Embed Size (px)
Citation preview
Loader - Packer
RP - 45 BREAKTHROUGH TECHNOLOGY NOW AVAILABLE WITH DRAKE’S HIGH PERFORMANCE LOADING SYSTEMALKAR-RapidPak-MP Equipment, Inc.
932 Development Drive • Lodi, WI 53555 • USA WORLD REPRESENTATION • 608 592-3211 • www.rapidpak.com • [email protected]
Drake Loader - RapidPak PackerTwo Leaders Focusing onPackaging Innovat ion
Improved Electronic Controls - Perfect Integration
Improved Sanitary Design - Easier to Clean
Improved Ergonomics - Better Efficiency = Profitability
Not Only Are the Bottom Dies Side Extractable, But the Entire Lift Modules Themselves Are Easily Extracted and Easily Re-installed
Sealing Die Lifting SystemPulled Out of Machine
Confirmation Station Lifting SystemPulled Out of Machine
Forming Die Lifting SystemPulled Out of Machine
LP-45
A. Center Position Gripper Chain Servo Drive Motor
• Reduced Footprint• Conforms to AMI Sanitary Design• Full Wash Down• CE Approved
A. Servo Controlled/Center Mounted Gripper Chain Drive SystemWhen the gripper chain drive motor is mounted on one side of the packaging machine, the drive shaft is actually torqued slightly disproportionately from side to side. This in turn causes chains on one side to eventu-ally stretch more than the chains on the other side. This was eliminated when RapidPak developed the center mounted gripper chain drive motor system.
B. Swing-out Electrical Cabinet DesignRapidPak has developed a new system to split the controls into 2 separate cabinets: one for the low voltage area, and the other for the high voltage side. These hinge-mounted cabinets can swing open and out of the way, allowing full access to the sealing lifting system from the back side of the machine facilitating much faster lubrication, maintenance, and emergency access.
The dynamic interaction of two premier models maximized - Output optimized from product sorting to final packaging!
and team up to produce a hot dog loading and packaging unit. Designed and constructed in tandem, the Loader Packer 45 combines Drake’s fastest loader and RapidPak’s fastest packager. The cooperative skill and experience of these two brands result in unprecedented streamlined production and throughput with sanitation needs foremost.
LP-45 #1 Features - Fastest Loader / Thermoformer• 1 Unit - Integrated Structure• 1 Allen Bradley PLC• 1 Allen Bradley Safety PLC• 1 HMI Touchscreen Control• 1 Call for Service & Support
Pre-install at one location provides assurance that your loader packager system is built to the highest standards of quality and efficiency. Installation of the open channel, single mainframe is also done at one time. Start up is simplified and expedited.
Entering the Drake Collator, the product is a part of the unique first-in/first-out handling method to minimize re-circulation and increase food safety. Final inspection is available prior to entering the packaging section of the LP-45. The loading head is supported by the RapidPak portion of the frame to precisely deliver into packaging pockets. Versatile modular heads offer quick changeover times to address pocket configurations.
A single sanitary touchscreen panel allows the easy addition of new recipes and rapid adjustment to various areas of the equipment. A clear view monitor enables control of the loading packaging process.
The horizontal area of the unit is engineered for fast and easy change out. Side extraction of all the servo lifting stations is available in the load-form-fill-seal area. This breakthrough design allows ongoing repair, rebuild and complete replacement with ease and speed. Maintenance and production labor requirements are reduced.
Comprehensive technical service from a single source covers all aspects of installation and equipment care. One phone call provides prompt support 24 hours a day, 7 days a week.
LP-45Loader Packer B. Swing-out Electrical
Cabinet Design
D. Loading Head
E. 4-Post Servo Die-Lifting System with Integrated Side-Extractable Tooling
Stainless Steel Allen Bradley Servos
Tool free Stanley Blade Changing Quick Change Rotary Knife Cassette
C. Collator Orienting
HMITouchscreen
Control
Variable web width ready for 5 and 6 inch product
C. Collator OrientingCylindrical food products are sorted, oriented and aligned for placement on the conveyor.• Up to 1,800 pieces per minute processed• Loads product with or without casing• 98% Fill Rate
D. Loading HeadPusher chains place product groups over the packag-ing pockets. A stripping action loads multiple pockets during each cycle. Custom loading heads can be quickly and easily changed to accommodate multiple packaging recipes.
E. Servo Lifting Module (Die Closing Module) with Side Extractable Tooling• Quick changeovers• Ergonomically focused. No heavy lifting. Quiet.• Eliminates film waste during changeover
A. Center Position Gripper Chain Servo Drive Motor
• Reduced Footprint• Conforms to AMI Sanitary Design• Full Wash Down• CE Approved
A. Servo Controlled/Center Mounted Gripper Chain Drive SystemWhen the gripper chain drive motor is mounted on one side of the packaging machine, the drive shaft is actually torqued slightly disproportionately from side to side. This in turn causes chains on one side to eventu-ally stretch more than the chains on the other side. This was eliminated when RapidPak developed the center mounted gripper chain drive motor system.
B. Swing-out Electrical Cabinet DesignRapidPak has developed a new system to split the controls into 2 separate cabinets: one for the low voltage area, and the other for the high voltage side. These hinge-mounted cabinets can swing open and out of the way, allowing full access to the sealing lifting system from the back side of the machine facilitating much faster lubrication, maintenance, and emergency access.
The dynamic interaction of two premier models maximized - Output optimized from product sorting to final packaging!
and team up to produce a hot dog loading and packaging unit. Designed and constructed in tandem, the Loader Packer 45 combines Drake’s fastest loader and RapidPak’s fastest packager. The cooperative skill and experience of these two brands result in unprecedented streamlined production and throughput with sanitation needs foremost.
LP-45 #1 Features - Fastest Loader / Thermoformer• 1 Unit - Integrated Structure• 1 Allen Bradley PLC• 1 Allen Bradley Safety PLC• 1 HMI Touchscreen Control• 1 Call for Service & Support
Pre-install at one location provides assurance that your loader packager system is built to the highest standards of quality and efficiency. Installation of the open channel, single mainframe is also done at one time. Start up is simplified and expedited.
Entering the Drake Collator, the product is a part of the unique first-in/first-out handling method to minimize re-circulation and increase food safety. Final inspection is available prior to entering the packaging section of the LP-45. The loading head is supported by the RapidPak portion of the frame to precisely deliver into packaging pockets. Versatile modular heads offer quick changeover times to address pocket configurations.
A single sanitary touchscreen panel allows the easy addition of new recipes and rapid adjustment to various areas of the equipment. A clear view monitor enables control of the loading packaging process.
The horizontal area of the unit is engineered for fast and easy change out. Side extraction of all the servo lifting stations is available in the load-form-fill-seal area. This breakthrough design allows ongoing repair, rebuild and complete replacement with ease and speed. Maintenance and production labor requirements are reduced.
Comprehensive technical service from a single source covers all aspects of installation and equipment care. One phone call provides prompt support 24 hours a day, 7 days a week.
LP-45Loader Packer B. Swing-out Electrical
Cabinet Design
D. Loading Head
E. 4-Post Servo Die-Lifting System with Integrated Side-Extractable Tooling
Stainless Steel Allen Bradley Servos
Tool free Stanley Blade Changing Quick Change Rotary Knife Cassette
C. Collator Orienting
HMITouchscreen
Control
Variable web width ready for 5 and 6 inch product
C. Collator OrientingCylindrical food products are sorted, oriented and aligned for placement on the conveyor.• Up to 1,800 pieces per minute processed• Loads product with or without casing• 98% Fill Rate
D. Loading HeadPusher chains place product groups over the packag-ing pockets. A stripping action loads multiple pockets during each cycle. Custom loading heads can be quickly and easily changed to accommodate multiple packaging recipes.
E. Servo Lifting Module (Die Closing Module) with Side Extractable Tooling• Quick changeovers• Ergonomically focused. No heavy lifting. Quiet.• Eliminates film waste during changeover
Loader - Packer
RP - 45 BREAKTHROUGH TECHNOLOGY NOW AVAILABLE WITH DRAKE’S HIGH PERFORMANCE LOADING SYSTEMALKAR-RapidPak-MP Equipment, Inc.
932 Development Drive • Lodi, WI 53555 • USA WORLD REPRESENTATION • 608 592-3211 • www.rapidpak.com • [email protected]
Drake Loader - RapidPak PackerTwo Leaders Focusing onPackaging Innovat ion
Improved Electronic Controls - Perfect Integration
Improved Sanitary Design - Easier to Clean
Improved Ergonomics - Better Efficiency = Profitability
Not Only Are the Bottom Dies Side Extractable, But the Entire Lift Modules Themselves Are Easily Extracted and Easily Re-installed
Sealing Die Lifting SystemPulled Out of Machine
Confirmation Station Lifting SystemPulled Out of Machine
Forming Die Lifting SystemPulled Out of Machine
LP-45
