DOOSAN SERVO MOTOR/DRIVE FOR 1 AXIS DOOSAN SERVO …

No.No.No.No. 300421300421300421300421----00005000050000500005

DOOSAN SERVO DOOSAN SERVO DOOSAN SERVO DOOSAN SERVO MOTOR/DRIVE FOR 1 AXISMOTOR/DRIVE FOR 1 AXISMOTOR/DRIVE FOR 1 AXISMOTOR/DRIVE FOR 1 AXIS

ALARM ACTION MANUALALARM ACTION MANUALALARM ACTION MANUALALARM ACTION MANUAL

REVREVREVREV. A. A. A. A

---- CONTENTS CONTENTS CONTENTS CONTENTS ----

The OverThe OverThe OverThe Over----LoLoLoLoad Alarm (ALPad Alarm (ALPad Alarm (ALPad Alarm (ALP----OL)OL)OL)OL) .................................................................................................................................................................................................................................... 1111

The IPM OverThe IPM OverThe IPM OverThe IPM Over----Heat Alarm (ALPHeat Alarm (ALPHeat Alarm (ALPHeat Alarm (ALP----OH)OH)OH)OH) .................................................................................................................................................................................................................... 2222

The OverThe OverThe OverThe Over----Speed Alarm (ALPSpeed Alarm (ALPSpeed Alarm (ALPSpeed Alarm (ALP----OS)OS)OS)OS) ................................................................................................................................................................................................................................ 3333

The OverThe OverThe OverThe Over----Current Alarm (ALPCurrent Alarm (ALPCurrent Alarm (ALPCurrent Alarm (ALP----OC)OC)OC)OC) ........................................................................................................................................................................................................................ 4444

The OverThe OverThe OverThe Over----Voltage Alarm (ALPVoltage Alarm (ALPVoltage Alarm (ALPVoltage Alarm (ALP----OV)OV)OV)OV) ........................................................................................................................................................................................................................ 5555

The LowThe LowThe LowThe Low----Voltage Alarm (ALPVoltage Alarm (ALPVoltage Alarm (ALPVoltage Alarm (ALP----UV)UV)UV)UV) ............................................................................................................................................................................................................................ 6666

The Battery Alarm (ALPThe Battery Alarm (ALPThe Battery Alarm (ALPThe Battery Alarm (ALP----EN)EN)EN)EN) ............................................................................................................................................................................................................................................ 7777

The Parameter Error Alarm (ALPThe Parameter Error Alarm (ALPThe Parameter Error Alarm (ALPThe Parameter Error Alarm (ALP----PE)PE)PE)PE) ............................................................................................................................................................................................................ 8888

ThThThThe Tracking Error Alarm (ALPe Tracking Error Alarm (ALPe Tracking Error Alarm (ALPe Tracking Error Alarm (ALP----rP)rP)rP)rP) ................................................................................................................................................................................................................ 9999

The Cable Open Alarm (ALPThe Cable Open Alarm (ALPThe Cable Open Alarm (ALPThe Cable Open Alarm (ALP----CO)CO)CO)CO) ............................................................................................................................................................................................................................ 10101010

The Calculation Error Alarm (ALPThe Calculation Error Alarm (ALPThe Calculation Error Alarm (ALPThe Calculation Error Alarm (ALP----SE)SE)SE)SE) ................................................................................................................................................................................................ 11111111

The Turret Index Overtime AlarmThe Turret Index Overtime AlarmThe Turret Index Overtime AlarmThe Turret Index Overtime Alarm .................................................................................................................................................................................................................... 12121212

The Turret CLAMP/UNCLAMP SWITCH AlarmThe Turret CLAMP/UNCLAMP SWITCH AlarmThe Turret CLAMP/UNCLAMP SWITCH AlarmThe Turret CLAMP/UNCLAMP SWITCH Alarm ............................................................................................................................................................................................ 13131313

AttachmeAttachmeAttachmeAttachment 1 : Check Input Power Of The Compact Type DOOSAN Servo Drive.nt 1 : Check Input Power Of The Compact Type DOOSAN Servo Drive.nt 1 : Check Input Power Of The Compact Type DOOSAN Servo Drive.nt 1 : Check Input Power Of The Compact Type DOOSAN Servo Drive. ................................................................ 14141414

Attachment 1 : Check Input Power Of The Old Type DOOSAN Servo Drive.Attachment 1 : Check Input Power Of The Old Type DOOSAN Servo Drive.Attachment 1 : Check Input Power Of The Old Type DOOSAN Servo Drive.Attachment 1 : Check Input Power Of The Old Type DOOSAN Servo Drive. ................................................................................ 15151515

Attachment 2 : Check The Input Power Current Breaker Of DOOSAN Servo Drive.Attachment 2 : Check The Input Power Current Breaker Of DOOSAN Servo Drive.Attachment 2 : Check The Input Power Current Breaker Of DOOSAN Servo Drive.Attachment 2 : Check The Input Power Current Breaker Of DOOSAN Servo Drive. .................................................... 16161616

Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive.Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive.Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive.Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive. ................ 17171717

Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive.Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive.Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive.Attachment 3 : Check The Motor Encoder Cable Of The Compact Type DOOSAN Servo Drive. ................ 18181818

Attachment 3 : Check The Motor Encoder Cable Of The OAttachment 3 : Check The Motor Encoder Cable Of The OAttachment 3 : Check The Motor Encoder Cable Of The OAttachment 3 : Check The Motor Encoder Cable Of The Old Type DOOSAN Servo Drive.ld Type DOOSAN Servo Drive.ld Type DOOSAN Servo Drive.ld Type DOOSAN Servo Drive. ................................ 19191919

Attachment 4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive.Attachment 4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive.Attachment 4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive.Attachment 4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive. ........................ 20202020

Attachment Attachment Attachment Attachment 4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive.4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive.4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive.4 : Check The Motor Power Cable Of The Compact Type DOOSAN Servo Drive. ........................ 21212121

Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive.Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive.Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive.Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive. ........................................ 22222222

Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive.Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive.Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive.Attachment 4 : Check The Motor Power Cable Of The Old Type DOOSAN Servo Drive. ........................................ 23232323

Attachment 5 : Check The Battery Of The Compact Type DOOSAN Servo Drive.Attachment 5 : Check The Battery Of The Compact Type DOOSAN Servo Drive.Attachment 5 : Check The Battery Of The Compact Type DOOSAN Servo Drive.Attachment 5 : Check The Battery Of The Compact Type DOOSAN Servo Drive. ................................................................ 24242424

Attachment 5 : Check The Battery Of The Old Type DOOSAN Servo Drive.Attachment 5 : Check The Battery Of The Old Type DOOSAN Servo Drive.Attachment 5 : Check The Battery Of The Old Type DOOSAN Servo Drive.Attachment 5 : Check The Battery Of The Old Type DOOSAN Servo Drive. ................................................................................ 25252525

Attachment 6 : Check 24V I/O Contact Point Cable Of The CompaAttachment 6 : Check 24V I/O Contact Point Cable Of The CompaAttachment 6 : Check 24V I/O Contact Point Cable Of The CompaAttachment 6 : Check 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive.ct Type DOOSAN Servo Drive.ct Type DOOSAN Servo Drive.ct Type DOOSAN Servo Drive. 26262626

Attachment 6 : Check 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive.Attachment 6 : Check 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive.Attachment 6 : Check 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive.Attachment 6 : Check 24V I/O Contact Point Cable Of The Compact Type DOOSAN Servo Drive. 27272727

AttacAttacAttacAttachment 6 : Check 24V I/O Contact Point Cable Of The Old Type DOOSAN Servo Drive.hment 6 : Check 24V I/O Contact Point Cable Of The Old Type DOOSAN Servo Drive.hment 6 : Check 24V I/O Contact Point Cable Of The Old Type DOOSAN Servo Drive.hment 6 : Check 24V I/O Contact Point Cable Of The Old Type DOOSAN Servo Drive. ................ 28282828

Attachment 7 : Reset After The Parameter Initialization.Attachment 7 : Reset After The Parameter Initialization.Attachment 7 : Reset After The Parameter Initialization.Attachment 7 : Reset After The Parameter Initialization................................................................................................................................. 29292929

Attachment 8 : Reset The Origin Point.Attachment 8 : Reset The Origin Point.Attachment 8 : Reset The Origin Point.Attachment 8 : Reset The Origin Point. .................................................................................................................................................................................................... 30303030

Attachment 9 : Check The Turret Machine Part.Attachment 9 : Check The Turret Machine Part.Attachment 9 : Check The Turret Machine Part.Attachment 9 : Check The Turret Machine Part. ........................................................................................................................................................................ 31313131

Attachment 10 : Check Attachment 10 : Check Attachment 10 : Check Attachment 10 : Check The Turret Clamp/Unclamp Sol & Sol Relay.The Turret Clamp/Unclamp Sol & Sol Relay.The Turret Clamp/Unclamp Sol & Sol Relay.The Turret Clamp/Unclamp Sol & Sol Relay. .................................................................................................... 32323232

Attachment 11 : Check The Turret Clamp/Unclamp Proximity Switch.Attachment 11 : Check The Turret Clamp/Unclamp Proximity Switch.Attachment 11 : Check The Turret Clamp/Unclamp Proximity Switch.Attachment 11 : Check The Turret Clamp/Unclamp Proximity Switch. ................................................................................................ 33333333

Attachment 12 :Attachment 12 :Attachment 12 :Attachment 12 : Check The I/O Card.Check The I/O Card.Check The I/O Card.Check The I/O Card. ................................................................................................................................................................................................................ 34343434

Attachment 13 : Check VPF Signal In The NC Display.Attachment 13 : Check VPF Signal In The NC Display.Attachment 13 : Check VPF Signal In The NC Display.Attachment 13 : Check VPF Signal In The NC Display. ................................................................................................................................................ 34343434

Attachment 14 : Check The VPF Output Contact PoinAttachment 14 : Check The VPF Output Contact PoinAttachment 14 : Check The VPF Output Contact PoinAttachment 14 : Check The VPF Output Contact Point Of The Turret Servo Drive.t Of The Turret Servo Drive.t Of The Turret Servo Drive.t Of The Turret Servo Drive. ............................................ 35353535

Attachment 15 : Check I/O Contact Point Of The Tool Number.Attachment 15 : Check I/O Contact Point Of The Tool Number.Attachment 15 : Check I/O Contact Point Of The Tool Number.Attachment 15 : Check I/O Contact Point Of The Tool Number. .................................................................................................................... 36363636

Attachment 15 : Check I/O ContactAttachment 15 : Check I/O ContactAttachment 15 : Check I/O ContactAttachment 15 : Check I/O Contact Point Of The Tool Number In The Servo Drive Display.Point Of The Tool Number In The Servo Drive Display.Point Of The Tool Number In The Servo Drive Display.Point Of The Tool Number In The Servo Drive Display. ........ 37373737

1

Phenomenon The Over-Load Alarm (ALP-OL)

Display FANUC:2149 SERVO DRIVE LOAD ALARM / V380i:PC4-037 Servo Turret Over-Load Alarm / SIEMENS: 700069 OVER LOAD ALARM

Corrective

measure

2

Phenomenon The IPM Over-Heat Alarm (ALP-OH)

Display FANUC: 2146 SERVO DRIVE OVER HEAT ALARM / V380i: PC4-034 Servo Turret Over-Heat Alarm / SIEMENS: 700066 OVER HEAT ALARM

Corrective

measure

IPM Overheatalarm(OH) occurrence

Normal condition?

Finish

Replace the turret servo drive.

Y

N

Turn OFF the turret servo drive power and then turn ON again.

Repeat the turret tool change several times.

3

Phenomenon The Over-Speed Alarm (ALP-OS)

Display FANUC: 2148 SERVO DRIVE OVER SPEED ALARM / V380i: PC4-036 Servo Turret Over-Speed Alarm / SIEMENS: 700068 OVER SPEED ALARM

Corrective

measure

4

Phenomenon The Over-Current Alarm (ALP-OC)

Display FANUC: 2153 SERVO DRIVE OVER CURRENT ALARM / V380i: PC4-041 Servo Turret Over-Current Alarm / SIEMENS: 700073 OVER CURRENT

Corrective

measure

5

Phenomenon The Over-Voltage Alarm (ALP-OV)

Display FANUC: 2145 SERVO DRIVE OVER VOLTAGE ALARM / V380i: PC4-033 Servo Turret Over-Voltage Alarm / SIEMENS: 700065 OVER VOLTAGE ALARM

Corrective

measure

6

Phenomenon The Low-Voltage Alarm (ALP-UV)

Display FANUC: 2144 SERVO DRIVE UNDER VOLTAGE ALARM / V380i: PC4-032 Servo Turret Low-Voltage Alarm / SIEMENS: 700064 UNDER VOLTAGE ALARM

Corrective

measure

7

Phenomenon The Battery Alarm (ALP-EN)

Display FANUC: 2154 SERVO DRIVE BATTERY ALARM / V380i: PC4-042 Servo Turret Battery Alarm / SIEMENS: 700074 BATTERY ALARM

Corrective

measure

8

Phenomenon The Parameter Error Alarm (ALP-PE)

Display FANUC: 2151 SERVO DRIVE PARAMETER ERROR ALARM / V380i: PC4-039 Servo Turret Parameter Error Alarm / SIEMENS: 700071 PARAMETER ERROR

ALARM

Corrective

measure

9

Phenomenon The Tracking Error Alarm (ALP-rP)

Display FANUC: 2152 SERVO DRIVE RESIDUE PULSE ALARM / V380i: PC4-040 Servo Turret RESIDUE PULSE Alarm / SIEMENS: 700072 RESIDUE PULSE

ALARM

Corrective

measure

10

Phenomenon The Cable Open Alarm (ALP-CO)

Display FANUC: 2147 SERVO DRIVE CABLE OPEN ALARM / V380i: PC4-035 Servo Turret Cable Open Alarm / SIEMENS: 700067 CABLE OPEN ALARM

Corrective

measure

11

Phenomenon The Calculation Error Alarm (ALP-SE)

Display FANUC: 2150 SERVO DRIVE SE ALARM / V380i: PC4-038 Servo Turret SE Alarm / SIEMENS: 700070 SE ALARM

Corrective

measure

12

Phenomenon The Turret Index Overtime Alarm

Display FANUC: 2119 TURRET INDEX OVERTIME/ V380i: PC4-029 After Tool Rotation Commands, The Operation Is Not Completed Within 7 Seconds

/ SIEMENS: 700055 TURRET INDEX OVERTIME

Corrective

measure

13

Phenomenon The Turret CLAMP/UNCLAMP SWITCH Alarm

Display FANUC: 2118 TURRET CLAMP/UNCLAMP SWITCH ALARM / V380i: PC4-031 Turret Clamp Confirmation Switch Error / SIEMENS: 700054 TURRET CLAMP/UNCLAMP

SWITCH ALARM

Corrective

measure

14

AttachmentAttachmentAttachmentAttachment 1111 : : : : Check Input Power Check Input Power Check Input Power Check Input Power Of Of Of Of The The The The Compact Type DOOSAN Servo Compact Type DOOSAN Servo Compact Type DOOSAN Servo Compact Type DOOSAN Servo DriveDriveDriveDrive....

1. 1. 1. 1. To To To To measuremeasuremeasuremeasure the the the the input power input power input power input power voltage of voltage of voltage of voltage of DOOSAN DOOSAN DOOSAN DOOSAN servo drive,servo drive,servo drive,servo drive, disconnectdisconnectdisconnectdisconnect the input power the input power the input power the input power

connector from connector from connector from connector from PCN1.PCN1.PCN1.PCN1.

2. 2. 2. 2. Measure Measure Measure Measure the voltage between the voltage between the voltage between the voltage between RRRR and and and and SSSS of the disconnected input power connectorof the disconnected input power connectorof the disconnected input power connectorof the disconnected input power connector ifififif the the the the

vvvvaluealuealuealue isisisis betweenbetweenbetweenbetween 200V ~ 240V.200V ~ 240V.200V ~ 240V.200V ~ 240V.

3. 3. 3. 3. Measure Measure Measure Measure the voltage between the voltage between the voltage between the voltage between S and T S and T S and T S and T of the disconnected input power connectorof the disconnected input power connectorof the disconnected input power connectorof the disconnected input power connector ifififif the the the the

vvvvaluealuealuealue isisisis betweenbetweenbetweenbetween 200V ~ 240V.200V ~ 240V.200V ~ 240V.200V ~ 240V.

15

AttachmentAttachmentAttachmentAttachment 1111 : : : : Check Input Power Check Input Power Check Input Power Check Input Power Of Of Of Of The OldThe OldThe OldThe Old TypeTypeTypeType DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

1.To Measure 1.To Measure 1.To Measure 1.To Measure the the the the input power input power input power input power voltage of voltage of voltage of voltage of DOOSAN DOOSAN DOOSAN DOOSAN servo drive,servo drive,servo drive,servo drive, open the terminal block coveropen the terminal block coveropen the terminal block coveropen the terminal block cover

in front of the drive.in front of the drive.in front of the drive.in front of the drive.

2. 2. 2. 2. Measure Measure Measure Measure ththththe voltage between e voltage between e voltage between e voltage between R and S of the R and S of the R and S of the R and S of the servo drive terminal blockservo drive terminal blockservo drive terminal blockservo drive terminal block ifififif the the the the valuevaluevaluevalue is is is is

between 200V ~ 240V.between 200V ~ 240V.between 200V ~ 240V.between 200V ~ 240V.

3. 3. 3. 3. Measure Measure Measure Measure the voltage between the voltage between the voltage between the voltage between SSSS and and and and TTTT of of of of the the the the servo drive terminal blockservo drive terminal blockservo drive terminal blockservo drive terminal block ifififif the vthe vthe vthe valuealuealuealue is is is is

between 200V ~ 240V.between 200V ~ 240V.between 200V ~ 240V.between 200V ~ 240V.

The Terminal The Terminal The Terminal The Terminal

BlockBlockBlockBlock

The Terminal The Terminal The Terminal The Terminal


16

AttachmentAttachmentAttachmentAttachment 2222 : : : : Check The Input Power Current Breaker Of DOOSAN Servo DriveCheck The Input Power Current Breaker Of DOOSAN Servo DriveCheck The Input Power Current Breaker Of DOOSAN Servo DriveCheck The Input Power Current Breaker Of DOOSAN Servo Drive....

1.1.1.1. Measure Measure Measure Measure the input voltage of the current breaker the input voltage of the current breaker the input voltage of the current breaker the input voltage of the current breaker that is that is that is that is connected connected connected connected with with with with input power of input power of input power of input power of

DOOSAN DOOSAN DOOSAN DOOSAN servo drive servo drive servo drive servo drive ifififif the the the the valuevaluevaluevalue isisisis betweenbetweenbetweenbetween 200V ~ 240V.200V ~ 240V.200V ~ 240V.200V ~ 240V.

2. Measure 2. Measure 2. Measure 2. Measure the output voltage of thethe output voltage of thethe output voltage of thethe output voltage of the current breaker current breaker current breaker current breaker that is that is that is that is connected withconnected withconnected withconnected with input power input power input power input power

of of of of DOOSANDOOSANDOOSANDOOSAN servo drive servo drive servo drive servo drive ifififif the the the the valuevaluevaluevalue isisisis betweenbetweenbetweenbetween 200V ~ 240V.200V ~ 240V.200V ~ 240V.200V ~ 240V.

17

Attachment 3Attachment 3Attachment 3Attachment 3 : : : : Check The Motor Encoder Cable Of The Check The Motor Encoder Cable Of The Check The Motor Encoder Cable Of The Check The Motor Encoder Cable Of The Compact TypeCompact TypeCompact TypeCompact Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

1.1.1.1. To To To To check the motor encodercheck the motor encodercheck the motor encodercheck the motor encoder cable,cable,cable,cable, ddddisconnect the motor encoder connector from isconnect the motor encoder connector from isconnect the motor encoder connector from isconnect the motor encoder connector from CN3.CN3.CN3.CN3.

2. 2. 2. 2. To To To To check the check the check the check the conduction conditionconduction conditionconduction conditionconduction condition between the separated motor encoder connector and between the separated motor encoder connector and between the separated motor encoder connector and between the separated motor encoder connector and

the motor encoder connector separated from the motor,the motor encoder connector separated from the motor,the motor encoder connector separated from the motor,the motor encoder connector separated from the motor, measure the resistance measure the resistance measure the resistance measure the resistance ifififif the the the the

value is bvalue is bvalue is bvalue is below 1elow 1elow 1elow 1ΩΩΩΩ....

CCCCN3N3N3N3

A3A3A3A3

GNDGNDGNDGND

A4A4A4A4

GNDGNDGNDGND A5A5A5A5

BAT+BAT+BAT+BAT+ A6A6A6A6

SHIELDSHIELDSHIELDSHIELD

AAAA1111

+5+5+5+5

A2A2A2A2

GNDGNDGNDGND

MOTOR ENCODER CONNECTORMOTOR ENCODER CONNECTORMOTOR ENCODER CONNECTORMOTOR ENCODER CONNECTOR

B3B3B3B3

RXRXRXRX

B4B4B4B4

RX/RX/RX/RX/ B5B5B5B5

BAT+BAT+BAT+BAT+ B6B6B6B6

BATBATBATBAT----

BBBB1111

+5+5+5+5

B2B2B2B2

+5+5+5+5

18

Attachment 3Attachment 3Attachment 3Attachment 3 : : : : Check The Motor Encoder Cable Of The Check The Motor Encoder Cable Of The Check The Motor Encoder Cable Of The Check The Motor Encoder Cable Of The Compact TypeCompact TypeCompact TypeCompact Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

3. 3. 3. 3. Check fastened conditionCheck fastened conditionCheck fastened conditionCheck fastened condition for each pin of the motor encoder connector for each pin of the motor encoder connector for each pin of the motor encoder connector for each pin of the motor encoder connector bybybyby pulling the pulling the pulling the pulling the

encoder cableencoder cableencoder cableencoder cable bbbbackwardackwardackwardackward....

19

Attachment 3Attachment 3Attachment 3Attachment 3 : : : : Check TheCheck TheCheck TheCheck The Motor Encoder Cable Of The Old TypeMotor Encoder Cable Of The Old TypeMotor Encoder Cable Of The Old TypeMotor Encoder Cable Of The Old Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

1. 1. 1. 1. To To To To check the motor encoder cable, disconnect the motor encoder connector from check the motor encoder cable, disconnect the motor encoder connector from check the motor encoder cable, disconnect the motor encoder connector from check the motor encoder cable, disconnect the motor encoder connector from CN2.CN2.CN2.CN2.

2. 2. 2. 2. To To To To check the check the check the check the cocococonduction condition nduction condition nduction condition nduction condition between the separated motor encoder connector and between the separated motor encoder connector and between the separated motor encoder connector and between the separated motor encoder connector and

the motor encoder connector separated from the motor, measure the resistance the motor encoder connector separated from the motor, measure the resistance the motor encoder connector separated from the motor, measure the resistance the motor encoder connector separated from the motor, measure the resistance ifififif the the the the

value is below 1value is below 1value is below 1value is below 1ΩΩΩΩ....

MOTOR ENCODER CONNECTORMOTOR ENCODER CONNECTORMOTOR ENCODER CONNECTORMOTOR ENCODER CONNECTOR

19191919 BATBATBATBAT----

18181818 BAT+BAT+BAT+BAT+

15151515

RX/RX/RX/RX/

14141414

RXRXRXRX 12121212

11111111

GNDGNDGNDGND

6666

5555

4444

3333

2222

1111

+5+5+5+5

CCCCN2N2N2N2

7777

8888

9999

10101010

13131313

20202020

SHIELDSHIELDSHIELDSHIELD

16161616

17171717

20

AttachmentAttachmentAttachmentAttachment 4444 : : : : Check The Motor Power Cable Of The Compact Check The Motor Power Cable Of The Compact Check The Motor Power Cable Of The Compact Check The Motor Power Cable Of The Compact Type Type Type Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

1. 1. 1. 1. To To To To check the motor power cablecheck the motor power cablecheck the motor power cablecheck the motor power cable, , , , disconnect the motor power connector from disconnect the motor power connector from disconnect the motor power connector from disconnect the motor power connector from PCN2.PCN2.PCN2.PCN2.

2. 2. 2. 2. Measure the resistance between U and V Measure the resistance between U and V Measure the resistance between U and V Measure the resistance between U and V of the separated motor power connector of the separated motor power connector of the separated motor power connector of the separated motor power connector if if if if the the the the


3. Measure the resistance between V and W of 3. Measure the resistance between V and W of 3. Measure the resistance between V and W of 3. Measure the resistance between V and W of the separated motor power connector the separated motor power connector the separated motor power connector the separated motor power connector ifififif the the the the


PCN2

21

Attachment 4Attachment 4Attachment 4Attachment 4 : : : : Check The Motor Power Check The Motor Power Check The Motor Power Check The Motor Power Cable Of TheCable Of TheCable Of TheCable Of The Compact Compact Compact Compact Type Type Type Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

4444. . . . To check insulation condition between U and E To check insulation condition between U and E To check insulation condition between U and E To check insulation condition between U and E of the separated motor power connectorof the separated motor power connectorof the separated motor power connectorof the separated motor power connector,,,,

measure measure measure measure the resistance the resistance the resistance the resistance ifififif the value is above the value is above the value is above the value is above several Mseveral Mseveral Mseveral MΩΩΩΩ....

22

AttachmentAttachmentAttachmentAttachment 4444 : : : : CheckCheckCheckCheck TTTThe Motor Power Cable Of The Old Typehe Motor Power Cable Of The Old Typehe Motor Power Cable Of The Old Typehe Motor Power Cable Of The Old Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

1. 1. 1. 1. To To To To check the motor power cablecheck the motor power cablecheck the motor power cablecheck the motor power cable, open the terminal block cover in front of the drive., open the terminal block cover in front of the drive., open the terminal block cover in front of the drive., open the terminal block cover in front of the drive.

2. 2. 2. 2. Measure Measure Measure Measure the resistance the resistance the resistance the resistance between U and V of the between U and V of the between U and V of the between U and V of the servo drive terminal block servo drive terminal block servo drive terminal block servo drive terminal block if the valueif the valueif the valueif the value

is is is is below 1below 1below 1below 1ΩΩΩΩ....

3. Measure 3. Measure 3. Measure 3. Measure the resistance between the resistance between the resistance between the resistance between VVVV and and and and WWWW of of of of the the the the servo drive terminal block servo drive terminal block servo drive terminal block servo drive terminal block if the value if the value if the value if the value

isisisis below 1below 1below 1below 1ΩΩΩΩ....

TeTeTeTerminalrminalrminalrminal


Terminal Terminal Terminal Terminal


23

Attachment 4Attachment 4Attachment 4Attachment 4 : Check The Motor Power Cable Of The Old: Check The Motor Power Cable Of The Old: Check The Motor Power Cable Of The Old: Check The Motor Power Cable Of The Old TypeTypeTypeType DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

4444. . . . To check insulation condition between U and E of DOOSAN To check insulation condition between U and E of DOOSAN To check insulation condition between U and E of DOOSAN To check insulation condition between U and E of DOOSAN servoservoservoservo drive terminal block,drive terminal block,drive terminal block,drive terminal block,

measure measure measure measure the resistance the resistance the resistance the resistance ifififif the value is above the value is above the value is above the value is above several Mseveral Mseveral Mseveral MΩΩΩΩ....

24

AttachmentAttachmentAttachmentAttachment 5555 : : : : Check The Battery Of The Compact Check The Battery Of The Compact Check The Battery Of The Compact Check The Battery Of The Compact Type Type Type Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

1.1.1.1. Open Open Open Open the front cover of the front cover of the front cover of the front cover of DOOSANDOOSANDOOSANDOOSAN servo drive and separateservo drive and separateservo drive and separateservo drive and separate ththththe bae bae bae battery.ttery.ttery.ttery.

2. Measure 2. Measure 2. Measure 2. Measure the voltage of separated battery the voltage of separated battery the voltage of separated battery the voltage of separated battery ifififif thethethethe value value value value is above 3.3is above 3.3is above 3.3is above 3.3VVVV....

: If : If : If : If the battery voltage is below 3.2the battery voltage is below 3.2the battery voltage is below 3.2the battery voltage is below 3.2V, V, V, V, BAT_L warning BAT_L warning BAT_L warning BAT_L warning will will will will occuroccuroccuroccur....

And And And And iiiiffff the voltage is below 3.0the voltage is below 3.0the voltage is below 3.0the voltage is below 3.0VVVV, the battery alarm, the battery alarm, the battery alarm, the battery alarm will will will will occur.occur.occur.occur.

25

AtAtAtAttachmenttachmenttachmenttachment 5555 : : : : Check The Battery Of The OldCheck The Battery Of The OldCheck The Battery Of The OldCheck The Battery Of The Old Type Type Type Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

1.1.1.1. Open Open Open Open the front cover of DOOSAN servo drive and separatethe front cover of DOOSAN servo drive and separatethe front cover of DOOSAN servo drive and separatethe front cover of DOOSAN servo drive and separate the bathe bathe bathe battery. ttery. ttery. ttery.

2. Measure 2. Measure 2. Measure 2. Measure the voltage of separated battery the voltage of separated battery the voltage of separated battery the voltage of separated battery ifififif the the the the value value value value is above 3.3is above 3.3is above 3.3is above 3.3VVVV....

: If : If : If : If the battery voltagthe battery voltagthe battery voltagthe battery voltage is below 3.2e is below 3.2e is below 3.2e is below 3.2V, V, V, V, BAT_L warning BAT_L warning BAT_L warning BAT_L warning will will will will occuroccuroccuroccur....

And And And And iiiiffff the voltage is below 3.0the voltage is below 3.0the voltage is below 3.0the voltage is below 3.0VVVV, the battery alarm, the battery alarm, the battery alarm, the battery alarm will will will will occuroccuroccuroccur....

26

Attachment 6Attachment 6Attachment 6Attachment 6 : : : : Check 24V I/O Contact Check 24V I/O Contact Check 24V I/O Contact Check 24V I/O Contact Point Point Point Point Cable Cable Cable Cable OOOOf f f f The Compact The Compact The Compact The Compact Type Type Type Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

1.1.1.1. Verify the conduction condition by mVerify the conduction condition by mVerify the conduction condition by mVerify the conduction condition by measuring the resistance between the servo drive easuring the resistance between the servo drive easuring the resistance between the servo drive easuring the resistance between the servo drive

side connector pin and the electric panel terminal block side corresponding pin after side connector pin and the electric panel terminal block side corresponding pin after side connector pin and the electric panel terminal block side corresponding pin after side connector pin and the electric panel terminal block side corresponding pin after

disconnect the connector from CN1 and CN2.disconnect the connector from CN1 and CN2.disconnect the connector from CN1 and CN2.disconnect the connector from CN1 and CN2.

At this time, the resistance value At this time, the resistance value At this time, the resistance value At this time, the resistance value should beshould beshould beshould be below 0.5below 0.5below 0.5below 0.5ΩΩΩΩ....

DOOSAN DOOSAN DOOSAN DOOSAN servo drive servo drive servo drive servo drive CNCNCNCN1 connector terminal block arrangement1 connector terminal block arrangement1 connector terminal block arrangement1 connector terminal block arrangement

※※※※ Refer to the electric panel drawings to confirm the arrangement of the Refer to the electric panel drawings to confirm the arrangement of the Refer to the electric panel drawings to confirm the arrangement of the Refer to the electric panel drawings to confirm the arrangement of the

electric panel side terminal block.electric panel side terminal block.electric panel side terminal block.electric panel side terminal block.

A9A9A9A9

OVR2OVR2OVR2OVR2

A10A10A10A10

OVR0OVR0OVR0OVR0

B1B1B1B1

COM2COM2COM2COM2

BBBB2222

POSI6POSI6POSI6POSI6

BBBB10101010

OVR1OVR1OVR1OVR1

BBBB9999

OVR3OVR3OVR3OVR3

BBBB8888

SVONSVONSVONSVON

BBBB7777

JOGJOGJOGJOG----

BBBB6666

SPARESPARESPARESPARE

BBBB5555


BBBB4444


BBBB3333


A3A3A3A3


A4A4A4A4

POSI1POSI1POSI1POSI1 A5A5A5A5

COM1COM1COM1COM1 A6A6A6A6

STOPSTOPSTOPSTOP

A7A7A7A7

JOG+JOG+JOG+JOG+

A8A8A8A8

ALMRSTALMRSTALMRSTALMRST AAAA1111

STARTSTARTSTARTSTART

A2A2A2A2


CCCCN1N1N1N1

27

Attachment 6Attachment 6Attachment 6Attachment 6 : : : : Check 24V I/O Contact Check 24V I/O Contact Check 24V I/O Contact Check 24V I/O Contact Point Point Point Point Cable Cable Cable Cable OOOOf f f f The Compact The Compact The Compact The Compact Type Type Type Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

DOOSAN DOOSAN DOOSAN DOOSAN servo drive servo drive servo drive servo drive CN2CN2CN2CN2 connector terminal block arrangementconnector terminal block arrangementconnector terminal block arrangementconnector terminal block arrangement



CCCCN2N2N2N2

B1B1B1B1

COM4COM4COM4COM4

BBBB2222

POSO1POSO1POSO1POSO1

B10B10B10B10

BRAKE+BRAKE+BRAKE+BRAKE+

BBBB9999 BBBB8888

AUXOUT1AUXOUT1AUXOUT1AUXOUT1

BBBB7777

SVRDYSVRDYSVRDYSVRDY

B6B6B6B6

BAT_LBAT_LBAT_LBAT_L

BBBB5555

VPFVPFVPFVPF

BBBB4444

POSO5POSO5POSO5POSO5 BBBB3333


A9A9A9A9 A10A10A10A10

BRAKEBRAKEBRAKEBRAKE----

A3A3A3A3


A4A4A4A4

POSO6POSO6POSO6POSO6 A5A5A5A5


ALMALMALMALM

A7A7A7A7


A8A8A8A8 AAAA1111


A2A2A2A2


28

AttachmentAttachmentAttachmentAttachment 6666 : : : : Check Check Check Check 24V 24V 24V 24V IIII/O Contact Point Cable/O Contact Point Cable/O Contact Point Cable/O Contact Point Cable OOOOf f f f The OldThe OldThe OldThe Old Type Type Type Type DOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo DriveDOOSAN Servo Drive....

1.1.1.1. Verify the conduction condition by measuring the resistance between the servo drive Verify the conduction condition by measuring the resistance between the servo drive Verify the conduction condition by measuring the resistance between the servo drive Verify the conduction condition by measuring the resistance between the servo drive

side connector pin and the electric panel terminal block side correspondingside connector pin and the electric panel terminal block side correspondingside connector pin and the electric panel terminal block side correspondingside connector pin and the electric panel terminal block side corresponding pin after pin after pin after pin after

disconnect the connector from CN1.disconnect the connector from CN1.disconnect the connector from CN1.disconnect the connector from CN1.

At this time, the resistance value At this time, the resistance value At this time, the resistance value At this time, the resistance value should beshould beshould beshould be below 0.5below 0.5below 0.5below 0.5ΩΩΩΩ....

DOOSAN DOOSAN DOOSAN DOOSAN servo drive servo drive servo drive servo drive CNCNCNCN1 connector terminal block arrangement1 connector terminal block arrangement1 connector terminal block arrangement1 connector terminal block arrangement

28282828 29292929 30303030 31313131 32323232 33333333 34343434 35353535 36363636

POSI4/POSI4/POSI4/POSI4/ BAT_LBAT_LBAT_LBAT_L ALMALMALMALM POSO0POSO0POSO0POSO0 POSO1POSO1POSO1POSO1 POSO2POSO2POSO2POSO2 POSO3POSO3POSO3POSO3 POSO4POSO4POSO4POSO4 POSO5POSO5POSO5POSO5

19191919 20202020 21212121 22222222 23232323 24242424 25252525 26262626 27272727

FGFGFGFG JOG+JOG+JOG+JOG+ ALMRST/ALMRST/ALMRST/ALMRST/ SVON/SVON/SVON/SVON/ JOGJOGJOGJOG----//// POSI0/POSI0/POSI0/POSI0/ POSI1/POSI1/POSI1/POSI1/ POSI2/POSI2/POSI2/POSI2/ POSI3/POSI3/POSI3/POSI3/

10101010 11111111 12121212 13131313 14141414 15151515 16161616 17171717 18181818

SVRDYSVRDYSVRDYSVRDY COM3COM3COM3COM3 BRAKE+BRAKE+BRAKE+BRAKE+ BRAKEBRAKEBRAKEBRAKE---- POSO6POSO6POSO6POSO6 COM4COM4COM4COM4 VPFVPFVPFVPF GNDGNDGNDGND VMOVMOVMOVMO

1111 2222 3333 4444 5555 6666 7777 8888 9999

BAT+BAT+BAT+BAT+ BATBATBATBAT---- SPARESPARESPARESPARE STOP/STOP/STOP/STOP/ COM1COM1COM1COM1 POSI5/POSI5/POSI5/POSI5/ POSI6/POSI6/POSI6/POSI6/ STARTSTARTSTARTSTART COM2COM2COM2COM2



CCCCN1N1N1N1

1111

11119999 36363636

18181818

29

AttachAttachAttachAttachmentmentmentment 7777 : : : : Reset After The Parameter InitializReset After The Parameter InitializReset After The Parameter InitializReset After The Parameter Initialization.ation.ation.ation.

1.1.1.1. Press the Mode key in front of the turret servo drive to change the display to the Press the Mode key in front of the turret servo drive to change the display to the Press the Mode key in front of the turret servo drive to change the display to the Press the Mode key in front of the turret servo drive to change the display to the

diagnosis mode, and then press the DOWN key 3 times to change the display to parameter diagnosis mode, and then press the DOWN key 3 times to change the display to parameter diagnosis mode, and then press the DOWN key 3 times to change the display to parameter diagnosis mode, and then press the DOWN key 3 times to change the display to parameter

initialize mode.initialize mode.initialize mode.initialize mode.

State display mode Diagnosis display mode Parameter initialize display

Once 3 times

:Press the SET key to save the parameter.:Press the SET key to save the parameter.:Press the SET key to save the parameter.:Press the SET key to save the parameter.

:::: Parameters from No. 0 to 46 are saved automatically.Parameters from No. 0 to 46 are saved automatically.Parameters from No. 0 to 46 are saved automatically.Parameters from No. 0 to 46 are saved automatically.

: Return to the original display after saving : Return to the original display after saving : Return to the original display after saving : Return to the original display after saving

the parameter up to 46 automatically. the parameter up to 46 automatically. the parameter up to 46 automatically. the parameter up to 46 automatically.

2. Turn the drive power OF2. Turn the drive power OF2. Turn the drive power OF2. Turn the drive power OFF and then turn ON again. F and then turn ON again. F and then turn ON again. F and then turn ON again.

3. Set the parameter by reference the parameter sheet of the equipment, after changing 3. Set the parameter by reference the parameter sheet of the equipment, after changing 3. Set the parameter by reference the parameter sheet of the equipment, after changing 3. Set the parameter by reference the parameter sheet of the equipment, after changing

the display to the parameter setting mode by pressing the MODE key twice.the display to the parameter setting mode by pressing the MODE key twice.the display to the parameter setting mode by pressing the MODE key twice.the display to the parameter setting mode by pressing the MODE key twice.

State display mode Parameter setting mode

Twice

SET

MODE

MODE

30

AttachmentAttachmentAttachmentAttachment 8888 : : : : Reset The Origin PReset The Origin PReset The Origin PReset The Origin Point.oint.oint.oint.

1. Press the MODE key twice to change the display to parameter setting mode.1. Press the MODE key twice to change the display to parameter setting mode.1. Press the MODE key twice to change the display to parameter setting mode.1. Press the MODE key twice to change the display to parameter setting mode.

State display mode Parameter setting mode

Twice

2. Press the UP key 8 times to change the two2. Press the UP key 8 times to change the two2. Press the UP key 8 times to change the two2. Press the UP key 8 times to change the two----digit address of the beginning as 08.digit address of the beginning as 08.digit address of the beginning as 08.digit address of the beginning as 08.

8 times

3. Set the value of parameter 8 as current post number. In this state, tur3. Set the value of parameter 8 as current post number. In this state, tur3. Set the value of parameter 8 as current post number. In this state, tur3. Set the value of parameter 8 as current post number. In this state, turn the drive n the drive n the drive n the drive

power OFF and then turn ON again.power OFF and then turn ON again.power OFF and then turn ON again.power OFF and then turn ON again.

4444.... Press the MODE key to change the display to diagnosis mode and then press the DOWN key Press the MODE key to change the display to diagnosis mode and then press the DOWN key Press the MODE key to change the display to diagnosis mode and then press the DOWN key Press the MODE key to change the display to diagnosis mode and then press the DOWN key

once to change the display to origin setting display mode.once to change the display to origin setting display mode.once to change the display to origin setting display mode.once to change the display to origin setting display mode.

State display mode Diagnosis display mode Origin setting display

Once Once

: : : : Press the SET key for 3 seconds or more to save the Press the SET key for 3 seconds or more to save the Press the SET key for 3 seconds or more to save the Press the SET key for 3 seconds or more to save the

originoriginoriginorigin----related parameter.related parameter.related parameter.related parameter.

: : : : Parameters from No.34 to 46 are saved automatically.Parameters from No.34 to 46 are saved automatically.Parameters from No.34 to 46 are saved automatically.Parameters from No.34 to 46 are saved automatically.

: Return to the original display after saving the parameter up to: Return to the original display after saving the parameter up to: Return to the original display after saving the parameter up to: Return to the original display after saving the parameter up to

46 automatical46 automatical46 automatical46 automatically.ly.ly.ly.

MODE

MODE

SET

31

AttachmentAttachmentAttachmentAttachment 9999 : : : : Check The Turret MachineCheck The Turret MachineCheck The Turret MachineCheck The Turret Machine PartPartPartPart....

1. To check the rotation condition of the turret, spin the turret by hand after unclamp 1. To check the rotation condition of the turret, spin the turret by hand after unclamp 1. To check the rotation condition of the turret, spin the turret by hand after unclamp 1. To check the rotation condition of the turret, spin the turret by hand after unclamp

the turret.the turret.the turret.the turret.

UnclampUnclampUnclampUnclamp ProcessProcessProcessProcess

①①①① [SYSTEM] [SYSTEM] [SYSTEM] [SYSTEM] ----> [PMCPRM] > [PMCPRM] > [PMCPRM] > [PMCPRM] ----> [KEEPRL] > [KEEPRL] > [KEEPRL] > [KEEPRL] Change Change Change Change keep relay K5.4keep relay K5.4keep relay K5.4keep relay K5.4 to 1.to 1.to 1.to 1.

②②②② Spin the turret by hand.Spin the turret by hand.Spin the turret by hand.Spin the turret by hand.

③③③③ [SYSTEM] [SYSTEM] [SYSTEM] [SYSTEM] ----> [PMCPRM] > [PMCPRM] > [PMCPRM] > [PMCPRM] ----> [KEEPRL] > [KEEPRL] > [KEEPRL] > [KEEPRL] When the checking is end, change When the checking is end, change When the checking is end, change When the checking is end, change keep relay K5.4keep relay K5.4keep relay K5.4keep relay K5.4

totototo 0000 again.again.again.again.

2. Adjust the bending amounts of the turret motor 2. Adjust the bending amounts of the turret motor 2. Adjust the bending amounts of the turret motor 2. Adjust the bending amounts of the turret motor timing belt as the value in below timing belt as the value in below timing belt as the value in below timing belt as the value in below

table.table.table.table.

ModelModelModelModel Belt typeBelt typeBelt typeBelt type

StandardStandardStandardStandard

PPPProductionroductionroductionroduction----

companycompanycompanycompany

BeltBeltBeltBelt

quantityquantityquantityquantity

Total bending amountsTotal bending amountsTotal bending amountsTotal bending amounts[Kgf(lbf)][Kgf(lbf)][Kgf(lbf)][Kgf(lbf)] BendingBendingBendingBending

amounts(in.)amounts(in.)amounts(in.)amounts(in.) MinMinMinMin ReadjustmentReadjustmentReadjustmentReadjustment

during useduring useduring useduring use Max(New)Max(New)Max(New)Max(New)

Timing BeltTiming BeltTiming BeltTiming Belt

(Rotary Tool)(Rotary Tool)(Rotary Tool)(Rotary Tool)

A1.5A1.5A1.5A1.5/10000i//10000i//10000i//10000i/

MIZ/FL/REARMIZ/FL/REARMIZ/FL/REARMIZ/FL/REAR 570570570570----5GT5GT5GT5GT----25/Unita25/Unita25/Unita25/Unita 1111 1.31.31.31.3 2.242.242.242.24

Timing BeltTiming BeltTiming BeltTiming Belt

(T/P SERVO DRIVE)(T/P SERVO DRIVE)(T/P SERVO DRIVE)(T/P SERVO DRIVE)

A1.5/10000i/A1.5/10000i/A1.5/10000i/A1.5/10000i/

MIZ/FL/REARMIZ/FL/REARMIZ/FL/REARMIZ/FL/REAR 570570570570----5GT5GT5GT5GT----25/Unita25/Unita25/Unita25/Unita 1111 1.31.31.31.3 2.242.242.242.24

3. For detailed machine 3. For detailed machine 3. For detailed machine 3. For detailed machine part check method, refer to [The Machine Maintenance & Repair part check method, refer to [The Machine Maintenance & Repair part check method, refer to [The Machine Maintenance & Repair part check method, refer to [The Machine Maintenance & Repair

Manual]Manual]Manual]Manual]

Adjust screw(2)Adjust screw(2)Adjust screw(2)Adjust screw(2)

Nut(1)Nut(1)Nut(1)Nut(1)

Adjust screw(2)Adjust screw(2)Adjust screw(2)Adjust screw(2)

Nut(1)Nut(1)Nut(1)Nut(1)

32

Attachment 10 : ChecAttachment 10 : ChecAttachment 10 : ChecAttachment 10 : Check The Turret Clamp/Unclamp Sol & Sol Relay.k The Turret Clamp/Unclamp Sol & Sol Relay.k The Turret Clamp/Unclamp Sol & Sol Relay.k The Turret Clamp/Unclamp Sol & Sol Relay.

1. 1. 1. 1. [SYSTEM] [SYSTEM] [SYSTEM] [SYSTEM] ----> [PMCPRM] > [PMCPRM] > [PMCPRM] > [PMCPRM] ----> [KEEPRL] > [KEEPRL] > [KEEPRL] > [KEEPRL] To confirm the normal operating condition of the To confirm the normal operating condition of the To confirm the normal operating condition of the To confirm the normal operating condition of the

turret Clamp/Unclamp, repeat the action of changing the Keep relay K5.4 as 0 and 1.turret Clamp/Unclamp, repeat the action of changing the Keep relay K5.4 as 0 and 1.turret Clamp/Unclamp, repeat the action of changing the Keep relay K5.4 as 0 and 1.turret Clamp/Unclamp, repeat the action of changing the Keep relay K5.4 as 0 and 1.

2. Seeing the Sol directly, confirm the sw2. Seeing the Sol directly, confirm the sw2. Seeing the Sol directly, confirm the sw2. Seeing the Sol directly, confirm the switching of the Lamp at the time the itching of the Lamp at the time the itching of the Lamp at the time the itching of the Lamp at the time the

Clamp/Unclamp command is inputted.Clamp/Unclamp command is inputted.Clamp/Unclamp command is inputted.Clamp/Unclamp command is inputted.

3. If the Lamp is changing, there is no problem with the connection or operation and the 3. If the Lamp is changing, there is no problem with the connection or operation and the 3. If the Lamp is changing, there is no problem with the connection or operation and the 3. If the Lamp is changing, there is no problem with the connection or operation and the

Sol or hydraulic line is thought as defect. After checking the hydraulic line, if there Sol or hydraulic line is thought as defect. After checking the hydraulic line, if there Sol or hydraulic line is thought as defect. After checking the hydraulic line, if there Sol or hydraulic line is thought as defect. After checking the hydraulic line, if there

is no pris no pris no pris no problem with the line, replace the Sol.oblem with the line, replace the Sol.oblem with the line, replace the Sol.oblem with the line, replace the Sol.

3. If the Lamp is not changing, confirm 24V output of the Sol signal Y output and check3. If the Lamp is not changing, confirm 24V output of the Sol signal Y output and check3. If the Lamp is not changing, confirm 24V output of the Sol signal Y output and check3. If the Lamp is not changing, confirm 24V output of the Sol signal Y output and check

the cable. If the 24V is not outputted at the Sol Y output, check the Sol relay and I/Othe cable. If the 24V is not outputted at the Sol Y output, check the Sol relay and I/Othe cable. If the 24V is not outputted at the Sol Y output, check the Sol relay and I/Othe cable. If the 24V is not outputted at the Sol Y output, check the Sol relay and I/O

board. And if the 24V is outputted, replacboard. And if the 24V is outputted, replacboard. And if the 24V is outputted, replacboard. And if the 24V is outputted, replace the cable.e the cable.e the cable.e the cable.

33

AttachmentAttachmentAttachmentAttachment 11111111 : : : : Check The Turret Clamp/Unclamp Proximity SwitchCheck The Turret Clamp/Unclamp Proximity SwitchCheck The Turret Clamp/Unclamp Proximity SwitchCheck The Turret Clamp/Unclamp Proximity Switch....

1. 1. 1. 1. [SYSTEM] [SYSTEM] [SYSTEM] [SYSTEM] ----> [PMCPRM] > [PMCPRM] > [PMCPRM] > [PMCPRM] ----> [KEEPRL] > [KEEPRL] > [KEEPRL] > [KEEPRL] To confirm the normal operating condition of the To confirm the normal operating condition of the To confirm the normal operating condition of the To confirm the normal operating condition of the

turret Clamp/Unclamp, repeat the action of changing the Keep returret Clamp/Unclamp, repeat the action of changing the Keep returret Clamp/Unclamp, repeat the action of changing the Keep returret Clamp/Unclamp, repeat the action of changing the Keep relay K5.4 as 0 and 1.lay K5.4 as 0 and 1.lay K5.4 as 0 and 1.lay K5.4 as 0 and 1.

2.2.2.2. Because it is impossible to check the proximity switch seeing directly before Because it is impossible to check the proximity switch seeing directly before Because it is impossible to check the proximity switch seeing directly before Because it is impossible to check the proximity switch seeing directly before

disassembling the turret, check the X signal of corresponding proximity switch if it disassembling the turret, check the X signal of corresponding proximity switch if it disassembling the turret, check the X signal of corresponding proximity switch if it disassembling the turret, check the X signal of corresponding proximity switch if it

repeats 1 and 0 in the NC screen.repeats 1 and 0 in the NC screen.repeats 1 and 0 in the NC screen.repeats 1 and 0 in the NC screen.

3. 3. 3. 3. If the X signal of the proximityIf the X signal of the proximityIf the X signal of the proximityIf the X signal of the proximity switch repeats 1 and 0, the proximity switch is switch repeats 1 and 0, the proximity switch is switch repeats 1 and 0, the proximity switch is switch repeats 1 and 0, the proximity switch is

normal. Therefore, should check the other problems.normal. Therefore, should check the other problems.normal. Therefore, should check the other problems.normal. Therefore, should check the other problems.

4. 4. 4. 4. If the X signal of the proximity switch does not repeat 1 and 0, check if the signal If the X signal of the proximity switch does not repeat 1 and 0, check if the signal If the X signal of the proximity switch does not repeat 1 and 0, check if the signal If the X signal of the proximity switch does not repeat 1 and 0, check if the signal

is outputted on the NC screen by inputting 1L+ terminal to correspois outputted on the NC screen by inputting 1L+ terminal to correspois outputted on the NC screen by inputting 1L+ terminal to correspois outputted on the NC screen by inputting 1L+ terminal to corresponding X signal at nding X signal at nding X signal at nding X signal at

the electric panel.the electric panel.the electric panel.the electric panel.

5. If the signal is 5. If the signal is 5. If the signal is 5. If the signal is outputtedoutputtedoutputtedoutputted on the NC screen, should regard as the proximity switch is on the NC screen, should regard as the proximity switch is on the NC screen, should regard as the proximity switch is on the NC screen, should regard as the proximity switch is

defective.defective.defective.defective.

34

Attachment 12 : Check The I/O Card.Attachment 12 : Check The I/O Card.Attachment 12 : Check The I/O Card.Attachment 12 : Check The I/O Card.

1. 1. 1. 1. If the corresponding signal is output(Y) signal, chIf the corresponding signal is output(Y) signal, chIf the corresponding signal is output(Y) signal, chIf the corresponding signal is output(Y) signal, check if the output voltage is 24Veck if the output voltage is 24Veck if the output voltage is 24Veck if the output voltage is 24V

using the Multimeterusing the Multimeterusing the Multimeterusing the Multimeter....

2. 2. 2. 2. If the corresponding signal is input(X) signal, check the state by connecting theIf the corresponding signal is input(X) signal, check the state by connecting theIf the corresponding signal is input(X) signal, check the state by connecting theIf the corresponding signal is input(X) signal, check the state by connecting the

1L+ by force.1L+ by force.1L+ by force.1L+ by force.

Attachment 13 : Attachment 13 : Attachment 13 : Attachment 13 : Check VPF Signal In The NC DisplayCheck VPF Signal In The NC DisplayCheck VPF Signal In The NC DisplayCheck VPF Signal In The NC Display....

1. 1. 1. 1. Look for the turret part in the electricLook for the turret part in the electricLook for the turret part in the electricLook for the turret part in the electric panel drawings. And look for the part thatpanel drawings. And look for the part thatpanel drawings. And look for the part thatpanel drawings. And look for the part that

is marked as VPF of X signals.is marked as VPF of X signals.is marked as VPF of X signals.is marked as VPF of X signals.

2. Enter as following 2. Enter as following 2. Enter as following 2. Enter as following [SYSTEM] [SYSTEM] [SYSTEM] [SYSTEM] ----> [PMCDGN] > [PMCDGN] > [PMCDGN] > [PMCDGN] ----> [STATUS] > [STATUS] > [STATUS] > [STATUS] ----> [SEARCH] > [SEARCH] > [SEARCH] > [SEARCH] and look for theand look for theand look for theand look for the

corresponding signalcorresponding signalcorresponding signalcorresponding signal....

35

Attachment 14 : CheckAttachment 14 : CheckAttachment 14 : CheckAttachment 14 : Check TheTheTheThe VPF Output ContactVPF Output ContactVPF Output ContactVPF Output Contact PointPointPointPoint Of The Turret Servo Drive.Of The Turret Servo Drive.Of The Turret Servo Drive.Of The Turret Servo Drive.

1.1.1.1. To confirm the VPF output signal that is outputted to the NC from servo drive, change To confirm the VPF output signal that is outputted to the NC from servo drive, change To confirm the VPF output signal that is outputted to the NC from servo drive, change To confirm the VPF output signal that is outputted to the NC from servo drive, change

the display as the diagnosis mode by pressing the MODE key once and then press the UP the display as the diagnosis mode by pressing the MODE key once and then press the UP the display as the diagnosis mode by pressing the MODE key once and then press the UP the display as the diagnosis mode by pressing the MODE key once and then press the UP

key 4 times to change as position data output mode.key 4 times to change as position data output mode.key 4 times to change as position data output mode.key 4 times to change as position data output mode.

State display mode Diagnosis display Position data output mode

Once 4 times

2. Because the LED will be lighting when the corresponding sig2. Because the LED will be lighting when the corresponding sig2. Because the LED will be lighting when the corresponding sig2. Because the LED will be lighting when the corresponding signal is ON, check if the LED nal is ON, check if the LED nal is ON, check if the LED nal is ON, check if the LED

that is corresponding with the VPF output signal is lighting.that is corresponding with the VPF output signal is lighting.that is corresponding with the VPF output signal is lighting.that is corresponding with the VPF output signal is lighting.

3. Verify the conduction condition3. Verify the conduction condition3. Verify the conduction condition3. Verify the conduction condition by measuring the resistance between servo drive side by measuring the resistance between servo drive side by measuring the resistance between servo drive side by measuring the resistance between servo drive side

VPF connector pin and terminal block side corresponding pin after disconnecVPF connector pin and terminal block side corresponding pin after disconnecVPF connector pin and terminal block side corresponding pin after disconnecVPF connector pin and terminal block side corresponding pin after disconnect the CN2 t the CN2 t the CN2 t the CN2

connector from turret servo drive.connector from turret servo drive.connector from turret servo drive.connector from turret servo drive.

At this time, resistance value should be below 0.5At this time, resistance value should be below 0.5At this time, resistance value should be below 0.5At this time, resistance value should be below 0.5ΩΩΩΩ....



VPF

POSO6

POSO5

POSO0

POSO1

POSO2

POSO3POSO4

POSITIONOUPUT

MODE

B5B5B5B5

VPFVPFVPFVPF B1B1B1B1 B2B2B2B2 B10B10B10B10 B6B6B6B6 B4B4B4B4 B3B3B3B3

A10A10A10A10 A5A5A5A5 A1A1A1A1

36

Attachment 15Attachment 15Attachment 15Attachment 15 : Check I/O: Check I/O: Check I/O: Check I/O ContactContactContactContact Point Of The Tool NumberPoint Of The Tool NumberPoint Of The Tool NumberPoint Of The Tool Number....

1.1.1.1. To confirm the tool number that is inputted to servo drive from NC, change the display To confirm the tool number that is inputted to servo drive from NC, change the display To confirm the tool number that is inputted to servo drive from NC, change the display To confirm the tool number that is inputted to servo drive from NC, change the display

as the diagnosis mode by pressing the MODE key once and then press the UP key 3 times as the diagnosis mode by pressing the MODE key once and then press the UP key 3 times as the diagnosis mode by pressing the MODE key once and then press the UP key 3 times as the diagnosis mode by pressing the MODE key once and then press the UP key 3 times

to change as position data input mode.to change as position data input mode.to change as position data input mode.to change as position data input mode.

State display mode Diagnosis display Position data input mode

Once 3 times

2. Check the lighting of LED corresponding with tool number input contact point.2. Check the lighting of LED corresponding with tool number input contact point.2. Check the lighting of LED corresponding with tool number input contact point.2. Check the lighting of LED corresponding with tool number input contact point.

Tool number input contact point displayed as binary. Because POSI0 is 1, POSI1 is 2, Tool number input contact point displayed as binary. Because POSI0 is 1, POSI1 is 2, Tool number input contact point displayed as binary. Because POSI0 is 1, POSI1 is 2, Tool number input contact point displayed as binary. Because POSI0 is 1, POSI1 is 2,

POSI2 is 4, POSI3 is 8 and POSI4 is POSI2 is 4, POSI3 is 8 and POSI4 is POSI2 is 4, POSI3 is 8 and POSI4 is POSI2 is 4, POSI3 is 8 and POSI4 is correspondingcorrespondingcorrespondingcorresponding with 16, tool number is outputted as with 16, tool number is outputted as with 16, tool number is outputted as with 16, tool number is outputted as

these value combination.these value combination.these value combination.these value combination.

Ex) Number 7 input tool : POSI0, POSI1 and POSI2 LED ligEx) Number 7 input tool : POSI0, POSI1 and POSI2 LED ligEx) Number 7 input tool : POSI0, POSI1 and POSI2 LED ligEx) Number 7 input tool : POSI0, POSI1 and POSI2 LED lightinghtinghtinghting

Number 11 input tool: POSI0, POSI1 and POSI3 LED lightingNumber 11 input tool: POSI0, POSI1 and POSI3 LED lightingNumber 11 input tool: POSI0, POSI1 and POSI3 LED lightingNumber 11 input tool: POSI0, POSI1 and POSI3 LED lighting

3. Verify the conduction condition3. Verify the conduction condition3. Verify the conduction condition3. Verify the conduction condition by measuring the resistance between servo drive side by measuring the resistance between servo drive side by measuring the resistance between servo drive side by measuring the resistance between servo drive side

tool number input connector pin and terminal block side corresponding pin after tool number input connector pin and terminal block side corresponding pin after tool number input connector pin and terminal block side corresponding pin after tool number input connector pin and terminal block side corresponding pin after

disconnect the CN1 cdisconnect the CN1 cdisconnect the CN1 cdisconnect the CN1 connector from turret servo drive.onnector from turret servo drive.onnector from turret servo drive.onnector from turret servo drive.

At this time, the resistance value should be below 0.5At this time, the resistance value should be below 0.5At this time, the resistance value should be below 0.5At this time, the resistance value should be below 0.5ΩΩΩΩ....



POSITIONINPUT

START

POSI6

POSI5

POSI4

POSI0

POSI1

POSI2

POSI3

MODE

A9A9A9A9

OVR2OVR2OVR2OVR2

A10A10A10A10

OVR0OVR0OVR0OVR0

B1B1B1B1

COM2COM2COM2COM2

BBBB2222


BBBB10101010

OVR1OVR1OVR1OVR1

BBBB9999

OVR3OVR3OVR3OVR3

BBBB8888

SVONSVONSVONSVON

BBBB7777

JOGJOGJOGJOG----

BBBB6666

SPARESPARESPARESPARE

BBBB5555


BBBB4444


BBBB3333


A3A3A3A3


A4A4A4A4

POSI1POSI1POSI1POSI1 A5A5A5A5


STOPSTOPSTOPSTOP

A7A7A7A7

JOG+JOG+JOG+JOG+

A8A8A8A8

ALMRSTALMRSTALMRSTALMRST AAAA1111

STARTSTARTSTARTSTART

A2A2A2A2


CCCCN1N1N1N1

37

AttachmentAttachmentAttachmentAttachment 15151515 : Check I/O: Check I/O: Check I/O: Check I/O Contact Contact Contact Contact PoinPoinPoinPoint Of The Tool Number In The Servo Drive Display.t Of The Tool Number In The Servo Drive Display.t Of The Tool Number In The Servo Drive Display.t Of The Tool Number In The Servo Drive Display.

4444. . . . To confirm the tool number that is outputted to the NC from drive, change the display To confirm the tool number that is outputted to the NC from drive, change the display To confirm the tool number that is outputted to the NC from drive, change the display To confirm the tool number that is outputted to the NC from drive, change the display

from position data input mode to position data output mode by pressing the UP key oncefrom position data input mode to position data output mode by pressing the UP key oncefrom position data input mode to position data output mode by pressing the UP key oncefrom position data input mode to position data output mode by pressing the UP key once....

Position data input mode Position data output mode

Once

5. Check the lighting of LED corresponding with tool number output contact point.5. Check the lighting of LED corresponding with tool number output contact point.5. Check the lighting of LED corresponding with tool number output contact point.5. Check the lighting of LED corresponding with tool number output contact point.

Tool number output contact point displayed as binary. Because POSO0 is 1, POSO1 is 2Tool number output contact point displayed as binary. Because POSO0 is 1, POSO1 is 2Tool number output contact point displayed as binary. Because POSO0 is 1, POSO1 is 2Tool number output contact point displayed as binary. Because POSO0 is 1, POSO1 is 2, , , ,

POSO2 is 4, POSO3 is 8 and POSO4 is corresponding with 16, tool number is outputted as POSO2 is 4, POSO3 is 8 and POSO4 is corresponding with 16, tool number is outputted as POSO2 is 4, POSO3 is 8 and POSO4 is corresponding with 16, tool number is outputted as POSO2 is 4, POSO3 is 8 and POSO4 is corresponding with 16, tool number is outputted as

these value combination.these value combination.these value combination.these value combination.

Ex) Number 6 output tool: POSO1 and POSO2 LED lightingEx) Number 6 output tool: POSO1 and POSO2 LED lightingEx) Number 6 output tool: POSO1 and POSO2 LED lightingEx) Number 6 output tool: POSO1 and POSO2 LED lighting

Number 9 output tool: POSI0, POSI1 and POSO3 LED lightingNumber 9 output tool: POSI0, POSI1 and POSO3 LED lightingNumber 9 output tool: POSI0, POSI1 and POSO3 LED lightingNumber 9 output tool: POSI0, POSI1 and POSO3 LED lighting

6. Verify the c6. Verify the c6. Verify the c6. Verify the conduction conditiononduction conditiononduction conditiononduction condition by measuring the resistance between servo drive side by measuring the resistance between servo drive side by measuring the resistance between servo drive side by measuring the resistance between servo drive side

tool number output connector pin and terminal block side corresponding pin after tool number output connector pin and terminal block side corresponding pin after tool number output connector pin and terminal block side corresponding pin after tool number output connector pin and terminal block side corresponding pin after

disconnect the CN2 connector from turret servo drive.disconnect the CN2 connector from turret servo drive.disconnect the CN2 connector from turret servo drive.disconnect the CN2 connector from turret servo drive.

At this time, the resistance value should be belAt this time, the resistance value should be belAt this time, the resistance value should be belAt this time, the resistance value should be below 0.5ow 0.5ow 0.5ow 0.5ΩΩΩΩ....



VPF

POSO6

POSO5

POSO0

POSO1

POSO2

POSO3POSO4

POSITIONOUPUT

CCCCN2N2N2N2

B1B1B1B1

COM4COM4COM4COM4

BBBB2222


B10B10B10B10

BRAKE+BRAKE+BRAKE+BRAKE+

BBBB9999 B8B8B8B8


BBBB7777

SVRDYSVRDYSVRDYSVRDY

B6B6B6B6

BAT_LBAT_LBAT_LBAT_L

BBBB5555

VPFVPFVPFVPF

BBBB4444


BBBB3333


A9A9A9A9 A10A10A10A10

BRAKEBRAKEBRAKEBRAKE----

A3A3A3A3


A4A4A4A4

POSO6POSO6POSO6POSO6 A5A5A5A5


ALMALMALMALM

A7A7A7A7


A8A8A8A8 AAAA1111


A2A2A2A2


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DOOSAN SERVO MOTOR/DRIVE FOR 1 AXIS DOOSAN SERVO …