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Digital Radiography
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Digital Radiography Overview1
1Components of DR System2
2
3 x a-Si Panels3
3Panels ComparisonImaging AreaPixel SizePenetrationWeightDynamic RangeRayzorX Pro9 x 9 inch143 micron70mm Steel3.5 kg14 bitBlazeX Pro10 x 12.6 inch127 micron60mm Steel4.0 kg14 bitFlashX Pro13.5 x 17 inch144 micron80mm Steel4.8 kg16 bit44 SourcesSpecifically Designed for field X-ray, not the laboratory or emergency room:
Engineered for Golden Pulsed X-ray Sources (Including the XR150!) and Isotopes
Ir -192 high KeV
5
5
ICU (Imager Control Unit)6Operates all 3 PanelsBuilt-in Reliable WirelessAll Weather ProofSyncs and Saves the ImageOver 5 hrs. Battery OperationSmart Charger
6No ICU Means:No power down the lineNo battery operation No safe operation distance No wirelessNo x-ray source control/ synchNo external image documentation
77Xbit8
8Automatic Stitching9
9USP Extreme Cable Lengths200m Cable Operation (50m, 100m, 150m and 200m cable options) we offer the longest range data transmission on a single lightweight cable.
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200m
10USP Lossless WirelessFast & Lossless Wireless (standard range up to 300m) using the Vidisco proprietary packet solution, the image is stored on the ICU and sent back to the laptop in packets, ensuring maximum integrity.
Other systems dont have wireless, or use standard protocols which will simply fail or lose data when RF goes bad.
Long Range (1500m) options available
11
11Vidisco USPsExperience Core KnowledgeReal Feature Advantages12Why buy a Vidisco System?12Why should anyone even consider Vidisco DR?Fully Portable Systems single case, light weight, Dual Usage - portable & stationarySpeed & Safety Real Time, Lower DoseImage Quality Resolution & PenetrationReliability no moving parts, field design & ruggedSoftware & Hardware CapabilitiesImage Optimization, Averaging, Powerful FiltersReal Specs. for Real Benefits1313USPs Panel Sensitivity & Image Quality1480% to 90% less exposure time than film! Analyze Image in Situ! Reduced re-positioning.Realistic Image Tweaking, No Compromise!Amazing 14-16 bit (up to 65,535 grey levels) dynamic range!Multiple thickness inspected in one shot!
14USP Vidisco Pro Equipment15Fast AND high quality imagingExposure: seconds instead of minutesImmediate imaging presented on laptopSafer, reduced dosage required Minimal plant shut-down Increased operator safetyCost effectiveMore images can be taken, faster & cost freePreventive maintenance15USP Fast and High Quality16
Ir-192
Film = 1 hour (not including development time!) = 50 seconds! Immediate imaging
Reduced Exposure Time in the Field16USP Fast & High Quality17
Film Results 90 sec @ 320kVDR Results60 sec @ 230kV
bExposure Reduced, Quality Increased!17USP Safer, Reduced Dose18Reduced exposure times - smaller dose!Using isotopes with lower kV- smaller dose!Pulsed X-ray sources = Can be a Valid alternative to Isotopes, lower kV, smaller dose!Environmental AdvantagesSynch X-ray Sources and Remote Operation18USP Safer, Reduced Dose 19In X-ray (b) with Se-75, a fifth wire is clearly visible
abQuality & Safety Increased!Ir-192, 350kVSE-75, 265kV19USP Vidisco CalibrationProprietary Automatic Calibration
The core to good image quality!
2020Calibration (Continued)Calibration quality effects image quality
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a Low quality calibrationb Short but satisfactoryCalibration - Automatic(Less than 1 min procedure)c High quality calibration21Exceptional Results22
Resolution800% ZoomDelineation22USP Unprecedented Penetration!Penetration our A-Si systems categorically out penetrate all other portable X-ray Systems, regardless of the technology!
23
30mm80mm40mm60mm2mm of lead visible behind 80mm of Steel with a Golden XRS-3
23CR vs. DR Image Quality (XXXX vs. Vidisco)24
XXXX CR System Class IP1/30Exp time:9.5minSNRnorm ~135Vidisco System
Source: BAM GermanyExp time:1 sec x 50 Av= 50 secSNRnorm ~400
24SharpeningGood sharpening algorithms will enhance details in an image without significant increase of noise
25
a Freeware Viewerb Vidisco SoftwareMore Details
25Optimized Window Leveling(Automatic Grey Scale Adjustment)26No Window LevelingImproper Window LevelingCorrect Window Leveling (Automatic) immediately reveals defects
26USP Measurement Tools27
Measuring Pipe Wall Loss in the Oil & Gas Industry Accurate & reliable automated wall thickness algorithms27NDT standardsASME Section V update (article 2)ASTM published 4 DR standards guides to the marketASTM E2422-5 Digital Ref. images for Al Casting ASTM E2669-10 Digital Ref. images for Ti CastingASTM E2660-10 Digital Ref. images for St CastingISO (European)standards for tubes and weldingBoeing BSS 7044, 7075 28Practical ExamplesSystem:Material: Carbon Steel S355Total Wall Thickness: 6.4mmX-ray Source: XRS-3 Exposure Time: 45 Pulses (2.3 seconds)Averaging: X3
PorosityUnder CutSlagLack of FusionWire No. 15 (0.125mm)can be seen
29
Imager on a TripodPractical ExamplesSystem:Source: Ir-192,16 CiSetup Time: 2 minutesSource to Panel Distance: 50CmNo Averaging
Overlay ModeFirst Exposure : 10 SecSecond Exposure : 3 SecSame Object with Isotope & Film:120 seconds exposure - not including developing time!
30Aircraft Crash Investigation 31
31Field NDT32
Complete wireless solution
a-Si flat panelIr-192Field NDT33
a-Si flat panelPulsed 270kV X-ray source
Ir-192
Field NDT34
a-Si flat panelPulsed 270kV X-ray sourceCobalt 60 Inspection35
System: (with DRZ+ Scintillator)Source: Cobalt 60,50 CiSource to Panel Distance: 75cmAveraging: 5 images80mm steel test piece! Image taken at BAM, Berlin
35USP Cost Effectiveness36Fast set-up and time-to-imageShorter exposure (one approach, immediate imaging)Prolonged usage of Isotopes, Increased X-ray life cycleNo chemicals = Save transport and disposal costsSavings on consumable costs (film, imaging plates)Additional software tools = Save time & moneyNo maintenance costs (no moving parts!)Increased POD, improved analysis (on site)Shorter working times and minimal area shutdown 36USP Cost Effectiveness37Film X-rayDRX-ray Procedure / StageCost of 1 film ImageAnnual Cost (7250 Film Images)Cost of 1 DR imageAnnual Cost (7250 DR Images)Annual Savings with DRExposure$6.00$ 43,500.00$3.00$21,750.00$21,750.00Developing Time (Film only)$4.50$32,625.00N/A$0.00$32,625.00Film & Chemicals (Film only)$2.50$18,125.00N/A$0.00$18,125.00CD (for DR only)N/A$0.00$0.03$218.00($218.00)Analysis Report$3.00$21,750.00$3.00$21,750.00$0.00Management Costs$1.00$7,250.00$1.00$7,250.00$0.00Equipment Depreciation and Maintenance Costs$1.00$7,250.00$2.20$15,950.00-8,700.00Documentation Costs and Storage Space$0.20$1,450.00S0.10(network, no space)$363.00$1,088.00Annual Cost$18.00$131,950.00$9.00$67,280.00$ 64,670.00$64,670.00 Saved in a Single Year37