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Note: Installation and Glazing Manuals are product specific. FOR REVIEW ONLY!
®
September 2016
1-866-OLDCASTLE (653-2278) Web: www.obe.com
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . Page 2-3
Outside Glaze Screw Spline Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
Outside Glaze Shear Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 5
Outside Glaze Sill Flashing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 6
Outside Glaze Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
Outside Glaze Sill Installation & Perimeter Seal . . .. . . . . . . . . . . . . . . . . . . . . . Page 8
Outside Glaze Sealant Procedure for Door Frame at Flashing . . . . . .. . . . .. . .Page 9
Outside Glaze Glazing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
Stack System Assembly and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Page 11
Stack System Framd Assembly and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . Page 12
Stack System Sealant Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 13
Stack System Sealant Procedure for Door Frame at Flashing . . . . . . . . . . . . . . .Page 14
Stack System Glazing Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 15
Inside Glaze Screw Spline Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16
Inside Glaze Screw Spline Frame Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 17
Inside Glaze Sill Flashing Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18
Inside Glaze Frame Installation . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .Page 19
Inside Glaze Sill Installation and Perimeter Seal . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
Inside Glaze Glazing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 21
Parts and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 22-26
TABLE OF CONTENTS
FG-1000 & FG-2000 INSTALLATION & GLAZINGINSTRUCTIONS
These instructions are to be used for typical installations. Referenceshop drawings for special notations on installations and glazing.
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
1-866-OLDCASTLE (653-2278) Web: www.obe.com
1
GENERAL INFORMATION
PRODUCT USE The FG-1000 and FG-2000 flush glazing systems by Oldcastle BuildingEnvelope are intended for installationby glazing professionals with appropriate experience. Subcontractors without experience should employ a qualified person to provide field instruction and project management.
Oldcastle BuildingEnvelope does not control the application or selection of its product configurations, sealant or glazing material and assumes no responsibility thereof. It is the responsibility of the owner, architect and installer to make these selections in strict compliance with applicable laws and building codes.
Consult sealant manufacturer for review and recommendation of sealant application. Follow sealant manufacturer’s recommendations and literature for proper installation.
The air and water performance of the FG-1000 and FG-2000 flush glazing systems are directly related to the completeness and integrity of the installation process of both the seal installed at the horizontal to vertical connections and the glazing gaskets. To insure top performance for this system, particular attention should be given the following procedures:
1. Surfaces to be sealed with tacky tape should be cleaned with isopropyl alcohol or solvent and dried asrecommended by sealant manufacturer to remove all dirt and cutting oils.
2. The glazing gaskets should be installed so as to avoid stretching, buckles or tears. Corners must be cutsquare, sealed and butted together. To avoid damage to gasket and corner joints during glazing, glassshould be level and straight during installation.
Variations on the details shown are inevitable and are not the responsibility of Oldcastle BuildingEnvelope when drawn by others. Oldcastle BuildingEnvelope strongly encourages i ts customers to use its engineeringdepartment for calculations and shop drawings.
Consult glass manufacturer for correct setting block location and length for glass sizes in excess of 40 sq.ft.
PROTECTION AND STORAGE Handle all material carefully. Do not drop from the truck. Stack with adequate separation so the material will not rub together. Store material off the ground, protecting against the elements and other construction hazards by using a well ventilated covering. Remove material from package if wet or located in a damp area. For further guidelines consult AAMA publication CW-10, “Care and Handling of Architectural Aluminum From Shop to Site.”
CHECK MATERIAL Check glass dimensions for overall size as well as thickness. Oldcastle BuildingEnvelope cannot be heldresponsible for gaskets that are not water tight due to extreme glass tolerances. The FG-1000 and FG-2000 flush glazing systems are designed to accommodate glass or panels measuring ¼” in thickness. (+/- 1/32”) . Check all material upon arrival at job site for quality and to determine any shipping damage.
Using the contract documents, completely check the surrounding conditions that will receive your materials. Notify the general contractor by letter of any discrepancies before proceeding with the work. Failure to do so constitutes acceptance of work by other trades.
Check shop drawings, installation instructions, architectural drawings and shipping lists to become familiar with the project. The shop drawings take precedence and include specific details for the project. The installation instructions are of a general nature and cover the most common conditions. Due to varying job conditions all sealant used must be approved by the sealant manufacturer to insure it will perform per the conditions shown on the instructions and shop drawings. The sealant must be compatible with all surfaces in which adhesion is required, including other sealant surfaces. Use primers where directed by sealant manufacturer. Properly store sealant at the recommended temperatures and check sealant for remainder of shelf life before using.
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FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
1-866-OLDCASTLE (653-2278) Web: www.obe.com
2
GENERAL INFORMATION
FIELD CONDITIONSAll material to be installed must be plumb, level and true. Aluminum to be placed in direct contact with masonry or incompatible material should be isolated with a heavy coat of zinc chromate, bituminous paint or non-metallic material. After sealant is set and a representative amount of the wall has been glazed (250 square feet or more), run a water hose test in accordance with AAMA 501.2 specifications to check installation. On large projects the hose test should be repeated during the glazing operation.
CLEANING MATERIALS Cement, plaster terrazzo, alkaline and acid based materials used to clean masonry are very harmful to finishes. Any residue should be removed with water and mild soap immediately or permanent staining will occur. A spot test is recommended before any cleaning agent is used.
EXPANSION JOINTS Expansion joints and perimeter joints shown in these instructions and in the shop drawings are shown at nominal size. Actual dimensions may vary due to perimeter conditions and/or differences in metal temperature between the time of fabrication and the time of installation. For example, a 12 foot unrestrained length of aluminum can expand or contract 3/32” over a temperature change of 50º F. Any movement potential should be accounted for at the time of the installation.
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
1-866-OLDCASTLE (653-2278) Web: www.obe.com
3
OUTSIDE GLAZE-SCREW SPLINE-FRAME ASSEMBLY
FG-1103FG-2103
FG-1104FG-2104
FG-1105FG-2105
"F" (.257 DIA.) DRILLTHRU (TYPICAL)
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREWSPLINES.
DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
FG-1102FG-2102
FG-1100FG-2100
TOP OFHORIZONTAL
SEALANT(EXTERIOR ONLY)
2" (TYP.)
1"(TYP.)
1-1/4"(TYP.)
1-1/2"
1-1/16"
11/16"
FS-8PART #:10223(TYP.)
FG-1000 STOREFRONT
FG-2000 STOREFRONT
FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE EZ PUNCH FABRICATION TOOL.
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
1-866-OLDCASTLE (653-2278) Web: www.obe.com
4
OUTSIDE GLAZE-SHEAR BLOCK-FRAME ASSEMBLY
FG-1103FG-2103
FG-1104FG-2104
FG-1105FG-2105TYP. #25
TAP HOLE
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE.PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREWSPLINES.
#11 (.191 DIA.) DRILL
*AC-103-1PART #: 6528
*AC-100-1PART #: 6525
*AC-104-1PART #: 6529
*AC-101-1 PART #: 6526
FS-6
*PACKAGE INCLUDES SCREWSAND ROLL PIN
FG-1107FG-2107
TOP 0FHORIZONTAL
ROLLPIN
FG-1000 STOREFRONT
FG-2000 STOREFRONT
DRILL (.250)DIA. HOLE FOR
ROLL PIN
FG-1000 STOREFRONT FG-2000 STOREFRONT
2"
2"
1"(TYP.)
1-1/4"(TYP.)
1-1/16"
3/8"
1-1/16"
3/8"
1"1"
1-1/4"
1-7/16"
5/16"
FS-6
FS-6
TYP. #11 CLEAR HOLE
DJ-3 PART # 4560 AND DJ-4 PART # 4561 DRILL FIXTURES ARE AVAILABLE TO AID IN FABRICATIONFOR SHEAR BLOCK FRAME ASSEMBLY.
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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5
FG-2000-FP-4
END DAM
SEALANT
FG-2169 SUB SILL
FLASHING ANCHORS
MUST BE CAP SEALED
SHIM UNDER
SILL FLASHING
FG-2000-FP-7 SPLICE
SEAL WITH A NON-SKINNING,
NON-HARDENING SEALANT.
FILL BREAK IN FLASHING AND
SEAL UNDER SPLICE
1/4" NOM.
NOTE: SILL FLASHING SHOULD BE
LEVEL AND MAKE SURE IT IS NOT
TILTED TOWARD THE INTERIOR.
FG-2246
1/4" NOM.
Seal sub-sill joints up
vertical leg of the flashing
marry into perimeter seal
DETAIL "A"
OUTSIDE GLAZE-SILL FLASHING INSTALLATION
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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6
OUTSIDE GLAZE-FRAME INSTALLATION
FG-1122FG-2122(PARTS SOLD IN STOCK LENGTHS.)
1. ASSEMBLY WITHOUT FLASHINGIS NOT RECOMMENDED.
2. DO NOT ANCHOR WALL THRU VERTICAL LEG OF FLASHING.
SEALANT
ACCESS HOLE AT ALL ANCHOR LOCATIONS.(SIZE DETERMINED BY ANCHOR.)
DRILL CLEAR HOLE IN FLASHING THROUGHANCHOR CLIP. THEN INJECT SEALANT INTOHOLE IN FLASHING AND UNDER ANCHOR CLIP.
ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHORS FG-1000-FP3/FG-2000-FP-3 AND HEAD ANCHORS FG-1122/FG-2122 SHOULD BELOCATED SO THAT THE ANCHOR IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.
FG-1000-FP-3 PART #: 7166FG-2000-FP-3 PART #: 7944
FG-1192FG-2188
PVC PROFILEUSED TO IMPROVEINSTALLATION OF
BACKER ROD ANDPERIMETER SEALANT.
(OPTIONAL)
CLEAR HOLE(SIZE DETERMINED BY ANCHOR.)
X 4" LONG
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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7
OUTSIDE GLAZE-SILL INSTALLATION AND PERIMETER SEAL
SHIM UNDER SILL FLASHING
SPACE BETWEEN SILL AND FLASHING (C) TO BECONTINUOUSLY SEALED EXCEPT FOR 1/2"-3/4" SPACE UNDER VERTICAL MULLIONS FOR WEEPAGE.ONCE THE WALL IS SECURED, SEAL GROVE (D)BETWEEN SILL FLASHING AND BACK OF SILLS.
THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C AND E) MAY BE IMPROVEDBY USING FG-1192/FG-2188 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGARDLESSOF JOINT OR SIZE. PERIMETER SEAL (F) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.
E
E E
E
FG-1122FG-2122
FG-1000-FP-3 PART #: 7166FG-2000-FP-3 PART #: 7944
(PARTS SOLD INSTOCK LENGTHS.)
X 4" LONG
NOTE: 1/2"-3/4" WEEP HOLEREQUIRED IN SEALANT ATFLASHING (C) AT CENTERLINE OF MULLION.
D
C F
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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8
OUTSIDE GLAZE/SEALANT PROCEDURE FOR DOOR FRAME AT FLASHING
LEAVE FRONT OF DOOR JAMB CLEAR OFSEALANT FOR DRAINAGE PURPOSES.
FLASHING IS BED INSEALANT AT DOOR JAMB.
RUN SEALANT ONE INCHABOVE FLASHING.
FG-1101FG-2101
FG-1107FG-2107
FG-1156FG-2145ORFG-1120FG-2120
WITH SCREW SPLINE HORIZONTAL, USE SHEAR BLOCKS AS SHOWNON PAGE 5 TO SECURE HORIZONTALS TO TUBULAR FRAME.
DOOR FRAME IS ANCHORED BY FASTENERS THROUGH THRESHOLDAND THROUGH DOOR FRAME HEADER.
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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9
OUTSIDE GLAZE-GLAZING PROCEDURE
VERTICAL GASKETSRUN THRU.
FG-1133PART #: 364
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
150
GLAZING INSTALLATION INSTRUCTIONSGLASS SIZE
5/8" OVER DAY LIGHT OPENINGSETTING BLOCK
SET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE.
WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION.
GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS.
FG-1136PART #: 10233
FG-1000-FP-1PART #: 6886SET IN PLACEWITH SEALANT.
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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10
STACK FRAME ASSEMBLY AND INSTALLATION
The assembly and sealant procedures are a part of the installa-tion sequence because of the stacking method.
HEAD CAN:
Anchor screws should be within 4" of each side of the intendedmullion location. Head anchors (AC-109-1 PART #: 6554) shouldbe used if the height x width x design load is 500 lbs. or more atthe top of the mullion. Normally one anchor screw at the middleof the lite or 24" O.C. is adequate for securing the header. Forunusual conditions, consult ™ engineering department.
SILL CAN:Shim can a minimum 1/4 ". Anchor sill can 24" O.C. and no more
than 4" on each side of intended mullion locations. Be sureweeps are located under center line of mullion. Seal both sidesof can.
HORIZONTAL HEAD AND SILL INSERTS:
Members are cut 1/16 " less than daylight opening to allow forincremental expansion.
JAMB MEMBERS:
Remember all horizontals are cut 1/16" short. Do not over shimbetween jamb and structure.
MULLIONS:
Cut mullion length outside frame dimension minus 1-1/8” Install mullsby sliding top end over anchor and rotating bottom into position.
RECOMMENDATION:
Prior to glazing, �ll sill cavity with water to assure that end damsand anchors are sealed.
STACK SYSTEMANCHORING
AC-109-1 PART #: 6554
MULLION ANCHOR ROTATESINTO HEAD CAN.
1/4" DIA. WEEP HOLE AT CENTERLINE OF INTERMEDIATE MULLIONS.
CAP SEAL ALL HEAD ANDSILL CAN ANCHORS.
-3/4"
3/8"
MULLIONHEIGHT
FRAMEDIMENSION
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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11
*AC-120-1PART #: 5660
FG-1000 STOREFRONT
FG-2000 STOREFRONT
FG-1107FG-2107
AC-109-1PART #: 6554TWIST IN ANCHORFITS INTO VERTICAL
FG-1185FG-2158
FG-1186FG-21591" 2"
3/8"
1-5/16"
1-1/4"FG-1181FG-2152
FG-1102FG-2102
FG-1115FG-2115FG-1106
FG-2106
FG-1187FG-2160
FG-1000 STOREFRONTFG-2000-FP-4 PART #: 7949
FG-2000 STOREFRONTFG-2000-FP-2 PART #: 7165
*PACKAGE INCLUDES SCREWS
#11 (.191 DIA.)DRILL
TOP OFHORIZONTAL
STACK SYSTEM FRAME ASSEMBLY AND INSTALLATION
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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12
STACK SYSTEM SEALANT PROCEDURES
NOTE: THE NATURE OF THE STACK SYSTEM REQUIRES CAREWHEN APPLYING SEALANTS AS SHOWN TO ENSUREPERFORMANCE LEVELS SHOWN IN THE TEST REPORT.
SEAL BETWEEN SHEARBLOCK AND HORIZONTAL.
CONT. SEAL
CONT. SEAL
CONT. SEAL
AC-109-1PART #: 6554
SEAL BETWEEN MULLAND HORIZONTAL.
INSIDE HORIZONTAL
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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13
LEAVE FRONT OF DOOR JAMB CLEAR OFSEALANT FOR DRAINAGE PURPOSES.
FG-1107FG-2107
FG-1101FG-2101
FG-1102FG-2102
NOTE: SHEAR BLOCK REQUIREDFOR ASSEMBLY OF HORIZONTALAT JAMB. (SEE PAGE 12)
RUN SEALANT ONE INCHABOVE FLASHING.
FLASHING IS BED INSEALANT AT DOOR JAMB.
FG-1156FG-21450RFG-1120FG-2120
DOOR FRAME IS ANCHORED BY FASTENERS THROUGH THRESHOLDAND THROUGH DOOR FRAME HEADER.
STACK SYSTEM SEALANT PROCEDURE FOR DOOR FRAME AT FLASHING
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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14
STACK SYSTEM GLAZING PROCEDURE
VERTICAL GASKETSRUN THRU.
FG-1133PART #: 364
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
150
GLAZING INSTALLATION INSTRUCTIONSGLASS SIZE
5/8" OVER DAY LIGHT OPENINGSETTING BLOCK
SET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE.
WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION.
GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS.
FG-1136PART #: 10233
FG-1000-FP-1PART #: 6886SET IN PLACEWITH SEALANT.
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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15
FG-2000: INSIDE GLAZE, SCREW SPLINE FRAME ASSEMBLY
MIN. CLEARANCE
5/16" CLEARANCE MIN. CLEARANCE
1/8" SPACE7/16"
3/8"
Most of the extrusions in this system are the same,only the sill and its anchors are di�erent. Noticealso, that the tapes used for sealing the horizontalsto mullions are located in a di�erent manner.
The sill is designed so that the sill anchors may becap sealed before the frame is installed. The frameis installed over the sill twist-in anchors. This pre-vents any additional screws from penetrating thesill and causing leaks under the sill.
Multiple units require the use of split mullions. Aminimum of 7/16" clearance between the jamb andsill end dam must be provided. This will provide aminimum of 3/8" clearance to move �rst unit side-ways to the second unit with the same clearancewill clear interlocking legs of the expansion mull.Adjust frame locations before running perimeterseals. Oldcastle BuildingEnvelope recommends usingFG-2188 vinyl �ller to improve the perimeter seal.
®
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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16
FG-2000 INSIDE GLAZE SCREW SPLINE FRAME ASSEMBLY
FG-2105
FG-2104
SCHNEE-MOORHEADSM-5601 1/8"X1/2" TACKY TAPE. PART # 4666 (OR EQUAL)NOTE: KEEP TAPE AWAY FROMSCREWSPLINES.
NOTE: USE RAZOR KNIFE TOTRIM EXCESS SEALANT TAPE.DO NOT PULL TAPE TO TRIM.
FG-2102
FG-2100
FG-2103
TOP 0FHORIZONTAL
SEALANT(EXTERIOR ONLY)
STOREFRONT
FG-2000
FS-8 (TYP.)
PART #: 10223
2" (TYP.)1-1/4"(TYP.)
11/16"
"F" (.257 DIA.) DRILLTHRU (TYPICAL)
11/16"
1-1/2"
EZ PUNCH FABRICATION TOOL. DJ-5 DRILL FIXTURE PART # 4562 IS ALSO AVAILABLE TO AID FABRICATION FOR SCREW SPLINE FRAME ASSEMBLY.
FOR FASTER, MORE ACCURATE HOLE FABRICATION, WE RECOMMEND THE OLDCASTLE BUILDING ENVELOPE
* NOTE: USE SETTING BLOCKFG-2184 PART #: 7950
* NOTE: USE SETTING BLOCKFG-2183 PART #: 7951
®
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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17
INSIDE GLAZE SILL FLASHING INSTALLATION
SEAL WITH A NON-SKINNING,NON-HARDENING SEALANT.FILL BREAK IN FLASHINGAND SEAL UNDER SPLICE.
FG-2000-FP-8/9PART #: 7965
1/4" NOM.
SEALANT
FG-2180
FG-2000-FP-2PART #: 7165
FLASHING ANCHORS MUSTBE CAP SEALED.
FG-2000-FP-1PART #: 7943TWIST IN ANCHOR
SHIM UNDER SILL FLASHING
1. ANCHORS DESIGNED TOTWIST IN.
2. SPACE ANCHORS MAX. 4" FROMEACH SIDE OF MULLION.
3. BENT LEG ALWAYS TOEXTERIOR.
4. STAKE ANCHORS TO PREVENTHORIZONTAL MOVEMENT.ANCHOR MUST FACE EXTERIOR AS SHOWN.
INTERIOR
NOTE: SILL FLASHINGSHOULD BE LEVEL ANDMAKE SURE IT IS NOT TILTEDTOWARD THE INTERIOR.
SILL SPLICE
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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18
INSIDE GLAZE FRAME INSTALLATION
FG-2122X4" LONG(PART SOLD IN STOCK LENGTHS)
FG-2188PVC PROFILE
USED TO IMPROVEINSTALLATION OF
BACKER ROD ANDPERIMETER SEALANT.
(OPTIONAL)
ACCESS HOLE(SIZE DETERMIMED BY ANCHOR.)
INTERIOR
CLEAR HOLE(SIZE DETERMIMED BY ANCHOR.)
FG-2000-FP-1PART #: 79431/4" DIA. WEEP HOLE
C OF MULLIONSL
ANCHOR SIZE AND FREQUENCY SHOULD BE DETERMINED BY STRUCTURAL REQUIREMENTS. SILL ANCHORS FG-2000-FP-1 AND HEAD ANCHORS FG-2122 SHOULD BE THE ANCHOR IS NOT MORE THAN 4" FROM EACH SIDE OF THE MULLION.
LOCATED SO THAT
SEALANT
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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19
INSIDE GLAZE SILL INSTALLATION AND PERIMETER SEAL
E
E
ETHIS LEG MUST BE
TO THE EXTERIOR
FG-2122(PARTS SOLD INSTOCK LENGTHS.)
E
C
DFG-2000-FP-1PART #: 7943
FNOTE: 1/4" WEEP HOLEREQUIRED IN FLASHING (C)AT CENTER LINE OF MULLION.
SHIM UNDER SILL FLASHING
SPACE BETWEEN SILL AND FLASHING (C) TO BECONTINUOUSLY SEALED EXCEPT FOR 1/4" DIA. WEEPHOLE UNDER VERTICAL MULLIONS FOR WEEPAGE.ONCE THE WALL IS SECURED, SEAL GROVE (D)BETWEEN SILL FLASHING AND BACK OF SILLFLASHING AND BACK OF SILLS.
THE QUALITY OF THE INSIDE AND OUTSIDEPERIMETER SEALS (C AND E) MAY BE IMPROVEDBY USING FG-1192 RIGID PVC FILLER.THE PART MAY BE USED IN FULL LENGTHS OR CUTINTO PIECES. ITS PURPOSE IS TO PROVIDESUPPORT FOR THE BACKER ROD REGUARDLESSOF JOINT OR SIZE. PERIMETER SEAL (F) IS FORCOSMETIC PURPOSES AND IS OPTIONAL.
SEALANT
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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INSIDE GLAZE GLAZING PROCEDURE
FG-2184PART #: 7950
FG-1000-FP-1PART #: 6886SET IN PLACEWITH SEALANT.
MITER HORIZONTAL GASKETTO FIT VERTICAL GASKET.
GLAZING INSTALLATION INSTRUCTIONSGLASS SIZE
5/8" OVER DAY LIGHT OPENINGSETTING BLOCK
SET AT 1/4 POINT OR 1/8 POINT OF HORIZONTAL LENGTHDEPENDING ON LITE SIZE.
WATER DIVERTERSGLAZE FROM BOTTOM TO TOP. INSTALL WATER DIVERTERS INHORIZONTAL ABOVE, AFTER LITE BELOW IS IN POSITION.
GLAZING GASKETGASKET MAY BE INSTALLED ON ONE OR BOTH SIDESSIMULTANEOUSLY. PROVIDE 3/8" ADDITIONAL GASKETFOR EACH FOOT OF DAYLIGHT OPENING TO PROVIDEADEQUATE COMPRESSION FOR THE GLAZING INFILL.NOTE: CLEAN GASKET WITH ISOPROPYL ALCOHOL PRIOR TOSEALING CORNERS.
VERTICAL GASKETSRUN THRU.
FG-1133PART #: 364
NOTE:FIRST, WETBOTTOM OF SETTINGBLOCKS WITH SOAPYWATER. ONCE GLASS IS SET,PUSH AGAINST GASKET ATSETTING BLOCK AREA.FAILURE TO DO SO MAY CAUSEDIAGONAL CRACKS TOWARDSSETTING BLOCKS DUE TO GLASSBENDING WHILE INSTALLINGGASKET(S) IN CORNERS.
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FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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ITEM DESCRIPTION
Open backmullion/jamb
Heavy openback mullion
Open backfiller
Open backhead/mullion
Intermediatehorizontal
Open backsill/horizontal
Glass stop
FG-1101
FG-1100
FG-1102
FG-1103
FG-1104
FG-1105
FG-1106
ITEM DESCRIPTION
FG-1000 PARTS LIST
Expansionmullion/jamb
(requires FG-1109)
Expansion mullion(requires FG-1108)
Adjustable mullion2o to 10o
mates with FG-1177
Adjustable mullion2o to 10o
mates with FG-1176
Open back flat filler
Self mating 180o post
FG-1176
FG-1177
FG-1122
FG-1109
FG-1108
FG-1110
90o Cornermates with FG-1112
Self mating flatcorner post
135o / 45o Corneruse FG-1102 filler
4” Head receptorV-11 weathering
not included
Head receptor faceV-11 weathering
not includedHead receptor
V-11 weatheringnot included
Sub-sill(high back)
Snap-in pocket filler
Steel reinforcementpainted finish
FG-1112
MO-244
MO-242
FG-1142
FG-1111
FG-1190
FG-1143
FG-2169
RS-3
ITEM DESCRIPTION
Head receptor
Head insert
Sill insert
Sill receptor
FG-1186
FG-1115
FG-1187
FG-1185
Open back horizontal(use AC-120-1 clip)
MullionFG-1107
FG-1181
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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ITEM DESCRIPTION ITEM DESCRIPTION
FG-1000 PARTS LIST
Open backdoor jamb
weathering not includedFG-1118
Open back tube
Door header
Screw spline doorheader for FG-1118
weathering not included
1-3/4” X 4” Tube
Standard door stopnominal 1/2” X 1/2”
with weathering
1/2” X 1-3/8”Snap-in door stop with
weathering
1/2” X 1-5/8” Door stopwith weathering(use SC-1 clip)
3/4” X 1-5/8” Door stopwith weathering(use SC-1 clip)
1-3/16” X 1-5/8” Doorstop with weathering.
Uses SC-1 Clip(plus FS-201 @ pairs)
Slide in pocket filler(required for lock cutouts)
Glass stop for S-53 sash
1-3/4” X 1-1/8” Sash
FG-1124
FG-1119
FG-1060
F-1
FG-1120
DS-1
FG-1156
FG-1123
S-52
S-53
DS-104
DS-108
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
1-866-OLDCASTLE (653-2278) Web: www.obe.com
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ITEM DESCRIPTION
Open backmullion/jamb
Heavy openback mullion
Open backfiller
Open backhead/mullion
Intermediatehorizontal
Open backsill/horizontal
Glass stop
ITEM DESCRIPTION
Expansionmullion/jamb
(requires FG-2109)
Expansion mullion(requires FG-2108)
Adjustable mullion2o to 10o
mates with FG-1177
Adjustable mullion2o to 10o
mates with FG-1176
Open back flat filler
Self mating 180o post
4” Head receptorV-11 weathering
not included
Head receptor faceV-11 weathering
not included
Sub-sill(high back)
Snap-in pocket filler
Steel reinforcementpainted finish
FG-2169
ITEM DESCRIPTION
Head receptor
Head insert
Sill insert
Sill receptor
Open back horizontal(use AC-120-1 clip)
Mullion
FG-2102
FG-2101
FG-2100
FG-2106
FG-2105
FG-2104
FG-2103
FG-2122
FG-2155
FG-2154
FG-2109
FG-2108
FG-2110
90o Cornermates with FG-2112
Self mating flatcorner post
135o / 45o Corner useFG-2140 or 2102 filler
Deep pocket fillerfor FG-2138
Sub-sill(inside glaze)
MO-243
FG-2140
FG-2138
FG-2112
FG-2111
FG-2180
MO-244
RS-1
FG-1190
FG-2160
FG-2158
FG-2115
FG-2159
FG-2107
FG-2152
FG-2000 PARTS LIST FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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ITEM DESCRIPTION
FG-2000 PARTS LIST FG-1000 & 2000 ACCESSORIES
Open back door jambweathering not
included
Open back tube
Door Header
Screw spline door headerwith fin for FG-2118
weathering not included
1-3/4” X 4-1/2” Tube
Open back header forOHCC
Snap-in fillerfor FG-2128
Snap-in fillerfor FG-2128
with weatheringStandard door stopnominal 1/2” X 7/8”
with weathering1/2” X 1-5/8” Snap-in
door stop withweathering
1/2” X 1-5/8” Door stopwith weathering(use SC-1 clip)
3/4” X 1-5/8” Door stopwith weathering(use SC-1 clip)
1-3/16” X 1-5/8” DoorStop with weathering.
Uses SC-1 Clip(plus FS-201 @ pairs)
Slide in pocket filler(required for lock cutouts)
Glass stop for S-53 sash
1-3/4” X 1-1/8” Sash
FG-2021
F-16
FG-2128
FG-2124
FG-2119
FG-2118
DS-1
FG-2120
FG-1184
FG-2145
FG-1129
DS-104
S-52
FG-1123
DS-108
S-53
Door header
1/4” Glazing gasket(Black)
3/8” Glazing gasket(Black)
Heavy Gasket
Spacer gasketfor expansion
mullion & headreceptors
Weathering gasketfor Air Tightapplications
Weathering fordoor stops
Weathering fordouble acting
headers
Standard 1000 &2000 setting blocks
Inside glaze settingblock for FG-2104
Inside glaze settingblock for FG-2103
Water diverterfor flush glaze
horizontals
Splice for FG-2169
Splices for FG-2180
End damfor FG-2169
End damfor FG-2180
Joint sealant tape1/8” X 1/2”
Vinyl fillerfor caulk stop 12’1”
Vinyl fillerFG-2000
FG-1000
for caulk stop 12’1”
Shear block forFG-1104 horizontal(Screws included)
Shear block forFG-2104 horizontal(Screws included)
Shear block forhead member
(Screws included)
Shear block forFG-1105/2105 sill(Screws included)
Shear block forFG-1124/2124 header
(Screws included)Shear block forFG-1181/2152
horizontal(Screws included)
Mullion anchor athead for
FG-1185/2158
Sill anchorFor FG-1000
Sill anchorFor FG-2000
Sill anchorfor inside glazed
with FG-2180
FL-66
D-125
FG-1134
FG-1133
V-11
FG-1000-FP-1
FG-2183
FG-2184
FG-1136
WP-084
FG-2000-FP-4
FG-2000-FP-2
FG-2000-FP-7
WP-083
AC-100-1
FG-2188
FG-1192
SM5601
AC-106-1
AC-104-1
AC-103-1
AC-101-1
FG-1000-FP-3
AC-109-1
AC-120-1
FG-2000-FP-1
FG-2000-FP-3
FG-2000-FP-8/9
FG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
1-866-OLDCASTLE (653-2278) Web: www.obe.com
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ITEM DESCRIPTION
Spring clip for DS-1and DS-108
#8 X 1/2”P.F.H.S.M.S.anchors S-53
#14 X 1” H.H.S.T.S.FG assembly screw
#14 X 1-3/4”P.F.H.W.S.
anchors FG thrupocket
#14 X 1”plastic plug
3/16” dia. X 7/16”Drive rivet anchors
SC-1 clip
Drill fixture forAC-100-1 & AC-101
horizontal shearblocks
Drill fixture forAC-103-1 & AC-104-1
head & sill shearblocks
Drill fixture for screwspline assembly
#14 X 3”P.F.H.W.S.
anchorstubes
FS-11CLR.
FS-11BRZ.
#10 X 2”PFH
attachesDS-104
FS-201CLR.
FS-201BRZ.
FS-10
FS-11
FS-2
FS-8
SC-1
FS-201
FS-15
DJ-3
FS-12
DJ-5
DJ-4
FG-1000 & 2000 ACCESSORIESFG-1000 / FG-2000 STOREFRONT INSTALLATION MANUAL
September 2016
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