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Converting Excellence for Wound Care Products
OPTIMA LIfE SCIEnCEOPTIMA LIfE SCIEnCE
32
Optima Life Science, with its brands Medicon and Doyen, is an expert in process-
ing technologies that are used for manufacturing the most up-to-date wound
dressings, transdermal therapeutic systems, oral film strips and diagnostic strips.
Open communication and flexible organizational structures are Optima’s wa-
termark. The resulting synergies round off the extensive know-how of Optima
Life Science – and secure the customers' head start in the market.
Manufacturing and packaging lines for applications in the medical, diagnostic, and pharmaceutical industries.
The fine art of web converting
Pouch Sealing
Converting
Post OP
Advanced Wound Care
Stacking & Cartoning
OPTIMA LIfE SCIEnCE
54
Post OP Dressings
Accurate pad placing with inline position verification
Pad unwind Automatic splicing Pad cut & place Outline cutting Pouch sealing
Machine features: MEDICOn MDC 300 - Basic
f Island dressings and borderless products f Integrated 4 side seal pouch packing f Standard machine platform with up to 60m/min. web speed and 350mm web width
f Balcony design for GMP compliance f Fully integrated lines with stacking and cartoning f Automatic splicing for high OEE
Continuous motion island dressing converter with integrated 4 side seal pouching
OPTIMA LIfE SCIEnCE
Top Film
Multi Layer Pad
Wound Contact Layer
Release Liner
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Advanced Wound Care Dressings
Pad material unwinds Multilayer pad converting Pouch sealing Product inspection and reject
Machine features: MEDICOn MDC 300
f Single and multi layer wound pads f Foam product manufacturing f In-line coating of wound contact layers f In-line product quality checks
OPTIMA LIfE SCIEnCE
98
Advanced Wound Care Dressings
Automatic splicing 90° web infeed Dressing converting Pouch sealing Discharge to stacker
Machine features: MEDICOn MDC 300 - Vario
f Modular machine platform for quick change of process stations
f Fully modular PLC control system for simple process change via HMI
f Ideal platform for product develop-ment and start up production
Machine features: MEDICOn MDC 300 - Advanced
f 90° web infeeds for minimum floorspace requirement
f Automatic splicing of 1, 2 and 3-layer materials
f Tool steel and tungsten carbide tools for max performance
f Waste extraction systems
OPTIMA LIfE SCIEnCE
1110
Advanced Wound Care Dressings
Unwind with relaxation Handling of different layers Perforation Placing in transport containersLamination
Perforating and laminating machine for foam
Machine features: MEDICOn PLM 500
f Laminating, coating and perforating of foam materials
f Forming of foam pad edges f Tension free material handling f Radio frequency, ultrasonic, impulse and heat sealing operations
f Web width up to 600mm
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OPTIMA LIfE SCIEnCE
1312
Pouch Sealing
Machine features: Doyen 4SS
f Rotary sealing with up to 60m/min f Web width up to 400mm f GMP-Balcony design for easy cleaning f Separate speed control for hot and cold rollers f Continuous seal or skip seal for chevron style pouches
f Adjustment of pouch length and width f Additional requirements upon request
Machine features: MEDICOn CPS
f Sealing time independent from web speed
f No rejects at start and stop f Full control of sealing pressure and time
f High flexibility on seal shape f Multi lane sealing possible f Web width up to 350mm f Quick format change with format parts f Additional requirements upon request
Rotary Sealing Continuous Platen Sealing
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OPALOptima Multi Line Management
Stacking and Cartoning
f Stacking and cartoning of products in continuous motion
f Gentle handling of pouches f Vertical and horizontal stacking f In-line stacking and cartoning, directly linked to converting line
f Fully integrated line control and data capturing
f 21 CFR Part 11 compliance f User access management f OEE calculation f Central print data management f Audit trails, batch reports f Reject and fault monitoring f Direct link to customer production control system
Continuous motion cartoning to highest medical standards
Gentle stacking with integrated counting
Product infeed from converter Stacking wheel
OfficeReporting, controlling
ERPe.g. SAP
WarehouseMaterial
preparation
ProductionLine control
data logging, audit trail
WorkshopTools
preparation
OPALMulti Line Management
IT departmentOPAL main database
Production overview
OEE report
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More Information:
www.optima-lifescience.com
OPTIMA life science GmbH
Steinbeisweg 20 | 74523 Schwaebisch Hall | Tel.: +49 791 506-1900 | Fax: +49 791 506-1520 | [email protected] | www.optima-lifescience.com
For further info please contact:
Tel. +45 70 20 40 73 | [email protected] | www.boelnordic.com
Comprehensive Solutions in Process Automation and Technology
