1 Motor options

The motor dimensions may change when installing motor options. Refer to the dimen-sion drawings of the motor options.

7.3.2 Special designsThe terminal box dimensions in special designs might vary from the standard.

7.3.3 EN 50347European standard EN 50347 became effective in August 2001. This standard adoptsthe dimension designations for three-phase AC motors for sizes 56 to 315M and flangesizes 65 to 740 from the IEC 72-1 standard.

The new dimension designations given in EN 50347 / IEC 72-1 are used for the dimen-sions in question in the dimension tables of the dimensions sheets.

Gear unit/motor type Screw-on eyebolts cast-on eyeboltsHW10 – –HW30 • –HS41 • –HK37 – •HK40 – •HK50 – •HK60 – •

Pi

fkVA

Hz

n


7Gearmotor dimensionsImportant Notes on Selection Tables and Dimension Drawings

7.3.4 Gearmotor dimensions

The dimensions of the gearmotors are described below:

1661849995

LS

LBS

LB

AD

AD

S

L

AC

L Total length of gearmotor AD Center of motor shaft to top part of terminal boxLS Total length of gearmotor including brake ADS Center of brakemotor shaft to top part of terminal boxLB Length of motor AC Diameter of motorLBS Length of brakemotor

INFORMATIONFor motors with other feedback systems than resolvers, possible additional lengthsmust be considered.

Pi

fkVA

Hz

n


8 HW.. variantsSPIROPLAN® HW.. Gear Units

8 SPIROPLAN® HW.. Gear Units8.1 HW.. variants

HW..

Pi

fkVA

Hz

n


8Selection table HW10 and HW30 [Nm]SPIROPLAN® HW.. Gear Units

8.2 Selection table HW10 and HW30 [Nm]

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

0.09 7991

127159

8.47.65.84.8

16.5014.3310.258.20

2290229023002210

2500250024402270

2500250024102230

2.42.92.22.5

HW 10 DT 56M4 6.2 51

0.12 18232935

28262220

75.0060.0048.0039.00

5600560056005600

5600560056005600

5600560056005600

2.52.73.13.4

HW 30 DR 63S4 13 52

0.12 8496

135168210

119.57.36.05.0

16.5014.3310.258.206.57

22802280229021502010

25002500240022202060

25002500236021802030

1.902.3

1.802.02.4

HW 10 DR 63S4 6.8 51

0.12 7991

127159198

11107.76.35.3

16.5014.3310.258.206.57

22702280229021902050

25002500245022702100

25002500240022302070

1.802.2

1.701.902.3

HW 10 DT 56L4 6.2 51

0.18 18222834414854688192

44403532272523201715

75.0060.0048.0039.0032.5027.5024.5019.5016.3314.33

5600560056005600556052605070473044804300

5600560056005600560055705360497046804480

5600560056005600560054405250488046004410

1.601.752.002.22.62.83.03.63.53.9

HW 30 DR 63M4 13 52

0.18 8092

129161201

1715119.47.8

16.5014.3310.258.206.57

22402250227021502020

25002500245022602090

25002500238022002050

1.201.501.151.301.55

HW 10 DR 63M4 6.8 51

0.25 17222733404753678091

127159

625750453835332824221613

75.0060.0048.0039.0032.5027.5024.5019.5016.3314.3310.258.20

470050205420560054805180500046704440427038503610

560056005600560056005600540050104720451040203730

560056005600560056005440524048804610442039503670

1.151.251.401.551.852.002.12.52.52.83.13.0

HW 30 DR 63L4 14 52

0.25 7991

127159198

2321161311

16.5014.3310.258.206.57

21602190224021202000

24402460247022802110

24402460237022002050

0.851.050.800.901.10

HW 10 DR 63L4 7.5 51

Pi

fkVA

Hz

n


8 Selection table HW10 and HW30 [Nm]SPIROPLAN® HW.. Gear Units

0.37 18232935425056718496

135168

868070635349463933302319

75.0060.0048.0039.0032.5027.5024.5019.5016.3314.3310.258.20

308035404100458052004920476044604250410037203490

517056005600560056005530532049304640444039603670

560056005600560055905270509047404490431038503580

0.800.901.001.101.301.401.551.801.802.002.22.1

HW 30 DRS 71S4 16 52

0.55 425056718496

135168

7973685850453428

32.5027.5024.5019.5016.3314.3310.258.20

39004150451042704090396036203420

56005570536049704670446039703680

54905170500046804440427038203540

0.900.951.051.201.201.351.451.45

HW 30 DRS 71M4 17 52

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n


8HW10 [mm]SPIROPLAN® HW.. Gear Units

8.3 HW10 [mm]

(→ 45) DT56.. DR63..AC 109 132AD 87 105ADS 87 105L 256 287LS 292 342LB 136 149LBS 172 204

Pi

fkVA

Hz

n


8 HW30 [mm]SPIROPLAN® HW.. Gear Units

8.4 HW30 [mm]

(→ 45) DR63.. DR71S DR71MAC 132 139 139AD 105 119 119ADS 105 129 129L 345 356 381LS 400 424 449LB 149 160 185LBS 204 228 253

Pi

fkVA

Hz

n


9HS.. variantsHS.. Helical-Worm Gear Units

9 HS.. Helical-Worm Gear Units9.1 HS.. variants

HS41

Pi

fkVA

Hz

n


9 Selection table HS41 [Nm]HS.. Helical-Worm Gear Units

9.2 Selection table HS41 [Nm]

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

0.12 6.97.58.71011121516

9589776864574944

201.00184.80158.12137.05128.10110.7394.0884.00

1000010000100001000010000100001000010000

1000010000100001000010000100001000010000

1000010000100001000010000100001000010000

1.902.02.32.62.83.23.74.0

HS 41 DR 63S4 17 57

0.18 6.67.18.49.61012141618192021242830

14913812110610088776960695764554846

201.00184.80158.12137.05128.10110.7394.0884.0071.7569.3967.2063.8054.5947.3244.22

98809900994099709990

10000100001000010000100001000010000100001000010000

100001000010000100001000010000100001000010000100001000010000100001000010000

99409960

10000100001000010000100001000010000100001000010000100001000010000

1.201.301.501.701.802.02.42.62.92.63.12.83.23.74.0

HS 41 DR 63M4 17 57

0.25 6.57.08.29.5101214151819192024272934404552566474

205194170150141124108988597809078686456484337353328

201.00184.80158.12137.05128.10110.7394.0884.0071.7569.3967.2063.8054.5947.3244.2238.2332.4829.0024.7723.2020.3317.62

97109750982098709900994099709990

100009970

100009980

10000100001000010000100001000010000100001000010000

99409970

1000010000100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000

980098409900994099609990

10000100001000010000100001000010000100001000010000100001000010000100001000010000

0.850.951.051.201.251.451.651.852.1

1.852.22.02.32.62.83.23.53.84.24.33.54.0

HS 41 DR 63L4 18 57

Pi

fkVA

Hz

n


9Selection table HS41 [Nm]HS.. Helical-Worm Gear Units

0.37 101112151619202122252931364248565968788497

2101981751511371191361121261099690786760524946403732

137.05128.10110.7394.0884.0071.7569.3967.2063.8054.5947.3244.2238.2332.4829.0024.7723.2020.3317.6216.4714.24

971097409810987099109950987099609900994099709980

100001000010000100001000010000990097809520

99409970

10000100001000010000100001000010000100001000010000100001000010000100001000010000100001000010000

98009830989099409970

100009920

1000099409980

1000010000100001000010000100001000010000100001000010000

0.850.901.051.201.301.501.301.551.451.651.902.02.32.52.73.03.12.52.93.13.6

HS 41 DRS 71S4 20 57

0.55 151619202122252931364248565968788497114128150160

2252001772001671881621421331161009077736859564841373230

94.0884.0071.7569.3967.2063.8054.5947.3244.2238.2332.4829.0024.7723.2020.3317.6216.4714.2412.1010.809.238.64

9670973098108830984091009470970097809880991098809790973087708710866085408370823080207920

99209960

100009900

1000099409980

10000100001000010000100001000010000100001000010000100009620931089108740

9770982098909750991097909860991099309970

1000010000100001000097909630954093309060886085708450

0.800.901.000.901.050.951.101.251.351.551.701.852.02.1

1.701.952.12.42.83.13.63.8

HS 41 DRS 71M4 21 57

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n


9 Selection table HS41 [Nm]HS.. Helical-Worm Gear Units

0.75 2526303237434857606972798598116130152162192

1922151911801571341211049891838075655550434034

56.6154.5947.3244.2238.2332.4829.0024.7723.2020.3319.5417.6216.4714.2412.1010.809.238.647.28

8800644070407280769080208180832083507260838073907430747074507400730072507090

9980987099309950

100001000010000100001000010000100001000010000992094909200880086408230

98509380979098209880993099609990

100008440

1000084808480842083008180800079107670

0.850.800.951.001.151.251.351.501.551.251.751.451.551.752.12.32.72.83.0

HS 41 DRS 80S4 23 57

1.1 434957616972808699117131153163194

196176152142133121116109948172625849

32.4829.0024.7723.2020.3319.5417.6216.4714.2412.1010.809.238.647.28

47605250579059803400636045805060562058705980609061106120

99209960

10000100009920

1000099609970971093109030866085108120

71907660811082404400845057006200672068906950696069506870

0.850.951.051.050.851.201.001.051.201.451.601.851.952.1

HS 41 DRS 80M4 26 57

1.5 7198115129151161192

167130111100868068

19.5414.2412.1010.809.238.647.28

4010141028103620456047905020

9980936091108890854084008030

6080196036504540552057405890

0.850.901.051.151.351.401.50

HS 41 DRS 90M4 30 57

2.2 152162192

12511799

9.238.647.28

038

1440

808080007780

057

1960

0.900.951.05

HS 41 DRS 90L4 33 57

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n


9HS41 [mm]HS.. Helical-Worm Gear Units

9.3 HS41 [mm]

(→ 45) DR63.. DR71S DR71M DR80S DR80M DR90M DR90LAC 132 139 139 156 156 179 179AD 105 119 119 128 128 140 140ADS 105 129 129 139 139 150 150L 371 382 407 417 448 452 472LS 426 450 475 498 529 545 565LB 191 202 227 237 268 272 292LBS 246 270 295 318 349 365 385

Pi

fkVA

Hz

n


10 HK.. variantsHK.. Helical-Bevel Gear Units

10 HK.. Helical-Bevel Gear Units10.1 HK.. variants

HK..

Pi

fkVA

Hz

n


10Selection table HK37, HK40, HK50, HK60 [Nm]HK.. Helical-Bevel Gear Units

10.2 Selection table HK37, HK40, HK50, HK60 [Nm]

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

0.12 1011

110101

131.87121.48

1850018500

1850018500

1850018500

3.64.0

HK 40 DR 63S4 29 68

13141619202428

88817060564941

106.3897.8183.6972.5467.8058.6049.79

13400134001340013500135001350013500

13500135001350013500135001350013500

13400134001350013500135001350013500

1.701.852.22.52.73.13.6

HK 37 DR 63S4 18 67

0.18 9.111

189161

145.14123.85

2500025000

2500025000

2500025000

3.23.7

HK 50 DR 63M4 33 69

1011131516

172158136118111

131.87121.48104.3790.8685.12

1840018400185001850018500

1850018500185001850018500

1850018500185001850018500

2.32.52.93.43.6

HK 40 DR 63M4 29 68

1214161819232730353744

1381271099488766558494639

106.3897.8183.6972.5467.8058.6049.7944.4637.9735.5729.96

1330013300134001340013400134001350013500135001350013500

1340013400134001350013500135001350013500135001350013500

1330013400134001340013400134001350013500135001350013500

1.101.201.401.601.701.952.32.63.03.23.8

HK 37 DR 63M4 18 67

0.25 9.011

265225

144.79123.54

4000040000

4000040000

4000040000

3.13.6

HK 60 DR 63L4 45 70

9.010121314

265225199189166

145.14123.85108.29102.8890.26

2500025000250002500025000

2500025000250002500025000

2500025000250002500025000

2.22.63.03.23.6

HK 50 DR 63L4 34 69

9.91112141517192123

240220192167156138128116104

131.87121.48104.3790.8685.1275.2069.8463.3056.83

183001830018400184001840018400185001850018500

184001840018400185001850018500185001850018500

185001850018500185001850018500185001850018500

1.651.802.12.42.62.93.13.43.8

HK 40 DR 63L4 29 68

1316181922262934374345

180154133124108918270655553

97.8183.6972.5467.8058.6049.7944.4637.9735.5729.9628.83

1320013300133001330013400134001340013400135001350013500

1330013400134001340013400135001350013500135001350013500

1330013300133001340013400134001340013500135001350013500

0.851.001.151.201.401.651.852.22.32.74.0

HK 37 DR 63L4 19 67

Pi

fkVA

Hz

n


10 Selection table HK37, HK40, HK50, HK60 [Nm]HK.. Helical-Bevel Gear Units

0.37 9.511131315

370315275260230

144.79123.54108.03102.6290.04

4000040000400004000040000

4000040000400004000040000

4000040000400004000040000

2.22.63.03.13.6

HK 60 DRS 71S4 47 70

9.511131315182023

370315275260230196177156

145.14123.85108.29102.8890.2676.5669.1260.81

2500025000250002500025000250002500025000

2500025000250002500025000250002500025000

2500025000250002500025000250002500025000

1.601.902.22.32.63.13.43.8

HK 50 DRS 71S4 35 69

101113151618202224283035

335310265230215192179162146125118101

131.87121.48104.3790.8685.1275.2069.8463.3056.8348.9546.0339.61

181001810018200183001830018400184001840018400185001850018500

182001830018300184001840018400185001850018500185001850018500

185001850018500185001850018500185001850018500185001850018500

1.201.301.501.701.852.12.22.52.83.23.43.9

HK 40 DRS 71S4 31 68

1920242831363946485559

186174150128114979177746460

72.5467.8058.6049.7944.4637.9735.5729.9628.8324.9923.36

1320013200133001330013400134001340013400134001350013500

1330013400134001340013400135001350013500135001350013500

1320013300133001340013400134001340013400134001350013500

0.800.851.001.201.301.551.651.952.83.33.5

HK 37 DRS 71S4 21 67

0.55 9.51113131518202324

550470410390340290260230215

144.79123.54108.03102.6290.0476.3768.9560.6657.28

400004000040000400004000040000400004000040000

400004000040000400004000040000400004000040000

400004000040000400004000040000400004000040000

1.501.752.002.12.42.83.13.63.8

HK 60 DRS 71M4 48 70

9.511131315182023242831

550470410390340290260230215186169

145.14123.85108.29102.8890.2676.5669.1260.8157.4248.8944.43

2500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000

1.101.251.451.551.752.12.32.62.83.23.6

HK 50 DRS 71M4 37 69

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n



0.55 101113151618202224283035394447

500460395345320285265240215186175151135119112

131.87121.48104.3790.8685.1275.2069.8463.3056.8348.9546.0339.6135.3931.3029.32

177001780017900181001810018200182001830018300184001840018400185001820017900

179001800018100182001830018300183001840018400185001850018500185001850018500

182001830018400184001850018500185001850018500185001850018500185001850018100

0.800.851.001.151.251.401.501.651.852.22.32.63.03.43.6

HK 40 DRS 71M4 32 68

31363946485559688090114132

16914413511411095897765584640

44.4637.9735.5729.9628.8324.9923.3620.1917.1515.3112.1410.49

132001330013300134001340013400134001300012400121001130010900

134001340013400134001340013500135001310012600122001140011000

133001330013300134001340013400134001340012900125001170011200

0.901.051.101.301.902.22.42.73.23.63.13.6

HK 37 DRS 71M4 22 67

0.75 11131416182023242932

630550525460390350310290245225

123.54108.03102.6290.0476.3768.9560.6657.2848.7744.32

40000400004000040000400004000040000400004000040000

40000400004000040000400004000040000400004000040000

40000400004000040000400004000040000400004000040000

1.301.501.551.802.12.32.62.83.33.6

HK 60 DRS 80S4 51 70

11131416182023242932363946

630550525460390350310290250225197183155

123.85108.29102.8890.2676.5669.1260.8157.4248.8944.4338.4935.7030.28

25000250002500025000250002500025000250002500025000250002500025000

25000250002500025000250002500025000250002500025000250002500025000

25000250002500025000250002500025000250002500025000250002500025000

0.951.101.151.301.551.701.952.02.42.63.03.33.9

HK 50 DRS 80S4 39 69

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n



0.75 15161920222529303540454854586472

460435380355320290250235200181160150132123112100

90.8685.1275.2069.8463.3056.8348.9546.0339.6135.3931.3029.3225.9124.0621.8119.58

17800178001800018000181001820018300183001830018400179001760017000167001630015800

18000180001810018200183001830018400184001840018500185001840017700173001680016300

18300183001840018400185001850018500185001850018500183001790017300170001650016000

0.850.901.051.101.251.401.601.701.952.22.52.73.03.23.64.0

HK 40 DRS 80S4 35 68

3947495660698291

107115133157176

18215314812812010388786762544641

35.5729.9628.8324.9923.3620.1917.1515.3113.0812.1410.498.917.96

1320013300133001330013100127001220011800113001110010700102009920

13300134001340013400133001290012300120001150011300108001030010000

13200133001330013400134001340012800124001190011600111001060010300

0.801.001.401.651.752.02.42.73.02.32.73.23.6

HK 37 DRS 80S4 24 67

1.1 11131416182023252932374047

920800760670565510450425360330285265225

123.54108.03102.6290.0476.3768.9560.6657.2848.7744.3238.3935.6230.22

40000400004000040000400004000040000400004000040000400004000039400

40000400004000040000400004000040000400004000040000400004000040000

40000400004000040000400004000040000400004000040000400004000039900

0.901.001.051.201.451.601.801.902.32.52.83.13.6

HK 60 DRS 80M4 53 70

1618202325293237394752596273

670570510450425360330285265225200179169144

90.2676.5669.1260.8157.4248.8944.4338.4935.7030.2827.3424.0522.7119.34

2470025000250002500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000250002500025000

2500025000250002500025000250002500025000250002500025000250002500025000

0.901.051.151.301.401.651.802.12.32.73.03.43.64.0

HK 50 DRS 80M4 42 69

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n



1.1 2225293136404548545965728489

103116

47042036034029526023021519317916214612611810291

63.3056.8348.9546.0339.6135.3931.3029.3225.9124.0621.8119.5816.8615.8613.6512.19

17800179001800018100182001800017500172001670016400160001550014900147001410013600

18000181001820018200183001830018400183001760017300168001620015500152001460014100

18300184001840018400185001850018000177001710016700163001580015200149001430013800

0.850.951.101.151.351.501.701.852.12.22.52.73.03.23.53.8

HK 40 DRS 80M4 37 68

495660708292

108116134158177184207221263

210186174150128114989078665957514740

28.8324.9923.3620.1917.1515.3113.0812.1410.498.917.967.666.806.375.36

131001270012600122001170011400110001080010400999097109640932091608750

1330013100129001250012000117001120011000106001020098609750945092808860

132001320013300133001270012300118001160011100106001020010100976095709100

1.001.151.201.401.651.852.0

1.601.852.22.43.02.93.03.5

HK 37 DRS 80M4 27 67

1.5 1518202324293136394651586272

920780705620585500455390365310280245230198

90.0476.3768.9560.6657.2848.7744.3238.3935.6230.2227.2824.0022.6619.30

4000040000400004000040000400004000040000400003920038100368003620034600

4000040000400004000040000400004000040000400004000039400379003720035500

4000040000400004000040000400004000040000400003990038700373003670035000

0.901.051.151.301.401.651.802.02.22.62.93.23.43.8

HK 60 DRS 90M4 58 70

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n



1.5 2023242931363946515861727992

105

705620585500455395365310280245230199180156136

69.1260.8157.4248.8944.4338.4935.7030.2827.3424.0522.7119.3417.5715.2213.25

241002500025000250002500025000250002500025000250002500025000250002430023400

250002500025000250002500025000250002500025000250002500025000250002500024000

250002500025000250002500025000250002500025000250002500025000250002470023700

0.850.951.001.201.301.501.651.952.12.42.62.93.13.43.8

HK 50 DRS 90M4 47 69

283035394548545864718388

102114

500470405360320300265245220200173163140125

48.9546.0339.6135.3931.3029.3225.9124.0621.8119.5816.8615.8613.6512.19

1770017800179001760017100168001640016100157001530014700145001390013500

1790018000181001820018300183001760017300168001630015600153001460014100

1820018300184001830017700174001690016600161001570015000148001420013800

0.800.851.001.101.251.351.501.601.802.002.22.32.62.8

HK 40 DRS 90M4 42 68

5660698191

107115133157175182205219260

255235205176157134125108928279706555

24.9923.3620.1917.1515.3113.0812.1410.498.917.967.666.806.375.36

1210012000117001130011100107001050010200978095209460916090108630

12600124001210011700114001100010800104001000097209620934091808770

1310013100132001260012200117001150011100106001020010100976095709100

0.800.901.001.201.351.501.151.351.601.752.22.12.12.5

HK 37 DRS 90M4 31 67

2.2 23242932363946515862738092

106

910850730665575530450405360340285260225198

60.6657.2848.7744.3238.3935.6230.2227.2824.0022.6619.3017.5415.1913.22

4000040000400004000040000400003860037600363003570034200333003200030700

4000040000400004000040000400004000039300379003730035500345003300031600

4000040000400004000040000400003960038500371003650034800339003250031200

0.900.951.101.251.401.551.802.02.22.32.62.83.13.4

HK 60 DRS 90L4 61 70

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n



2.2 2932363946515862728092

106

730665575535450410360340290260225199

48.8944.4338.4935.7030.2827.3424.0522.7119.3417.5715.2213.25

237002480025000250002500025000250002500025000249002400023100

250002500025000250002500025000250002500025000250002500024000

250002500025000250002500025000250002500025000250002450023600

0.800.901.051.101.301.451.651.752.002.12.32.6

HK 50 DRS 90L4 49 69

5464728388

103115

385325290250235200183

25.9121.8119.5816.8615.8613.6512.19

15700151001480014300140001360013200

17500167001620015500152001460014100

16400157001530014800145001400013500

1.051.201.351.501.601.751.90

HK 40 DRS 90L4 45 68

8291

107133157176183206220261

2552251961571341191151029680

17.1515.3113.0810.498.917.967.666.806.375.36

1050010400101009650935091309100883087008370

11000108001050010000967094209320908089408570

1240012000115001090010500101009970969095109050

0.800.901.000.901.101.201.501.401.451.75

HK 37 DRS 90L4 34 67

3.0 2932363946515862738092

106

990900785725615555490460390355310270

48.7744.3238.3935.6230.2227.2824.0022.6619.3017.5415.1913.22

400004000040000396003800037000358003520033800329003160030500

400004000040000400003910038300371003660035200344003300031700

400004000040000400003930038200369003630034600337003230031100

0.800.901.001.151.351.451.651.701.952.12.22.5

HK 60 DRS 100M4 66 70

3946515862728092

106

730615555490460395355310270

35.7030.2827.3424.0522.7119.3417.5715.2213.25

238002500025000250002500025000246002370022800

250002500025000250002500025000250002500024100

250002500025000250002500025000250002440023400

0.800.951.051.201.301.451.551.701.90

HK 50 DRS 100M4 54 69

64728388

103115

445400345320275245

21.8119.5816.8615.8613.6512.19

145001420013800136001320012800

166001610015400151001450014000

153001490014400142001370013300

0.901.001.101.151.301.40

HK 40 DRS 100M4 50 68

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n



3.0 176183206220261

163157139130110

7.967.666.806.375.36

87008710846083608080

90808990879086708340

100009860961094408990

0.901.101.051.051.30

HK 37 DRS 100M4 39 67

4.0 48536063748294

109

800725635600510465400350

30.2227.2824.0022.6619.3017.5415.1913.22

3700036100349003440033000322003100029900

3750036700358003530034100334003230031200

3870037600363003580034200333003190030700

1.001.151.251.301.501.601.751.90

HK 60 DRS 112M4 80 70

48536064758295

109

795720630595505460400345

30.2227.2824.0022.6619.3017.5415.1913.22

3690036000349003440033000322003100029900

3740036700357003530034100333003220031200

3860037600363003570034100332003190030600

1.051.151.251.301.501.601.751.90

HK 60 DRS 100LC4 71 70

526063748294

108

725640600510465405350

27.3424.0522.7119.3417.5715.2213.25

23800250002500024500239002310022300

25000250002500025000250002500023900

25000250002500025000250002410023100

0.800.951.001.101.201.301.45

HK 50 DRS 112M4 68 69

536064758295

109

720635600510460400350

27.3424.0522.7119.3417.5715.2213.25

23900250002500024500239002310022300

25000250002500025000250002490023900

25000250002500025000250002400023100

0.850.951.001.101.201.351.45

HK 50 DRS 100LC4 59 69

8590

105118

445420360320

16.8615.8613.6512.19

13100129001260012300

15200149001430013900

13900138001330012900

0.850.901.001.10

HK 40 DRS 112M4 64 68

8691

106119

445415360320

16.8615.8613.6512.19

13100129001260012300

15200149001430013800

13900137001330012900

0.850.901.001.10

HK 40 DRS 100LC4 55 68

5.5 6064758295

109

870820700635550480

24.0022.6619.3017.5415.1913.22

339003350032300315003040029400

340003360032700321003120030200

358003530033800329003160030400

0.900.951.101.151.251.40

HK 60 DRS 132S4 84 70

758295

109

700635550480

19.3417.5715.2213.25

23700232002250021700

25000250002500024000

25000247002370022900

0.800.850.951.05

HK 50 DRS 132S4 72 69

7.5 8295

109

860750655

17.5415.1913.22

302002960028700

304002970029000

325003130030100

0.850.951.00

HK 60 DRS 132M4 97 70

9.2 111 790 13.22 27700 27800 29700 0.85 HK 60 DRS 132MC4 100 70

Pm[kW]

narpm

Ma[Nm]

i FRa[N]

FRa90[N]

FRa270[N]

SEW- fB

m[kg]

Pi

fkVA

Hz

n


10HK37 [mm]HK.. Helical-Bevel Gear Units

10.3 HK37 [mm]

(→ 45) DR63.. DR71S DR71M DR80S DR80M DR90M DR90L DR100MAC 132 139 139 156 156 179 179 197AD 105 119 119 128 128 140 140 157ADS 105 129 129 139 139 150 150 158L 403 414 439 449 480 484 504 534LS 458 482 507 530 561 577 597 627LB 191 202 227 237 268 272 292 322LBS 246 270 295 318 349 365 385 415

Pi

fkVA

Hz

n


10 HK40 [mm]HK.. Helical-Bevel Gear Units

10.4 HK40 [mm]

(→ 54) DR63.. DR71S DR71M DR80S DR80M DR90M DR90L DR100M DR100L/LC DR112MAC 132 139 139 156 156 179 179 197 197 221AD 105 119 119 128 128 140 140 157 157 170ADS 105 129 129 139 139 150 150 158 158 172L 428 439 464 473 504 506 526 556 586 598LS 483 507 532 554 585 599 619 649 679 710LB 185 196 221 230 261 263 283 313 343 355LBS 240 264 289 311 342 356 376 406 436 467

Pi

fkVA

Hz

n


10HK50 [mm]HK.. Helical-Bevel Gear Units

10.5 HK50 [mm]

(→ 45) DR63.. DR71S DR71M DR80S DR80M DR90M DR90L DR100M DR100L/LC DR112M DR132SAC 132 139 139 156 156 179 179 197 197 221 221AD 105 119 119 128 128 140 140 157 157 170 170ADS 105 129 129 139 139 150 150 158 158 172 172L 454 465 490 499 530 532 552 582 612 624 659LS 509 533 558 580 611 625 645 675 705 736 771LB 185 196 221 230 261 263 283 313 343 355 390LBS 240 264 289 311 342 356 376 406 436 467 502

Pi

fkVA

Hz

n


10 HK60 [mm]HK.. Helical-Bevel Gear Units

10.6 HK60 [mm]

(→ 45) DR63.. DR71S DR71M DR80S DR80M DR90M DR90L DR100M DR100L/LC DR112M DR132S DR132M, MC

AC 132 139 139 156 156 179 179 197 197 221 221 221AD 105 119 119 128 128 140 140 157 157 170 170 170ADS 105 129 129 139 139 150 150 158 158 172 172 172L 459 470 495 504 535 537 557 587 617 629 664 714LS 514 538 563 585 616 630 650 680 710 741 776 826LB 185 196 221 230 261 263 283 313 343 355 390 440LBS 240 264 289 311 342 356 376 406 436 467 502 552

Pi

fkVA

Hz

n


11AC motors DRS / DRE / DRPTechnical Data

11 Technical Data11.1 AC motors DRS / DRE / DRP11.1.1 Key to the data of the global motor / energy efficient motor

The following table lists the short symbols used in the "Technical data" tables.

PN Rated power

MN Rated torque

nN Rated speed

IN Rated current

cosφ Power factor

η50% Efficiency at 50% of the rated power



IA/IN Starting current ratio

MA/MN Starting torque ratio

MH/MN Ramp-up torque ratio

MU/MN Ratio of the switching torque from high to low speed

m Weight of the motor

JMot Mass moment of inertia of the motor

BE.. Brake used

Z0 BG Switching frequency for operation with BG brake controller

Z0 BGE Switching frequency for operation with BGE brake controller

MB Braking torque

mB Weight of the brakemotor

JMOT_BE Mass moment of inertia of the brakemotor

Global motor for the use in the EU, the US, Canada, Australia, New Zealand

Global motor for the use in the EU, the US, Canada, Australia, New Zealand, China

Global motor for the use in Brazil

Pi

fkVA

Hz

n


11 AC motors DRS / DRE / DRPTechnical Data

11.1.2 DT, DR, DRS, DRE, DRP motors, 50 Hz, 4-pole, S1

4-pole DT, DR, DRS motors for 50 Hz, IE1

Motor type DRS

PN MN nNIN

400 VIN

380-420 V cosφ IE class η50% η75% η100% IA/IN

MA/MN

MH/MNkW Nm rpm A A % % %

DT 56M 4 0.09 0.66 1300 0.29 0.31 0.68 - - - - 2.62.11.8

DT 56M 4 0.12 0.88 1300 0.42 0.46 0.68 - - - - 2.62.21.9

DR 63S 4 0.12 0.83 1380 0.39 0.39 0.69 - - - - 3.32.42.2

DR 63M 4 0.18 1.3 1320 0.55 0.55 0.78 - - - - 2.91.81.7

DR 63L4 0.25 1.8 1300 0.68 0.73 0.81 - - - - 2.81.81.7

DRS 71S 4 0.18 1.25 1380 0.64 0.66 0.70 - - - - 3.51.81.8

DRS 71S 4 0.25 1.72 1390 0.67 0.69 0.75 - 68.6 72.6 72.6 4.11.91.9

DRS 71S 4 0.37 2.55 1380 1.14 1.24 0.70 - 59.1 65.3 66.6 3.51.81.8

DRS 71M 4 0.55 3.8 1380 1.55 1.62 0.72 - 69.1 71.9 70.6 3.62.12.1

DRS 80S 4 0.75 5.1 1400 1.8 1.82 0.81 IE1 74.6 76.6 75.3 4.31.91.9

DRS 80M 4 1.1 7.4 1410 2.4 2.5 0.84 IE1 77.7 78.6 77.0 5.12.21.7

DRS 90M 4 1.5 10.3 1395 3.3 3.4 0.82 IE1 82.0 82.0 79.6 5.02.32.0

DRS 90L 4 2.2 15 1400 4.85 4.95 0.81 IE1 82.9 83.1 81.1 5.12.52.2

DRS 100M 4 3 20.5 1400 6.4 6.5 0.82 IE1 85.2 84.7 82.4 5.32.82.4

DRS 100LC 4 4 26.5 1445 8.4 8.5 0.81 IE1 84.1 84.6 83.5 6.52.52.3

DRS 112M 4 4 26.5 1435 8.1 8.4 0.84 IE1 86.1 85.6 83.8 6.02.01.7

DRS 132S 4 5.5 36.5 1445 11.1 11.6 0.82 IE1 86.4 86.7 85.7 6.72.42.1

DRS 132M 4 7.5 49.5 1445 14.4 15.1 0.85 IE1 90.0 89.1 87.1 6.62.41.9

DRS 132MC 4 9.2 60 1465 18.6 19.3 0.81 IE1 87.9 88.5 87.6 7.22.11.6

DRS 160S 4 9.2 60 1460 18.9 19.2 0.79 IE1 87.9 89.0 88.0 6.42.52.0

DRS 160M 4 11 72 1460 22 22.5 0.81 IE1 89.2 89.1 88.0 6.82.72.3

DRS 160MC 4 15 97 1470 30 31 0.80 IE1 90.3 90.2 89.1 6.32.11.7

DRS 180S 4 15 98 1460 29 29.5 0.83 IE1 90.0 90.3 89.5 6.22.32.0

DRS 180M 4 18.5 121 1465 34.5 35.5 0.85 IE1 90.6 90.8 90.0 6.52.21.8

DRS 180L 4 22 143 1465 41.5 42.5 0.84 IE1 90.9 91.2 90.5 6.92.42.0

Table continued on next page.

Pi

fkVA

Hz

n



DRS 180LC 4 30 195 1470 57 59 0.84 IE1 92.2 92.0 90.9 5.61.81.5

DRS 200L 4 30 194 1475 57 59 0.82 IE1 91.6 91.9 91.3 6.42.11.9

DRS 225S 4 37 240 1475 70 72 0.82 IE1 92.2 92.0 91.6 7.12.41.9

DRS 225M 4 45 290 1480 84 86 0.83 IE1 92.8 92.7 92.3 7.42.52.2

DRS 225MC 4 55 355 1480 106 108 0.81 IE1 92.4 92.8 92.4 6.82.41.8

DV 250M 4 55 356 1475 102 106 0.83 IE1 - 92.7 92.5 6.02.72.0

DV 280S 4 75 484 1480 138 142 0.83 IE1 - 93.1 93.3 7.23.22.2

DV 280M 4 90 581 1480 170 173 0.81 IE1 - 93.4 93.5 7.13.32.2

DRS 315K 4 110 710 1482 200 210 0.84 IE1 93.7 94.2 94.0 6.12.21.7

DRS 315S 4 132 850 1484 232 240 0.86 IE1 93.4 94.2 94.2 6.52.41.9

DRS 315M 4 160 1030 1483 280 290 0.87 IE1 94.6 94.8 94.6 6.92.11.7

DRS 315L 4 200 1290 1481 350 375 0.88 IE1 94.7 94.9 94.6 6.42.11.7

Motor type DRS

PN MN nNIN

400 VIN


MA/MN


Pi

fkVA

Hz

n



4-pole DT, DR, DRS motors for 50 Hz, IE1

Motor type DRS

PN MN nN m JMot BE..Z0

MB mB JMot_BEBGBGE

kW Nm rpm kg 10-4 kgm2 1/h Nm kg 10-4 kgm2

DT 56M 4 0.09 0.66 1300 - 1.1 -10000

-0.8 - 1.2

DT 56M 4 0.12 0.88 1300 - 1.1 -10000

-1.2 - 1.2

DR 63S 4 0.12 0.83 1380 6.1 3.6 -10000

-2.4 7.6 4.8

DR 63M 4 0.18 1.3 1320 6.1 3.6 -10000

-3.2 7.6 4.8

DR 63L4 0.25 1.8 1300 6.7 4.4 -10000

-3.2 8.2 5.6

DRS 71S 4 0.18 1.25 1380 7.8 4.9 BE0560009500

2.5 10.2 6.2

DRS 71S 4 0.25 1.72 1390 7.8 4.9 BE0560009500

3.5 10.2 6.2

DRS 71S 4 0.37 2.55 1380 7.8 4.9 BE0560009500

5 10.2 6.2

DRS 71M 4 0.55 3.8 1380 9.1 7.1 BE1410011000

10 11.7 8.4

DRS 80S 4 0.75 5.1 1400 11.5 14.9 BE135009000

10 14.5 16.4

DRS 80M 4 1.1 7.4 1410 14.3 21.4 BE235009000

14 18 25.9

DRS 90M 4 1.5 10.3 1395 18.4 35.4 BE229007500

20 23 40.1

DRS 90L 4 2.2 15 1400 21.4 43.7 BE5-

560040 27.3 49.7

DRS 100M 4 3 20.5 1400 26 56 BE5-

850040 31.9 62

DRS 100LC 4 4 26.5 1445 31.2 89.8 BE5-

380055 37.1 95.8

DRS 112M 4 4 26.5 1435 41.3 146 BE5-

310055 48.5 150.8

DRS 132S 4 5.5 36.5 1445 44.2 190 BE11-

280080 58.7 200.5

DRS 132M 4 7.5 49.5 1445 60 253 BE11-

2000110 74.5 263.5

DRS 132MC 4 9.2 60 1465 63 342 BE11-

1500110 77.5 352.5

DRS 160S 4 9.2 60 1460 79.5 370 BE20-

1100150 106.2 421.1

DRS 160M 4 11 72 1460 91.5 448 BE20-

1000150 118.2 499.1

DRS 160MC 4 15 97 1470 93.5 593 BE20-

900200 120.2 644.1

DRS 180S 4 15 98 1460 121.9 895 BE20-

900200 153.9 955

DRS 180M 4 18.5 121 1465 141.1 1110 BE30-

800300 181.1 1245

DRS 180L 4 22 143 1465 152.1 1300 BE30-

590300 192.1 1435


Pi

fkVA

Hz

n



DRS 180LC 4 30 195 1470 161.1 1680 BE32-

520400 206.1 1910

DRS 200L 4 30 194 1475 258 2360 BE32-

550400 313 2590

DRS 225S 4 37 240 1475 294.5 2930 BE32-

320500 349.5 3160

DRS 225M 4 45 290 1480 315.5 3430 BE32-

270600 370.5 3660

DRS 225MC 4 55 355 1480 329 4330 BE32-

200600 384 4560

DV 250M 4 55 356 1475 448 6300 --

200600

1200528538

66006730

DV 280S 4 75 484 1480 329 4330 --

200600

1200600610

92259355

DV 280M 4 90 581 1480 329 4330 --

200600

1200600610

92259355

DRS 315K 4 110 710 1482 850 18400 BE122-

651600 975 19495

DRS 315S 4 132 850 1484 930 22500 BE122-

502000 1055 23595

DRS 315M 4 160 1030 1483 1085 27900 BE122-

352000 1210 28995

DRS 315L 4 200 1290 1481 1165 31900 BE122-

252000 1290 32995

Motor type DRS


MB mB JMot_BEBGBGE


Pi

fkVA

Hz

n



4-pole DRE motors for 50 Hz, IE2

Motor type DRE

PN MN nNIN

400 VIN


MA/MN


DRE 80S 4 0.37 2.45 1435 0.87 - 0.77 - 76.5 78.5 78.8 4.92.62.1

DRE 80M 4 0.75 5 1435 1.68 1.75 0.79 IE2 79.2 81.3 81.0 6.22.82.1

DRE 90M 4 1.1 7.4 1420 2.45 2.55 0.79 IE2 82.5 83.5 82.4 5.92.82.3

DRE 90L 4 1.5 10 1430 3.35 3.45 0.77 IE2 83.5 84.7 84.0 6.63.22.8

DRE 100M 4 2.2 14.7 1425 4.6 4.7 0.80 IE2 86.3 86.7 85.4 6.43.32.7

DRE 100LC 4 3 19.7 1455 6.2 6.3 0.81 IE2 86.3 87.1 86.3 7.52.72.4

DRE 112M 4 3 19.7 1455 6 6.2 0.83 IE2 87.7 87.4 86.5 7.32.42.0

DRE 132S 4 4 26 1460 8 8.2 0.82 IE2 87.6 88.2 87.4 8.02.72.4

DRE 132M 4 5.5 36 1455 10.5 11 0.85 IE2 89.8 89.6 88.5 7.72.61.9

DRE 132MC 4 7.5 48.5 1470 14.8 15.2 0.82 IE2 88.9 89.5 89.0 8.22.21.8

DRE 160S 4 7.5 49 1465 14.7 15.3 0.82 IE2 90.3 90.3 89.3 6.52.41.8

DRE 160M 4 9.2 60 1470 18.3 18.7 0.80 IE2 90.4 90.7 90.0 7.72.92.2

DRE 160MC 4 11 71 1475 21.5 22 0.81 IE2 90.3 90.6 90.2 7.72.61.9

DRE 180S 4 11 71 1470 21 21.5 0.83 IE2 89.5 90.4 90.2 7.22.62.2

DRE 180M 4 15 97 1470 28 29 0.85 IE2 90.9 91.5 91.0 7.12.42.0

DRE 180L 4 18.5 120 1470 34 35.5 0.85 IE2 91.4 92.0 91.7 7.12.52.1

DRE 180LC 4 22 142 1480 42 43 0.82 IE2 91.7 92.2 91.8 7.12.31.9

DRE 200L 4 30 194 1475 57 59 0.82 IE2 92.6 92.9 92.4 6.32.11.9

DRE 225S 4 37 240 1477 70 72 0.82 IE2 93.0 93.4 93.0 7.02.52.0

DRE 225M 4 45 290 1478 84 86 0.83 IE2 93.5 93.7 93.3 7.32.52.1

DV 250M4 45 290 1480 86 88 0.81 IE2 - 93.2 93.4 7.13.32.5

DV 250M4 55 356 1475 102 106 0.83 IE2 - 94 93.7 6.02.70

DV 280S4 75 484 1480 137 142 0.83 IE2 - 94.2 94.2 7.23.22.2

DV 280M4 90 581 1480 168 171 0.81 IE2 - 94.6 94.5 7.13.32.2


Pi

fkVA

Hz

n



DRE 315K 4 110 710 1483 196 205 0.85 IE2 94.4 94.9 94.7 6.02.31.8

DRE 315S 4 132 850 1483 229 235 0.87 IE2 94.3 95.0 95.0 6.62.42.0

DRE 315M 4 160 1030 1484 275 285 0.88 IE2 95.3 95.5 95.3 6.82.21.8

DRE 315L 4 200 1290 1482 345 360 0.89 IE2 95.4 95.7 95.3 6.32.21.8

Motor type DRE

PN MN nNIN

400 VIN


MA/MN


Pi

fkVA

Hz

n



4-pole DRE motors for 50 Hz, IE2

Motor type DRE


MB mB JMot_BEBGBGE


DRE 80S 4 0.37 2.45 1435 11.5 14.9 BE0535009000

5 14.3 16.4

DRE 80M 4 0.75 5 1435 14.3 21.4 BE135009000

10 17.3 22.9

DRE 90M 4 1.1 7.4 1420 18.4 35.4 BE230008000

14 23 40.1

DRE 90L 4 1.5 10 1430 21.4 43.7 BE230008000

20 26 48.4

DRE 100M 4 2.2 14.7 1425 26 56 BE5-

800028 31.9 62

DRE 100LC 4 3 19.7 1455 31.2 89.8 BE5-

380040 37.1 95.8

DRE 112M 4 3 19.7 1455 41.3 146 BE5-

310040 48.5 150.8

DRE 132S 4 4 26 1460 46.3 190 BE5-

280055 53.5 194.8

DRE 132M 4 5.5 36 1455 60 253 BE11-

200080 74.5 263.5

DRE 132MC 4 7.5 48.5 1470 63 342 BE11-

1500110 77.5 352.5

DRE 160S 4 7.5 49 1465 79.5 370 BE11-

1100110 98.2 391.9

DRE 160M 4 9.2 60 1470 88.5 448 BE20-

1000150 115.2 499.1

DRE 160MC 4 11 71 1475 93.5 593 BE20-

900150 120.2 644.1

DRE 180S 4 11 71 1470 121.9 895 BE20-

900150 153.9 955

DRE 180M 4 15 97 1470 138.3 1110 BE20-

800200 170.3 1170

DRE 180L 4 18.5 120 1470 152.1 1300 BE30-

590300 192.1 1435

DRE 180LC 4 22 142 1480 161.1 1680 BE30-

520300 201.1 1815

DRE 200L 4 30 194 1475 258 2360 BE32-

550400 313 2590

DRE 225S 4 37 240 1477 294.5 2930 BE32-

320500 349.5 3160

DRE 225M 4 45 290 1478 315.5 3430 BE32-

270600 370.5 3660

DV 250M4 45 290 1480 448 6300 - -300600

528538

66006730

DV 250M4 55 356 1475 520 6300 - -600

12001)600610

66006730

DV 280S4 75 484 1480 520 8925 - -600

1200600610

92259355

DV 280M4 90 581 1480 520 8925 - -600

1200600610

92259355


Pi

fkVA

Hz

n



DRE 315K 4 110 710 1483 850 18400 BE122-

651600 975 19495

DRE 315S 4 132 850 1483 930 22500 BE122-

502000 1055 23595

DRE 315M 4 160 1030 1484 1085 27900 BE122-

352000 1210 28995

DRE 315L 4 200 1290 1482 1165 31900 BE122-

252000 1290 32995

1) Double disk brake

Motor type DRE


MB mB JMot_BEBGBGE


Pi

fkVA

Hz

n



4-pole DRP motors for 50 Hz, IE3

Motor type DRP

PN MN nNIN

400 VIN

380-420 V cosφ IE class η50% η75% η100% IA/INMA/MN


DRP 90M 4 0.75 4.95 1450 1.81 1.86 0.72 IE3 79.8 82.7 83.3 7.33.73.1

DRP 90L 4 1.1 7.3 1440 2.4 2.5 0.78 IE3 84.8 86.0 85.3 6.83.22.7

DRP 100M 4 1.5 9.9 1440 3.2 3.3 0.79 IE3 86.4 87.2 86.6 7.43.63.1

DRP 100L 4 2.2 14.6 1440 4.75 4.85 0.77 IE3 86.4 87.5 87.1 7.74.23.2

DRP 112M 4 3 19.7 1455 6 6.2 0.82 IE3 88.2 88.7 88.0 7.32.42.0

DRP 132M 4 4 26 1465 7.7 8 0.84 IE3 89.9 90.4 89.7 8.92.62.0

DRP 132MC 4 5.5 35.5 1475 11 11.4 0.84 IE3 90.2 90.8 90.3 8.82.31.9

DRP 160S 4 5.5 35.5 1475 10.9 11.2 0.80 IE3 90.3 91.1 90.7 8.03.02.2

DRP 160M 4 7.5 48.5 1470 14.7 15.2 0.81 IE3 90.9 91.3 90.7 8.13.12.3

DRP 160MC 4 9.2 60 1475 17.5 18.2 0.84 IE3 91.9 92.0 91.3 7.62.51.8

DRP 180S 4 9.2 60 1475 17.5 18.1 0.82 IE3 91.0 92.0 92.0 7.82.82.3

DRP 180M 4 11 71 1475 20.5 21.5 0.84 IE3 91.2 92.5 92.0 8.12.92.2

DRP 180L 4 15 97 1475 27.5 28.5 0.84 IE3 92.6 93.1 92.7 7.72.72.0

DRP 180LC 4 18.5 119 1480 35 36 0.82 IE3 92.7 93.4 93.2 8.02.62.0

DRP 200L 4 18.5 119 1483 34.5 36 0.83 IE3 92.7 93.5 93.3 7.82.62.2

DRP 200L 4 22 142 1482 41 42.5 0.83 IE3 92.7 93.5 93.4 7.92.72.3

DRP 225S 4 30 194 1480 55 57 0.85 IE3 94.0 94.3 93.9 7.42.62.2

DRP 225M 4 37 240 1482 69 71 0.83 IE3 93.5 94.1 94.0 8.42.92.6

DRP 315K 4 90 580 1484 159 169 0.86 IE3 0.0 95.1 95.2 6.72.41.9

DRP 315S 4 110 710 1486 192 200 0.87 IE3 0.0 95.6 95.5 7.12.31.8

DRP 315M 4 132 850 1488 230 240 0.87 IE3 94.7 95.6 95.6 8.12.52.0

DRP 315L 4 160 1030 1488 275 280 0.88 IE3 95.5 96.0 96.1 8.02.82.2

Pi

fkVA

Hz

n



4-pole DRP motors for 50 Hz, IE3

Motor type DRP


MB mB JMot_BEBGBGE


DRP 90M 4 0.75 4.95 1450 18.4 35.4 BE129007500

10 21.3 37

DRP 90L 4 1.1 7.3 1440 21.4 43.7 BE223005600

14 26 48.4

DRP 100M 4 1.5 9.9 1440 26 56 BE218008500

20 30.6 60.7

DRP 100L 4 2.2 14.6 1440 29 68.3 BE5-

760028 34.9 74.3

DRP 112M 4 3 19.7 1455 41.3 146 BE5-

310040 48.5 150.8

DRP 132M 4 4 26 1465 60 253 BE5-

200055 67.2 257.8

DRP 132MC 4 5.5 35.5 1475 63 342 BE11-

150080 77.5 352.5

DRP 160S 4 5.5 35.5 1475 79.5 370 BE11-

110080 98.2 391.9

DRP 160M 4 7.5 48.5 1470 88.5 448 BE11-

1000110 107.2 469.9

DRP 160MC 4 9.2 60 1475 93.5 593 BE20-

900150 120.2 644.1

DRP 180S 4 9.2 60 1475 121.9 895 BE20-

900150 153.9 955

DRP 180M 4 11 71 1475 138.3 1110 BE20-

800150 170.3 1170

DRP 180L 4 15 97 1475 152.1 1300 BE20-

590200 184.1 1360

DRP 180LC 4 18.5 119 1480 161.1 1680 BE30-

520300 201.1 1815

DRP 200L 4 18.5 119 1483 258 2360 BE30-

550300 308 2495

DRP 200L 4 22 142 1482 258 2360 BE30-

550300 308 2495

DRP 225S 4 30 194 1480 287.7 2930 BE32-

320400 342.7 3160

DRP 225M 4 37 240 1482 315.5 3430 BE32-

270500 370.5 3660

DRP 315K 4 90 580 1484 850 18400 BE122-

651200 975 19495

DRP 315S 4 110 710 1486 930 22500 BE122-

501600 1055 23595

DRP 315M 4 132 850 1488 1085 27900 BE122-

352000 1210 28995

DRP 315L 4 160 1030 1488 1165 31900 BE122-

252000 1290 32995

Pi

fkVA

Hz

n


11 SEW brake motor optionsTechnical Data

11.2 SEW brake motor optionsOn request, SEW motors and gearmotors can be supplied with an integrated mechani-cal brake. The following table shows the technical data of SEW brakes. The type andnumber of brake springs determines the level of the braking torque. Maximum brakingtorque MB max is installed as standard, unless specified otherwise in the order. Otherbrake spring combinations can produce the reduced braking torque values MB red.

Brake with motor MB max[Nm]

Reduced braking torques MB red

[Nm]

WInsp[106J]

t1[10-3s]

t2[10-3s] PB

[W]t1II t1I t2II t2I

BR03 DR63 3.2 2.4 1.6 0.8 200 – 25 3 30 26

BE05 DR71DR80

5.0 3.5 2.5 1.8 120 15 34 10 42 32

BE1 DR71DR80DR90

10 7.0 5.0 120 10 55 12 76 32

BE2 DR80DR90/100

20 14 10 7.0 165 17 73 10 68 43

BE5DR90/100DR112/132

55 40 28 20 14 260 37 – 10 70 49

BE11DR112/132DR160

110 80 55 40 640 41 – 15 82 76

BE20 DR160DR180

200 150 110 80 1000 57 – 20 88 100

MB max Maximum braking torqueMB red Reduced braking torqueWInsp Braking work until inspection/maintenancet1I Response time for standard excitation t1II Response time for high-speed excitationt2I Brake application time for cut-off in the AC circuitt2II Brake application time for cut-off in the DC and AC circuitsPB Electrical power loss

The response and application times are recommended values in relation to the maximum braking torque.

Pi

fkVA

Hz

n


11MOVIMOT®Technical Data

11.3 MOVIMOT®

MOVIMOT® is the combination of an AC (brake) motor and a digital frequency inverterin the power range 0.37 – 4.0 kW. It is the perfect match for decentralized drive config-urations.

11.3.1 BenefitsMOVIMOT® MM..D has the following advantages:

• Small total volume

• Interference-free connection between inverter and motor

• Closed design with integrated protection functions

• Inverter cooling independent of the motor speed

• No space required in the control cabinet

• Optimally preset parameters for the expected applications

• Compliance with EMC standards EN 50 081 (interference suppression level A) andEN 50 082

• Easy installation, startup and maintenance

• Easy to service for retrofitting and replacement

MOVIMOT® can be used to equip extensive systems or can be integrated into existingsystems. MOVIMOT® is also the electronic replacement for pole-changing motors ormechanical variable speed drives.

MOVIMOT® is available as a gearmotor / geared brakemotor in many different standardversions and mounting positions.

1696710923

MM03 - MM15 MM22 - MM40

Pi

fkVA

Hz

n


11 MOVIMOT®Technical Data

11.3.2 Performance characteristics

For detailed information and project planning instructions for MOVIMOT®, please referto the "Drive Systems for Decentralized Installation" and “MOVIMOT® Gearmotors” cat-alogs.

• Available power range: 0.37 ... 4.0 kW

• Supply voltages: 3 × 200 ... 240 V and 3 × 380 ... 500 V, 50 / 60 Hz

• Nominal speeds 1400 and 2900 rpm

• Available with optional AS-Interface

• According to NEMA (UL-listed) on request

• Available for dust/explosion protection 3D for zone 22

Pi

fkVA

Hz

n


11MOVI-SWITCH®Technical Data

11.4 MOVI-SWITCH®

MOVI-SWITCH® is the gearmotor with integrated switching and protection function. Sin-gle speed AC (brake) motors in sizes DT71 to DV100 can be combined with all appro-priate gear units in the modular concept as part of the MOVI-SWITCH® product range.Refer to the "Drive Systems for Decentralized Installation" manual for detailed informa-tion about MOVI-SWITCH®.

11.4.1 BenefitsMOVI-SWITCH® provides the following advantages:

• Circuit breaker and protection functions are completely integrated, saving controlcabinet space and cabling.

• Robust and compact, resulting in space-saving installation.

• Use MOVI-SWITCH® to operate motors in the voltage range 3 × 380 ... 500 V,50/60 Hz.

• AC motors and AC brake motors with the same connection configuration, thereforesimple installation.

1696683659

Pi

fkVA

Hz

n


11 MOVI-SWITCH®Technical Data

11.4.2 Variants

Two MOVI-SWITCH® versions are available: one for operation with one direction of ro-tation (MSW-1E) and one for operation with direction of rotation reversal (MSW-2S).

The supply system and control connections are the same for motors with or withoutbrake.

MSW-1E MOVI-SWITCH® MSW-1E is switched on and off without changing direction by meansof a short circuit-proof star bridge switch. A thermal winding monitor (TF) is also inte-grated, which acts directly on the switch.

MSW-2S The direction of rotation is reversed in MOVI-SWITCH® MSW-2S using a reversing relaycombination with a long service life. Supply system monitoring, phase-sequence moni-toring, brake control, circuit breaker and protection functions are grouped together in thecontroller. The various operating states are indicated by the diagnostic LED.

The pin assignment for clockwise direction of rotation (CW) is compatible with that ofMSW-1E. The integrated AS interface connection is compatible with MLK11A.

Pi

fkVA

Hz

n


11EMS electric monorail systemTechnical Data

11.5 EMS electric monorail systemThe EMS combines gearmotors with decentralized drive controls, contactless energytransfer, data transfer via WLAN and user-friendly system software. The result is a mod-ular system that can be designed to suit different applications in a wide range of indus-tries.

11.5.1 BenefitsThe EMS system provides the following advantages:

• Increased productivity, efficiency, and flow rate in the plant

• Flexibility due to decentralized intelligence

• Implementation of time-critical functions, such as absolute positioning with repeat ac-curacy

• Reduction in costs and time required for installation due to stationary system compo-nent

• Homogenous structures with fewer interfaces

• Complete solutions from one source

• Reduced planning and implementation phases

• Flexibility and planning security

1859843595

Pi

fkVA

Hz

n


11 EMS electric monorail systemTechnical Data

11.5.2 System components

SEW-EURODRIVE has combined the following components to form a system in orderto implement the customer-specific EMS solution:

• Energy transfer

– Contactless with MOVITRANS® or contact-based with conductor rail

• Drives

– Standard and electrified monorail gearmotors

– Decentralized drive technology with MOVIMOT®

• Information transfer and control technology

– MOVIPRO® trolley and switch controller

– MOVIPRO® segment controller

– MOVIPRO® LSI operator panel

– MOVIPRO® information transfer components

• Software

– MOVIVISION® parameterizable plant software

Pi

fkVA

Hz

n


12Address List

12 Address List

Germany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Production / Indus-trial Gears

Bruchsal SEW-EURODRIVE GmbH & Co KGChristian-Pähr-Str.10D-76646 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-2970

Service Compe-tence Center

Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)


Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 739435714 euro cents/min on the German land-line network. Max 42 euro cents/min from a German mobile network. Prices for mobile and international calls may differ.

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

Production Forbach SEW-USOCOME Zone industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex

Tel. +33 3 87 29 38 00

AssemblySalesService

Bordeaux SEW-USOCOME Parc d'activités de Magellan62 avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d'affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15

Pi

fkVA

Hz

n


12 Address List

Nantes SEW-USOCOME Parc d’activités de la forêt4 rue des FontenellesF-44140 Le Bignon

Tel. +33 2 40 78 42 00Fax +33 2 40 78 42 20

Paris SEW-USOCOME Zone industrielle 2 rue Denis Papin F-77390 Verneuil I'Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!

Algeria

Sales Algiers REDUCOM Sarl 16, rue des Frères ZaghnouneBellevue16200 El Harrach Alger

Tel. +213 21 8214-91Fax +213 21 [email protected]://www.reducom-dz.com

Argentina

AssemblySales

Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin

Tel. +54 3327 4572-84Fax +54 3327 [email protected]://www.sew-eurodrive.com.ar

Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belarus

Sales Minsk SEW-EURODRIVE BYRybalkoStr. 26BY-220033 Minsk

Tel.+375 17 298 47 56 / 298 47 58Fax +375 17 298 47 54http://[email protected]

Belgium


Brussels SEW-EURODRIVE n.v./s.a.Researchpark Haasrode 1060Evenementenlaan 7BE-3001 Leuven


Service Compe-tence Center

Industrial Gears SEW-EURODRIVE n.v./s.a.Rue de Parc Industriel, 31BE-6900 Marche-en-Famenne


Brazil

ProductionSalesService

São Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 152 - Rodovia Presi-dente Dutra Km 208Guarulhos - 07251-250 - SPSAT - SEW ATENDE - 0800 7700496


France


12Address List

Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 2 9151160Fax +359 2 [email protected]

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala


Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, ON L6T 3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.Tilbury Industrial Park7188 Honeyman Street Delta, BC V4G 1G1


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Lasalle, PQ H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDATianjin 300457

Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.com.cn


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021


Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530


Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Develop-ment AreaShenyang, 110141


Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd.10A-2, 6th RoadNo. 59, the 4th Quanli Road, WEDA430056 Wuhan



12 Address List

Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd.No. 12 Jinye 2nd RoadXi'An High-Technology Industrial Development ZoneXi'An 710065


Additional addresses for service in China provided on request!

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


Croatia

SalesService

Zagreb KOMPEKS d. o. o.Zeleni dol 10HR 10 000 Zagreb


Czech Republic

SalesAssemblyService

Prague SEW-EURODRIVE CZ s.r.o.Lužná 59116000 Praha 6 - Vokovice

Tel. +420 255 709 601Fax +420 220 121 237http://[email protected]

Drive Service Hotline / 24 Hour Service

HOT-LINE +420 800 739 739 (800 SEW SEW) Servis:Tel. +420 255 709 632Fax +420 235 358 [email protected]

Denmark


Copenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve


Egypt

SalesService

Cairo Copam Egypt for Engineering & Agencies33 EI Hegaz ST, Heliopolis, Cairo

Tel. +20 2 22566-299 +1 23143088Fax +20 2 22594-757http://www.copam-egypt.com/ [email protected]

Estonia

Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa

Tel. +372 6593230Fax +372 [email protected]

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2


ProductionAssembly

Karkkila SEW Industrial Gears OyValurinkatu 6, PL 8FI-03600 Karkkila, 03601 Karkkila

Tel. +358 201 589-300Fax +358 201 [email protected]://www.sew-eurodrive.fi

China


12Address List

Gabon

Sales Libreville ESG Electro Services GabunFeu Rouge Lalala1889 LibrevilleGabun


Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate NormantonWest Yorkshire WF6 1QR


Drive Service Hotline / 24 Hour Service Tel. 01924 896911

Greece

Sales Athens Christ. Boznos & Son S.A.12, K. Mavromichali StreetP.O. Box 80136GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong


Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 06-50http://[email protected]

India

Registered OfficeAssemblySalesService

Vadodara SEW-EURODRIVE India Private LimitedPlot No. 4, GIDCPOR Ramangamdi • Vadodara - 391 243Gujarat

Tel. +91 265 3045200, +91 265 2831086Fax +91 265 3045300, +91 265 2831087http://[email protected]


Chennai SEW-EURODRIVE India Private LimitedPlot No. K3/1, Sipcot Industrial Park Phase IIMambakkam VillageSriperumbudur - 602105Kancheepuram Dist, Tamil Nadu


Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Tel. +353 1 830-6277Fax +353 1 [email protected]://www.alperton.ie

Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon

Tel. +972 3 5599511Fax +972 3 5599512http://[email protected]


12 Address List

Italy


Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)


Ivory Coast

Sales Abidjan SICASociété Industrielle & Commerciale pour l'Afrique165, Boulevard de Marseille26 BP 1173 Abidjan 26

Tel. +225 21 25 79 44Fax +225 21 25 88 [email protected]

Japan


Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818


Kazakhstan

Sales Almaty ТОО "СЕВ-ЕВРОДРАЙВ"пр.Райымбека, 348050061 г. АлматыРеспублика Казахстан

Тел. +7 (727) 334 1880Факс +7 (727) 334 1881http://[email protected]

Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga


Lebanon

Sales Lebanon Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 510 532Fax +961 1 494 [email protected]

Sales Jordan / Kuwait / Saudi Ara-bia / Syria

Beirut Middle East Drives S.A.L. (offshore)Sin El Fil.B. P. 55-378Beirut

Tel. +961 1 494 786Fax +961 1 494 [email protected]://www.medrives.com

Lithuania

Sales Alytus UAB IrsevaStatybininku 106CLT-63431 Alytus

Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt

Luxembourg


Brussels SEW-EURODRIVE n.v./s.a.Researchpark Haasrode 1060Evenementenlaan 7BE-3001 Leuven


Malaysia


Johor SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia



12Address List

Mexico


Quéretaro SEW-EURODRIVE MEXICO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QuéretaroC.P. 76220Quéretaro, México


Morocco

SalesService

Mohammedia SEW EURODRIVE SARLZ.I. Sud Ouest - Lot 282ème étageMohammedia 28810

Tel. +212 523 32 27 80/81Fax +212 523 32 27 [email protected]://www.sew-eurodrive.ma

Netherlands


Rotterdam SEW-EURODRIVE B.V.Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam

Tel. +31 10 4463-700Fax +31 10 4155-552Service: 0800-SEWHELPhttp://[email protected]

New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch


Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss

Tel. +47 69 24 10 20Fax +47 69 24 10 40http://[email protected]

Pakistan

Sales Karachi Industrial Power DrivesAl-Fatah Chamber A/3, 1st Floor Central Com-mercial Area,Sultan Ahmed Shah Road, Block 7/8, Karachi

Tel. +92 21 452 9369Fax +92-21-454 [email protected]

Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Łódź


Service Tel. +48 42 6765332 / 42 6765343Fax +48 42 6765346

Linia serwisowa Hotline 24HTel. +48 602 739 739

(+48 602 SEW SEW)[email protected]


12 Address List

Portugal


Coimbra SEW-EURODRIVE, LDA.Apartado 15 P-3050-901 Mealhada


Romania

SalesService

Bucharest Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia


St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 RUS-195220 St. Petersburg

Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar

Tel. +221 338 494 770Fax +221 338 494 [email protected]://www.senemeca.com

Serbia

Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV spratSRB-11000 Beograd

Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]

Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. +65 68621701Fax +65 68612827http://[email protected]

Slovakia

Sales Bratislava SEW-Eurodrive SK s.r.o.Rybničná 40SK-831 06 Bratislava

Tel. +421 2 33595 202Fax +421 2 33595 [email protected]://www.sew-eurodrive.sk

Žilina SEW-Eurodrive SK s.r.o.Industry Park - PChZulica M.R.Štefánika 71SK-010 01 Žilina


Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-974 11 Banská Bystrica


Košice SEW-Eurodrive SK s.r.o.Slovenská ulica 26SK-040 01 Košice


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje

Tel. +386 3 490 83-20Fax +386 3 490 [email protected]


12Address List

South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaco PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Nelspruit SEW-EURODRIVE (PTY) LTD.7 Christie CrescentVintoniaP.O.Box 1942Nelspruit 1200


South Korea


Ansan SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate #1048-4, Shingil-Dong, Danwon-Gu,Ansan-City, Kyunggi-Do Zip 425-839


Busan SEW-EURODRIVE KOREA Co., Ltd.No. 1720 - 11, Songjeong - dongGangseo-kuBusan 618-270


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000



12 Address List

Tunisia

Sales Tunis T. M.S. Technic Marketing ServiceZone Industrielle Mghira 2Lot No. 392082 Fouchana


Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri Sanayi Ticaret Limited ŞirketiGebze Organize Sanayi Bölgesi 400.Sokak No:401TR-41480 Gebze KOCAELİ

Tel. +90-262-9991000-04Fax +90-262-9991009http://[email protected]

Ukraine


Dnipropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk


United Arab Emirates

SalesService

Sharjah Copam Middle East (FZC)Sharjah Airport International Free ZoneP.O. Box 120709Sharjah


USA

ProductionAssemblySalesService

Southeast Region

SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manufacturing +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]


Northeast Region

SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Midwest Region SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Southwest Region

SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Western Region SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, CA 94544


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net


12Address List

Vietnam

Sales Ho Chi Minh City All sectors except for ports, mining and off-shore:Nam Trung Co., Ltd250 Binh Duong Avenue, Thu Dau Mot Town, Binh Duong ProvinceHCM office: 91 Tran Minh Quyen StreetDistrict 10, Ho Chi Minh City

Tel. +84 8 8301026Fax +84 8 [email protected]@[email protected]

Ports, mining and offshore:DUC VIET INT LTDIndustrial Trading and Engineering ServicesA75/6B/12 Bach Dang Street, Ward 02,Tan Binh District, 70000 Ho Chi Minh City


Hanoi Nam Trung Co., LtdR.205B Tung Duc Building22 Lang ha StreetDong Da District, Hanoi City



Index

Index

AAdditional documentation.........................................8Ambient temperature .......................................10, 19Anti-corrosion agent ...............................................14Axial loads..............................................................25

BBearing greases.....................................................42Breather valves ......................................................47

CCable entry, position ..............................................35Churning losses .....................................................25Coating...................................................................11Copyright..................................................................9

DDesign notes ..........................................................42Dimension drawings

Gearmotors ........................................................48HW.. ...................................................................53

Dimension sheet information for DR brakemotors .72Direct motor mounting............................................12Direction of rotation of the output shaft ..................32Documentation...................................................8, 30

EEfficiency..........................................................24, 25Electrified monorail drives, overview......................18EMS electric monorail system................................88Extended storage...................................................14

FFill eyebolts ............................................................47Fill quantities for lubricants...............................42, 44Force application, definition ...................................26Frequency inverter .................................................10

GGearmotor dimensions...........................................47

Motor dimensions...............................................48Grease ...................................................................42

HHeavy load range

.............................................................................8Operating lever ..................................................34

Helical-bevel gear unitType designation ...............................................16

Helical-worm gear unitsType designation ...............................................15

Higher permitted overhung loadsR, F, K, S, W gear units .....................................26

IInformation

Mounting positions.............................................31Installation altitude .................................................11

LLifting eyes.............................................................47Light load range .......................................................8

Operating lever ..................................................33Load classification .................................................27Lubricant fill quantities ...........................................44Lubricant table .......................................................42Lubricants ..............................................................42

MMass acceleration factor........................................28Motor options .........................................................83Motor terminal box. position...................................35Mounting positions.................................................36MOVIMOT®............................................................84MOVI-SWITCH® ....................................................86

MSW-1E ............................................................87MSW-2S ............................................................87

NNameplate .............................................................17Nomenclature ........................................................17Notes

Dimension sheets ..............................................45Overview of combinations..................................45Selection tables .................................................45

OOil level plug ..........................................................44


Index

Operating lever ......................................................33Operating notes .....................................................42Order information ...................................................32Order information, position motor terminal box and

cable entry .........................................................35OS surface protection ......................................13, 14Output flange .........................................................32Output shaft ...........................................................32Overhungs loads....................................................25Overview of electrified monorail drives ..................18Overview of types ..................................................15

PPerformance data ..................................................17Permitted overhung load

R, F, K, S, W gear units .....................................26Position

Drive flange........................................................32Operating lever ..................................................33Output shaft .......................................................32

Product names and trademarks...............................9Products...................................................................6Project planning ...............................................10, 19Project Planning for Drives

Additional documentation...................................30

RRun-in phase..........................................................25

SScope of delivery ...................................................45Screw plugs ...........................................................47Selection table

HS41 ..................................................................55HW30 .................................................................50

Selection table HK37, HK40, HK50, HK60 ............60Self-locking helical-worm or SPIROPLAN®

gear units ...........................................................24Service factor.........................................................29

SEW-FB27

SEW-fB ..............................................................28SEW brakes

Technical data ...................................................83SEW-EURODRIVE

group of companies .............................................5Products...............................................................6Systems ...............................................................6

Special coating ......................................................11SPIROPLAN® gear unit .........................................12SPIROPLAN® gear units

Type designation ...............................................15Storage conditions .................................................14

TTechnical data .......................................................72

Energy efficient motors 4-pole ...........................73SEW brakes.......................................................83

Temperature ranges ..............................................10Tolerances .............................................................45

Flanges ..............................................................45Shaft ends..........................................................45Shaft heights......................................................45

Transmission element factors................................25Type designation .............................................15, 17

Helical-bevel gear unit .......................................16Helical-worm gear unit .......................................15SPIROPLAN® gear units ...................................15



SEW-EURODRIVE—Driving the world

SEW-EURODRIVEDriving the world

www.sew-eurodrive.com

SEW-EURODRIVE GmbH & Co KGP.O. Box 3023D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]

Documents

Drives/Gear Units for Overhead Trolley Systems HW, HS, HK ... · Drive Technology \ Drive Automation \ System Integration \ Services Catalog Gear Units for Electrified Monorail System