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Fundamentals of Microgravity Vibration Isolation Section 17 Fundamentals of Microgravity Vibration Isolation Dr. Mark Whorton Principal Investigator for g-LIMIT NASA Marshall Space Flight Center

Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

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Page 1: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

Fundamentals of Microgravity Vibration Isolation

Section 17Fundamentals of Microgravity Vibration Isolation

Dr. Mark WhortonPrincipal Investigator for g-LIMIT

NASA Marshall Space Flight Center

Page 2: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 2

Fundamentals of Microgravity Vibration Isolation

Outline:• Motivation• Dynamics of Systems• Active Control Concepts• Active Control Examples• Modern Control Approaches

Page 3: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 3

Fundamentals of Microgravity Vibration Isolation

Nomenclature

m,d,k mass, damping, stiffnessposition, velocity, acceleration

Fdist disturbance ForceFact actuator Forceζ damping ratioω natural frequencyKp, Kv, Ka position, velocity, and acceleration gainsTransmissibility: Ratio of isolated mass acceleration to

base acceleration.Robustness: Measure of sensitivity to uncertaintiesBandwidth: frequency range of operation

xxx &&&,,

Page 4: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 4

Fundamentals of Microgravity Vibration Isolation

• The ambient spacecraft acceleration levels are often higher than allowable from a science perspective.

• To reduce the acceleration levels to an acceptably quiescent level requires vibration isolation.

• Either passive or active isolation can be used depending on the needs or requirements of a specific application.

Introduction

Page 5: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 5

Fundamentals of Microgravity Vibration Isolation

What is Vibration Isolation?

Vehicle Work Volume Floor

Isolation SystemPayload MountingStructure

Accelerations ofFloor

Fluids & CombustionExperiment

. .

Isolated ExperimentAccelerations

Page 6: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 6

Fundamentals of Microgravity Vibration Isolation

Transmissibility

0.01Frequency (Hz)

0.1 1 10 100

1

0.1

0.01

0.001

The acceleration environment is expected to significantly exceed acceptable levels

10-2

10-1

100

101

102

103

10-1

100

101

102

103

104

105

µ g

Frequency (Hz)

Estimate of Typical Space Station Environment

Space Station Design Requirement

(Illustrative only – not current data)

Page 7: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 7

Fundamentals of Microgravity Vibration Isolation

PositionControl Law

ReferencePositionCommand

+-

• Low Frequency Position Control Loop:• Maintains Centering• Allows quasi-steady accel estimation

AccelerationControl Law

ReferenceAccelerationCommand

-

• High Frequency Acceleration Control Loop:• Cancels Inertial Motion of the Platform• Allows “Good Vibrations”

QA-3000Accelerometers

accelerations

Isolation System

Position Sensor

relativepositionsVibration

Page 8: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 8

Fundamentals of Microgravity Vibration Isolation

Attenuation Requirement

Attenuation: the ratio of platformmotion to base motion

Att

enua

tion

0.01

Frequency (Hz)0.1 1 10 100

To “follow” the base motion and prevent bumping at low frequencies, the isolation system must pass low frequency forces to the platform

Between 0.1 and 10 Hz, the attenuation must increase one order ofmagnitude for every order of magnitude increase in frequency

Above 10 Hz, the attenuation must be greater than three orders of magnitude

0

0.1

0.01

0.001

Page 9: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 9

Fundamentals of Microgravity Vibration Isolation

• Select spring stiffness, mass, and damping for attenuation

• Reduce break frequency by minimizing spring stiffness

Typically not desirable to increase isolated mass

• Select damping to trade between damped resonance and rate of attenuation

Passive Vibration Isolation

Page 10: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 10

Fundamentals of Microgravity Vibration Isolation

Passive Vibration Isolation Example:(Spring-Mass-Damper)

x0

xisolated experiment acceleration

base acceleration

actFdistFxxkxxdxm +=−+−+ )0()0( &&&&Equation of motion:

Actuator

mass

Fdist

k dFact

The dynamic response of the mass to a base acceleration is a function of the system mass, stiffness, and damping.

Page 11: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 11

Fundamentals of Microgravity Vibration Isolation

System Dynamics: Transmissibility

Transmissibility is the magnitude of the transfer function relating the acceleration (or position) of the mass to the base acceleration (or position). The transmissibility specifies the attenuation of base motion as a function of frequency.

1 0-1

1 00

1 01

1 0-2

1 0-1

1 00

1 01

Tran

smis

sibi

lity

Mag

nitu

de

Normalized Frequency (rad)

ζ = 1

ζ = 0.1ζ = 0.4

ω = 1

xx

ss s0

22 22

2= ++ +ςω ω

ςω ωTransmissibility:

ω = km

Natural Frequency:

ς = dk m2

Damping Ratio:

Page 12: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 12

Fundamentals of Microgravity Vibration Isolation

Active Vibration Isolation

• Reduce the inertial motion of payload by sensing motion and applying forces to counter measured motion

• Active control can effectively change the system mass, stiffness, and damping as a function of frequency

• Whereas passive isolation only attenuates forces in passive elements, active control attenuates measured motion• Only active control can mitigate payload response to

payload-induced vibrations

• Requires power, sensors, actuators, control electronics (analog and digital)

Page 13: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 13

Fundamentals of Microgravity Vibration Isolation

m x d x x k x x Fd is t Fa c t&& ( & & ) ( )+ − + − = +0 0

Equation of motion:

Active Isolation Example

Consider the control law:

The resulting closed looptransmissibility is:

and the closed loop natural frequency and damping become:

)0()0( xxpKxxvKxaKactF −−−−−= &&&&

xx c l c l s c ls c l c l s c l0

2 22 2 2=

++ +ς ω ω

ς ω ω

ω c l

k K p

m K a

=+

+

ς c ld K v

k K p m K a

=+

+ +

( )

( ) ( )2

x0

x

Actuator

mass

Fdist

k dFact

Recall the Spring-Mass-Damper Example

Page 14: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 14

Fundamentals of Microgravity Vibration Isolation

Passive Isolation Active Isolation

xx

ss s0

22 22

2= ++ +ςω ω

ςω ωTransmissibility:

ω = km

Natural Frequency:

ς = dk m2

Damping Ratio:

xx c l c l s c ls c l c l s c l0

2 22 2 2=

++ +ς ω ω

ς ω ω

ω c l

k K p

m K a

=+

+

ς c ld K v

k K p m K a

=+

+ +

( )

( ) ( )2

Page 15: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 15

Fundamentals of Microgravity Vibration Isolation

Active Control Illustration

xin xout

Consider the transfer function from base position to mass displacement:

P = ds + kms2 + ds + k P

Now measure the displacement and “feed it back” with gains (Ka, Kv, Kp) and a control law given by G = - Kas2 - Kvs - Kp

xin

G

xoutP xin xout

Pcl<==>

The closed loop transfer function becomes:

Pcl = ds + k (m+Ka)s2 + (d+Kv)s + (k +Kp)

~d

~k

~m

Page 16: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 16

Fundamentals of Microgravity Vibration Isolation

• Real systems aren’t simple one degree of freedom lumped masses with discrete springs and dampers. • Control system design is a function of system properties which typically aren’t well known.

The two key control design issues are performance and robustness.

•Performance: how well is isolation achieved?•Robustness: how well are uncertainties tolerated by the control system?

Active Control Concepts

However, it isn’t as easy as it seems --

Page 17: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 17

Fundamentals of Microgravity Vibration Isolation

Robustness and Performanceof a closed loop system are always in opposition

Perf

orm

ance

Robustness

Key Control Issues

» Robustness to uncertainties:» umbilical properties» structural flexibility» mass and inertia variations» sensor & actuator dynamics

» Performance:» base motion attenuation» payload disturbances» forced excitation

Page 18: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 18

Fundamentals of Microgravity Vibration Isolation

Control Challenges

» Robustness to uncertainties:» umbilical properties» structural flexibility» mass and inertia variations» sensor & actuator dynamics

Low Gain &/orLow Bandwidth

» Performance:» base motion attenuation» payload disturbances» forced excitation

High Gain

High Bandwidth

Page 19: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 19

Fundamentals of Microgravity Vibration Isolation

Base acceleration = 1.6 sin(0.01 hz*t)+16 sin(0.1 hz*t)+160 sin(1 hz*t)+1600 sin(10 hz*t)+16000 sin(100 hz*t)

g-LIMIT 6DOF, Acceleration Time Response (X-axis)

Page 20: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 20

Fundamentals of Microgravity Vibration Isolation

Page 21: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 21

Fundamentals of Microgravity Vibration Isolation

Microgravity Vibration Isolation Systems may require more advanced control technology

• Multivariable coupling between sensor-actuator pairs

• Complex and uncertain structural dynamics

• Considerable variation in payload properties

• Control / structure interaction

Page 22: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 22

Fundamentals of Microgravity Vibration Isolation

Classical Control: • Well developed / mature theory

Modern Control:• Multivariable, linear, uncertain dynamic systems

• Distinct set of analysis and design tools

Intelligent Adaptive Control:• Autonomous adaptation

• Minimal sustaining engineering

• Robust performance

Page 23: Dr. Mark Whorton Principal Investigator for g-LIMIT NASA … · 2011. 2. 8. · • Control system design is a function of system properties which typically aren’t well known. The

March 2-4, 2004 MEIT-2004 / Section 17 / Page 23

Fundamentals of Microgravity Vibration Isolation

Further Reading:1. Grodsinsky C. and Whorton, M., “Survey of Active Vibration Isolation

Systems for Microgravity Applications,” Journal of Spacecraft and Rockets, Vol. 37, No. 5, Sept. – Oct. 2000.

2. Knospe, C. R., Hampton, R. D., and Allaire, P. E., “Control Issues of Microgravity Vibration Isolation,” Acta Astronautica, Vol. 25, No. 11, 1991, pp. 687-697.

3. Kuo, Benjamin C., Automatic Control Systems, Prentice-Hall, 19874. Thomson, William T., Theory of Vibration With Applications, Prentice-

Hall, 1988.