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Drive trains, assemblies and precision gears
Global Engineered Solutions
ELECTRIC | HYDRAULIC | MECHANICAL
Drive Systems
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Worldwide
USA – Lafayette, IN
Brazil – Sao Paulo
UK – WarwickUK – Huntingdon
Italy – 5 Locations
Russia – Moscow
India – NoidaIndia – Sanand
India – Belgaum
China – SuzhouChina – Shanghai
Innovation ... Excellence ...Integrity ... Team Spirit
Manufacturing Locations Sales / Marketing Offices Software Design & Electronic Controls Center
10 Manufacturing Locationswith 5,000+ Employees
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Oerlikon Drive Systems Segment designs and manufactures
gears, drives, transmissions and assemblies for the
world’s leading equipment manufacturers – agricultural,
construction, energy, mining, transport, specialty industrial
and high performance automobiles.
To provide local support for the global demand these
companies have for world-class engineered drives, we
are making major investments in North America, Europe,
China and India.
Drive Systems products are under the Oerlikon
Fairfield and Oerlikon Graziano brands in equipment of all
types – tractors, bulldozers, pavers, haul trucks, augers,
man lifts, work boats, cranes, locomotives, buses, golf
cars, electric and hybrid vehicles, supercars and more –
transferring power in hundreds of applications.
Our Drive Systems Segment has more than 90 years
experience in developing innovative power transmission
solutions for electric, mechanical and hydraulic drive
applications.
With manufacturing locations in key markets and more than
5,000 employees worldwide, we offer the resources you
need to bring your challenging drive concept to a
production reality.
The four Drive Systems business units – Americas, EMEAR,
China and India – all answer to a singular standard: Excellence.
Excellence in product. Excellence in performance.
Excellence in customer support.
Our global commitment to you
Our Drive Systems Segment employs more than 100
engineers worldwide engaged in design, applications
development, product testing and validation.
Recruited from top universities, they enter our engineering
culture which encourages talented individuals to develop
their skillsets and to become experts in diverse
application areas from drive requirements for electric
passenger vehicles to marine jack-up systems.
We have been awarded hundreds of patents worldwide for
advances such as carbon fiber synchronisers, electronic
shifting controls and heat dissipation for complex
mechanical assemblies.
Our engineers are experts with drive systems, whether
these are hydraulically, mechanically or electrically driven.
Original equipment manufacturers (OEMs) rely on our
expertise to solve complex engineering challenges,
adding value and competitive advantage to their latest
equipment ideas.
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Engineering
These are the kinds of engineering solutions you can
expect from our Drive Systems Segment
• Inspired. We introduced electric drives
to the aerial platform industry more than
20 years ago, setting new standards for
reliability, efficiency and ease
of maintenance.
• Advanced. Our synchroniser and CVT technology
enables vehicle manufacturers to build next generation
equipment offering fuel savings up to 30%.
• Responsive. Our transmissions deliver record setting
shifting speeds while harnessing the power of the
world’s most exotic supercars.
• Innovative. Our planetary drives for compact track
loaders help reduce emissions while improving
vehicle performance.
• Leading Edge. Our multi-speed electric drivelines
help manufacturers produce vehicles that accelerate
faster, perform better on grades and offer extended
range.
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Innovation fuels our drive
We begin with gears. To develop systems that transfer
power under demanding conditions, you need the
capability and experience to produce world-class gears.
We have been manufacturing gears of all types and sizes
for more than 90 years – spur, helical, bevel, Zerol® and
Hypoid. We produce gears from 12 mm diameters used in
high performance automotive transmissions to two meter
diameter gears which harness the power of wind turbines.
Locations
Our manufacturing plants are strategically located to serve
our customers’ primary markets. So where they grow,
we go.
Our North American facility (Lafayette, Indiana) is one of
the largest integrated gear manufacturing operations in the
world, encompassing 14 acres of advanced machine tools
within a single structure. Our manufacturing plants in
Europe, India and China provide the global reach to
support production where our clients need us. And in each
location, we are investing millions to put in place new
capabilities to support our customers’ growth plans.
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Manufacturing
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Flexible. Responsive. Precise. Local.
Machining Processes
Each manufacturing center is ISO certified and utilizes
Statistical Process Controls (SPC) to produce world-class
gears and drives to the highest AGMA, DIN and SAE
specifications. A variety of processes are used to achieve
the best results – grinding, gashing, hobbing, shaping,
shaving, broaching, milling or rolling. If required, we can
make gear modifications down to 2/100 the diameter of a
human hair. We have the machining capability to fulfill all
our customers’ requirements for gears, shafts, splines,
carriers and housings.
Heat Treating
Our regional manufacturing centers have internal
capabilities for processes including tempering, carburising,
nitriding, press quenching, induction hardening, thermal
deburring, shot peening and crack detection. Internal
capabilities in these areas ensure that features critical to
performance are achieved under our direct control. The
result: quiet running gears with exceptional wear properties
and superior gear loading attributes.
Assembly & Fabrication
We build to customer demand – limited edition
transmissions for high performance supercars, hundreds
of industrial cooling tower fan drives, thousands of
electric golf cart transaxles and hundreds of thousands
of synchronisers for agricultural tractors – every year. Plus
axles, powershift units, swing drives, wheel drives, custom
gearboxes and more!
Testing
We have one of the largest installed bases of
CMM gear checking equipment in the industry.
Each manufacturing center has a fully
equipped laboratory. We check the gears and
dynamically test our assemblies to ensure
performance requirements are met. Performance
and reliability are engineered into every product
we manufacture.
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Manufacturers specify our products for their engineering,
reliability, durability and outstanding performance in the
OEM markets we serve – construction, agriculture,
specialty industrial, mining and energy, on and off-highway
and rail. We have the capability to design complete
driveline solutions – axles, transmissions, planetary drives,
gears and components – for mechanically, hydraulically or
electrically driven equipment.
Gears & Shafts
Our Drive Systems Segment is one of the world’s largest
manufacturers of custom spur, helical, straight and spiral
reduction components. We also have a worldwide
reputation for crown wheels and pinions engineered
for technically challenging applications.
Shifting Solutions ™ –
Synchronisers & Powershift Clutches
We produce more than one million synchronisers a year.
Most agricultural tractors built today use our technology to
We test and develop complete powershift units for
manufacturing technologies, such as electron beam
Product
Transmissions
Supercar manufacturers – Aston Martin, Audi, Lamborghini,
Maserati, McLaren – rely on our experience to design
transmissions which harness the power of their
extraordinary machines. Our multi-speed electric drivelines
allow electric vehicle manufacturers to offer vehicles with
better efficiency and increased range. Our CVT
transmissions enable agricultural tractor manufacturers
to boost performance and improve fuel economy.
Planetary Drives
Our Torque-Hub® range of planetary drives is one of the
most recognised brands in the industry, delivering torque
output for propulsion, rotational or lifting applications.
Axles & Transaxles
Our solutions for heavy-duty rigid and steerable axles are
offered with a variety of brake options – caliper, drum
and wet disk. These are used in a broad range
of applications – wheel loaders, graders,
articulated haul trucks, agricultural tractors,
low-floor city buses, fork lifts and airport
ground support equipment.
Custom Gearboxes & Assemblies
Our capabilities include:
• Custom drives for mobile and stationary applications
with torque outputs up to 4,000,000 Nm
• Drop boxes, right angle drives, transfer cases
and specialty transmissions
• Differentials and differential carrier assemblies
• Housings and custom drive assemblies employing
spur, helical, bevel or parallel shaft designs
High performance for demanding applications
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Our drive products are specified on the leading brands of
agricultural machinery throughout the world – from spray
tractors to feed mixers. Today, most of all new agricultural
tractors rely on our technology to change
or synchronise transmission speed.
Products
Axles
Crown wheels and pinions
Planetary drives
Powershift units
Ring gears
Synchronisers
Applications
Balers and windrowers
Combines
Feed mixers
Harvesting equipment
Spray tractors
Tractors
We are the world’s largest supplier of precision gears and
shafts for the agricultural and off-highway vehicle market.
Agricultural Equipment
AGCO | CNH | John Deere | Mahindra | Same Deutz-Fahr | Zetor
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We engineer innovative drive solutions which improve
reliability, vehicle performance and fuel economy for
leading manufacturers of construction equipment.
Products
Axle assemblies
Electric drives
Swing drives
Track drives
Wheel drives
Applications
Access platforms – scissor and boom lifts
Bulldozers
Compactors
Cranes
Excavators
Graders
Pavers
Skid steer and compact track loaders
Trenchers
Wheel loaders
Our drives can be found on the
equipment produced by the top three
access platform manufacturers. Combined, these
firms produce more than 70% of the machines sold into the
aerial platform market.
Construction Equipment
Caterpillar | Dynapac | Genie | JCB | JLG | Roadtec | SANY | Volvo
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We provide a variety of products tailored for specialty
industrial applications from automated guided vehicles to
cooling tower fan drives. We offer powershift solutions,
transmissions and transaxles for the fork lift market. Our
planetary and electric drives are used with mobile cranes
and automated guided vehicles (AGVs). Our custom-
designed drives propel fans, mixers and augers in varied
and unique operations.
Products
Axles with drum or wet disk brakes
Custom drive assemblies
Electric drives
Planetary drives
Powershift transaxles
Powershift transmissions
Applications
AGVs
Augers
Conveyors
Cooling tower fans
Fork lifts
Mixer drives
Mobile and stationary cranes
Water treatment aerators
Custom drives from our Drive Systems Segment are used
in the majority of the world’s wet cooling tower installations.
Specialty Industrial Equipment
DBS Manufacturing | Jungheinrich | Linde | Manitou | Nissan | SPX-Marley
We support global energy production by providing
engineered solutions that enable energy creation and
resource development. Our custom gears are used to
generate power in wind turbines and drive frac pumps and
transmissions during natural gas extraction. Our custom
assemblies drive cutter heads, tracks and gathering arms
in underground and surface mining operations. Offshore
energy producers rely on specialty drives from Oerlikon to
raise and lower lift boat and jack-up rigs and to operate the
marine cranes that support oil production.
Products
Custom gears, rings and pinions
Custom gearboxes
Cutter head drives
Jack-up drives
Pitch and yaw drives
Swing drives
Tram / track drives
Winch drives
Applications
Jack-up rigs
Lift boats
Marine cranes
Surface miners and haul trucks
Underground miners, roadheaders and shuttle cars
Well service and production equipment
Wind turbines
Energy
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Oerlikon Fairfield has “type approval status”
from ABS for offshore gearbox designs
which greatly shortens the time required by
naval architects and shipbuilders to obtain
vessel certifications.
GustoMSC | JOY | Komatsu | SANY | Seatrax
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On or Off Highway
Aston Martin | Audi | Bolloré | Club Car | Eicher | Lamborghini | Maserati | McLaren | MAN
Our Drive Systems Segment is a market leader for
advanced transmissions such as DCTs, AMTs, active
torque distribution systems and innovative electric drives.
Our products are found in all premium brands of
performance automobiles. Our innovative electric driveline
solutions propel hybrid and fully electric commercial and
passenger vehicles. We provide custom axle assemblies for
applications ranging from golf carts to city buses. VOCIS, a
subsidiary company within Oerlikon Graziano, specialises in
developing the electronic controls and software to interface
with our products, allowing us to provide complete turn-key
solutions.
Products
AWD assemblies
Differentials
Gearboxes for performance automobiles
Power transfer units
Special axle assemblies
Transaxles
Transmissions for electric and hybrid vehicles
Applications
Automobiles – high performance
Commercial vehicles
Electric and hybrid vehicles
Golf carts and utility vehicles
Ground support equipment
Low floor city buses
Our rear final drive is used to
propel the powerful 2.3L Triumph
Rocket III motorcycle.
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We have broad capabilities to produce custom gears,
shafts and components for the drive trains of vehicles
designed for material transportation. Our facilities can
both machine and provide the heat treatment for large
components. This is a key reason why we have supply
relationships in these markets which extend back 50 years.
We offer a variety of additional services including post heat
treatment grinding, shot peening and magnaflux
crack detection.
Products
Custom traction gearing
Pinions and shafts
Planetary and component subassemblies
Applications
Diesel electric locomotives
Marine propulsion gearing
Mine haul trucks
Rail maintenance vehicles
Custom drives for ballast cleaning equipment from
Oerlikon Fairfield are being used to modernize China’s high
speed rail network.
Rail / Transport
Aston Martin | Audi | Bolloré | Club Car | Eicher | Lamborghini | Maserati | McLaren | MAN CAT / Bucyrus | GE | Hitachi
Drive Systems
If your company has the passion to build equipment that
will out perform, out last and out sell the competition,
call us or visit www.oerlikon.com/drivesystems
OerlikonDrive Systems Segment
Sales Offices
AMERICASOerlikon Fairfield
US 52 South / PO Box 7940Lafayette, Indiana 47903-7940
United StatesT: +1.765.772.4000F: +1.765.772.4001
EMEAROerlikon Graziano
Via Cumiana 1410098 Rivoli (Torino)
ItalyT: +39.011.95701
F: +39.011.9594803
INDIAGRAZIANO Trasmissioni INDIA Pvt Ltd
Plot No. 14, Udyog KendraGreater Noida, U.P. 201304
IndiaT: +91 (0) 120.6625500 F: +91 (0) 120.6625699
CHINAOerlikon
48F Intercontinental Center 100 Yutong Road
Shanghai 200070China
T: +86.21.52885888 F: +86.21.52885800
www.oerlikon.com/fairfieldwww.oerlikon.com/graziano