[Doi 10.1109%2FICEMS.2014.7013909] Tai, Bingyong; Gao, Congzhe; Liu, Xiangdong; Lv, Jingliang -- [IEEE 2014 17th International Conference on Electrical Machines and Systems (ICEMS)

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    2014 17th International Conference on Electrical Machines and Systems (ICEMS),Oct. 22-25, 2014, Hangzhou, China

     

    Abstract — Neutral-point-clamped (NPC) multilevel-converter

    (MLC) is very popular in high voltage converters with multilevel

    topology. However, the dc-link capacitor voltage unbalance of

    this topology is a key issue in the NPC applications, and which

    will cause distortion and asymmetry of the output voltages, and

    also increase the voltage stress of power switches. In this paper,

    the three-level (3L) NPC with unbalance capacitor voltages is

    analyzed. A capacitor voltage balancing control strategy based on

    fuzzy logic controller (FLC) for the 3L-NPC-MLC is studied andpresented. A fuzzy membership function is ratiocinated and

    determined, and based of which a capacitor voltage control

    strategy to suppress the capacitor voltage imbalance is proposed.

    Finally, simulation results show that both the balancing strategy

    and the FLC are effective.

    I. 

    I NTRODUCTION

    Multilevel power converters are a fast developing

    technology and potentially useful for wide range of

    applications, such as active power filtering, static VAR

    compensators, wind power, photovoltaic power, marine drivers,

    steel rolling mills, and other adjustable speed motor drivers, to

    name a few. Many of these processed have been continuouslyincreasing their demand for power which can be dealt through

    the following two different ways:

    1) Maintaining traditional converter topologies and through

    developing semiconductor technology to reach higher nominal

    voltages and currents [1]-[2].

    2)  Developing new converter topologies with traditional

    semiconductor technology such as multilevel converters [3]-

    [4].

    The first approach inherits the benefit of well-known

    circuit structures and control methods. However, the newer

    semiconductors are more expensive and need power filters to

    fulfill power quality requirements. While the second approach

    uses the well-known and cheaper semiconductors, but needsmore complex circuit structures.

    Three-level neutral-point-clamped multilevel-converter

    (3L-NPC-MLC) was initiated by invention of NPC inverter by

    the authors in [5], and it is now proven technology for

    medium-/high-voltage high-power applications [6]-[7].

    However, the 3L-NPC-MLC has an inherent problem of

    unbalanced voltages across dc-link capacitors due to various

    internal and external factors such as load unbalance,

    nonuniform distribution of charges, nonidentical properties of

    dc-link capacitors and so on [3][8].

     Neutral-point (NP) voltage balancing issue in 3L-NPC-

    MLC has been widely discussed in the past [9]-[11]. Many

     balancing control strategies have been proposed to solve this

     problem in the last decades. Reference [12] discusses a

    transformerless hybrid active filter which consists of an active

    filter using a three-level diode-clamped converter and a passive filter tuned to seventh harmonic frequency, and

    voltage balancing control characterized by superimposing a

    sixth harmonic zero-sequence voltage on the three-level

    converter with triangle carrier modulation to keep the two dc

    capacitors voltages well-balanced. A novel NP controller with

    full power-factor range and low distortion has been proposed

    in [13], which has the minimum common voltage injection at

    no unbalance or slight unbalance conditions. In [14], the

     proposed modulation has a strong balancing ability at all

    regions, yet it will increase the switching events and output

    total harmonic distortion.

    A capacitor voltage balance control strategy based on FLC

    with little effect on switch events and output voltage is presented in this paper.

    II.  A NALYZE U NBALANCED CAUSES OF NPC-MLC

    The topology of three-phase 3L-NPC-MLC is shown in Fig.

    1, and the relationship between the phase-voltage of 3L-NPC-

    MLC and the state of switches is listed in Table I which takes

     phase A for an example.

    Fig. 1. Topology of three-phase 3L-NPC-MLC

    A Voltage Balancing Controller with Fuzzy Logic

    Strategy for Neutral Point Clamped Multilevel

    Converter

    Bingyong Tai, 

    Congzhe Gao*

    , Xiangdong Liu, Jingliang LvScholl of Automation, Beijing Institute of Technology, China

    E-mail: [email protected]

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    Table I

    Relationship between phase-voltage and switch state of phase A

    1 xS   

    SwitchState

    out V   

    11S    12S    13S    14S   

    ( )2dc

    V  p+   on on off off

    0(o) off on on off

    ( )2dcV  n−   off off on on

    Under the condition of adopting fundamental frequency as

    the control signals of switches, the phase-voltage changes

     between2

    dcV − , 0 and2

    dcV + , at the same time, the line-

    voltage can be synthesized as five-level staircase waveform

    without unbalance of NP voltage. The output voltage

    waveform of three-phase 3L-NPC-MLC where 800VdcV    = is

    shown as Fig. 2, which has less harmonic component and

    much more close to sine waveform.

    Fig. 2. Waveform of phase-voltage and line-voltage of 3L-NPC-MLC with

     balanced NP voltage

    Fig. 3. Waveform of phase-voltage and line-voltage of 3L-NPC-MLC with

    unbalanced NP voltage

    However, the synthesized five-level staircase waveforms

    have produced distortion when the NP voltage is unbalanced,as shown in Fig. 3. And the voltage distortion will be moreserious with the increase of load current.

    As can be seen from Fig.1, the relationship between upper

    capacitor current1C 

    i  and lower capacitor current2C 

    i  under the

    condition of 1 2C C C = =  can be expressed as:

    1 22

    m

    C C 

    ii i= =   (1)

    where mi is the NP current.

    In dynamic state, mi  can be expressed as:

    2 22 22 2 2

    C C m C 

    du dui i C C  

    dt dt  = = − = −   (2)

    The relationship between NP voltage  NP V   and NP current

    mi  is determined as in (3) when the NP voltage is referenced to

    the negative terminal of DC bus.2 2

    2 2

     NP C C mdu du i i

    dt dt C C  = = − = −   (3)

    According to expression (3), it can be seen that the

    unbalanced voltage in NP is caused by the NP current mi , and

    which is also related with the capacitance of DC bus. However,

    as shown in Table I, each phase has three switch states “p”,“o”, and “n”, and the neutral point connects with load via

    clamped-diode in state “o”. NP balanced voltage also depends

    on whether the load is balance and the power factor of the load.

    The following design of NP balance controller and the fuzzy

    logic strategy is based on balance load and adjusts the switches

    of state “o” to keep the NP current mi a constant which is

    closed to zero. 

    III.  CONTROLLER DESIGNED WITH FUZZY LOGIC STRATEGY

    Fuzzy logic has rapidly become one of the most successful

    of today’s technologies for developing sophisticated control

    systems. With the aid of fuzzy control, complex requirementsmaybe implemented in amazingly simple, easily maintained,

    and inexpensive controllers. The same fuzzy technology, in the

    form of approximate reasoning, is also resurfacing ininformation technology, where it provides decision-support

    and expert systems with powerful reasoning capabilities bound

     by a minimum of rules [15]. The structure of FLC which

    consists of fuzzification, fuzzy reasoning, fuzzy knowledge base and defuzzification is shown in Fig. 4.

    Fig. 4. Structure of FLC

    The designed NP voltage balancing controller with fuzzylogic strategy is based on Mamdani Fuzzy System which

    requires two input variables (e, ec) to control the outputvariable (u), and where “e” is the voltage deviation of down

    capacitor, “ec” is the variation of “e” and “u” is the controlled

     parameter that adjusts switch state of state “o”.

    The domain of discourse of “e”, “ec” and “u” is defined as

    follows:

    e = {-6, -5, -4, -3, -2, -1, -0, +0, +1, +2, +3, +4, +5, +6};ec = {-6, -5, -4, -3, -2, -1, 0, +1, +2, +3, +4, +5, +6};

    u = {-6, -5, -4, -3, -2, -1, 0, +1, +2, +3, +4, +5, +6};

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    Table II

    Valuation of the fuzzy variable “e”

    e

    ( ) A  x µ   

    E

    -6 -5 -4 -3 -2 -1 -0 +0 +1 +2 +3 +4 +5 +6

     NB 1.0 0.8 0.4 0.1 0 0 0 0 0 0 0 0 0 0

     NM 0.2 0.7 1.0 0.7 0.2 0 0 0 0 0 0 0 0 0

     NS 0 0 0.1 0.5 1.0 0.8 0.3 0 0 0 0 0 0 0

     NO 0 0 0 0 0.1 0.6 1.0 0 0 0 0 0 0 0

    PO 0 0 0 0 0 0 0 1.0 0.6 0.1 0 0 0 0

    PS 0 0 0 0 0 0 0 0.3 0.8 1.0 0.5 0.1 0 0PM 0 0 0 0 0 0 0 0 0 0.2 0.7 1.0 0.7 0.2

    PB 0 0 0 0 0 0 0 0 0 0 0.1 0.4 0.8 1.0

    Correspondingly, the fuzzy set of “e”, “ec” and “u” isdefined as follows:

    E = {NB, NM, NS, NO, PO, PS, PM, PB};

    EC = {NB, NM, NS, O, PS, PM, PB};

    U = {NB, NM, NS, O, PS, PM, PB};2( )

    ( ) x a

    b A

     x e µ −

    =   (4)

     Normal function such as (4) is adopted to determine the

    membership functions, where

    ( , 4, 2, 0, 0, 2, 4, ), 0a b b b∈ − − − − + + + + >

     and “b” is also a positive number.

    The values of all the three fuzzy variables “e”, “ec” and “u”

    have been ratiocinated and calculated in this paper, but onlythe value of “e” is listed in Table II. However, membership

    functions of all three variables which are determined finally

    and used in simulations are illustrated in Fig. 5, Fig. 6 and

    Fig.7 separately.

    Fig. 5. Membership function of input variable “e”

    Fig. 6. Membership function of input variable “ec”

    Fig. 7. Membership function of output variable “u”

    And the behavior of the control surfaces is defined asfollows, which is listed in Table III. Using MATLAB/Fuzzy

    Logic Toolbox, the 3D visualization of the inference rules is

    shown in Fig. 8.

    Table III

    Fuzzy rulesE

    UEC

     NB NM NS NO PO PS PM PB

     NB PB PB PB PM PM PM NM NB

     NM PB PB PS PS PM PM NM NB

     NS PB PM PS PS PS PS NM NB

    O PB PM PS O O NS NM NB

    PS PB PM NS NS NS NS NM NBPM PB PM NM NM NM NS NS NB

    PB PB PM NM NM NM NB NB NB

    Fig. 8. 3D visualization of the inference rules

    IV.  SIMULATION R ESULTS

    Structure of NP voltage balancing controller with fuzzy

    logic strategy is studied and designed, and based of which the

    simulation model using MATLAB/Simulink Toolbox is

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    detailed in Fig. 9. The NP voltage balancing control unit is

    formed by fuzzy calibration unit and FLC which consists offuzziness of inputs, setting-up of fuzzy control rules and

    certainty of output.The effectiveness of the voltage balancing strategy and the

    FLC was verified by simulations, and the simulation results

    were shown in Fig. 13, Fig. 14, Fig. 15 and Fig. 16. In order to

    contrast, the simulation results of 3L-NPC-MLC without NP

    voltage balancing strategy as shown in Fig. 10, Fig. 11 and Fig.12.

    In the simulation, the dc-link voltage was set to 800V , and

    1 2800V =400V

    2 2dc

    dc dc

    V V V = = = . The Three-Phase Series

    RL Branch was taken as three-phase load where R 5= Ω  and

    L 5mH= .

    Fig. 9. Simulink model of 3L-NPC-MLC with NP voltage balancing FLC

    The NP voltage unbalance of 3L-NPC-MLC is caused byvarious internal and external factors. The unbalance voltage

    state which has been simulated in this paper was illustrated in

    Fig. 10, where the unbalance voltage offset compared with thereference voltage

    2dc

    V  has been up to 100V± .

    Fig.10. Unbalancing voltages of equalizing capacitors

    Under the unbalancing condition as shown in Fig. 10, output

    voltages of the 3L-NPC-MLC without NP voltage balancing

    strategy and FLC have produced serious distortion. Line-

    voltage abU , phase-voltage aU and U was shown in Fig. 11

    and Fig. 12.

    Fig. 11. Line-voltageabU without NP voltage balancing FLC

    Fig. 12. Output voltages without NP voltage balancing FLC

    Under the same unbalancing condition which is shown in

    Fig. 10, but the NP voltage balancing strategy and FLC has

     been adopted, the NP voltage has been controlled balance as

    shown in Fig. 13. At the same time, output voltages have got

    good waveform and the load current has low total harmonicdistortion. Fig. 14, Fig. 15 and Fig. 16 show the simulation

    waveforms separately.

    Fig. 13. Balancing voltages of equalizing capacitors

    Fig. 14. Line-voltageabU with NP voltage balancing FLC

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    Fig. 15. Output voltages with NP voltage balancing FLC

    Fig. 16. Three-phase load current

    V.  CONCLUSION 

    The NP voltage balancing FLC for 3L-NPC-MLC presented

    in this paper has good capacitor voltage imbalance suppressionability. The fluctuation of output voltages can be controlled

    nearly at zero and the NP voltage has low ripple as well. At thesame time, with three-phase load, the waveforms of three-

     phase load current are more close to the sinusoidal waveform

    and also have much lower total harmonic distortion.

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