Doosan Gas Turbines

DOOSAN GAS TURBINESDoosan Heavy Industries & Construction

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION

GLOBAL LEADER IN POWER & WATER

Gas turbines from Doosan have earned global trust for technological advance and performance.The company has taken on the challenge of developing the industry’s very best gas technologyand know-how for gas turbines, an important source of power that moves the world.The challenging spirit of Doosan is timeless.

CONTENTS

INTRODUCTION 04

GAS TURBINE ADVANTAGES AND APPLICATION 06

SIMPLE CYCLE PERFORMANCE 07

COMBINED CYCLE PERFORMANCE 07

M501F/M701F GAS TURBINE 08

M501G GAS TURBINE 10

M701 GAS TURBINE 12

CASINGS / ROTOR ASSEMBLY 14

COMPRESSOR / TURBINE 15

COMBUSTION SYSTEM / COOLING SYSTEM 16

CONTROL SYSTEM / TYPICAL GAS TURBINE CONTROL SYSTEM CONFIGURATION 17

SYSTEM DEVICES 18

DOOSAN GAS TURBINES

03

INTRODUCTION

DOOSAN GAS TURBINES

FUJAIRHA Power and Desalination Plant


05

Doosan Gas Turbine

It is well known that the Gas Turbine has played a leading role in power generation

arising from its high performance, reliability, fuel flexibility, low emissions and its

compactness etc.

Furthermore the Gas Turbine stands in a highlighted state of the art technology

with high efficient continuous operation (covering base load operation) as well as

peak load operation.

Doosan is capable of producing the heavy duty Gas Turbine models of M501G,

M501F, M701F and M701 under Technology License Agreement with Mitsubishi

Heavy Industries.Ltd.

Doosan has executed Yeongwol Combined Cycle Power Plant in South Korea by

applying M501F Gas Turbine. And also Doosan has manufactured full assembled

M501G Gas Turbine by Long Term Sourcing Agreement with MHI in Doosan

Changwon Plant.

Doosan Heavy Industries & Construction “Changwon Plant”

GAS TURBINE ADVANTAGES AND APPLICATION

DOOSAN GAS TURBINES

= Low investment cost = Short installation time = High efficiency = Fuel flexibility = Meet emission requirement = High reliability = Operational flexibility

Application

Congeneration

Mechannical Drive

Combined Cycle

Integrated GasificationCombined Cycle

Gas Turbine Advantages and Application

Simple Cycle


07

SIMPLE CYCLE PERFORMANCE /COMBINED CYCLE PERFORMANCE

Description60Hz (3600rpm) 50Hz (3000rpm)

M501F M501G M701 M701F

Output, MW @ISO 185 267 144 278

Gas Turbine Heat Rate, Btu/kWh 9230 8730 9810 8810

Electrical Efficency, % 37.0 39.1 34.8 38.7

No.of StageCompressor 16 17 19 17

Turbine 4 4 4 4

Pressure Ratio 16 20 14 17

Exhaust Temp, ℃ 613 600 542 592

Exhaust Gas Flow, kg/s 459 599 441 650

No.of Combustor 16 16 18 20

DPCP1(M701)

DPCP2(M701)

DPCP3(M701)

DPCP1(M701F)

DPCP2(M701F)

DPCP1(M501F)

DPCP2(M501F)

DPCP1(M501G)

DPCP2(M501G)

212,500 kW

426,600 kW

645,000 kW

416,400 kW

835,600 kW

285,100 kW

572,200 kW

398,900 kW

800,500 kW

51.4 %

51.6 %

51.8 %

59.0 %

59.2 %

57.1 %

57.3 %

58.4 %

58.6 %

7,000

6,974

6,947

6,120

6,082

6,305

6,283

6,165

6,144

142,100 kW

284,200 kW

426,300 kW

273,800 kW

547,600 kW

182,700 kW

365,400 kW

264,400 kW

528,800 kW

70,400 kW

142,400 kW

218,700 kW

142,600 kW

288,000 kW

102,400 kW

206,800 kW

134,500 kW

271,700 kW

1 x M701

2 x M701

3 x M701

1 x M701F

2 x M701F

1 x M501F

2 x M501F

1 x M501G

2 x M501G

Simple Cycle Performance

Combined Cycle Performance

NOTE. 1. PERFORMANCE ARE THE POWER RATINGS AT THE GENERATOR TERMINALS AND ARE BASED ON THE USE OF NATURAL GAS FUEL WITH STANDARD INLET AND

EXHAUST DUCT LOSSES.

NOTE. 1. ALL RATINGS ARE BASED ON ISO CONDITIONS.

2. ALL RATINGS ARE BASED ON THE USE OF NATURAL GAS FUEL AT THE GENERATOR TERMINALS.

ModelNet Plant Net Plant Heat Rate GTG STG Number & TypeOutput Efficiency (kJ/kWh) Power Power Gas Turbine

Inlet Guide Vane

Compressor Stationary Blade

Compressor Rotor Blade

Compressor Disk

M501F/M701F GAS TURBINE

DOOSAN GAS TURBINES

MULTI-STAGE AXIAL-FLOW AIR COMPRESSOR FEATURING = Variable inlet guide vanes.= Horizontally split casing giving access to internal parts.= Compressor blade rings.= Individually removable stainless steel blading.= Accessible pressure-lubricater, pivoted-pad journal bearing.= Tilting-pad type thrust bearing.= Cold end drive with solid coupling to generator.

COMBUSTION SYSTEM INCLUDING THE FOLLOWING = Multiple can-type combustors in a circular array.= Combustors removable with insulated cylinder cover in place.= Low emissions design.= Optional multiple fuels capability.= Ignition system including retractable igniters.

FOUR-STAGE REACTION TYPE TURBINE FEATURING = Advanced cooling technology.= Horizontally split casing giving access to internal parts.= Alloy turbine blades individually removable.= Cooled by air cooler with cooling air filtered.= Individual first stage vanes removable with cylinder cover in place.= Accessible pressure-lubricated, pivoted-pad journal bearing.= Low loss axial exhaust system ideal for waste heat applications.

#2 Journal Bearing

Thrust Bearing

Combustor Basket

Transition Piece

Bypass Valve

Turbine Vane

Turbine Blade

Tangential Strut

#1 Journal Bearing

Turbine Disk

Trunnion Support

Model M501F


09

Model M701F

DOOSAN GAS TURBINES

M501G GAS TURBINE

The M501G include a host of long-proven MHI design elements. These

include two-bearing rotor support, cold-end drive with axial exhaust,

tangential exhaust bearing strut support, field-removable blades with

the rotor in position, rotor cooling air taken offboard from the

compressor and cooled prior to reentry into the turbine, and horizontally

split casings throughout. A M501G during assembly. Blades can be changed and the rotor balanced in site.

#2 Journal Bearing

Inlet Guide Vane

Compressor Stationary Vane

Compressor Rotor Blade

Compressor Disk

Combustor Swirler Assembly

Thrust Bearing


11

Turbine Disk

Turbine Vane

Turbine Blade

Tangential Strut

#1 Journal Bearing

Turbine Support

Combustor Liner

Bypass Valve

Model M501G

DOOSAN GAS TURBINES

M701 GAS TURBINE

MULTI-STAGE AXIAL-FLOW AIR COMPRESSOR = Variable inlet guide vanes.= Horizontally split casing giving access to internal parts.= Individually removable stainless steel blading.= Accessible pressure-lubricated, pivoted-pad journal bearing.= Double acting thrust bearing.= Cold-end drive with solid coupling to generatir.

COMBUSTION SYSTEM INCLUDING THE FOLLOWING = Cannular-type combustors in circular array.= Low exhaust emissions level.= Optional multiple fuels capability.= Ignition system with retractable ignitors.

FOUR-STAGE REACTION-TYPE TURBINE FEATURING = Horizontally split casing giving access to internal parts.= Alloy turbine blades individually removable.= Cooled by air cooler, whth cooling air filtered.= Individual first-stage vanes removable with cylinder cover in place.= Accessible pressure-lubricated, pivoted-pad journal bearing.= Low loss axial-exhaust system ideal for waste heat application.= Tangential exhaust casing struts to maintain rotor alignment.

Thrust Bearing

Journal Bearing

Compressor Combustor

13


Model M701D

Turbine

Journal Bearing

DOOSAN GAS TURBINES

Casings

All engine casings are horizontally split to facilitate maintenance with the rotor in place. Individual inner casings (blade

rings) are used for each turbine stationary stage and can be readily replaced or serviced with the rotor in place. Similar

blade rings have been added in the compressor seventh stage through last stage.

The aft-end bearing housing is supported by six tangential struts. Airfoil support the inner and outer-diffuser cones.

Tangential struts maintain alignment of the bearing housing by rotating it as required to accommodate thermal expansion.

Rotor Assembly

Similar to all past 501/701 series designs, the single rotor is made up of the compressor and turbine components. The

M501/M701 rotor is a bolted construction supported by two tilting-pad bearings. The thrust bearing is a tilting pad type.

The compressor rotor is comprised of a number of elements that are spigotted and bolted together by twelve through bolts.

CASINGS /ROTOR ASSEMBLY

Compressor Combustor Cylinder3D modeling for Turbine Cylinder

Rotor Disc manufacturing by applying Curvic & Broaching Machine


COMPRESSOR /TURBINE

15

Turbine

The turbine design of the M501/M701 maintains moderate aero-dynamic loadings in spite of the increased inlet

temperature by choosing a 4-stage turbine. Furthermore, improvements in aero-dynamic airfoil shapes have been made

possible by utilization of a fully three dimensional flow analysis computer code. The first and second stages on the turbine

rotor are the free-standing type. The third and fourth stages use integral shrouds.

Each row of vane segments is supported in a separate blade ring, which is keyed and supported to permit radial and axial

thermal response independent of possible external cylinder distortions.

Compressor

The compressor blade path is designed using a three-dimensional flow-field analysis computer program. Rotor blades are

double circular arc designs in the first four stages. Stationary blading, fabricated into two 180。diaphragms per stage for

easy removal, maintains the highly efficient inner-shroud sealing system.

These seals are supported by machined seal rings, which can be removed to facilitate inspection and maintenance of

shrouds and seals.

Turbine Blade

5 axle High Speed Milling Machine

Turbine Vane

The cooling circuits for the turbine section connsist of a rotor cooling

circuit and four stationary cooling circuits. Rotor cooling air is provided

by compressor discharge air extracted from the combustor shell.

Direct compressor discharge air is used to cool the row 1 vane.

Compressor bleed air from HP, IP and LP stages are used to provide

cooling air to turbine blade ring cavities at stages 2, 3, and 4

respectively. This suppply of bleed air also cools the stage 2, 3, and 4

vane segments and ring segments and provides cooling air for the

turbine interstage disc cavities.

DOOSAN GAS TURBINES

COMBUSTION SYSTEM /COOLING SYSTEM

ESR

Combustion System

The M501/M701 combustion system consists of 16 and 20 can-annular combustors, respectively. The combustion system is

a dual-fuel (natural gas and No. 2 distillate oil) system, which has provisions for steam or water injection for emissions control

and power augmentation. A new premix lean-burn hybrid combustor is to be applied to meet the existing and new NOx

emission limitations around the world. The hybrid combustor features a two-stage burner assembly and a bypass valve which

directs a portion of the compressor delivery air directly into the transition piece to enhance flame stability during starting and

to maintain desired fuel/air ratio during loading. This unique valving system then is modulated to full closed at full load.

Cooling System TURBINE ROTOR COOLING

#4 Stage#3 Stage#2 Stage

Filiter Cooler

Rotor Cooling

“F” TYPECOMBUSTOR

“G” TYPECOMBUSTOR


CONTROL SYSTEM / TYPICAL GAS TURBINECONTROL SYSTEM CONFIGURATION

17

Typical Gas Turbine Control System Configuration

Control System

Operation of the M501/M701 gas turbine and its combined cycle plant is supported by Mitsubishi plant control system

“DIASYS Series”. DIASYS Netmation is the latest gas turbine control system, which is Mitsubishi Heavy Industries’ total

plant control system also. It is a product that unites state-of-the-art info-com technology, MHI’s rich experience as a plant

manufacturer, and control technology for maximum satisfaction of such customer demands as high reliability, economy,

advanced automation, and easy maintenance.

Site OPS(Operator Station)Human I/F for monitoring & Ope.= Graphic, Trend, Alarm= Control Plate= Control Logic Monitoring

2

Browser OPSInternet based CRT operation= Graphic, Trend, Alarm= Control Plate= Control Logic Monitoring

3

ACS(Accessory Station)Data store & management, and Web server, Gateway= Reports, Trip log, Event log,Ope. Action log, FlightRecorder

5

EMS(Eng. & Maint. Station)Maintenance of whole system by DIASYS-IDOL++= System configuration= HMI setting= Graphic creation= Object data base modification= Drawing management

4

MPS(Multiple Process Station)= I/O processing to the field= Control logic Execution= Short term data preservation

1

Unit Network100M-Ethernet

Internet

Firewall

SYSTEM DEVICES

DOOSAN GAS TURBINES

■MULTIPLE PROCESS STATION(MPS) The Multiple Process Station used to perform

automatic turbine Control by I/O processing. It

features advanced arithmetic processing

capabilities that enable it to support a wide range

of applications that require high-speed processing,

such as turbine governor control as well as

automatic plant start/stop control.

■OPERATOR STATION(OPS) Operator station is a human-machine interface for

monitoring and operating a plant. Adoption of the

latest, most powerful, Windows XP based PCs

enables plant operator personnel to perform power

plant operations and monitoring with a minimal use

of time. Moreover, since screen configuration

elements have been implemented as components

based on Microsoft’s Active X component

technology, users can customize the OPS by

themselves.

■ENGINEERING MAINTENANCE STATION(EMS) Engineering Maintenance Station is an engineering

tool for performing maintenance of control system.

EMS provides the functions to perform a host of

operations, modification and creation of control

logic on Multiple Process Stations, design of

graphic displays, trends and control loop plates on

Operator Stations, and configuration of GT Control

systems. These operations are performed using

software named DIASYS-IDOL++. DIASYS-IDOL++

eliminates the need for burdensome programming

of a must of control and arithmetic processing.

GLOBAL NETWORK

Overseas Subsidiaries

DOOSAN POWER SYSTEMS LTD.11 The Boulevard, CrawleyWest Sussex, RH10 1UX, UKTel +44-1293-61-2888Fax +44-1293-58-4816

DOOSAN POWER SYSTEMS LTD. (BABCOCK)Porterfield Road, Renfrew, PA4 8DJ, UKTel +44-141-886-4141Fax +44-141-885-3338

DOOSAN POWER SYSTEMSAMERICAS LTD.5 Paragon Drive Montvale, New Jersey 07645, USATel +1-201-746-8210Fax +1-201-746-8610

DOOSAN POWER SYSTEMS EUROPE LTD.Bredeneyer Strasse 2b, 45133 Essen, GermanyTel +49-201-4517- 320Fax +49-201-4517-328

SKODA POWER LTD.Tylova 1/57, 301 28 Plzen, Czech Tel +420-378-185-128Fax +420-378-185-900

DOOSAN POWER SYSTEMS INDIA PVT., LTD.

[New Delhi Office]DLF Building No. 8A, 3rd FloorDLF Cyber City Phase IIGurgaon 122 002, Haryana, IndiaTel +91-124-439-8200Fax +91-124-414-7007

[Chennai Office]Gee Gee Universal, 5th Floor No. 2McNichols Road Chetpet, Chennai 600 031, IndiaTel +91-44-2836-6930Fax +91-44-2836-6936

DOOSAN CHENNAI WORKS PVT., LTD.18/2A Senneerkuppam Bypass Road,Poonamallee, Chennai 600 056, IndiaTel +91-44-2649-2050Fax +91-44-2649-4012

DOOSAN HYDRO TECHNOLOGY INC.912 Chad Lane, Tampa, FL 33619 USATel +1-813-805-8860Fax +1-813-623-6092

DOOSAN HF CONTROLS CORP.1624 West Crosby Road, Suite 124Carrollton, TX 75006, USATel +1-469-568-6526Fax +1-469-568-6589

DOOSAN IMGB104 Berceni Road, Bucharest 4, RomaniaTel +40-21-301-3745Fax +40-21-301-2502

DOOSAN ENGINEERING & SERVICES LLC5 Paragon Drive Montvale, NJ 07645, USATel +1-201-746-8200Fax +1-201-746-8210

DOOSAN HEAVY INDUSTRIESVIETNAM CO., LTD. (DOOSAN VINA)Dung Quat Economic Zone, Binh Thuan CommuneBinh Son District, Quangngai Province, VietnamTel +84-55-713-001Fax +84-55-713-008

DOOSAN VINA HAIPHONG CO., LTD.Km 92, National Highway 5, So Dau Ward Hong Bang District, Haiphong City, VietnamTel +84-31-371-2710~11Fax +84-31-371-2714

HANJUNG POWER LTD.P.O.Box 2803, BorokomNCD, Papua New GuineaTel +675-320-0529Fax +675-321-2984

Overseas Branches

AMERICAS

DOOSAN HEAVY INDUSTRIESAMERICA CORP.Parker Plaza, 10th Floor 400 Kelby Street,Fort Lee, NJ 07024, USATel +1-201-944-4554 31, 24Fax +1-201-944-5022

PITTSBURGH OFFICEC/O Westinghouse Electric Company Suite 115c, 600 Cranberry Woods Drive,Cranberry Township, PA16066, USATel +1-412-374-6071Fax +1-724-720-0903

SANTIAGO OFFICENueva Tajamar 481, Oficina 1103, Las Condes, Santiago, ChileTel +56-2-657-3333Fax +56-2-657-3343

SCHENECTADY OFFICEGeneral Electric Building 33, Room 202A, One River Road Schenectady, NY 12345, USATel +1-518-385-5218Fax +1-518-385-4984

TAMPA OFFICE912 Chad Lane, Tampa, FL33619, USATel +1-813-805-8800Fax +1-813-623-6666

WINDSOR OFFICE20 International Drive, Windsor, CT 06095, USATel +1-860-731-6479Fax +1-860-731-6482

SAO PAULO OFFICE (DOOSAN POWER SYSTEMS)Alameda Santos 787, 7th floor, Sao Paulo, 01419-001, BrazilTel +55-11-2348-0100

ATLANTA OFFICE(DOOSAN POWER SYSTEMS)1050 Crown Pointe Parkway Suite 1200, Atlanta GA 303385, USATel +1-770-551-5750Fax +1-770-551-5753

ASIA

DOOSAN HEAVY INDUSTRIESJAPAN CORP.Mita Kokusai Building, Room 2410 1-4-28, Mita, Minato-gu Tokyo 108-0073, JapanTel +81-3-3452-5451~3Fax +81-3-3452-5624

BANGKOK OFFICE10th Floor, M-Thai Tower, All SeasonsPlace, 87 Wireless Road Phatumwan,Bangkok 10330, ThailandTel +66-2-654-0690Fax +66-2-654-0693

BEIJING OFFICEGateway Plaza, Tower B, 19th Floor No. 18 Xiaguangli, North Road, East Third Ring Chaoyang District, Beijing 100027, ChinaTel +86-10-8454-7131~33, 7122Fax +86-10-8484-7139

HANOI OFFICE#1101, Daeha Business Center, 360 Kim Ma, Ba Dinh DistrictHanoi, VietnamTel +84-4-6273-0545Fax +84-4-6273-0550

JAKARTA OFFICEPlaza Bapindo, Mandiri Tower 20F,Jl Jend Sudirman No 54-55,Jakarta, IndonesiaTel +62-21-2995-0105Fax +62-21-2995-0108

MUMBAI OFFICE501, CNB Square, Sangam Complex,Andheri Kurla Road, Andheri(E),Mumbai 400059, IndiaTel +91-22-6177-0500

NEW DELHI OFFICE515, Fifth Floor, Time Tower, MG RoadGurgaon, 122002, HaryanaNew Delhi, IndiaTel +91-11-4665-3300Fax +91-11-4665-3333

HYDERABAD OFFICE119, 1F, White House, Block-3, 6-3-1192/1/1, Kundan Bagh, Begumpet,Hyderabad 500 016, IndiaTel +91-40-6613-2444Fax +91-40-6613-4227

SHANGHAI OFFICERm 809, Building A, Far East International Plaza No. 319, Xian Xia Road, Chang Ning DistrictShanghai 200051, ChinaTel +86-21-5877-8696Fax +86-21-5877-5938

TAIPEI OFFICE7 Fl 4, No.51, Keelung Road Section 2, Taipei, Taiwan, R.O.C.Tel +886-2-2739-2255Fax +886-2-2739-2266

EUROPE

FRANKFURT OFFICEArabella Center, 9th Floor,Lyoner Strasse 44-48Frankfurt am Main 60528, GermanyTel +49-69-69-5004-11Fax +49-69-69-5004-10

MIDDLE EAST & AFRICA

ABU DHABI OFFICEAl Ghaith Tower, 5th, Room 508, HamdanStreet P.O. Box 27767, Abu Dhabi, UAETel +971-2-627-6273Fax +971-2-627-6274

MIDDLE EAST OPERATIONS CENTERMonarch Office Tower, Level 30, SheikhZayed Road, P.O.Box 11859, Dubai, UAETel +971-4-327-5545Fax +971-4-327-5592

DUBAI OFFICE30th Floor, Monarch Office Tower, One Sheikh Zayed Road, P.O. Box 11859, Dubai, UAETel +971-4-327-5545Fax +971-4-327-5529

DOOSAN WATER DUBAI R&D CENTERMonarch Office Tower, Level 29, Sheikh Zayed Road, P.O.Box 11859,Dubai, UAETel +971-4-327-5545Fax +971-4-327-5596

RIYADH OFFICEOffice No. 205 & 206, The Plaza Building (Akariya No.4), Olaya Street,P.O.Box 9656, Riyadh 11423,Kingdom of Saudi ArabiaTel +966-1-419-1696Fax +966-1-419-1995

DOHA OFFICEAbdulla Al Kuwari Building, Al MuntazaArea, C Ring Road, Doha, QatarTel +974-4443-5201Fax +974-4443-5218

CAIRO OFFICE2nd floor, Land Mark Building 1, Southern 90th Road(just after NATABuilding, City Center, the first section)Cairo, EgyptTel +20-2-2613-1038

>

~

Doosan Heavy Industries & Construction www.doosanheavy.com

SEOUL OFFICE HEAD OFFICE AND CHANGWON PLANT465 Gangnam-daero, Seocho-Gu, Seoul 22 DoosanVolvo-ro, Seongsan-Gu 137-920 Korea Changwon, Gyeongnam 642-792 KoreaTel. 82-2-513-6114 Fax. 82-2-513-6200 Tel. 82-55-278-6114, 7114 Fax. 82-55-264-5551,5552

Documents

Doosan Gas Turbines