52
Greases Oils Pastes Compounds Dispersions Anti-Friction Coatings Molykote ® Industrial Lubricants AV07061

Dow Corning Industrial

Embed Size (px)

Citation preview

Page 1: Dow Corning Industrial

Greases � Oils � Pastes � Compounds � Dispersions � Anti-Friction Coatings

Molykote® Industrial Lubricants

AV07061

Page 2: Dow Corning Industrial

No matter how harsh the environment or howextreme the temperature, you're sure to find aMolykote® brand lubricant worthy of the challenge.

When you specify maintenance products fromDow Corning®, you're specifying the results ofmore than 60 years of breakthroughs and innova-tions by a world leader in lubricant technology.

With dedicated global research and developmentoperations on five continents, Molykote brandlubricants from Dow Corning bring you the bestin assembly and maintenance technology fromaround the world. Our knowledgeable sales pro-fessionals will help you choose the right lubricat-ing product for your unique maintenance needs.

Dow Corning registers its manufacturingoperations to meet the internationally recognizedstandards of ISO 9002. You can be assured thatthe products in our assembly and maintenanceline are manufactured to provide consistency andexceptionally high performance quality.

For your convenience, these products are readilyavailable through our nationwide network of over2000 distributor locations, as well as a vast globaldistribution network.

With superior product technology, registrationto international quality standards, a reputationfor consistently high quality and an outstandingon-time shipping record, it's easy to understandwhy Dow Corning has won so many supplierquality awards.

Select the best.Choose Molykote® from Dow Corning.

Molykote® Maintenance Products

AV07059

Page 3: Dow Corning Industrial

Lubricants Introduction

Selection Guide

Product DescriptionsGreases

High Performance Industrial Lubricating Oils

Pastes

Compounds

Dispersions and Other Products

Anti-Friction Coatings

Physical Properties Tables

Solutions

Glossary of Terms

4

5

9

9

20

27

31

35

41

44

48

49

Contents

© 2005 Dow Corning Corporation. Americas Catalog

Page 4: Dow Corning Industrial

4

Molykote® high-performance lubrications fromDow Corning help reduce friction and wear, extend

lubrication time and reduce maintenance and replacement

costs in applications that would defeat conventional oils and

greases. Formulated to withstand the rigors of heavy loads,

dirty, dusty or chemically harsh environments, temperature

and speed extremes, Molykote lubricants are also ideal for

normal service lubrication.

To select the best lubricant for your application, let your

specific performance needs be your guide:

Molykote® Lubricants from Dow Corning

There are six classes of lubricants from which to choose.

Each class has a different physical form with properties that

make it suitable for specific applications:

�� Greases – Solid to semisolid materials consisting of a

lubricating fluid, thickening agent and additives. Used

on rolling element bearings and other moving parts.

�� High Performance Industrial Lubricating Oils –

Based on hydroprocessed mineral oils or synthetic base

stocks such as polyalphaolefin (PAO) and esters, these

lubricating fluids are fortified with carefully selected

additives to provide optimum performance and service

life while maximizing protection of the equipment and

machinery they are designed to lubricate.

�� Pastes – Grease-like materials containing a very high

percentage of solid lubricants. Used for assembly and

lubrication of highly loaded, slow moving parts for

threaded fasteners.

�� Compounds – Grease-like materials composed of silicone

fluids and silica fillers. Used for their sealing, dielectric,

non-metal-to-metal lubricating and release properties.

�� Dispersions – Finely divided solid lubricants suspended in

lubricating fluids; preferred when it is necessary to apply

solid lubricants in liquid form.

�� Anti-Friction Coatings – “Lubricating paints”; when

applied, these materials cure to form dry, solid lubricant

coatings that are bonded to the surface.

Load

Environment

Temperature

Speed

Lubricant Types Lubricating Technology

Greases MO, PAO, Ester, PIB, Silicone,Fluorosilicone, PFPE, Phenylether

Compounds Silicone

Pastes Graphite, MoS2, PTFE,Metallic Oxides

Dry-Film Lubricants Graphite, MoS2, PTFE, Silicone Wax

Dispersions & Oils MO, PAO, Ester, PIB, PAG

AV07060

Page 5: Dow Corning Industrial

5

Selection Guide

TemperatureApplication Substrates Range,1 °F Other Considerations Molykote® Solution

Operation Metal to metal -20 to 265 General purpose Molykote® BR-2 Plus MultiPurpose E.P. Grease

10 to 285 Wet environments/heavy load Molykote® G-0102High Load Bearing Grease

-50 to 360 Synthetic/combinations of Molykote® BG 20 High Performancehigh load, temperature, Synthetic Greasehigh speed (to 600,000 Dn)2

-40 to 302 Extreme high speeds/ long life/ Molykote® BG-555low noise Low Noise Grease

32 to 320 Water washout resistance/ Molykote®1122 Chain andlow speed Open Gear Grease

-20 to 300 “Clean” white/food grade Molykote® G-0050FG, Molykote®

grease in NLGI # 0, 1 or 2 G-0051FG, Molykote® G-0052FG

-60 to 325 Multipurpose synthetic/ Molykote® G-4500food grade Multi-Purpose Synthetic Grease

Multipurpose synthetic/ Molykote® G-4501food grade/NLGI #1 Multi-Purpose Synthetic Grease

-40 to 350 Synthetic lubrication/ Molykote® G-4700 Extrememoderate to high loads Pressure Synthetic Grease

-100 to 355 Wide temperature range Molykote® 33 ExtremeLow Temp. Bearing Grease

0 to 550 Extreme high temperatures Molykote® 41 ExtremeHigh Temp. Bearing Grease

-40 to 400 High temperatures Molykote® 44 High TemperatureBearing Grease

-40 to 450 Solvent resistance/high load Molykote® 3451 Chemical& temperature/NLGI #2 Resistant Bearing Grease

-40 to 400 Solvent resistance/NLGI #1 Molykote® 1292 Long LifeBearing Grease

Storage Metal -40 to 150 Corrosion protection/dry film Molykote® Metal Protective Coatingprotection components1Estimated service temperatures based on product formulation and laboratory testing. Actual service 2Dn value = shaft size of bearing in mm x RPM.temperature range is dependent on other factors including the specific application environment.

Rolling Element Bearings

TemperatureApplication Substrates Range,1 °F Other Considerations Molykote® Solution

Operation Metal to rubber/ -40 to 400 General purpose sealant, NSF 51 Dow Corning® 111 Valveplastic to rubber and 61, FDA 21 CFR 175.300 Lubricant/Sealant

-40 to 450 Higher temperatures/consistency Dow Corning® 112 HighPerformance Lubricant/Sealant

-20 to 450 Solvent resistance Molykote® 3452 Chemical ResistantValve Lubricant

-40 to 400 Low volatility Molykote® High-Vacuum Grease

-85 to 350 Swell rubber O-rings/ Molykote® 55 O-Ring Greasedynamic seals

-290 to 840 Gate valve riser screws Molykote® 321 Dry Film Lubricant

Plastic to plastic/ -60 to 325 Multipurpose synthetic/ Molykote® G-4500plastic to metal food grade Multi-Purpose Synthetic Grease

-40 to 350 Synthetic lubrication/ Molykote® G-4700 Extrememoderate to high loads Pressure Synthetic Grease

1Estimated service temperatures based on product formulation and laboratory testing. Actual servicetemperature range is dependent on other factors including the specific application environment.

Valves, Packings, Seals & O-Rings

Page 6: Dow Corning Industrial

6

TemperatureApplication Substrates Range,1 °F Other Considerations Molykote® Solution

Greased chains Metal to metal 32 to 320 Water washout resistance/ Molykote® 1122 Chain andhigh speeds Open Gear Grease

-290 to 840 Long-term lubrication Molykote® 321 Dry Film Lubricant

Oiled chains Metal to metal 350 to 1000 High-temperature chains/ Molykote® 40 High Temperaturegraphite content Chain Lubricant

0 to 250 Extreme loads/high MoS2 content Molykote® M Gear Oil Additive

200 to 450 High temp/low volatility/no odor Molykote® L-1428 High TemperatureChain Oil

-50 to 250 Wide temperature range/PAO/ Molykote® L-1468FG Syntheticfood grade/tacky Freezer Chain Oil

Storage Metal -40 to 150 Corrosion protection/dry film Molykote® Metal Protective CoatingProtection components1Estimated service temperatures based on product formulation and laboratory testing. Actual servicetemperature range is dependent on other factors including the specific application environment.

Chain Drives

TemperatureApplication Substrates Range,1 °F Other Considerations Molykote® Solution

Pre-assembly Metal to metal -40 to 21002 General purpose Molykote® 1000 High TemperatureAnti-Seize Paste

-15 to 4802 White product Molykote® D General PurposeWhite Paste

-22 to 572 White/food grade Molykote® P-1900 Food GradeAssembly Paste

Aluminum or -20 to 25502 Noncorroding/extreme temp- Molykote® P 37 Ultrapurestainless steel erature/sulfur and metal-free High Temperature Paste

Disassembly Metal to metal -20 to 120 Loosen rusted parts Molykote® L-0501 HighLubricant Performance Penetrating Lubricants

Storage Metal -40 to 150 Corrosion protection/dry film Molykote® Metal Protective CoatingProtection components1Estimated service temperatures based on product formulation and laboratory testing. Actual service 2Temperature resistance of solid lubricant portion;temperature range is dependent on other factors including the specific application environment. base oil effective to 250°F.

Threaded Connections

TemperatureApplication Substrates Range,1 °F Other Considerations Molykote® Solution

Operation Metal to metal -20 to 265 General purpose Molykote® BR-2 Plus Multi-PurposeE.P. Grease

-15 to 4802 White paste Molykote® D General PurposeWhite Paste

-60 to 325 Multipurpose synthetic/ Molykote® G-4500 Multi-Purpose food grade Synthetic Grease

-290 to 840 Dusty environments/ Molykote® 321 Dry Film Lubricantextreme pressure

Plastic to metal/ -100 to 355 Wide temperature range/ Molykote® 33 Extreme Low Temp. plastic to plastic long life Bearing Grease

-60 to 325 Multipurpose synthetic/ Molykote® G-4500 Multi-Purpose food grade Synthetic Grease

-40 to 450 Chemical resistance Molykote® 3451 Chemical Resistant Bearing Grease

-40 to 110 Nonstaining/dry film Molykote® 557 SiliconeDry Film Lubricant

Storage Metal -40 to 150 Corrosion protection/dry film Molykote® Metal Protective CoatingProtection components1Estimated service temperatures based on product formulation and laboratory testing. Actual service 2Temperature resistance of solid lubricant portion;temperature range is dependent on other factors including the specific application environment. base oil effective to 250°F.

Power Screw Drives

Page 7: Dow Corning Industrial

7

TemperatureApplication Substrates Range,1 °F Other Considerations Molykote® Solution

Operation -50 to 360 General purpose synthetic Molykote® BG 20 High PerformanceSynthetic Grease

-100 to 355 Wide temperature range/ Molykote® 33 Extreme Low Temp.long range Bearing Grease

-40 to 400 High temperatures Molykote® 44 High Temp.Bearing Grease

-290 to 840 Dusty environments/ Molykote® 321 Dry Film Coatinglow friction

Metal wire/cable -60 to 325 Multipurpose synthetic/ Molykote® G-4500 Multi-Purpose to metal liner food grade Synthetic Grease

Storage Metal -40 to 150 Corrosion protection/dry film Molykote® Metal Protective CoatingProtection components1Estimated service temperatures based on product formulation and laboratory testing. Actual servicetemperature range is dependent on other factors including the specific application environment.

Control Cables

TemperatureApplication Substrates Range,1 °F Other Considerations Molykote® Solution

Pretreatment Metal to metal 0 to 7502 Run-in lubricant Molykote® G-n Metal AssemblyPaste/Spray

-15 to 4802 “Clean” run-in lubricant Molykote® D General PurposeWhite Paste

-95 to 390 Solventless run-in coating Molykote® 7400 Bonded Lubricant

-290 to 840 Dusty environments Molykote® 321 Dry Film Lubricant

Operation Metal to metal -20 to 265 General purpose Molykote® BR-2 Plus Multi-PurposeE.P. Grease

-50 to 360 General purpose synthetic Molykote® BG 20 High PerformanceSynthetic Grease

-20 to 300 “Clean” white grease/ Molykote® G-0052FG White E.P.food grade Bearing Grease

-15 to 4802 “Clean” white paste Molykote® D General PurposeWhite Paste

-60 to 325 Multipurpose synthetic/ Molykote® G-4500 Multi-Purposefood grade Synthetic Grease

-40 to 350 Synthetic lubrication/high loads Molykote® G-4700 ExtremePressure Synthetic Grease

-40 to 450 Chemical/solvent resistance Molykote® 3451 Chemical ResistantBearing Grease

Plastic/rubber -100 to 355 Wide temperature range Molykote® 33 Extreme Low Temp.applications Bearing Grease

-40 to 450 Solvent resistance Molykote® 3451 Chemical ResistantBearing Grease

-40 to 400 Washout resistance/low speeds Molykote® 111 ValveLubricant/Sealant

Storage Metal -40 to 150 Corrosion protection/dry film Molykote® Metal Protective CoatingProtection components1Estimated service temperatures based on product formulation and laboratory testing. Actual service 2Temperature resistance of solid lubricant portion;temperature range is dependent on other factors including the specific application environment. base oil effective to 250°F.

Plain Bearings, Bushings & Sleeves

Page 8: Dow Corning Industrial

8

TemperatureApplication Substrates Range,1 °F Other Considerations Molykote® Solution

Pretreatment Metal to metal 0 to 7502 Run-in lubricant Molykote® G-n Metal Assemblygears Paste/Spray

Operation Plastic to plastic/ -60 to 325 Multipurpose synthetic/ Molykote® G-4500 Multi-Purposemetal food grade Synthetic Grease

-40 to 350 Synthetic lubrication/high loads Molykote® G-4700 Extreme PressureSynthetic Grease

32 to 320 Tacky grease Molykote®1122 Chain andOpen Gear Grease

-290 to 840 Dusty environments Molykote® 321 Dry Film Lubricant

-95 to 480 Heat-cure bonded Molykote® 106 Bonded Lubricant

-100 to 355 Wide temperature range/ Molykote® 33 Extreme Low Temp.low friction Bearing Grease

-40 to 110 Nonstaining/dry film Molykote® 557 Silicone Dry FilmLubricant

In Gear Boxes Metal to metal 0 to 250 Extreme loads/reduce energy Molykote® M Gear Oil Additive

-30 to 250 Heavily loaded, slow speed gears/ Molykote® L-21XX Series Gear Oilssulfur-based AW/EP additives

-30 to 250 Excellent AW properties/bronze Molykote® L-11XX Series Gear Oilsfriendly/phosphorus-basedAW additives

-30 to 250 Synthetic/ food grade Molykote® L-11XXFG Series Gear Oils

0 to 190 Mineral Oil/ food grade Molykote® L-01XXFG Series Gear Oils

Storage Metal -40 to 150 Corrosion protection/dry film Molykote® Metal Protective CoatingProtection components1Estimated service temperatures based on product formulation and laboratory testing. Actual service 2Temperature resistance of solid lubricant portion;temperature range is dependent on other factors including the specific application environment. base oil effective to 250°F.

Gears

TemperatureApplication Substrates Range,1 °F Other Considerations Molykote® Solution

Operation Metal to metal 0 to 300 “Clean” white grease/ Molykote® G-0052FG White E.P.food grade Bearing Grease

-15 to 4802 “Clean” white paste Molykote® D General PurposeWhite Paste

-22 to 5722 “Clean white paste/food grade Molykote® P-1900 Food GradeAssembly Paste

-40 to 21002 High temperatures Molykote® 1000 High TemperatureAnti-Seize Paste

0 to 7502 High loads Molykote® G-n Metal AssemblyPaste/Spray

-60 to 325 Multipurpose synthetic/ Molykote® G-4500 Multi-Purposemoderate loads/food grade Synthetic Grease

-40 to 350 Synthetic lubrication/high loads Molykote® G-4700 Extreme PressureSynthetic Grease

-290 to 840 Dusty environments Molykote® 321 Dry Film Lubricant

-40 to 110 Aluminum surfaces/nonstaining Molykote® 557 Silicone Dry FilmLubricant

Plastic to plastic/ -60 to 325 Multipurpose synthetic/ Molykote® G-4500 Multi-Purpose metal food grade Synthetic Grease

Multipurpose synthetic/ Molykote® G-4501 Multi-Purposefood grade/ NLGI #1 Synthetic Grease

-100 to 355 Wide temperature range/ Molykote® 33 Extreme Low Temp.long life Bearing Grease

Storage Metal -40 to 150 Corrosion protection/dry film Molykote® Metal Protective CoatingProtection components1Estimated service temperatures based on product formulation and laboratory testing. Actual service 2Temperature resistance of solid lubricant portion;temperature range is dependent on other factors including the specific application environment. base oil effective to 250°F.

Slides, Guides & Tracks

Page 9: Dow Corning Industrial

9

No matter what your industry – Food and

Beverage, Chemical, Industrial Assembly –

we have the exact products and services to

support your business.

A lubricating grease is a semi-solid product

of the dispersion of a thickening agent in

a liquid lubricant. The lubricating grease

operates by releasing the lubricating fluid

from the thickening agent and provides a

way to supply a lubricant where the use

of oil is not practical.

Molykote® high performance greases are

designed and tailored for use under

extreme conditions like extreme pressure,

harsh chemical environment, low and high

temperatures and all speeds. Molykote

greases are based on mineral oils or

synthetic fluids including silicone oils.

A number of Molykote greases contain

special additives and/or solid lubricants

like Molybdenium disulfide to provide

effective lubrication

Greases

AV08196

Page 10: Dow Corning Industrial

10

Molykote® BR-2 Plus Multi-Purpose EP Grease

�� Primary Use – General purpose lubricant for plant maintenance in metal-to-metalapplications.

�� Special Characteristics – Heavy duty, extreme pressure lubricant; resists oxidation;good corrosion inhibiting properties; low evaporation and high load-carrying capabilityat moderate to high speeds.

�� Physical Form – Black, lithium soap thickened, premium mineral oil grease fortifiedwith MoS2 and other solid lubricants.

�� Applications – Lubricating sleeve, ball and roller bearings, vehicle chassis, conveyors,processing equipment, heating and air conditioning fans, garbage disposal and shopequipment.

�� Temperature Range – From -20 to 265°F (-29 to 129°C).

�� Container Sizes – Cartridges, pails, kegs and drums.

Molykote® Longterm 00 Fluid Grease

�� Primary Use – Fluid grease for lubrication of highly stressed metal gears.

�� Special Characteristics – Extremely adhesive, good corrosion inhibiting properties,excellent extreme pressure capability.

�� Physical Form – Black, lithium thickened, mineral oil grease fortified with MoS2.

�� Applications – Enclosed gears subjected to high stress, friction and moisture.

�� Temperature Range – From -40 to 230°F (-40 to 110°C).

�� Container Sizes – Tubes, cartridges and pails.

Molykote® G-0050FG White EP Bearing Grease

�� Primary Use – Lubricating plain and rolling element bearings in equipment thatrequires a “clean” grease that may have incidental contact with food. An NLGI#0version of G-0052 FG.

�� Special Characteristics – Acceptable under FDA 21 CFR 178.3570 for use inapplications with possible incidental food contact and other applications operatingunder moderate to high loads and speeds.

�� Physical Form – White, aluminum complex thickened, mineral oil grease fortified withwhite lubricating solids. NLGI#0 version G-0052FG.

�� Applications – Grease-lubricated chains, bearings, cycloidal gears and other light tomoderately loaded gears; lubricating food processing equipment, filling equipment,rotary kilns. Suitable for use in automatic dispensing systems.

�� Temperature Range – From -20 to 300°F (-30 to 150°C).

�� Listings/Specifications – H-1

�� Container Sizes – Cartridges, pails, kegs and drums.

Gre

ases

Page 11: Dow Corning Industrial

11

Greases

Molykote® G-0051FG White EP Bearing Grease

�� Primary Use – Lubricating plain and rolling element bearings in equipment thatrequires a “clean” white grease that may have incidental contact with food.

�� Special Characteristics – Acceptable under FDA 21 CFR 178.3570 for use in applica-tions with possible incidental food contact, and other applications operating undermoderate to high loads and speeds.

�� Physical Form – White, aluminum complex thickened, mineral oil grease fortified withwhite lubricating solids. NLGI#1 version G-0052FG.

�� Applications – Grease-lubricated chains, bearings and gears; lubricating foodprocessing equipment, can seamers, filling equipment, rotary kilns. Suitable for usein automatic dispensing systems.

�� Temperature Range – From -20 to 300°F (-30 to 150°C).

�� Listings/Specifications – H-1

�� Container Sizes – Cartridges, pails, kegs and drums.

Molykote® G-0052FG White EP Bearing Grease

�� Primary Use – Lubricating plain and rolling element bearings in equipment thatrequires a “clean” grease that may have incidental contact with food.

�� Special Characteristics – Acceptable under FDA 21 CFR 178.3570 for use in applica-tions with incidental food contact and other applications operating under moderate tohigh loads and speeds.

�� Physical Form – White, aluminum complex thickened, mineral oil grease fortified withwhite lubricating solids. NLGI#2.

�� Applications – Grease-lubricated chains, bearings and gears; lubricating food process-ing equipment, can seamers, filling equipment, rotary kilns.

�� Temperature Range – From -20 to 300°F (-30 to 150°C).

�� Listings/Specifications – H-1

�� Container Sizes – Cartridges, pails, kegs and drums.

Page 12: Dow Corning Industrial

12

Molykote® G-0010 Bearing Grease

�� Primary Use – Electric motor bearings, fan bearings.

�� Special Characteristics – Resists oxidation, good corrosion inhibiting properties;low evaporation.

�� Physical Form – Blue-Green, polyurea thickened, premium mineral oil grease.

�� Applications – Lubricating sleeve, ball and roller bearings, electric motors, conveyors,processing equipment, heating and air conditioning fans.

�� Temperature Range – From -20 to 340°F (-30 to 170°C).

�� Container Sizes – Cartridges, pails and drums.

Molykote® G-0101 Long Life Bearing Grease

�� Primary Use – High speed Rolling element bearing applications.

�� Special Characteristics – Long service life, good corrosion inhibiting properties,excellent heat resistance.

�� Physical Form – Yellow-Brown, lithium complex thickened, mineral oil grease.

�� Applications – Lubricating ball and roller bearings, elevator bearings.

�� Temperature Range – From -5 to 300°F (-20 to 150°C).

�� Container Sizes – Cartridges, pails and drums.

Molykote® G-0102 High Load Bearing Grease

�� Primary Use – Heavy duty bearing grease for applications in presence of water.

�� Special Characteristics – Excellent water resistance and thermal stability, goodcorrosion inhibiting properties, extreme pressure capabilities.

�� Physical Form – Brown, calcium complex thickened, mineral oil grease fortified withEP additives.

�� Applications – Roll neck bearings, calandar rolls, watergates and sluices.

�� Temperature Range – From -10 to 285°F (-25 to 140°C).

�� Container Sizes – Cartridges, pails and drums.

Gre

ases

Page 13: Dow Corning Industrial

13

Greases

Molykote® G-1001 High Performance Bearing Grease

�� Primary Use – Multi-purpose rolling element bearing grease.

�� Special Characteristics – Excellent water resistance and thermal stability, goodcorrosion inhibiting properties, extreme pressure capabilities.

�� Physical Form – Brown, lithium complex thickened, polyalphaolefin and mineral oilblend grease.

�� Applications – All kinds of rolling element bearings.

�� Temperature Range – From -20 to 300°F (-30 to 150°C).

�� Container Sizes – Cartridges, pails and drums.

Molykote® G-2001 High Speed Bearing Grease

�� Primary Use – High speed bearings operating over wide temperature ranges or withexposure to water.

�� Special Characteristics – Excellent water resistance, good low temperature propertiesand thermal stability, good corrosion inhibiting properties.

�� Physical Form – Beige, lithium-calcium thickened, polyalphaolefin (PAO) grease.

�� Applications – Spindles, fast moving positioners, medium to high speed plastic gears.

�� Temperature Range – From -60 to 265°F (-50 to 130°C).

�� Container Sizes – Cartridges, pails and drums.

Molykote® G-4500 Multi-Purpose Synthetic Grease

�� Primary Use – Long-term lubrication for moderate loads at higher speeds, especiallyfor incidental food-contact applications or where a white or H-1 grease is preferred.

�� Special Characteristics – Acceptable under FDA 21 CFR 178.3570 for use in applicationswith possible incidental food contact and other applications operating under moderate tohigh loads and speeds. Formulated to provide higher load carrying capacity, greater wearresistance and longer service life compared with conventional petroleum-based lubricants.

�� Physical Form – Synthetic NLGI#2 grease, consisting of a unique formulation thatincludes polyalphaolefin (PAO) base oil, aluminum complex thickener and polytetrafluo-roethylene (PTFE) as well as other solid lubricants.

�� Applications – Lubricating mixers, motors, conveyors, low-temperature equipment,packaging machines and many other applications in or out of the food processingindustry.

�� Listings/Specifications – H-1

�� Temperature Range – From -60 to 325°F (-51 to 163°C).

�� Container Sizes – Spray, tubes, cartridges, pails, kegs and drums.

Page 14: Dow Corning Industrial

14

Gre

ases

Molykote® G-4501 Multi-Purpose Synthetic Grease

�� Primary Use – Designed for use in automated lubrication dispensing systems;Long-term lubrication for moderate loads at higher speeds, especially for incidentalfood-contact applications or where a white or H-1 grease is preferred.

�� Special Characteristics – Acceptable under FDA 21 CFR 178.3570 for use inapplications with possible incidental food contact and other applications operatingunder moderate to high loads and speeds. Formulated to provide higher load carryingcapacity, greater wear resistance and longer service life compared with conventionalpetroleum-based lubricants.

�� Physical Form – Synthetic NLGI#1 grease, consisting of a unique formulation thatincludes polyalphaolefin (PAO) base oil, aluminum complex thickener and polytetrafluo-roethylene (PTFE) as well as other solid lubricants.

�� Applications – Lubricating mixers, motors, conveyors, low-temperature equipment,packaging machines and many other applications in or out of the food processingindustry. G-4501 is suitable for use in automatic lubricating systems.

�� Listings/Specifications – H-1

�� Temperature Range – From -60 to 325°F (-51 to 163°C).

�� Container Sizes – Cartridges, pails, kegs and drums.

Molykote® G-4700 Extreme Pressure Synthetic Grease

�� Primary Use – Long-term lubrication for heavy loads at moderate to low speeds.

�� Special Characteristics – Formulated to provide higher load carrying capacity, greaterwear resistance and longer service life compared with conventional petroleum-basedlubricants.

�� Physical Form – Synthetic NLGI#2 grease, consisting of a unique formulation ofpolyalphaolefin (PAO) base oil, lithium complex thickener, molybdenum disulfide (MoS2)and other fortifiers.

�� Applications – Lubricating metal working machines, motors, fans, blowers, conveyors,wheel bearings and custom machinery in non-food-related applications where heavyduty, long-lasting lubrication is desired.

�� Listings/Specifications – Cincinnati Machine P-64, NLGI GC-LB.

�� Temperature Range – From -40 to 350°F (-40 to 177°C).

�� Container Sizes – Cartridges, pails and drums.

Page 15: Dow Corning Industrial

15

Greases

Molykote® BG-20 High Performance Synthetic Bearing Grease

�� Primary Use – Lubricating bearings operating under a wide range of conditions,including high speeds, high temperatures and high loads.

�� Special Characteristics – Handles high speed, high load, high temperaturecombinations. Not intended for lubrication of plastic components.

�� Physical Form – Beige, lithium complex thickened, polyolester grease.

�� Applications – Lubricating electric motor bearings, bearings in fans, calandars, presses,generators, driers, spindles, conveyors, index machines, switch contacts.

�� Temperature Range – From -50 to 360°F (-45 to 182°C).

�� Container Sizes – Tubes, cartridges, pails and drums.

Molykote® BG-555 Low Noise Grease

�� Primary Use – High speed bearings operating over wide temperature ranges orelevated temperatures for extended periods of time.

�� Special Characteristics – Excellent cold start and low temperature properties andcorrosion inhibiting properties.

�� Physical Form – Beige, lithium thickened, polyol ester (POE) grease. Not intended forlubrication of plastic components.

�� Applications – Spindles, bearings requiring particle-free, low noise performance.

�� Temperature Range – From -40 to 300°F (-40 to 150°C).

�� Container Sizes – Cans and pails.

AV01636

Page 16: Dow Corning Industrial

16

Gre

ases

Molykote® 1292 Long Life Bearing Grease

�� Primary Use – For high-temperature use and applications that come in contact withsolvents, fuels and water; recommended for rolling element and plain bearings.

�� Special Characteristics – Light consistency; resists solvents, fuels and moisture;superior performance at high temperatures; moderate to high loads and speeds.

�� Physical Form – Off-white, polyurea thickened, fluorosilicone grease.

�� Applications – Lubricating rolling element, plain and sealed-for-life bearings,instrument gears, gaskets, seals and packings, chemical and petroleum processingequipment.1

�� Temperature Range – From -40 to 400°F (-40 to 204°C).

�� Container Sizes – Tubes, pails, kegs and drums.

Molykote® 3451 Chemical Resistant Bearing Grease

�� Primary Use – Lubricating bearings exposed to harsh chemical environments, heavyloads or high temperatures.

�� Special Characteristics – Resists deterioration by chlorides, solvents, fuels, acidsand low-pressure steam and condensate; high load-carrying ability; stable at hightemperatures, moderate to high loads and speeds.

�� Physical Form – White, fluorocarbon thickened, fluorosilicone fluid based grease.

�� Applications – Lubricating bearings in chemical mixers, pumps, processing equipment,conveyors, fans; sealed-for-life bearings.1

�� Temperature Range – From -40 to 450°F (-40 to 232°C).

�� Listings/Specifications – H-2. Acceptable for use where there is no possibility offood contact.

�� Container Sizes – Tubes, cartridges, pails and drums.

Molykote® 3452 Chemical Resistant Valve Lubricant

�� Primary Use – Lubricating valves and slow-moving components exposed to harshchemicals and solvents.

�� Special Characteristics – Resists deterioration by chlorides, solvents, acids, low-pressure steam and condensate; wide temperature range; high loads; low speeds.

�� Physical Form – White, fluorocarbon thickened, fluorosilicone fluid based grease.

�� Applications – Lubricating valves, mechanical seals and packings, rotary andreciprocating shafts, flexible ball joints.1

�� Temperature Range – From -20 to 450°F (-29 to 232°C).

�� Container Sizes – Tubes, cartridges, pails and drums.

1Not recommended for use with highly oxidative chemicals (e.g., liquid chlorine, liquid oxygen).

Page 17: Dow Corning Industrial

17

Greases

Molykote® 33 Extreme Low Temperature Bearing Grease

�� Primary Use – Lubricant for lightly loaded ball bearings; instrument lubricant; can beused on metal, plastic and rubber parts; especially useful on equipment that mustoperate over a wide temperature range.

�� Special Characteristics – Resists oxidation, moisture, corrosive atmospheres; wideservice temperature range; good plastic and rubber lubricity.

�� Physical Form – Off-white, lithium soap thickened, silicone grease.

�� Applications – Lubricating freezer cart casters, cold room conveyor equipment, electricclock motors, meters, plastic sleeve bearings, air control valves, switch mechanisms.

�� Temperature Range – From -100 to 400°F (-73 to 204°C).

�� Listings/Specifications – H-2. Acceptable for use where there is no possibility offood contact.

�� Limitations – Not recommended for metal-to-metal sliding applications (can be usedon metal-to-metal rolling applications).

�� Container Sizes – Tubes, cartridges, pails, kegs and drums.

Molykote® 41 Extreme High Temperature Bearing Grease

�� Primary Use – Lubricating ball bearings in high-temperature applications.

�� Special Characteristics – Heat stable; resists oxidation, moisture, corrosiveatmospheres; moderate loads and speeds.

�� Physical Form – Black, carbon black thickened silicone grease.

�� Applications – Lubricating high-temperature conveyor equipment, plywood dryingovens, industrial ovens and boilers, steam turbine controls, knife-type electric powerdisconnect switches; power insulator ball-and-socket connections.

�� Temperature Range – From 0 to 550°F (-18 to 288°C).

�� Limitations – Should not be used with highly loaded ferrous metal bearingcombinations, especially where sliding friction is encountered or at high speeds.

�� Container Sizes – Tubes, cartridges, pails and drums.

Page 18: Dow Corning Industrial

18

Molykote® 44 High Temperature Bearing Grease

�� Primary Use – Lubricating antifriction bearings, plastic and rubber parts under lightto moderate loads; designed to give long service life in high-temperature bearings.

�� Special Characteristics – Resists oxidation, moisture; wide service temperaturerange; excellent lubricant for plastic components; low to moderate loads; moderateto high speeds.

�� Physical Form – Off-white, lithium soap thickened, silicone grease.

�� Applications – Lubricating motor bearings on appliances, ball bearings in electricmotors, kiln preheater fans, oven fans, textile slashers and driers, conveyor systems.

�� Temperature Range – From -40 to 400°F (-40 to 204°C).

�� Limitations – Not recommended for high load situations.

�� Container Sizes – Tubes, cartridges, pails and drums.

Molykote® 55 O-Ring Grease

�� Primary Use – Dynamic lubrication between rubber and metal parts, especially inpneumatic systems.

�� Special Characteristics – Slightly swells O-rings to provide a tight seal; wide servicetemperature range; resists oxidation.

�� Physical Form – Off-white, lithium soap thickened, silicone grease.

�� Applications – Lubricating O-rings; sealing pneumatic systems, aircraft.

�� Temperature Range – From -85 to 350°F (-65 to 177°C).

�� Limitations – Not recommended for lubricating silicone rubber O-rings and seals;test before using on plastics; may attack polycarbonate and other plastics; not designedfor lubricating bearings.

�� Container Sizes – Tubes, pails and drums.

Gre

ases

AV00749

Page 19: Dow Corning Industrial

19

Greases

Molykote® 1122 Chain and Open Gear Grease

�� Primary Use – Lubricating chains, gear drives, worm gears, slow-moving bearings.

�� Special Characteristics – Resists water, steam and high temperatures; contains MoS2

and graphite for high loads and low speeds.

�� Physical Form – Thick, black, tacky synthetic grease containing MoS2 and graphite.

�� Applications – Lubricating open gears and chains at high speeds; slow-moving bear-ings, especially those exposed to water and/or steam attack.

�� Temperature Range – From 32 to 320°F (0 to 160°C).

�� Listings/Specifications – H-2. Acceptable for use where there is no possibility offood contact.

�� Container Sizes – Spray, tubes and kegs.

Molykote® G-6000 High Temperature Bearing Grease

�� Primary Use – Bearings operating at high temperatures.

�� Special Characteristics – Good low temperature properties and high mechanical stability.

�� Physical Form – Light brown, polyurea thickened, phenylether grease.

�� Applications – Bearing applications involving high mechanical shear, radiation or hightemperatures.

�� Temperature Range – From -40 to 395°F (-40 to 200°C).

�� Container Sizes – Cartridges, pails and drums.

Page 20: Dow Corning Industrial

20

Molykote® synthetic oils are produced

through chemical synthesis to meet

targeted performance specifications and

to minimize impurities. Synthetic oils

are formulated with new generation

performance-enhancing additives.

Molykote mineral oils are produced in

a series of proprietary hydroprocessing

steps, which ensures that they are nearly

free of contaminants. Synthetic blends are

comprised of synthetic and hydroprocessed

mineral oil base stocks.

All oils in this section are available in pails

and drums.

High Performance Industrial Lubricating Oils

AV08197

Page 21: Dow Corning Industrial

21

Hig

h Perfo

rman

ce Ind

ustrial Lu

bricatin

g O

ils

Hydraulic Oils

Molykote® hydraulic oils minimize formation of emulsions in contact with water due to the purity ofthe base fluid. They will generally perform successfully in hydraulic systems far longer than convention-al hydraulic oils. Plants can gain significant savings from reduced oil consumption, reduced disposalcost, labor savings and fewer interruptions to production. These non-toxic oils are derived from hydroc-racked or synthetic base stocks and can be used in systems designed for low pour point or high flashpoint mineral oils.

Compressor and Vacuum Pump Oils

Molykote® compressor and pump fluids are formulated to meet or exceed the performance of compa-rable OEM fill products. With the exception of L-3232 and L-3246, these fluids are all compatible withmineral oils and systems designed for mineral oil lubrication. Dow Corning can perform oil analysis toensure that the right product is used for each application and that product life is maximized.

Special Purpose Oils

Molykote® special purpose oils have been designed for unique purposes or applications within industri-al processes. Depending on the application, your Dow Corning representative can help select the rightoil for your special requirements.

Molykote® Process Gas Oils have been specially formulated for use in chemical process gas streamsconsisting of <2% oxygen and consisting of harsh corrosive gasses such as HCl, HBr or methylchloride. These oils will not form sludge or gel in the presence of many harsh gas streams that woulddestroy conventional vacuum pump or compressor lubricants. A special corrosion inhibitor inhibitsacidic corrosion.

Multi-purpose Oils

Molykote® multi-purpose oils provide protection and lubrication for a wide range of moving compo-nents in industrial systems. Depending on the application, your Dow Corning representative can helpselect the right oil from a range of viscosities, additive packages and pour points.

Gearbox and Chain Oils

Molykote® gearbox and chain lubricants help prevent wear and process interruptions in power trans-mission systems and components. Compared to conventional oils they also offer greater resistance tooxidation and stable performance at high temperatures and under high loads. Molykote gearbox oilsmaximize fill intervals and maintain viscosity characteristics at wide temperature ranges. Molykotegearbox oils meet AGMA 9005-E02. In addition to AGMA, Molykote L-21XX series gearbox oils alsomeet DIN 51 517 Part 3, US Steel 224, Flender, Cincinnati Machine, David Brown SL.53.101.

Page 22: Dow Corning Industrial

22

Viscosity Viscosity Viscosity Viscosity ViscosityISO Base Additive at 40°C at 100°C at 100°F at 210°F Index ASTM

Molykote® Hydraulic Oils1 Grade NSF Oil Package (cSt) (cSt) (cSt) (cSt) D2270

L-0532FG Multi Purpose Light Oil 32 H-1 MO R&O+AW 31.2 5.3 34.3 5.4 103

L-0346 Hydraulic Oil 46 H-2 MO R&O+AW 45 6.6 49.9 6.8 105

L-0346FG Hydraulic Oil 46 H-1 MO R&O+AW 44.5 6.6 49 6.7 100

L-1346FG Synthetic Blend Hydraulic Oil 46 H-1 PAO/MO R&O+AW 44.7 7.4 49.2 7.6 131

L-1368FG Synthetic Blend Hydraulic Oil 46 H-1 PAO/MO R&O+AW 68.2 10.3 75.6 10.5 138

L-0368FG Hydraulic Oil 68 H-1 MO R&O+AW 66 8.3 73.9 8.6 100

L-0568 Multi Purpose Oil 68 H-2 MO R&O+AW+T 68.5 9.2 76.3 9.4 110

L-0510 Multi Purpose Oil 100 H-2 MO R&O+AW 103 11.8 104 12.1 95

L-0510FG Multi-Purpose Oil 100 H-1 MO R&O+AW 105.1 12 118.2 12.3 103

Hig

h P

erfo

rman

ce I

nd

ust

rial

Lu

bri

cati

ng

Oil

s

Viscosity Viscosity Viscosity Viscosity ViscosityISO Base Additive at 40°C at 100°C at 100°F at 210°F Index ASTM

Molykote® Air Compressor Oils1 Grade NSF Oil Package (cSt) (cSt) (cSt) (cSt) D2270

L-0246 Rotary Compressor Oil 46 H-2 MO R&O 46.6 6.8 51.7 7 100

L-1232 Synthetic Compressor Oil 32 H-2 PAO R&O 30.1 5.7 32.9 5.8 144

L-1232FG Synthetic Compressor Oil 32 H-1 PAO R&O 30.2 5.7 33 5.8 138

L-1246 Synthetic Compressor Oil 46 H-2 PAO R&O 44.2 7.7 48.5 7.8 138

L-1246FG Synthetic Compressor Oil 46 H-1 PAO R&O 47 7.9 51.6 8.1 138

L-1268 Synthetic Compressor Oil 68 H-2 PAO R&O 62 9 60 9 121

L-1210 Synthetic Compressor Oil 100 H-2 PAO R&O 98 14 108 14 145

L-3232 Synthetic Compressor Oil 32 H-2 PAG/POE R&O 39.3 7.9 42.7 8.1 178

L-3246 Synthetic Compressor Oil 46 H-2 PAG/POE R&O 48.2 9.4 52.4 9.6 183

L-4610 Synthetic Blend Piston 100 H-2 MO/DE R&O+AW 91.7 11.1 103.4 11.4 101Compressor Oil BLEND

L-4611 Synthetic Reciprocating 100 DE R&O 98 9.5 112 9.8 62Compressor Oil

L-4646 Synthetic High Temp 46 H-2 POE R&O 48.1 7.14 53.3 7.3 111Compressor Oil

Viscosity Viscosity Viscosity Viscosity ViscosityISO Base Additive at 40°C at 100°C at 100°F at 210°F Index ASTM

Molykote® Vacuum Pump Oils1 Grade NSF Oil Package (cSt) (cSt) (cSt) (cSt) D2270

L-1668FG Synthetic Blend Vacuum 68 H-1 PAO/MO R&O 63.1 9 70 9.3 113Pump Oil

L-0610 Vacuum Pump Oil 100 H-2 MO R&O 106.9 12.4 117.7 12.7 100

Viscosity Viscosity Viscosity ViscosityMolykote® Ammonia ISO Base Additive at 40°C at 100°C at 100°F at 210°FCompressor Oils Grade NSF Oil Package (cSt) (cSt) (cSt) (cSt)

L-0660 Para Synthetic Ammonia 68 H-2 Hydrocracked PPD 69 9 77 9Ref Comp Oil MO

L-0668 Ammonia Refrigeration 68 H-2 Naphthenic NONE 63 6.72 65.4 6.9Compressor Oil MO

Viscosity Viscosity Viscosity Viscosity ViscosityISO Base Additive at 40°C at 100°C at 100°F at 210°F Index ASTM

Molykote® Special Purpose Oils1 Grade NSF Oil Package (cSt) (cSt) (cSt) (cSt) D2270

L-1605FG Synthetic Barrier Fluid 5 H-1 PAO NONE 5.3 2 5.6 2 124

L-4640 Synthetic Compressor Flush Fluid 32-46 H-2 DE R&O 38.6 5.7 42.4 5.8 65

L-0268 Process Gas Oil 68 MO Corrosion inhib. 68 9 76 9 102

L-1568 Process Gas Oil 68 PAO Corrosion inhib. 68 10 75 10 140

L-1510 Process Gas Oil 100 PAO Corrosion inhib. 100 14 111 14 138

Page 23: Dow Corning Industrial

23

Pour Point, Flash Point, Fire Point, Density Corrosion, Rust Water Oxidation Foam Test TAN°C ASTM C.O.C. °F C.O.C. °F at 15.6°C Copper Strip Prevention Separation Stability Seq II ASTM

D97 ASTM D92 ASTM D92 g/mL ASTM D130 ASTM D665 A,B ASTM D1401 ASTM D2893 ASTM D892 D974

-18 420 445 0.857 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-21 430 445 0.864 1a Pass 40/40/0 (1) Pending <25 ml 0.75

-21 425 440 0.860 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-42 460 545 0.832 1a Pass 40/40/0 (1) Pass <25 ml 0.21

-42 470 565 0.838 1a Pass 40/40/0 (1) Pass <25 ml 0.21

-15 460 485 0.867 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-15 450 480 0.868 1a Pass 40/40/0 (1) Pending <25 ml 0.75

-15 470 495 0.876 1a Pass 40/40/0 (1) Pending <25 ml 0.75

-15 495 540 0.866 1a Pass 40/40/0 (1) Pass <25 ml 0.5

Hig

h Perfo

rman

ce Ind

ustrial Lu

bricatin

g O

ils

Pour Point, Flash Point, Fire Point, Density Corrosion, Rust Water Oxidation Foam Test TAN°C ASTM C.O.C. °F C.O.C. °F at 15.6°C Copper Strip Prevention Separation Stability Seq II ASTM

D97 ASTM D92 ASTM D92 g/mL ASTM D130 ASTM D665 A,B ASTM D1401 ASTM D2893 ASTM D892 D974

-18 440 450 0.863 1a Pass 40/40/0 (1) Pass <25 ml 0.2

-60 470 520 0.835 1a Pass 40/40/0 (1) Pass 0/0 0.14

-60 465 515 0.826 1a Pass 40/40/0 (1) Pass <25 ml 0.4

-57 515 535 0.838 1a Pass 40/40/0 (1) Pass 0/0 0.14

-42 475 525 0.829 1a Pass 40/40/0 (1) Pass <25 ml 0.2

-54 520 580 0.84 1a Pass 40/40/0 (1) Pass 0/0 0.14

-48 520 550 0.841 1a Pass 40/40/0 (1) Pass 0/0 0.14

-48 510 575 0.974 1a Pass 39/39/2 (30) Pass <25 ml 0.2

-45 525 540 0.974 1a Pass 39/39/2 (30) Pass <25 ml 0.2

-15 500 520 0.88 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-28 515 555 0.96 1a Pass 40/40/0 (1) Pass <25 ml 0.2

-42 550 570 0.947 1a Pass 40/40/0 (1) Pass <25 ml 0.2

Pour Point, Flash Point, Fire Point, Density Corrosion, Rust Water Oxidation Foam Test TAN°C ASTM C.O.C. °F C.O.C. °F at 15.6°C Copper Strip Prevention Separation Stability Seq II ASTM

D97 ASTM D92 ASTM D92 g/mL ASTM D130 ASTM D665 A,B ASTM D1401 ASTM D2893 ASTM D892 D974

-18 445 465 0.856 1a Pass 40/40/0 (1) Pass <25 ml 0.4

-18 500 525 0.867 1a Pass 40/40/0 (1) Pass <25 ml 0.2

Viscosity Pour Point, Flash Point, Fire Point, Density Corrosion, Water Oxidation Foam Test TANIndex ASTM °C ASTM C.O.C. °F C.O.C. °F at 15.6°C Copper Strip Separation Stability Seq II ASTM

D2270 D97 ASTM D92 ASTM D92 g/mL ASTM D130 ASTM D1401 ASTM D2893 ASTM D892 D974

100 -39 440 475 0.87 1b 40/40/0 (1) Pass <25 ml 0.2

59 -30 345 360 0.897 1b 40/40/0 (1) <25 ml 0.1

Pour Point, Flash Point, Fire Point, Density Corrosion, Rust Water Oxidation Foam Test TAN°C ASTM C.O.C. °F C.O.C. °F at 15.6°C Copper Strip Prevention Separation Stability Seq II ASTM

D97 ASTM D92 ASTM D92 g/mL ASTM D130 ASTM D665 A,B ASTM D1401 ASTM D2893 ASTM D892 D974

-60 320 345 0.8 1b 40/40/0 (1) <25 ml 0.1

-42 445 520 0.963 1a Pass 40/40/0 (1) Pass <25 ml 0.2

-33 420 470 0.848 1b n/a 40/40/0 (1) n/a <25 ml 0.2

-30 516 567 0.834 1b n/a 40/40/0 (1) n/a <25 ml 0.2

-30 520 572 0.838 1b n/a 40/40/0 (1) n/a <25 ml 0.2

1Typical values; not for use in preparing specifications.

Page 24: Dow Corning Industrial

24

Viscosity Viscosity Viscosity Viscosity ViscosityISO Base Additive at 40°C at 100°C at 100°F at 210°F Index ASTM

Molykote® Multi Purpose Oils1 Grade NSF Oil Package (cSt) (cSt) (cSt) (cSt) D2270

L-0532FG Multi Purpose Light Oil 32 H-1 MO R&O+AW 31.2 5.3 34.3 5.4 103

L-0568 Multi Purpose Oil 68 H-2 MO R&O+AW+T 68.5 9.2 76.3 9.4 110

L-0510 Multi Purpose Oil 100 H-2 MO R&O+AW 103 11.8 104 12.1 95

L-0510FG Multi-Purpose Oil 100 H-1 MO R&O+AW 105.1 12 118.2 12.3 103

Hig

h P

erfo

rman

ce I

nd

ust

rial

Lu

bri

cati

ng

Oil

s

Viscosity Viscosity Viscosity Viscosity ViscosityISO Base Additive at 40°C at 100°C at 100°F at 210°F Index ASTM

Molykote® Gearbox Oils1 Grade NSF Oil Package (cSt) (cSt) (cSt) (cSt) D2270

L-0115 Gear Oil ISO 150 150 H-2 MO R&O+AW 149.4 14.8 169.3 15.2 100

L-0115FG Gear Oil ISO 150 150 H-1 MO R&O+AW 150.4 15.4 170.1 15.9 100

L-0122 Gear Oil ISO 220 220 H-2 MO R&O+AW 223 20.4 265.6 21 101

L-0122FG Gear Oil ISO 220 220 H-1 MO R&O+AW 219.1 20 249.7 20.7 101

L-0132 Gear Oil ISO 320 320 H-2 MO R&O+AW 312 31 349.5 31.6 134

L-0146 Gear Oil ISO 460 460 H-2 MO R&O+AW 456.6 32.8 507.5 33.8 107

L-0146FG Gear Oil ISO 460 460 H-1 MO R&O+AW 441.1 33.1 507.5 34.2 107

L-0168 Gear Oil ISO 680 680 H-2 MO R&O+AW 659 42 764 43 105

L-1115 Synthetic Gear Oil ISO 150 150 H-2 PAO R&O+AW 152 18 171 18 127

L-1115FG Synthetic Gear Oil ISO 150 150 H-1 PAO R&O+AW 149 17.4 167 17.8 129

L-1122 Synthetic Gear Oil ISO 220 220 H-2 PAO R&O+AW 222 23 251.8 24 127

L-1122FG Synthetic Gear Oil ISO 220 220 H-1 PAO R&O+AW 217 24 243 24.7 127

L-1132 Synthetic Gear Oil ISO 320 320 H-2 PAO R&O+AW 342.5 30.8 388.6 31.8 126

L-1146 Synthetic Gear Oil ISO 460 460 H-2 PAO R&O+AW 455.2 45.1 512.4 46.5 154

L-1146FG Synthetic Gear Oil ISO 460 460 H-1 PAO R&O+AW 460.2 39.2 517.3 40.4 147

L-1168 Synthetic Gear Oil ISO 680 680 H-2 PAO R&O+AW 674 48 772.1 51.2 128

L-2110 Synthetic Gear Oil ISO 100 PAO R&O+EP 107 13.7 111.4 14.1 138

L-2115 Synthetic Gear Oil ISO 150 PAO R&O+EP 149 18.2 164.8 18.7 138

L-2122 Synthetic Gear Oil ISO 220 PAO R&O+EP 224 24.4 243.6 25.1 141

L-2132 Synthetic Gear Oil ISO 320 PAO R&O+EP 320 33 359.9 34 145

L-2146 Synthetic Gear Oil ISO 460 PAO R&O+EP 392 38.8 441.6 40 147

L-2168 Synthetic Gear Oil ISO 680 PAO R&O+EP 667 61.1 784.8 63.1 160

Viscosity Viscosity Viscosity Viscosity ViscosityISO Base Additive at 40°C at 100°C at 100°F at 210°F Index ASTM

Molykote® Chain Oils1 Grade NSF Oil Package (cSt) (cSt) (cSt) (cSt) D2270

L-0460FG Chain Oil 68 H-1 MO R&O/AW/T/PPD 66 8.3 73.9 8.6 100

L-1468FG Synthetic Freezer Chain Oil 68 H-1 PAO R&O/AW/T/PPD 65.8 9.8 72.8 10 131

L-1428 High Temperature Chain Oil H-2 POE/PB R&O/AW 285 24 327 26 110

Base Oils Reference

DE = Diester

MO = Mineral Oil

PAO/MO = Polyalphaolefin/Mineral Oil

PAG/POE = Polyalkylene Glycol/Polyolester

PAO = Polyalphaolefin

PIB = Polyisobutene

PB = Polybutene

Additive Package Reference

R&O = Rust, oxidation, and corrosion inhibited

AW = Anti-wear additives; in gear oils, sulfer free

EP = Sulfur-based extreme pressure additives

T = Tackifier

PPD = Pour point depressant

Page 25: Dow Corning Industrial

25

Pour Point, Flash Point, Fire Point, Density Corrosion, Rust Water Oxidation Foam Test TAN°C ASTM C.O.C. °F C.O.C. °F at 15.6°C Copper Strip Prevention Separation Stability Seq II ASTM

D97 ASTM D92 ASTM D92 g/mL ASTM D130 ASTM D665 A,B ASTM D1401 ASTM D2893 ASTM D892 D974

-18 420 445 0.857 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-15 450 480 0.868 1a Pass 40/40/0 (1) Pending <25 ml 0.75

-15 470 495 0.876 1a Pass 40/40/0 (1) Pending <25 ml 0.75

-15 495 540 0.866 1a Pass 40/40/0 (1) Pass <25 ml 0.5

Hig

h Perfo

rman

ce Ind

ustrial Lu

bricatin

g O

ils

1Typical values; not for use in preparing specifications.

Pour Point, Flash Point, Fire Point, Density FZG Corrosion, Rust Water Oxidation Foam Test TAN°C ASTM C.O.C. °F C.O.C. °F at 15.6°C ASTM Copper Strip Prevention Separation Stability Seq II ASTM

D97 ASTM D92 ASTM D92 g/mL D5182 ASTM D130 ASTM D665 A,B ASTM D1401 ASTM D2893 ASTM D892 D974

-18 500 530 0.86 12+ 1a Pass 40/40/0 (1) Pass <25 ml 1.0

-18 500 530 0.86 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-18 510 550 0.86 12+ 1a Pass 40/40/0 (1) Pass <25 ml 1.0

-21 490 510 0.86 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-18 460 515 0.87 12+ 1a Pass 40/40/0 (1) Pass <25 ml 1.0

-18 575 620 0.87 12+ 1a Pass 40/40/0 (1) Pass <25 ml 1.0

-18 575 620 0.88 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-21 485 555 0.88 12+ 1a Pass 40/40/0 (1) Pass <25 ml 1.0

-48 525 560 0.87 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.9

-48 510 560 0.85 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.94

-39 525 550 0.87 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.91

-39 500 550 0.85 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.89

-39 540 590 0.85 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-36 545 595 0.852 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-36 545 595 0.852 12+ 1a Pass 40/40/0 (1) Pass <25 ml 1.0

-27 505 580 0.85 12+ 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-50 518 574 0.84 12+ 1a Pass 40/40/0 (10) Pending <25 ml 0.55

-43 534 579 0.845 12+ 1a Pass 40/40/0 (10) Pending <25 ml 0.55

-40 535 585 0.851 12+ 1a Pass 40/40/0 (10) Pending <25 ml 0.55

-37 538 592 0.855 12+ 1a Pass 40/40/0 (10) Pending <25 ml 0.55

-35 545 595 0.859 12+ 1a Pass 40/40/0 (10) Pending <25 ml 0.55

-32 551 640 0.864 12+ 1a Pass 40/40/0 (10) Pending <25 ml 0.55

Pour Point, Flash Point, Fire Point, Density Corrosion, Rust Water Oxidation Foam Test TAN°C ASTM C.O.C. °F C.O.C. °F at 15.6°C Copper Strip Prevention Separation Stability Seq II ASTM

D97 ASTM D92 ASTM D92 g/mL ASTM D130 ASTM D665 A,B ASTM D1401 ASTM D2893 ASTM D892 D974

-12 465 480 0.858 1a Pass 40/40/0 (1) Pass <25 ml 0.25

-54 520 565 0.83 1a Pass 40/40/0 (1) Pass <25 ml 0.5

-15 470 572 0.94 1a Pass 40/40/0 (1) Pass <25 ml 0.5

Page 26: Dow Corning Industrial

26

Hig

h P

erfo

rman

ce I

nd

ust

rial

Lu

bri

cati

ng

Oil

sViscosity Grade Comparisons1

1Chart courtesy of Society of Tribologists & Lubrication Engineers

AV03945

Page 27: Dow Corning Industrial

27

Molykote® pastes consist of a high

concentration of solid lubricants dispersed

in oil for convenient application. In cases

where oils and greases are squeezed out

of the lubricating contact, solid lubricants

form tenacious adhering films, which

prevent damages under extreme loads and

low speeds. Major applications are initial

assembly and running-in.

Pastes

AV08198

Page 28: Dow Corning Industrial

28

Past

esMolykote® P-37 Ultrapure High Temperature Paste

�� Primary Use – Threaded connections where an ultrapure paste is needed.

�� Special Characteristics – Helps prevent seizure and damage of threaded connectionsduring assembly and disassembly after extreme high-temperature exposure; nickel-free;does not contain any compounds that embrittle alloys.

�� Physical Form – Black, metal-free paste consisting of solid lubricants in ultrapure,sulfur-free synthetic oils.

�� Applications – Threaded connections, particularly those consisting of steel alloyswith high chromium, nickel or molybdenum content (stainless steel); steam and gasturbine fasteners.

�� Temperature Range – Solids from -20 to 2550°F (-29 to 1400°C); base oil from-40 to 250°F (-40 to 121°C).

�� Container Sizes – Spray, cans and pails.

Molykote® M-77 Part Assembly Paste

�� Primary Use – Part assembly; running in; as a press-fitting lubricant where hightemperature is a factor.

�� Special Characteristics – Wider and higher operating temperature range than organicoil based pastes; extreme loads; low speeds.

�� Physical Form – Black, soap thickened, silicone fluid based paste containing morethan 60% MoS2.

�� Applications – Lubricating during running-in of gears, splines, journal bearings, cams;reducing torque in tightening threads and bolts; lubricating bearing shafts, O-rings,packings and seals, brake assemblies; press-fitting.

�� Temperature Range – Solids from -50 to 750°F (-45 to 399°C); base oil from-40 to 450°F (-40 to 232°C).

�� Limitations – Not recommended for use in pressure lines.

�� Container Sizes – Cans, pails and drums.

AV01645

Page 29: Dow Corning Industrial

29

PastesMolykote® 1000 High Temperature Anti-Seize Paste

�� Primary Use – High Temperature Anti-Seize Premium multi-purpose paste forthreaded connections.

�� Special Characteristics – Release and sealing properties; resists aging; wide servicetemperature range; protects against fretting corrosion.

�� Physical Form – Brown, mineral oil based paste containing solid lubricants, powderedmetals and corrosion inhibitors.

�� Applications – Lubricating threaded connectors exposed to severe environments;lubricating rollers, oven chains, hinges, marine and outdoor equipment.

�� Temperature Range – Solids from -20 to 1202°F (-29 to 650°C); base oil from-40 to 250°F (-40 to 121°C).

�� Limitations – Not recommended for use in grease guns or high-pressure systems;separation may occur.

�� Container Sizes – Cans.

Molykote® D General Purpose White Paste

�� Primary Use – General Purpose paste for assembly and running equipment, especiallywhere staining by black solids may be undesirable.

�� Special Characteristics – “Clean” white paste; handles very heavy loads; will not dripor run; almost invisible in thin films, excellent protection against fretting corrosion.

�� Physical Form – Mineral oil based paste containing white solid lubricants; containsno metals.

�� Applications – Lubricating pins, rails and guides of molding machines; lubricating liveand dead ends on lathes; lubricating threaded connections, plain bearings, powerscrews, guides, tracks, office furniture, packaging equipment, precision instruments,paper handling machines.

�� Temperature Range – Solids from -15 to 480°F (-26 to 249°C); base oil from-40 to 250°F (-40 to 121°C).

�� Container Sizes – Cans, pails and drums.

Page 30: Dow Corning Industrial

30

Molykote® Dx Paste

�� Primary Use – Assembly and running equipment, especially where staining by blacksolids may be undesirable.

�� Special Characteristics – “Clean” white paste; handles very heavy loads; will not drip orrun; almost invisible in thin films, excellent protection against fretting corrosion and galling.

�� Physical Form – Mineral oil based paste containing white solid lubricants; containsno metals.

�� Applications – Lubricating pins, rails and guides of molding machines; lubricating liveand dead ends on lathes; lubricating threaded connections, plain bearings, powerscrews, guides, tracks, office furniture, packaging equipment, precision instruments,paper handling machines.

�� Temperature Range – Solids from -15 to 255°F (-25 to 125°C); base oil from-40 to 250°F (-40 to 121°C).

�� Container Sizes – Cans and kegs.

Molykote® G-n Metal Assembly Paste/Spray

�� Primary Use – Reducing friction and wear on parts during assembly and breaking-in.

�� Special Characteristics – Low coefficient of friction; extreme loads; low speeds.

�� Physical Form – Gray-black paste or spray of MoS2 and other lubricating solids inmineral oil.

�� Applications – Breaking-in bearings, splines, gears, cams, tracks; lubricating gears,chains, conveyor tracks, threaded connections; lubricating during metal forming,general parts assembly, press-fitting, cold extrusion.

�� Temperature Range – Solids to 750°F (399°C); base oil from 0 to 250°F (-18 to 121°C).

�� Limitations – Not recommended for use in pressure lines or grease guns; reducetorque values by approximately 1/3 when used on threaded connections.

�� Container Sizes – Spray, cans, tubes, pails, kegs and drums.

Molykote® P-1900 Food Grade Assembly Paste

�� Primary Use – Preventing galling, stick-slip and seizure of sliding surfaces and frictioncontacts where use of a paste acceptable under FDA 21 CFR 178.3570 is necessary.

�� Special Characteristics – “Clean” white paste; handles heavy loads; good resistance towater washout, almost invisible in thin films, excellent protection against fretting corrosion.

�� Physical Form – Mineral oil based paste containing white solid lubricants and an alu-minum complex thickener.

�� Applications – Lubricating pins, rails, tracks, guides, spline shafts and threaded con-nections of food and beverage processing equipment.

�� Temperature Range – Solids from -22 to 572°F (-30 to 300°C).

�� Listings/Specifications – H-1

�� Container Sizes – Cans, pails and drums.

Past

es

Page 31: Dow Corning Industrial

31

Dow Corning® silicone compounds are

grease-like lubricants containing silicone

fluids and inert silica fillers. They are

resistant to oxidation and thermal

degradation while maintaining their

properties over a wide temperature range.

They are designed as release agents and

may be used as O-ring assembly lubricants,

non-conductors of electricity, non-curing

sealants and as assembly lubricants for

plastic and rubber parts. Silicone com-

pounds may be used for applications

where they function in a dual role as both

lubricant and sealant.

Compounds

AV01066

Page 32: Dow Corning Industrial

32

Co

mp

ou

nd

sDow Corning® 4 Electrical Insulating Compound

�� Primary Use – Dielectric moisture barrier on electrical equipment.

�� Special Characteristics – High dielectric strength; least tacky of Dow Corning siliconecompounds; moisture and ozone resistance.

�� Physical Form – Medium-consistency, translucent white, grease-like silicone paste.

�� Applications – Lubricating and moisture-proofing ignition systems, disconnect junctions,electrical assemblies and terminals, cable connectors and battery terminals; maintainingflexibility of natural and synthetic rubbers, vinyls, plastics, rubber and plastic O-rings.1

�� Temperature Range – From -40 to 400°F (-40 to 204°C).

�� Listings/Specifications – FDA 21 CFR 175.300, NSF 51, NSF 61.

�� Container Sizes – Tubes, pails and drums.

Dow Corning® 5 Compound

�� Primary Use – A dielectric compound used on insulators and bushings; as a lubricantfor high-current switches.

�� Special Characteristics – Nonconductive; water repellent; helps prevent formation ofconductive paths; long lasting.

�� Physical Form – Translucent light-gray, heavy-consistency, grease-like silicone paste.

�� Applications – Protecting transmission insulators, distribution line insulators, powersubstation bushings, pole top disconnect switches, insulator threads and bolts, serviceentrance cable, meters.1

�� Temperature Range – From -65 to 450°F (-54 to 232°C).

�� Container Sizes – Tubes and pails.

Dow Corning® 7 Release Compound

�� Primary Use – A release and parting agent for plastic and metal surfaces.

�� Special Characteristics – Excellent release agent; high dielectric strength; goodthermal stability; lowest consistency of Dow Corning silicone compounds.

�� Physical Form – Light-consistency, translucent white, grease-like silicone paste.

�� Applications – Mold break-in treatment for tire press bladders; release agent foradhesives, plastic extruders, foundry shell and core molds; lubricating plastics andelastomers; lubricating rubber-covered cable to be drawn through a conduit.1

�� Temperature Range – From -40 to 400°F (-40 to 204°C).

�� Listings/Specifications – FDA 21 CFR 175.300, NSF 51, NSF 61.

�� Container Sizes – Tubes, pails and drums.

1Do not use with silicone elastomers; do not apply to surfaces to be painted; not recommended for use with highlyoxidative chemicals (e.g., liquid chlorine, liquid oxygen); not recommended as a lubricant in metal bearings; use onlywith adequate ventilation.

Page 33: Dow Corning Industrial

33

Co

mp

ou

nd

sDow Corning® 111 Valve Lubricant & Sealant

�� Primary Use – General purpose O-ring and valve lubricant.

�� Special Characteristics – Provides a noncuring moisture barrier; high dielectricstrength; moisture and ozone resistance; good thermal, oxidation and chemical stability;suitable for use with potable water under NSF 61.

�� Physical Form – Heavy-consistency, translucent white, grease-like silicone paste.

�� Applications – Lubricating plug, sanitary, gate, ball, butterfly and automated valves,pump packings, rubber and plastic O-rings; sealing vacuum and pressure systems(especially equipment subjected to washing and harsh environments); damping mediumfor dash pots in electrical equipment.1

�� Temperature Range – From -40 to 400°F (-40 to 204°C).

�� Listings/Specifications – FDA 21 CFR 175.300, NSF 51, NSF 61.

�� Container Sizes – Tubes, cartridges, pails and drums.

Dow Corning® 112 High Performance Lubricant/Sealant

�� Primary Use – Lubricating and sealing valves.

�� Special Characteristics – Similar to Dow Corning® 111 Valve Lubricant & Sealant, buthas a higher operating temperature range and improved mechanical stability.

�� Physical Form – Heavy-consistency, translucent white, grease-like silicone paste.

�� Applications – Lubricating plug, sanitary, gate, ball, butterfly and automated valves,pump packings, rubber and plastic O-rings; sealing vacuum and pressure systems(especially equipment subjected to washing and harsh environments); damping mediumfor dash pots in electrical equipment.1

�� Temperature Range – From -40 to 450°F (-40 to 232°C).

�� Container Sizes – Tubes, pails and drums.

Dow Corning® 340 Heat Sink Compound

�� Primary Use – Thermal coupling of electrical/electronic devices to heat sinks.

�� Special Characteristics – High thermal conductivity; low bleed; stable at hightemperatures.

�� Physical Form – White, grease-like silicone heavily filled with heat-conductivemetal oxides.

�� Applications – Applied to the base and mounting studs of transistors, diodes and silicon-controlled rectifiers; thermal coupler for many heat sink devices; high-voltage corona-suppressant; nonflammable coating in flyback transformer connections in TV sets.1

�� Temperature Range – From -40 to 390°F (-40 to 199°C).

�� Container Sizes – Tubes, cartridges, pails and drums.

1Do not use with silicone elastomers; do not apply to surfaces to be painted; not recommended for use with highlyoxidative chemicals (e.g., liquid chlorine, liquid oxygen); not recommended as a lubricant in metal bearings; use onlywith adequate ventilation.

Page 34: Dow Corning Industrial

34

Dow Corning® High Vacuum Grease

�� Primary Use – Sealing and lubricating vacuum and pressure systems.

�� Special Characteristics – Low volatility to hold deep vacuums; resists oxidation;nonmelting; nongumming; good chemical and thermal stability.

�� Physical Form – Translucent white, heavy-consistency, nonmelting grease-like silicone.

�� Applications – Vacuum and pressure system maintenance; laboratory equipment.1

�� Temperature Range – From -40 to 400°F (-40 to 204°C).

�� Listings/Specifications – FDA 21 CFR 175.300, H-22, NSF 61.

�� Container Sizes – Tubes and pails.

1Do not use with silicone elastomers; do not apply to surfaces to be painted; not recommended for use with highlyoxidative chemicals (e.g., liquid chlorine, liquid oxygen); not recommended as a lubricant in metal bearings.2Acceptable as a lubricant where there is no possibility of food contact.

Co

mp

ou

nd

s

AV01639

Page 35: Dow Corning Industrial

35

Molykote® dispersions are finely dispersed

solids or other lubricants suspended in

lubricating fluids. They are preferred where

it is necessary to apply solid lubricants in

liquid form to units in operation or to

otherwise inaccessible points. Some

dispersions serve as antiwear and extreme

pressure additives for lubricating oils like

gear and engine oils.

Dispersions and Other Products

AV08199

Page 36: Dow Corning Industrial

36

Dis

per

sio

ns

and

Oth

er P

rod

uct

sMolykote® 40 High Temperature Chain Lubricant

�� Primary Use – Lubricating light and moderately loaded chains, conveyors and bearingsthat operate at elevated temperatures, especially in drying or baking ovens.

�� Special Characteristics – Suitable for automatic dispensing systems; material penetratesinaccessible areas, leaving a solid film behind that lubricates to 1000°F (538°C); basefluid evaporates cleanly leaving graphite to lubricate; moderate loads at low speeds.

�� Physical Form – Black, low-viscosity fluid dispersion of graphite in a synthetic oil.

�� Applications – Lubricating chains in high-temperature ovens used for heat treating,paint dryers, bakeries, oven conveyors, ventilators, blower fans, oven carts.

�� Temperature Range – From 350 to 1000°F (177 to 538°C).

�� Listings/Specifications – H-2. Acceptable for use where there is no possibility offood contact.

�� Limitations – Surface temperature at location of application should be below 250°F(121°C); continuous operation below 350°F (177°C) may cause gumming; bestoperating conditions are above 350°F (177°C).

�� Container Sizes – Bottles, pails and drums.

Molykote® 314 Silicone Lubricant

�� Primary Use – Cutting and sewing operations.

�� Special Characteristics – Reduces friction and sticking; helps speed production;enhances resistance to moisture and oxidation.

�� Physical Form – Silicone fluid dispersed in petroleum distillate; translucent.

�� Applications – Lubricating cutting machine blades and tables, base plates, sewingmachines, thread, irons, curtain and drapery rods; reducing friction on cutting tables;freeing the running of machine feeders, feet and needles; mold release for operationsrequiring a heavy-duty, high-film-strength release.

�� Temperature Range – From -20 to 390°F (-29 to 199°C).

�� Container Sizes – Spray.

Page 37: Dow Corning Industrial

37

Disp

ersion

s and

Oth

er Prod

ucts

Molykote® 316 Silicone Release Spray

�� Primary Use – Release of materials from a variety of surfaces.

�� Special Characteristics – Complies with FDA and USDA regulations for incidental foodcontact and use as a release agent; remains stable over a wide temperature range.

�� Physical Form – Clear silicone compound dispersed in petroleum distillate.

�� Applications – Lubricating evaporator and preheater tubes, heating coils, cookingkettles, sliding doors on display cases, refrigerator and freezer door gaskets, conveyorguide rails, tray and freezer filling spouts, drying tables, storage shelves; release coatingfor ovens, stainless steel fixtures, counter tops, processing and packaging equipment,dispensing chutes.

�� Temperature Range – From -40 to 390°F (-40 to 199°C).

�� Listings/Specifications – FDA 21 CFR 175.300, FDA 21 CFR 178.3570(H-1)

�� Container Sizes – Spray, cans, pails and drums.

Molykote® 557 Silicone Dry Film Lubricant

�� Primary Use – Dry film lubrication of sliding contacts, particularly with aluminumand stainless steel; helps extend the life of knives, tools and dies; sizing and coiningpowdered metal parts.

�� Special Characteristics – Colorless; nonstaining; high loads at low speeds.

�� Physical Form – Clear, wax-like silicone dispersed in a noncombustible solvent.

�� Applications – Lubricating slitter blades, tools and dies, taps and drills, slides, convey-ors, adjusting screws, guides, tracks, handling equipment, metal stamping machines;improving surface finish of aluminum during extrusion; in the textile and woodworkingindustries to reduce staining from spinning frames, scissors, punches, material handlingand packaging equipment.

�� Temperature Range – From -40 to 110°F (-40 to 43°C).

�� Listings/Specifications – H-2. Acceptable for use where there is no possibility offood contact.

�� Container Sizes – Spray, pails and drums.

Page 38: Dow Corning Industrial

38

Dis

per

sio

ns

and

Oth

er P

rod

uct

sMolykote® Metal Protective Coating

�� Primary Use – Long-term corrosion protection.

�� Special Characteristics – Extremely resistant to corrosive or salty environments;transparent with good inherent lubricating properties, permitting examination and useof parts without removing the coating.

�� Physical Form – Translucent, dry, wax-like coating in solvent.

�� Applications – Protecting machined parts, stampings, raw stock, finished products,dies, fixtures, molds, tools, stored parts, mining equipment, machines and vehiclesshipped overseas.

�� Temperature Range – From -40 to 150°F (-40 to 66°C).

�� Container Sizes – Spray, pails and drums.

Molykote® L-0501 High Performance Penetrating Lubricant

�� Primary Use – Multi-purpose penetrating lubricant for loosening rusted parts, stoppingsqueaks; short-term corrosion protection; water displacement.

�� Special Characteristics – Significantly lower volatility for longer-term lubrication thanconventional penetrating oils; penetrates rust; displaces water; retards corrosion.

�� Physical Form – Antiwear additive, corrosion inhibitors and oxidation inhibitors dis-persed in petroleum distillates; translucent yellow.

�� Applications – Aiding disassembly of parts; lubricating locks, hinges, cranks, slidingdoors, tools, chains, cables.

�� Temperature Range – From -20 to 120°F (-29 to 49°C).

�� Container Sizes – Spray, bottles, pails and drums.

AV01637

Page 39: Dow Corning Industrial

39

Disp

ersion

s and

Oth

er Prod

ucts

Molykote® Food Grade Spray Oil

�� Primary Use – Multi-purpose spray lubricant for lubrication of mechanical componentsin food and beverage processing equipment.

�� Special Characteristics – Good penetration; high load capability and corrosionprotection. Acceptable under FDA 21 CFR 178.3570 for use in applications withincidental food contact.

�� Physical Form – Water-white mineral oil fortified with EP/AW additives and acorrosion inhibitor.

�� Applications – Chains, slides, guides, tracks, augers, tools and other equipment.

�� Temperature Range – From 14 to 248°F (-10 to 120°C).

�� Container Size – Spray.

Molykote® G-Rapid Spray

�� Primary Use – Reducing friction and wear on parts during assembly and breaking-in.

�� Special Characteristics – Low coefficient of friction; extreme loads; low speeds.

�� Physical Form – Gray-black paste or spray of MoS2 and other lubricating solids inmineral oil.

�� Applications – Breaking-in bearings, splines, gears, cams, tracks; lubricating gears,chains, conveyor tracks, thread cutting; lubricating during metal forming, general partsassembly, press-fitting, cold extrusion.

�� Temperature Range – Solids to 750°F (400°C); base oil from 0 to 250°F (-18 to 121°C).

�� Limitations – Reduce torque values by approximately 1/3 when used on threadedconnections.

�� Container Sizes – Spray.

Page 40: Dow Corning Industrial

40

Dis

per

sio

ns

and

Oth

er P

rod

uct

sMolykote® M Gear Oil Dispersion

�� Primary Use – Industrial gear oil additive; reducing friction in gearboxes; reducingwear and lowering operating temperatures.

�� Special Characteristics – High load-carrying capacity at slow to moderate speeds;compatible with most petroleum gear oils; resists foaming; reduces friction and wear.

�� Physical Form – Black, liquid dispersion of MoS2 in mineral oil.

�� Applications – Additive to petroleum oils used in gearboxes, circulating and splashlubricating systems and drives; in metalworking oils.

�� Temperature Range – From 0 to 250°F (-18 to 121°C), depending on oil to whichit is added.

�� Limitations – Not recommended for use in synthetic oils or water-soluble cutting oils;not for use with wet clutches or other friction-controlled devices.

�� Container Sizes – Cans and pails.

Molykote® Z Powder

�� Primary Use – Dry powder lubricant in metal working; as an additive in other lubricants.

�� Special Characteristics – Reduces torque and friction; lubricates even when pressuresapproach 500,000 psi (3,500,000 kPa); resists liquid or gaseous oxygen, radiation,chemical and vacuum environments; meets MIL spec; operates over a wide temperaturerange; helps prevent fretting corrosion, galling and seizing.

�� Physical Form – Black, highly purified MoS2 powder.

�� Applications – Press-fitting, assembly, metal forming, running-in new or rebuiltequipment; helps prevent cold welding of metal surfaces under static pressure orvibration (fretting corrosion).

�� Temperature Range – From -375 to 750°F (-226 to 399°C).

�� Listings/Specifications – MIL-M-7866.

�� Container Sizes – Bottles, pails and drums.

Dow Corning® FS-1265 Fluid

�� Primary Use – Lubricating in harsh environments; high-temperature hydraulic fluid;base fluid for lubricating greases.

�� Special Characteristics – Resists oxidation, harsh chemicals, fuels, high temperatures.

�� Physical Form – Fluorosilicone fluid; available in 300, 1000 and 10,000 cSt.

�� Applications – Lubricating fluid in vacuum pumps handling reactive gases, in high-and low-temperature bearings, in bearings subjected to washing by fuels or solvents;base oil for fluorosilicone greases.

�� Temperature Range – From -40 to 400°F (-40 to 204°C).

�� Container Sizes – Cans, bottles, pails and drums.

Page 41: Dow Corning Industrial

41

Molykote® Anti-Friction Coatings (A-F

Coatings) are paint-like products. They

contain, instead of a coloring pigment,

submicron sized particles of solid lubricants

dispersed through carefully selected resin

blends and solvents. Important for the

lubricating and corrosion protection

properties are the choice of the right raw

materials and the volume concentration of

the lubricant content. In addition to greases

and oils, or where possible, as replacement

of those hydrodynamic lubricants, Molykote

A-F Coatings form a lubricating film, which

helps cover surface roughness and thus

protects against surface to surface friction

(e.g. metal to metal, plastic to metal,

plastic to plastic) even under extreme

loads. They are applied by conventional

painting techniques: e.g. spraying, dip-

spinning or brushing.

Anti-Friction Coatings

AV08200

Page 42: Dow Corning Industrial

42

An

ti-F

rict

ion

Co

atin

gs

Molykote® 106 Bonded Lubricant

�� Primary Use – Premium long-term “dry” lubrication of precision parts.

�� Special Characteristics – High load-carrying capacity at low speeds; good solventand oil resistance.

�� Physical Form – Dark gray solvent dispersion of MoS2, graphite and other solidlubricants with special additives; heat cured.

�� Applications – Wearing-in and extending life of disc clutches, gears, centrifugal pumps,pistons, piston and ring-type pumps, control valve components, bearings, shafts; lubricat-ing disconnects, splines, threaded connections; especially suited for dusty environments.

�� Temperature Range – From -95 to 480°F (-71 to 249°C).

�� Container Sizes – Bottles and pails.

Molykote® 321 Dry Film Lubricant

�� Primary Use – Long-term “dry” lubrication where air drying formulation is desired.

�� Special Characteristics – Will not attract contaminants; easy to apply; dries to touchin seconds; cures at room temperature; extreme loads at low speeds.

�� Physical Form – Dispersion of MoS2, graphite and resin in solvent; cures to a darkgray, dry film lubricant.

�� Applications – Lubricating gears, cutting tools, gear cutters, milling cutters, taps, drills,punches, splines, threaded connections, disconnects; cold extrusion; lubricating movingparts in appliances; especially suited for dusty environments.

�� Temperature Range – From -290 to 840°F (-179 to 449°C).

�� Container Sizes – Spray and pails.

Molykote® 3400A Corrosion Protective Coating

�� Primary Use – Long-term “dry” lubrication with enhanced corrosion protection.

�� Special Characteristics – Good solvent resistance; meets MIL spec; excellentlubrication and corrosion protection.

�� Physical Form – Dispersion of solid lubricants and corrosion inhibitors in athermosetting resin; heat cures to a dark gray, dry film lubricant.

�� Applications – Hinges and linkages; sleeve, plain and self-aligning bearings; tracks,threaded fasteners, splines and geared couplings, engine bellows, locks, switches,controls and servo mechanisms, swivels, gears and drive linkages.

�� Temperature Range – From -325 to 900°F (-198 to 482°C).

�� Container Sizes – Cans, pails and drums.

Page 43: Dow Corning Industrial

43

An

ti-Friction

Co

ating

sMolykote® 7400 Bonded Lubricant

�� Primary Use – Long-term “dry” lubrication where solvents are unacceptable.

�� Special Characteristics – Water based; environmentally acceptable formulation;high load-carrying capacity.

�� Physical Form – Dispersion of MoS2 and solid lubricants in a water-dilutable resinbinder; cures to a dark gray, dry film lubricant.

�� Applications – Running-in of gears; cold forging of metals; lubricating ball joints,gears, splines, sliding parts, screw actuators, hinges, brake parts, ball bearing cages;especially suited for dusty environments.

�� Temperature Range – From -95 to 390°F (-71 to 199°C).

�� Container Sizes – Pails and drums.

AV01643

Page 44: Dow Corning Industrial

44

Physical Properties

Base Viscosity SolidGreases Oil at 40°C (cSt) Thickener Lube

Molykote® BR-2 Plus Multi-Purpose E.P. Grease Mineral oil 110 Lithium MoS2

Molykote® Longterm 00 Fluid Grease Mineral oil 300 Lithium MoS2

Molykote® G-0050FG White EP Bearing Grease Mineral oil 70 Aluminum complex White solids

Molykote® G-0051FG White EP Bearing Grease Mineral oil 70 Aluminum complex White solids

Molykote® G-0052FG White EP Bearing Grease Mineral oil 115 Aluminum complex White solids

Molykote® G-0010 Bearing Grease Mineral oil 125 Polyurea None

Molykote® G-0101 Long Life Bearing Grease Mineral oil 101 Lithium complex None

Molykote® G-0102 High Load Bearing Grease Mineral oil 150 Calcium complex None

Molykote® G-1001 High Performance Bearing Grease Mineral oil+PAO 58 Lithium complex None

Molykote® G-2001 High Speed Bearing Grease Polyalphaolefin (PAO) 35 Lithium-calcium None

Molykote® G-4500 Multi-Purpose Synthetic Grease Polyalphaolefin (PAO) 110 Aluminum complex PTFE, White solids

Molykote® G-4501 Multi-Purpose Synthetic Grease Polyalphaolefin (PAO) 110 Aluminum complex PTFE, White solids

Molykote® G-4700 Extreme Pressure Synthetic Grease Polyalphaolefin (PAO) 150 Lithium complex MoS2

Molykote® BG 20 High Performance Synthetic Grease Polyolester 55 Lithium complex None

Molykote® BG 555 Low Noise Grease Polyolester 26 Lithium None

Molykote® 1292 Long Life Bearing Grease Fluorosilicone 495 Polyurea None

Molykote® 3451 Chemical Resistant Bearing Grease Fluorosilicone 495 PTFE PTFE

Molykote® 3452 Chemical Resistant Valve Lubricant Fluorosilicone 9930 PTFE PTFE

Molykote® 33 Extreme Low Temp. Bearing Grease6 Silicone 76 Lithium None

Molykote® 41 Extreme High Temp. Bearing Grease Silicone 375 Carbon black None

Molykote® 44 High Temp. Bearing Grease6 Silicone 84 Lithium None

Molykote® 55 O-Ring Grease Silicone 76 Lithium None

Molykote® 1122 Chain and Open Gear Grease Polyisobutylene 1500 None MoS2, Graphite

Molykote® G-6000 High Temperature Bearing Grease Phenylether 103 Polyurea None

Base Solid Specific TemperaturePastes Oil Lubricant Gravity Range1 °F

Molykote® P-37 Ultrapure High Temperature Paste Mineral Zirconium dioxide 1.20 -22 to 255010

Molykote® M-77 Part Assembly Paste Silicone MoS2 1.95 -50 to 75011

Molykote® 1000 High Temperature Anti-Seize Paste Mineral Copper/graphite 1.26 -20 to 200010

Molykote® D General Purpose White Paste Mineral White solids 1.27 -15 to 48010

Molykote® Dx Paste Mineral White solids 1.14 -15 to 25510

Molykote® G-n Metal Assembly Paste/Spray Mineral MoS2 1.38 0 to 75010

Molykote® P-1900 Food Grade Assembly Paste Mineral White solids 1.11 -22 to 57210

Page 45: Dow Corning Industrial

45

Physical Properties

1Estimated service temperatures based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment.2Dn value = shaft size of bearing in mm x RPM; based on estimate.3Federal Standard 791. [**Denotes DIN test method.]4Four Ball Weld Load: ASTM D 2596. [**Denotes DIN test method.]5Four Ball Wear Scar: ASTM D 2566. [**Denotes DIN test method.]6Data for medium-consistency product.7Acceptable as a lubricant with no possible food contact.8Acceptable as a lubricant with possible incidental food contact under FDA 21 CFR 178.3570.9Coefficient of Friction: Dow Corning Corporate Test Method 394.10Temperature resistance of solid lubricant portion; base oil effective to 250°F.11Temperature resistance of solid lubricant portion; base oil effective to 450°F.

Temperature Dn Drop Point, Bleed3 Evaporation3 NLGI Four Ball Weld Four Ball Wear SpecificRange1 °F Value2 min. °F (°C) % % # Load4, min., kg Scar5, mm Color(s) Gravity NSF

-20 to 265 300,000 390 (200) 0.5 at 212°F 0.0 at 212°F 2 325 0.46 Black 0.90

-40 to 230 n/a 374 (190) 00 340 0.90 Black 0.93

-20 to 300 250,000 420 (216) 8.0 at 212°F 0.3 at 212°F 0 315 0.80 White 0.89 H-18

-20 to 300 250,000 450 (232) 5.0 at 212°F 0.3 at 212°F 1 315 0.80 White 0.89 H-18

-20 to 300 250,000 475 (246) 3.0 at 212°F 0.3 at 212°F 2 315 0.60 White 0.89 H-18

-20 to 340 400,000 525 (274) 2.2 at 212°F 0.0 at 212°F 2 315 0.60 Green 0.93

-5 to 300 375,000 500 (260) 1.5 at 212°F 0.3 at 212 °F 2 200** 0.89** Yellow-brown 0.91

-10 to 285 325,000 572 (300) < 4.0 at 40°C** 2 325** 0.55** Brown 0.91

-20 to 300 350,000 500 (260) 1.9 at 212°F 0.4 at 212 °F 3 180** 0.69** Light brown 0.91

-60 to 265 650,000 374 (190) < 2.5 at 40°C** 0.6 at 212 °F 2 155** 0.69** Beige 1.00

-60 to 325 325,000 520 (270) 3.1 at 212°F 0.4 at 212°F 2 315 0.50 White 0.84 H-18

-60 to 325 325,000 500 (260) 4.7 at 212°F 0.5 at 212°F 1 315 0.50 White 0.83 H-18

-40 to 350 350,000 545 (285) 2.5 at 212°F 0.2 at 212°F 2 400 0.32 Black 0.87

-50 to 360 550,000 570 (300) 2.2 at 300°F 1.5 at 300°F 2 265 0.87 Beige 1.01

-40 to 300 925,000 383 (195) 1.0 at 212°F 0.3 at 212°F 2-3 Beige 1.00

-40 to 400 200,000 570 (300) 1.2 at 300°F 3.0 at 300°F 1-2 340 1.33 Off-white 1.28

-40 to 450 200,000 536 (280) 2.7 at 400°F 3.7 at 400°F 2 400 1.30 White 1.44 H-27

-20 to 450 75,000 570 (300) 1.2 at 400°F 1.1 at 400°F 2-3 400 1.45 White 1.50

-100 to 400 200,000 440 (225) 1.0 at 300°F 2.8 at 300°F 2 120 2.59 Lt. beige to pink 0.97 H-27

0 to 550 75,000 570 (300) 4.8 at 392°F 2.5 at 392°F 2 240 3+ Black 1.14

-40 to 400 300,000 432 (220) 2.0 at 300°F 2.0 at 300°F 2 110 1.05 Dark red 1.05

-85 to 350 n/a 400 (205) 3.0 at 300°F 1.4 at 300°F 2 n/a n/a Lt. beige to pink 1.10

32 to 320 75,000 570 (300) 2.7 at 300°F 1.9 at 300°F 2-3 265 0.61 Black 0.95 H-27

-40 to 395 350,000 500 (260) 1.2 at 212°F 2 130** 0.76** Light brown 0.85

Coefficient of Four BallFriction9, LFW 4 Weld Load4, kg Color(s) Specifications

0.10 408 Black

0.20 249 Black

0.30 490 Brown

0.10 265 Off-white

0.10 489 White

0.09 499 Gray-black

0.10 320 White H-18

Page 46: Dow Corning Industrial

46

Physical Properties

Base Dielectric Strength1, Thickener SpecificCompounds Oil volts/mil System Gravity

Dow Corning® 4 Electrical Insulating Compound Silicone > 450 Silica 1.0

Dow Corning® 5 Compound Silicone 545 Silica 1.0

Dow Corning® 7 Release Compound Silicone > 450 Silica 1.0

Dow Corning® 111 Valve Lubricant & Sealant Silicone > 450 Silica 1.0

Dow Corning® 112 High Performance Lubricant/Sealant Silicone 490 Silica 1.1

Dow Corning® 340 Heat Sink Compound Silicone 210 Zinc oxide 2.1

Dow Corning® High-Vacuum Grease Silicone > 450 Silica 1.0

TemperatureDispersions and Other Products Lubricant Solvent Range2 °F

Molykote® 40 High Temp. Chain Lubricant Graphite Polyalkylene glycol 350 to 1000

Molykote® 314 Silicone Release Lubricant Silicone fluid Petroleum distillate -20 to 390

Molykote® 316 Silicone Release Spray Silicone compound Petroleum distillate -40 to 390

Molykote® 557 Silicone Dry Film Lubricant Silicone wax Petroleum distillate -40 to 110

Molykote® Metal Protective Coating Wax Petroleum distillate -40 to 150

Molykote® L-0501 High Performance Penetrating Lubricant Mineral oil Petroleum distillate -20 to 120

Molykote® Food Grade Spray Oil Mineral oil Petroleum distillate 14 to 248

Molykote® G-Rapid Spray MoS2 Petroleum distillate -30 to 750

Molykote® M Gear Oil Dispersion MoS2 Mineral oil 0 to 250

Molykote® Z Powder MoS2 n/a -375 to 750

Dow Corning® FS-1265 Fluorosilicone oil n/a -40 to 400

Solid Resin BinderAnti-Friction Coatings Lubricant Solvent System

Molykote® 106 Bonded Lubricant MoS2/Graphite Solvent blend Epoxy

Molykote® 321 Dry Film Lubricant MoS2/Graphite Naphtha Butyl titanate

Molykote® 3400A Corrosion Protective Coating MoS2 Petroleum distillates Epoxy

Molykote® 7400 Bonded Lubricant MoS2 Water Acrylic

Page 47: Dow Corning Industrial

47

Physical Properties

1Dielectric Strength: 50-mil gap, ASTM D 149.2Estimated service temperatures based on product formulation and laboratory testing. Actual service temperature range is dependent on other factors including the specific application environment.3Federal Standard 791.4See individual product listings for specification numbers. Many of these products meet OEM specifications as well. Contact Dow Corning for information about additional authorizations.5Acceptable as a release agent under FDA 21 CFR 175.300.6Acceptable as a lubricant with no possibility of food contact.7Acceptable as a lubricant with possible incidental food contact under FDA 21 CFR 178.3570.8Falex Test: ASTM D 2625.9Corrosion Protection: ASTM B 117.

Temperature Penetration Penetration, Bleed3 % Evaporation3 % NLGI Listings/Range2 °F worked 60 worked 100,000 at 390°F at 390°F # Color(s) Specifications4

-40 to 400 240 279 4.50 1.4 2 to 3 Translucent white FDA5, NSF 51, NSF 61

-65 to 450 210 242 3.50 1.0 3 Translucent light gray

-40 to 400 270 322 6.50 0.8 1 Translucent white FDA5, NSF 51, NSF 61

-40 to 400 205 217 0.05 1.1 3 to 4 Translucent white FDA5, NSF 51, NSF 61

-40 to 450 230 240 0.03 0.8 3 Translucent white

-40 to 390 275 245 0.06 0.5 2 White

-40 to 400 205 227 0.05 1.1 3 to 4 Translucent white NSF 61, H-26

Listings/Colors Specifications4

Black H-26

Translucent

Clear H-17, FDA4

Clear H-26

Translucent

Translucent yellow

Transparent H-17

Black

Black

Black

Clear

Temperature Falex Load Carrying Resistance Corrosion CureRange2 °F Capacity8, lb to Oils Protection9, hours Conditions

-95 to 480 3030 Good < 10 60 min. at 300°F

-290 to 840 2529 Fair < 10 30 min. at room temp.

-325 to 900 3890 Excellent > 500 30 min. at room temp.,1 hour at 400°F

-95 to 390 2550 Poor < 10 15 min. at room temp.

Page 48: Dow Corning Industrial

48

As experts in industrial lubrication, Molykote® from

Dow Corning can help you keep your equipment running

at peak condition to reduce maintenance and downtime.

Together with our distribution partners local representatives

and consulting partners, we can provide you with the

following Smart LubricationTM Solutions.

�� Greases – Consolidating and optimizing lubricant

purchases into a single, integrated program can reduce

overall maintenance costs, extend equipment life, and

simplify the lubricant purchasing process.

�� Audit of Machinery Lubrication Best Practices – A

consultant visits your plant to help identify opportunities

to improve machine operations by inspecting machines

and oil storage facilities and by interviewing key plant

personnel. We'll develop a comprehensive report and

review it with your key plant personnel.

Solutions and Services to Meet Your Needs

�� Onsite Seminar Training – We offer a wide range of

industrial lubrication seminars to meet the needs of

industry professionals. Our training seminars include

topics such as the fundamentals of machinery

lubrication, best practices of lubrication and the

importance of oil analysis.

�� Lubrication Testing – The Molykote Lubrication

Testing Service saves time and money by performing

a series of mechanical and physical tests to help to

determine proper lubrication selection, identify

performance standards and specifications, and establish

a performance benchmark.

�� Integrated Oil Analysis – Optimize equipment

protection with our integrated oil analysis program.

It is designed to tell you exactly how your lubricants

have aged, whether they be Molykote or Dow Corning

brand; and based on the results from your specific

applications, precisely when to change them.

�� Lubrication Management Software – This state-

of-the-art software tracks and schedules routes for

thousands of lubrication operations to ensure accurate,

cost effective maintenance of plant lubrication.

�� Analytical Testing – Dow Corning offers a wide variety

of analytical testing tailored to meet your needs.

For more information, please contact your local sales

representative or visit www.molykote.com.

AV05040

Page 49: Dow Corning Industrial

49

Glossary of Terms

Abrasion – Mechanical wear during sliding of two surfacesagainst each other.

Additives – Substances added in small amounts tolubricants to improve the performance.

Adhesive lubricants – Lubricants with adhesion-improving components, which are not thrown off bycentrifugal forces.

A-F Coating – Means anti-friction coating, the most commonand widely used type of dry solid lubrication of today. Thisgroup includes both air-dried and heat-cured materials.These formulations usually consist of a lubricating solidcalled the “pigment” and a bonding agent. See “Binder”

Ageing resistance – The resistivity against ageing whichmight occur due to oxidation, overheating, the presenceof certain metals like copper, lead, silver etc. The resist-ance to ageing can be improved by certain additives(antioxidants).

ASTM – American Society for Testing Materials.

Auto-ignition point – The temperature at which an oilignites by itself, i.e. without the presence of a flame.

Base oil – Basic component of lubricating oils and greases.

Binder – An alternative term for non-volatile medium orvehicle and refers to the material which forms thevarnish film and which in a paint or bonded coatingbinds the particles of solids (solid lubricants) together.

Bonded lubricant – See A-F coating

Break away torque – Effective leverage turned intorotating movement to loosen a bolted connection.

Chemically inert – (Lubricant) not reacting chemically withcertain substances.

Coefficient of friction – Ratio of the frictional forcebetween two surfaces sliding across one another to theforce that is perpendicular to the surfaces.

Colloid – Small particles (10-5 to 10-7 cm) in liquid whichbehave like a solution (no settling of particles).

Complex greases – Lubricating greases with thickenersproduced from metallic soaps with various acids.Particularly suitable for high temperatures and long-term applications.

Consistency – A measure of the condition of lubricatinggreases. It is measured as the unworked and workedpenetration and is indicated in accordance with theNLGI (National Lubricating Grease Institute). To simplifydesignation of the consistency of lubricating greases,the consistency range as a whole is divided into nineclasses, measured as worked penetration, e.g

Density – The weight of a lubricant in grams per cm3 at 20ºC.

Detergent – Agent for loosening and removing residuesand deposits from sliding surfaces.

Dispersion – Name given to two-substance systems inwhich one substance is contained in the other substance(liquid) in a dispersed form.

DN value – A guide to the grease which should be used inrolling-element bearings depending upon their speedof rotation. It represents the shaft diameter in mmmultiplied by the speed in revolutions per minute.

Drop point – The drop point of a grease is that tempera-ture at which grease passes from a semisolid to a liquidstate. It is a qualitative indication of the heat resistanceof a grease’s thickener. The drop point temperature isdetermined when the first drop falls through the holein the bottom of the cup during temperature increase.

Dynamic viscosity – A measure for inner friction duringflowing of a lubricating oil (e.g. flowing through pipesor clearances).

EP additives – Chemical substances to improve the pressureabsorption capacity and hence the wear resistance of oilsand greases.

Consistency class Worked penetration (1/10 mm)

00 400-430

0 355-385

1 310-340

2 265-295

Page 50: Dow Corning Industrial

50

Glossary of Terms

Emcor – The test for corrosion protection of lubricatinggreases in rolling-element bearings in the presence ofwater: A minimum of two grease-lubricated ball bear-ings run in water for about one week. The corrosionvalue of the rings ranges from 0-5 (0 = no corrosion,5 = severe corrosion).

Ester oils – Compounds of acids and alcohols used forlubrication and the production of lubricating greases.

Flash point – The flash point is the lowest temperature atwhich, during heating, flammable vapors are formed onthe surface of the oil to be tested which shortly flare upin the presence of a flame.

Fluoro-silicones – Silicones which contain fluorine atomsin the molecule.

Freezing point – The freezing point of an oil is the temper-ature in degrees Celsius at which the oil has lost itsability to flow. The solidifying of the oil is caused by theseparation of paraffin crystals.

Fretting corrosion – Rust which occurs on seats. Better:frictional wear which occurs at fits and seats due tooscillations with very low amplitude and high frequency.Usually, the very small iron wear particles react to rust incombination with oxygen, which finally results in seizingof the seats. Another disadvantage of fretting corrosionis the rapid material fatigue of the steel, a fact whichcan easily lead to breaking. (Fretting corrosion can beprevented most effectively by the separation of bothmetal partners, e.g. by means of solid lubricants.)

Friction – Resistance against sliding of two surfaces againstone another.

Grease – 2-phase-system: thickener with fluid, lubricatingmedium.

Inhibitors – Additives for lubricants which reduce oxidation,rust and corrosion.

Lithium – Alkalimetal, the hydroxide of which is usedtogether with organic acids to form lithium soaps asthickener for greases.

Lubricant – Medium to reduce friction and wear betweentwo surfaces sliding against one another.

Measurement of viscosity – Viscosities can be measuredin various viscosimeters. The unit is mm2/s. An importantfactor for the measurement of the viscosity is thetemperature, because the viscosity does significantlydepend on the temperature. (Cold oils are more viscous,warm oils are less viscous.)

Molybdenum disulphide (MoS2) – A solid lubricant.

Oil separation – The “bleeding” of oil from lubricatinggreases during storage or as a result ofmechanical/dynamic or temperature stress.

O.K. load – Indication of the pressure resistance of alubricant. It is the very maximum load at which justno breakthrough of the lubricating film, and thus nowelding of the test specimens, occurs (Newton).

Oxidation resistance – Resistance of lubricants to reactionwith oxygen.

Pastes – Combination of solid lubricants with oil for easyapplication of thin lubricating film.

Penetration – Indicates the softness or hardness of agrease. The depth of penetration of a standardizedcone in a grease sample is measured. (The higher thepenetration, the softer is the grease.)

Pitting – Crater-like metal cavities in the pitch line of gearwheels, caused by material fatigue.

Polyalpha-olefin – Synthetic hydrocarbon with a definedmolecular structure. Low-temperature, high-temperatureand viscosity/temperature characteristics are better thanwith mineral oil.

Pour point – Lowest temperature at which a lubricating oilremains free-flowing.

Pour point depressant – An additive used to lower thepour point of a lubricating fluid.

Running-in – Surface asperities of new sliding surfaces aremodified during the running-in period.

Page 51: Dow Corning Industrial

51

Glossary of Terms

Salt-water spray test – The corrosion of steel is measuredunder the influence of saline fog. Sheet steel is coatedwith a lubricant and exposed to saline fog in a closedchamber. After the test, the number of hours aremeasured which have passed until a certain grade ofcorrosion was reached.

Scoring – Trench-shaped marks in metal, caused bymachining or by scuffing

Scuffing – Damage to material surface through inadequatesupply of lubricant, or as a result of overloading. Thelubricating film is broken.

Service temperature range – The range in which thelubricant meets requirements and an acceptablelubrication interval is achieved.

Silicones – Polymers with good temperature and oxidationresistance. Also used as high and low temperaturelubricants.

Soap in lubricating grease – Combination of a fatty acidand a metal hydroxide. Through the proper selection ofthe fatty acid and the metal hydroxide (calcium, lithium,aluminum) the properties of the soap can be changedas to water resistance and temperature resistance.

Solid lubricants – Solid substances which are appliedbetween sliding surfaces to reduce friction and wearand prevent scoring, cold welding and galling.

Solvent – A liquid which will dissolve a material and yield ahomogeneous product.

Specialty lubricants – Lubricants with particular properties/characteristics for special applications.

Specific weight – See density

Stick-slip – Stop-start relative movements of two slidingsurfaces, caused by the difference in coefficient of fric-tion between hydrodynamic and boundary lubrication.

Suspension – A uniform dispersion of the fine particles of asolid in a liquid which does not dissolve them.

Swelling – Under the action of lubricants, vapours or gases,sealing materials made from rubber, elastomer, etc., canbe negatively affected by swelling.

Synthetic oils – In contrast to mineral oils, these oils areproduced by chemical synthesis. Synthetic oils usuallyhave a good viscosity/temperature behavior, low tendencyto oxidize, low pour point, high temperature stability, andgood chemical resistance.

Tackifiers/Adhesion improvers – Additives to oils andgreases to improve adhesion (e.g. polyisobutene).

Thickeners – Thickeners usually are metal soaps (soap-thickened) but also organic or inorganic thickeningagents (not soap-thickened as e.g. silica, bentone,urea, PTFE etc.).

Tribology – Science of scientific research and technicalapplication of the relation between friction, wear andlubrication,including lubricants.

Unworked penetration – The consistency of a grease orpaste in the state of rest, i.e. in the state of materialas supplied.

Viscosity – The viscosity of a liquid is a measurement of itsresistance to flow.

Water resistance of a grease – The behavior of lubricatinggreases in the presence of water is of great importancefor their applicability as anti-friction bearing greases. Forthis application, either a water-repellent (water resistant)or a water-absorbent (emulsifiable) lubricating greaseis required.

Wear – Caused by friction and contact between contactingsurfaces after break-through of the lubricating film.

Weld load – The ability of a lubricant to absorb pressure,measured in kilogram (kg), the load at which thelubricating film breaks, during sliding of test specimensagainst each other, and at which both test specimensweld together.

Worked penetration – Under mechanical shear, lubricatinggreases often change their consistency. Therefore, it ismore reasonable to indicate the worked penetration. Itis the consistency of a worked grease.

Page 52: Dow Corning Industrial

LIMITED WARRANTY INFORMATION – PLEASE READ CAREFULLY

The information contained herein is offered in good faith and is believed to be accu-rate. However, because conditions and methods of use of our products are beyond ourcontrol, this information should not be used in substitution for customer’s tests toensure that Dow Corning’s products are safe, effective, and fully satisfactory for theintended use. Suggestions of uses should not be taken as inducements to infringe anyparticular patent.

Dow Corning’s sole warranty is that the product will meet the Dow Corning salesspecifications in effect at the time of shipment.

Your exclusive remedy for breech of such warranty is limited to refund of purchase priceor replacement of any product shown to be other than as warranted.

DOW CORNING SPECIFICALLY DISCLAIMS ANY OTHER EXPRESS OR IMPLIEDWARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY.

DOW CORNING DISCLAIMS LIABILITY FOR ANY INCIDENTAL OR CONSEQUEN-TIAL DAMAGES.

Molykote is a registered trademark of Dow Corning Corporation.

Dow Corning is a registered trademark of Dow Corning Corporation.

© 2005 Dow Corning Corporation. All rights reserved. Form No: 80-3256-01

How To Contact Us

For nearly 60 years, OEM designers, maintenance and materi-als engineers around the world have trusted the Molykote®

brand for performance and expertise to solve or prevent lubri-cation problems. Molykote solutions are available through adistributor network of more than 3,000 channel partnersaround the globe. To learn more about our extensive productand service offering, visit www.molykote.com or [email protected].