© ABBSlide 1

Extending the Industrial Intranet to the Internet of Things, Services, and People (EU6)

Dr. Christopher Ganz, ABB, Group Vice President

© ABBSlide 2

ABB paves the way for the “big shifts”Internet of Things, Services and People (IoTSP)–concept as cornerstone

November 2, 2016

“Big shift” in power “Big shift” in automation

People

ServicesThings

Internet

of

People

ServicesThings

Internet

of

© ABBSlide 3

Complex industrial production infrastructureInteracting things improve collaboration

Smart and communicating devices – connected to perform complex tasks

Control room

Electrical motors

Variable speed drives

Electrical system

Automation system

Communication

© ABBSlide 4

Automation systemsThe Intranet of Things

2-Nov-16

Operations

Intelligent

devices

Control & Protection

Remote

ClientsMaintenance ?

Control

Operation

Main

tenance

© ABBSlide 5

Information managementLocal vs. remote potential

2-Nov-16

Measurements

Operational data

Plant Health

Control

Operation

Maintenance

Control signals

Set Points

Service Action

Re

mote

Local E

xecution

Plant

Device health and performance is derived from the analysis of the devices

diagnostic data collected

Health or performance can also be observed in measurements from devices

along mechanical, electrical, or control connections

System MonitoringMonitoring and Diagnostic Potential

2-Nov-16 | Slide 6

© ABB

Integrating monitoring data from all sources in the plant including electrical and control systems provide thorough information

Drive Motor Gearbox Compressor

M=

~

~

= 0 0.1 0.2 0.3 0.4 0.5 0.61

1.05

1.1

1.15

1.2

1.25

1.3

1.35

1.4

Mass Flow Rate [kg s-1

]

Pre

ssure

Ratio

1675.5

161 R

PM

1884.9

556 R

PM

2094.3

951 R

PM

2303.8

346 R

PM

2617.9939 RPM

2932.1531 RPM

Surg

e L

ine

SC

L

Fleet managementPredictive maintenance potential

2-Nov-16 | Slide 7

© ABB

Good statistical knowledge important for accurate predictive maintenance

Time to react increased with improved predictive methods

Failure patterns observed in the fleet can be identified early in measurements

Failure initiated

First indications in

measurements Audible and

thermal indications

Ancillary damage

Catastrophic failure

Statistical spreadCon

ditio

n

First alarms

Integrating and analyzing monitoring data from a variety of installations of the same device type throughout the industry is essential

November 2, 2016

Remote servicesData driven services

Customer’s Tasks and Needs driven Value Proposition shall define analytics solution

Customers Tasks &

Needs

Value Proposition

KnowledgeAnalysisData

Service Offering

4.2

2.7 1.8

7.5

What can we learn from data?

What services can we offer?

© ABBSlide 9

Remote access infrastructure for service

© ABB

Customer concerns

2-Nov-16

Privacy

Concern to make data available for undefined use

Security

Concern to compromise plant security through remote access connections

Interoperability

Data cannot be easily accessed across differing application systems

Reliability

Customers expectations are driven by experience with operations system

Investment protection

Existing operation critical infrastructure can not be exchanged to support IoT, plant lifecycle is much longer than IT infrastructure

IT c

apabili

ties

OT

capabili

ties

© ABBSlide 10

Unlocking the ABB potential in digital ABB AbilityTM : creating one common offering for digital end-to-end solutions

November 2, 2016

Digital ABB offering across businesses: integrate, penetrate, replicate

Open access, intelligent cloud

Closing the loop with connected devices

New end-to-end digital solutions

ABB Ability™ – Services and applicationsCollaboration in the data driven ecosystem

Service

dispatcher

Inst.

base

Secure conn.

Analytics

Other

data

Web portal Field service mgt

Field service

engineer

Customer

ABB

consultant

3rd Party service

provider

Collaborating

service expert

Service center

Improved operational effectiveness Fast and efficient resolution of issues

© ABBSlide 12

Internet of Things, Services and People

© ABB

ABB closes the loop – data driven services

2-Nov-16

Serv

ice d

eliv

ery

ABB Core Offerings

Data

Colle

ctio

n

Measurements

Operational data

Plant Health

Control

Operation

Maintenance

Control signals

Set Points

Service Action

Plant

November 2, 2016

ABB Ability™ for Power Grids: SubstationsExample: Digital Substation and Asset Health Center

Customer’s situation:

Miles of copper cabling for point-to-point connections for measurement, protection and control, resulting in expensive testing and maintenance

Valuable and critical substation assets (transformers and circuit breakers) lack comprehensive condition monitoring systems, resulting in islands of information as well as periodic rather than condition based maintenance strategies

ABB’s solution:

Digital communications where fiber optic networks replace copper signaling wire.

Secure, high performance digital infrastructure drives the operation of the substation and

provides asset health data to the cloud-based asset health center for optimized

maintenance strategies

Benefits:

CAPEX reduction through reduction of substation footprint and copper cables

OPEX reduction in reduced downtime, maintenance and testing

November 2, 2016

ABB Ability™ for Marine: Integrated Operations CenterExpert support and internal tools offered as a service

November 2, 2016

ABB Ability™ for Marine: Remote MonitoringExample: FPSO Yùum K’ak’Náab, BW Offshore

Customer’s situation:

Drive tripped due to component failure.

Reduced cargo transfer capacity lead to delays in production.

Onboard personnel not able to determine root cause of fault.

ABB’s solution:

Remote connection was requested, Viewed historical data from time of fault.

Based on alarm and events participating crew was instructed to perform physical tests on specific

parts related to the fault. In cooperation the faulty part was detected and replaced with onboard spare

part. ABB remotely monitored initial start-up after part replacement.

Benefits:

Problem solved within 5 hours without re-routing and port visit

“The Remote Diagnostics Services provided by

ABB is excellent.

The process of solving problems between ABB

and onboard personnel has been excellent,

inclusive response time, reporting and auditable

trail of problem solving process”.

Isak Arne Stensaker Maintenace

Supervisor,

FPSO Yuum K’ak’Naab

© ABBSlide 16

ABB Ability™ for Marine: Energy OptimizationAdvisory suite for entire AIDA fleet

Customer’s situation:

AIDA, German-based cruise operator, sets high demands in the environmental friendly

solutions it deploys onboard the vessels:

to improve the environmental footprint of its fleet

to minimize the overall energy costs for the entire fleet

ABB solution:

Equip entire AIDA cruise fleet with:

SEEMP-compliant energy monitoring and

EMMA management system and decision-support tool to minimize the overall energy costs

for individual vessels and entire fleets

All data generated onboard transferred to a cloud-based application for vessel

benchmarking.

Provides management onshore with full visibility of energy consumption across the entire

fleet.

Extensive ABB analytical services, including simulations, helps customer on future business

case analysis

SEEMP - Ship Energy Efficiency Management Plan

2-Nov-16

ABB Ability™ for LV Motors: Smart SensorBringing low voltage motors into the IoT

Challenge:

Majority of installed industry assets are “dumb”; providing data-driven services is not possible

Big potential in installed base and brownfield installations that need to be easily retrofitted

ABB Solution:

The Smart Sensor monitors and sends key condition and operating data of electric motors via

smartphone to a secure cloud-based server.

Specifically developed algorithms analyze the data and send recommendations for predictive

maintenance directly to the user’s smartphone or PC.

Benefits:

Reduce downtime by as much as 70%

Extend a motor´s life by up to 30%

Improve energy efficiency by up to 10%

2-Nov-16

ABB Ability™ for LV Motors: Safety support for MV BreakersInteractive collaboration

Challenge:

Remote Analytics allows experts to remain remote, but actions still have to be executed locally

Service engineers are acting in a potentially dangerous environment

ABB solution:

Video support for field engineer, interacting with the remote expert

Remote interactive safety advice and mobile safety checklist for safe working environment

Remote interaction for safe working environment

Benefits:

Support by a remote health & safety expert adds an outside view to the situation

Unsafe conditions result in withdrawn work permit by remote health & safety expert

© ABBSlide 19

ABB Ability™ – Internet of Things, Services and PeopleConclusions

Intranet of Things – Internet of Things

Intelligent devices equipped with sensors are providing large amounts

of data that is today used in the controls system

Today’s essential requirements remain valid (safety, reliability), cyber

security and data privacy become more important for all players along

the value chain

Internet of People

People will not be obsolete in the future context, as they remain in

control of the production process. People will be the decision makers

Internet of Services

Services will become more advanced through the use of data

analytics. If the analytics results are not turned into improvement

actions, customer benefits remain low. Opportunities for new service

models that build on collaboration with partners and customers will

evolve.

November 2, 2016

ABB Ability™Hanover Fair, Germany 2016

November 2, 2016