DoALL’s New T7P and · 2020. 8. 10. · This is why super abrasives are sometimes considered an art in their development and application. Greenlee Diamond Tool – A DoAll Company—

tech progressPractical Manufacturing Advancements for Productivity Savings

March 2016 | Issue 2Prices good until August 31st, 2016

DoALL’s New T7P and

Tube-Cutting Blades

page 12

New CIMPULSE™ Fluids

...Are Fluids For the Whole Shop

page 15

Sandvik Coromant CoroTurn® 300

Breaking new grounds in turning

page 29

pages 4 & 5

DGI Supply’s

Automated Procurement

SolutionsAre Generating Significant

Productivity Savings

tech progress

tech progressinnovation | technology | productivity

DGI Supply1480 South Wolf RoadWheeling, IL 60090

800.923.6255www.dgisupply.com

Privacy:Copyright © 2016 DoALL Company, d|b|a DGI Supply

DGI Supply’s mission is to work with industry leading brands to deliver productivity solutions to our customers.

DGI Supply has:• More than $10 million in annual documented customer productivity savings• More than 30 locations• More than 100 account managers• More than 60 customer service, sourcing and expediating representatives• Won 2 American Eagle Awards from the Industrial Supply Association

1480 South Wolf Road Wheeling, IL 60090PRSRT STDUS POSTAGEPAIDDGI SUPPLY

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Prices good until August 31st, 2016

2

Productivity Savings: Let’s Do the MathPrice is always important, particularly in a competitive marketplace. However, only looking at price when trying to reduce costs, can be limiting. All four P’s should be considered:

• Price• Product Quality• Procurement Solutions• Productivity Savings

For example, at many metalworking manufacturers, abrasives and cutting tools only account for about 3% of the total manufacturing budget.

Cover Story

Page 4DGI Supply and AutoCrib Solutions Are Generating Significant Productivity Savings

Featured articles

= Case Study featured

In this scenario, reducing the total manufacturing costs 1% by only looking at the abrasives and cutting tool pricing would require an additional 33% discount—often very difficult if not impossible to achieve.

However, selecting higher-quality abrasives and cutting tools might increase tool-life to the point where the annual spend is reduced by more than can be achieved through reducing the cost of the existing tooling.

50% increase in Tool-Life=33% Discount

Also, and frequently more important, higher-quality abrasives and cutting tools should provide additional productivity savings by reducing Labor and Administration Costs through the reduction of tool changes, cycle times, and purchase order frequency.

Productivity Savings>Price Discount

The same principle applies to other products as well: band saw blades, fluids, safety supplies, etc. To significantly reduct the total manufacturing cost, the overall strategy should consider not only price, but also what productivity savings can be achieved through using more efficient tooling and utilizing alternative procurement solutions.

DGI Supply | Contents

Page 29Sandvik Coromant CoroTurn® 300Breaking New Grounds in Turning

Page 12DoALL’s New TP7 and Tube-Cutting Blades

Page 15New CIMPULSE Fluids Improves Performance for the Whole Shop

INDUSTRIAL VENDING INNOVATION

®

3

“The greater productivity of new and better tools has been the indispensable key to all human progress.”

-Leighton A. Wilkie DoALL Company Founder 1979

ContentPage 6Greenlee Diamond’s SuperAbrasives Improve Productivity Exponentially

Page 8DoALL’s New Semi-Automatic Band Saws Increase Blade Life and Cutting Accuracy

Page 13Transitioning from MSDS to the New SDS Format: The Impacts of Chemical Labeling Transparency

Page 17Maximize Performance and Lower Costs with Master Chemical’s New 690XT

Page 203M’s Cubitron™ II and Scotch-Brite™: Choosing the Right Disc for the Job

Page 24Norton Vitrium3 and NorZon Plus FastCut Performance Improvement Test Results

Page 26Sandvik’s GC1130 New Steel Milling Grade Inserts & CoroMill® 390 with Size 07 Inserts

Page 32Sumitomo’s New BNC2010 and BNC2020 CBN Turning Inserts

Page 34OSG’s A-TAP®, EXOCARB® WDO-SUS, and OSG’s EXOPRO® CC-SUS Provide Superior Performance

Page 38Introducing SGS’s Next Generation Z-CARB

Page 40Guhring’s HT 800 WP Replaceable Tip Drills and Extremely Deep Hole Drilling with RT 100 T

Page 42Allied Machines APX Drill—Deep Hole/Large Diameter Drilling Solution

TECH PROGRESS | March 2016 | Issue 2 |800.923.6255 | www.dgisupply.com

Interested in buying, testing or sampling anything in Tech Progress? Contact DGI Supply today!www.dgisupply.com • [email protected] • 800-923-6255

4 DGI Supply | Auto Procurement Solutions

DgI Supply Customizes automated Procurement Solutions for guaranteed 20% Cost Savings

For more information on DGI Supply’s Automated Procurement Solutions visit: www.dgisupply.com/aps

Automated Procurement Solutions are widely understood in the Industrial industry to have significant positive impacts on productivity and cost reduction.

The challenge is often identifying when a specific solution is right for you.

• Which products make sense for you include?• What product usage reduction is reasonable to expect? • Will the products be restocked on a schedule that meets the needs of your

team?

At DGI Supply we have more than 15 years experience helping customers answer these questions and others based on the customers’ specific needs, and not some cookiecutter solution.

When you adopt a DGI Supply Automated Procurement Solution you see results:• Up to 30% reduction of tool variations• Up to 20% reduction of tool consumption• Up to 15% savings in tool searching, tool usage, and visual

inspection of stock levels

Need Solution Component

Advanced Inventory management software with detailed reporting on product usage Autocrib Software

Tags that track who uses which tool where and when RFID (Radio Frequency Identification)

Automatically scan and track inventory in the entire tool crib or store area Intelliport and Intelliport Lite

Provide a large amount of tool storage with limited floor space Vertical Lift Module (VLM)

Vending that protects the products, and does not drop or scratch them

RoboCrib TX750, RoboCrib LX2000, RoboCrib VX1000, and RoboCrib VX500

Vending for large items, spare parts, calibrated gages, and more. Plus optional LAN and power available! Autolocker and Autolocker FX

Easy inventory management for small parts and fasteners. Scalemate

Inexpensive automated vending options APSCab

Identification for all the tools allowing for traceability. Barcoding

Real-time wireless scanner that gives tool crib attendants maximum mobility. MobileCrib

Batch scanner with maximum mobility. MiniCrib

Glove and PPE vending machine,that is perfect for high-use items. No repackaging needed! Elevend

Automated tool cabinet that uses vision with no RFID tags required Visicab

Rapid dispensing of tools and supplies in a modified honor format. AutoCab

Automate the tool crib issue and return process. ToolCrib Station

RFID CASE STUDyCompany Overview:Applied Engineering specializes in the high speed milling of aluminum components for aerospace, military, high tech and medical parts. The company’s South Dakota facility employs approximately 100 associates.

Challenges:Applied was already using a RoboCrib 2000 with AutoCrib software, but their implementation left some unresolved issues that included:• No system in place to assign, track, or

to re-utilize tooling in future jobs• Employees were ordering new tool

holders despite existing stock• Multiple reordering channels and

product databases• No distinction between obsolete and

active tools

The APS Solution:DGI Supply implemented Radio-Frequency Identification (RFID) technology, and added a RoboCrib 500 for additional point of use dispensing:• Serial numbers were added to all

tooling to improve traceability and system wide visibility

• Existing tooling was added to the vendor managed inventory system to ensure that in stock tooling was used before new tooling was ordered

• Product information was centralized and tooling was standardized to optimize the production process

• Obsolete and idle tooling were identified, and was either removed from production inventory or inventoried to be used before the new tooling was implemented

Key Business Results:Within one year, Applied Engineering saved:• $59,009 in productivity savings• $51,000 in consumption reduction

(average of $980 per week)• $80,000 reduced tool holder purchases

Customer Testimonials:“This is just the tip of the iceberg, we knew the potential [for savings] was there, but couldn’t do it without the additional equipment and expertise that DGI provide[d]” - Applied Engineering’s Project Manager Brad Bohnet

5TECH PROGRESS | March 2016 | Issue 2 |800.923.6255 | www.dgisupply.com

Introducing autoCrib’s ROBOCRIB® TX750: The Next Breakthrough In Industrial Vending Technology.

AutoCrib has redesigned its popular RoboCrib. The RoboCrib TX750 can accommodate larger items, while increasing the capacity of the traditional RoboCrib solution.

FEATURES

• 24-7 availability with accountability • No repackaging required • Quickly configure on-site • Dispense square or rectangular boxes or packages • No bulk stocking required. Use 100% of the machines space!

Stock as many or as few SKUs as you want. • Issue delicate items without dropping • Fast issue time 10 seconds or less! • Automated purchase orders • Control reconditioned items and force regrinds first • Universal search - Find any item plant-wide! • Gauge Management - Deny access to a gauge that has fallen out of

calibration • User Access: Fingerprint, proximity cards, key fobs, mag-stripe cards,

barcodes, keypad/PINs. You can use your existing employee badges!

SOFTWARE

• Over 200 standard reports! • AutoCrib.net or Client-Server - Cloud managed

services or secured internal network • EDI - Advanced ship notices (ASN) via EDI • ERP system support - Interface with many popular

ERP systems (SAP, Prophet 21, JDE, Baan, etc…)

SPECIFICATIONS

• Sturdy steel construction and powder coated finish for years of service.

• Configurations: Up to 987 SKUs (Unique Products) at 2" (5cm) bin height.

• Weight Capacity: 500 lbs (227kg) • Onboard PC: Intel Core i3 Processor • 100-240VAC– 50/60HZ, 5A/2.5A MAX

Visit www.dgisupply.com/autocrib for a video of Autocrib’s vending solutions!

• Enclosure Dimensions: Width: 34.1" (86.6cm) x Height: 79.4" (201.7cm) x Depth: 41.4" (105.2cm) Requires just 9.8 square feet (0.9m2) of floor space!

• Built-in slots for forklift (Optional: Heavy Duty Swivel Caster Wheels)

• UPS Backup Battery • 12-month warranty

• Alerts - Get inventory alerts and email reports to any smartphone, tablet, or computer

• Seamlessly Connect - Use it with existing AutoCrib® systems or use it as a standalone system

6 DGI Supply | Greenlee Engineered Super Abrasives Improve Productivity Exponentially

RECENT APPLICATION SUCCESS STORIES

Manufacturing innovations often make incremental improvements to productivity. However, certain technologies, like super abrasives, really have the potential for exponential productivity improvements.

The challenge is identifying the right solution for a particular situation. This is why super abrasives are sometimes considered an art in their development and application.

Greenlee Diamond Tool – A DoAll Company— has been helping customers optimize their manufacturing productivity for over 70 years through the use of super abrasives over conventional abrasives or other manufacturing methods.

Greenlee holds staunchly to the belief that there is an optimal super abrasive solution and that Greenlee has the ability to develop that solution for the most demanding and difficult grinding applications.

Electroplated Thread ChasersA customer was machining uniquely profiled internal threads that were being used as part of a linear slide. This customer required the internal thread to be burr free as well as have an excellent surface finish. The customer was meeting these requirements through the use of conventional abrasives and tools however it was taking a tremendous amount of time. Greenlee developed a family of super abrasive plated thread cleaning tools that had excellent tool life and the customer was able to achieve mirror like surface finishes while reducing the cycle time significantly.

Diamond Plated Reciprocating SawA customer needed help tooling up their uniquely designed wafering machine. Their machine utilized multiple linear saw blades simultaneously that reciprocate to slice wafers. Greenlee developed a linear diamond blade that is plated on .006" backing material and utilizes fine grit diamond to produce an excellent finish with minimal edge chipping.

Is there a process that is dependent on conventional abrasives that is taking significantly longer than you need it to?

greenlee engineered Super abrasives Improve Productivity exponentially


Greenlee has been a manufacturer of diamond plated band saw blades for many years. These blades can range from 7' up to over 25' feet in length, are generally on a stainless steel backing that is either 0.020" or 0.040" thick and come as welded loops.

ROUND TOOL GRINDING CASE STUDy:Greenlee’s 1A1, 1V1 and 11V9 hybrid bond system wheels are utilized at premier round tool manufacturing companies throughout North America. Review the most recent case study comparing the newest Greenlee hybrid bond system on Star and Walters machines to our competitors’ products and see how 150% improvement was achieved.

Equipment and Tool Details

Machine Type STAR CNC Tool Grinder WALTERS CNC Tool Grinder

Horsepower 24 30

Coolant Transor Oil Transor Oil

Tool Size 1 inch solid carbide 1 inch solid carbide

Length of Cut 1 ½ inch 1 ½ inch

Number of Flutes 4 flute 4 flute

Helix angle 27 degree 37 degree

Depth of Grind 0.190 inch 0.220 inch

Number of passes 1 1

STAR Results

Parameter Greenlee Competitor

White stick frequency Every 5th part Every part

Feed rate 2 ½ ipm 1 ipm

Form reduction Only 0.007" after 25 parts

Motor load Started at 20% and ended at 50%.

Started at 25% and climbed to 30% but then required white stick

Comments Ran 25pcs and never had to retrue the wheel

150% productivity improvement%

WALTERS POWER Results

Parameter Greenlee Competitor

White stick frequency Not necessary Every 10 parts

Feed rate 4 ipm 2 ½ ipm

Form reduction Only 0.010" after 25 parts

Motor load Started at 16%, settled in at 25% after 10 parts

Started at 16% and climbed to 35% then had to be white sticked

Comments Ran 110 pcs and never had to retrue the wheel

60% productivity improvement%

8 DGI Supply | DoALL’s New Semi-Automatic Band Saws Increase Blade Life and Cutting Accuracy

Semi-automatic operation increases blade life and cutting accuracy as the operator is not manually pressuring or overloading the saw blade during the cut.

Semi-automatic operation differs from traditional automatic or manual operation because once an operator has set the desired feed rate, blade speed and initial vise opening, a cut is complete, the band shuts off and the head returns to the upright open position and locks. Then the operator must manually reposition the material for another cut.

DoaLL’s New Semi-automatic Band Saws Increase Blade Life and Cutting accuracy

The Continental Series™ DC-280SA, DC-330SA, DC-500SA, DC-560SA and DC-800SA high production, semi-automatic horizontal band saws by DoALL® are the perfect choice if you need a high production band saw but have operations that do not require indexing or automatic cutting cycles.

Semi-automatic capacities on rectangles range from 11-3/4" x 11" (300 x 280mm) up to 39.4" x 31.5" (1000 x 800mm).

Learn more at www.dgisupply.com/doall

The DoALL DC-330SA is one of five new Semi-Automatic Horizontal High Production Metal Cutting Band Saws offered by DoALL Sawing Products


DoALL Model Number DC-280SA DC-330SA DC-500SA DC-560SA DC-800SA

DescriptionSemi-Automatic High Production Horizontal Band Saw

Semi-Automatic High Production Horizontal Band Saw




DoALL Part # CMIDC-280SA CMIDC-330SA CMIDC-500SA CMIDC-560SA CMIDC-800SA

Production Level Low Low High High High

Warranty Parts/Service Parts/Service Parts/Service Parts/Service Parts/Service

Warranty Length 1 year standard 1 year standard 1 year standard 1 year standard 1 year standard

Machine Capacity

Rectangle @ 90° H x W

11.75 x 11" (300 x 280mm)

15.75 x 13"(400 x 330mm)

22 x 19.7" (560 x 500 mm)

31.5 x 22" (800 x 560 mm)

39.4 x 31.5" (1000 x 800 mm)

Round @ 90° 11" (280mm) 13" (330mm) 19.7" (500mm) 22" (560mm) 31.5" (800mm)

Blade Speeds 66-262 fpm (20 – 80 m/min)

66-262 fpm (20 – 80 m/min)

66-262 FPM (20 – 80 m/min)

52-279 FPM (16 – 85 m/min)

85-279 FPM (16 – 85 m/min)

Maximum Blade Length 150.4 x 1.34 x 0.043" (3820 x 34 x 1.1 mm)

167 x 1.34 x 0.043" (4242 x 34 x 1.1 mm)

214.6 x 1.6 x 0.051" (5450 x 41 x 1.3 mm)

267.7 x 2.13 x 0.063" (6800 x 54 x 1.6 mm)

346.46 x 2.64 x 0.063" (8800 x 67 x 1.6 mm)

Blade Drive Motor 5 hp (3.7 kw) 5 hp (3.7 kw) 7.5 hp (5.5 kw) 10 hp (7.5kW) 15 hp (11.2 kw)

Material Pass Line Height (Work Table Height) 27.5" (700mm) 27.5" (700mm) 29.5" (750 mm) 33.5" (850 mm) 28.3" (720 mm)

Net Weight (may include conveyors or

indexers)2646 lbs (1200 kg) 3638 lbs (1650 kg) 5732 lbs (2600 kg) 8378 lbs (3800 kg) 24251 lbs (11000 kg)

Length x Width x Height 83.1 x 47.6 x 59.8" (2110 x 1210 x 1520 mm)

88.2 x 47.6 x 61" (2240 x 1210 x 1550mm)

113.8 x 61 x 70.9" (2890x1550x1800 mm)

129.9 x 76.8 x 78.7" (3300x1950x2000 mm)

171.3 x 85 x 104.3" (4350x2160x2650 mm)

Hydraulic Pump 1 hp (.75 kw) 1 hp (.75 kw) 2 hp (1.5 kw) 3 hp (2.23kW) 3 hp (2.23kW)

Hydraulic Tank Capacity 16 gal (60 L) 16 gal (60 L) 29 gal (110 L) 31.7 gal (120 L) 22.5 gal (85 L)

Coolant Pump ¼ hp (0.2 kw) ¼ hp (0.2 kw) ¼ hp (0.2 kw) ¼ hp (0.2 kw) ¼ hp (0.2 kw)

Coolant Tank Capacity 20 gal (76 lit) 21 gal (80 L) 29 gal (110 L) 37 gal (140 L) 58 gal (220 L)

Price $21,495.00 $24,495.00 $32,495.00 $48,495.00 $104,495.00

10 DGI Supply | DoALL’s New Semi-Automatic Band Saws Increase Blade Life and Cutting Accuracy

DoALL DC-330SA Control Console

DoALL DC-330SA Blade Tensioning System

DoALL DC-330SA Stationary Vise

DoALL DC-330SA close up view of the Roller Guides

TESTIMONIALSFOR DoALL’S DC-330NC

Ron Hayes at The Blower Shop saves time and money with a DoALL DC-330NC Metal Cutting Band Saw

DoALL Sawing Products is helping Ron Hayes at The Blower Shop build race-ready high performance superchargers for speed enthusiasts.

Hear Ron’s story on how he learned about DoALL saws and why he decided to purchase the DoALL DC-330NC for his company.

With No Reason to Make a Change - Aegis buys another Metal Cutting Band Saw from DoALL

Watch Dorsey Roth from Aegis Sales & Engineering, Inc. discuss the purchase of his new DoALL DC-330NC production column horizontal metal cutting band saw.

Watch these videos and others like it at www.dgisupply.com/doall

Designed for cutting a wide range of metals on a production base, these semi-automatic sawing machines come fully equipped with features that far exceed the industry standards including:

Features of DoaLL’s New Semi-automatic Saw


Industry eventsStay up to date with all industry events:

Why does the same technology applied in two different companies often have significant variations in productivity? At DGI Supply, a DoALL company, we have a proud tradition of not only introducing our customers to new innovative products, but also working with our manufacturing partners to support our customers with educational opportunities.

We work closely with the leading brands in the industry to present our customers with the training they need on how to optimize the performance of their existing equipment as well as introducing new technologies and developing trends.

Join the discussion on what topics the Industrial industry needs most at: www.linkedin.com/company/dgi-supply

TRAININGwith DGI Supply

Eastec 2017May 16-18, 2017

Eastern States ExpositionWest Springfield, MA

IMTS 2016September 12-17, 2016

McCormick PlaceChicago, IL

ISA 2016April 16-19, 2016

Donald E. Stephens Convention Center/Hyatt Regency O’HareRosemont, IL

Fabtech 2016November 16-18, 2016

Las Vegas Convention CenterLas Vegas, NV

Westec 2017September 12-14, 2017

Los Angeles Convention CenterLos Angeles, CA

Carbide Bandsawing

The T7P Blade

12 DGI Supply | Carbide Bandsawing: The T7P Blade

Carbide bandsawing is a very specialized application that can demand more precision and durability than any other sawing application in the market. Carbide bandsaws are built to run at high speeds, with heavy forces and extremely fast cut times, in order to cut some of the hardest work hardening materials in existence. These types of sawing applications demand the best sawblades on the market in order to work successfully. DoALL’s new T7P carbide bandsaw blades utilize the newest technology in high-performance backing steels, carbide grades, and grinding technologies. They are the best sawblades on the market today!

Modern materials are becoming more and more useful for their strength and ductility, especially at high temperatures. Unfortunately, these properties make them extremely difficult to saw. It also becomes increasingly more expensive when any sawing errors happen. With carbide bandsaw blades, the most important characteristics are the grind finish and precision. The precision takes into account deflection, pressure, and straightness, while the surface finish of your carbide tooth determines the surface finish of your workpiece, as well as chip flow. This can significantly affect the life of your sawblade. The T7P cutting geometry helps when cutting these work-hardening materials by removing increasingly smaller chips. This allows the feed force per chip to ensure continued cutting action.

The new carbide grade being used for this blade is specially designed for work hardening materials. DoALL’s standard triple chip and other carbide blades also utilize the latest grinding technologies, so if you are not cutting work-hardening alloys, trying the standard DoALL carbide blades could provide better performance.

The carbide grade used for this blade is specially designed for work-hardening alloys.

Gage .7-1 1-1.3 1.3-2 2-3 3-4

1" .035" 332-234

1 1/4" .042" 332-323 332-334

1 1/2" .050" 332-432 332-423 332-434

2" .063" 332-571 332-511 332-532 332-523

2 5/8" .063" 332-671 332-611 332-632

3.15" .063" 332-771 332-771


The transition from MSDS to SDS documentation and labeling is very beneficial to the industry. Requiring additional transparency allows customers to be more informed and helps them select the safest products for the job.

However, there are also less visible impacts of this transition that customers should be aware of. The new SDS labeling is stricter and requires certain, typically older, products to labeled as hazardous that previously were not.

In order to avoid a hazardous label, some manufacturers are altering the formulations of their products. While these new formulations will undoubtedly be safer, different raw materials can result in slightly different product performance, and slightly different pricing.

The Less Visible Impacts of Chemical Labeling Transparency

Transitioning from MSDS to gHS SDS Format

Go to www.osha.gov to learn more about GHS SDS guidelines.

What is GHS?

Globally Harmonized System (GHS) is a system for standardizing and harmonizing the classification and labeling of chemicals. The major principles of the GHS system are:

• The standardization of chemical classification• The standardization of safety labels• The standardization of safety data sheets

Why do we need GHS?

There are benefits to global implementation of the GHS that include:

• Enhanced protection of human health and the environment by providing an internationally understood system

• Make available a recognized framework to develop regulations for countries without an existing system

• Decrease the requirement for testing and evaluation against numerous classification systems

How does this benefit you and your workplace?

There are many benefits of the GHS SDS conversion for workers and companies that include:

• A safer working environment through consistent and simplified communications on chemical hazards and what practices to follow for safe handling and use

• Greater awareness of hazards resulting in safer use of chemicals in the workplace and home

• An increase in efficiency and reduced costs from compliance with hazard regulations

• Reduced costs due to fewer accidents and illnesses

Globally Harmonized System Safety Data Sheets (GHS SDS)

Although SDS’s and MSDS’s have similar information, SDS’s consist of 16 sections and contain more detailed standardized information arranged in strict order. The re-formatting was designed to promote consistency and user-friendliness.

GHS SDS’s and Labels

There are six sections of the SDS that must be included on the product label along with any pictograms that are relevant for a hazardous chemical:

• Manufacturer Name• Manufacturer Address and Contact Information• Product Identifier• Signal Word (Danger or Warning)• Hazard Statements• Precautionary Statements

Now is the perfect time to re-evaluate the fluid you are using. DGI Supply and DoALL can help you identify the right fluid for your application!

14 DGI Supply | Tech-A-Look

TeCH-a-LOOKThe following Innovations you need to see in action!

Watch these videos at www.dgisupply.com

The MiJET standalone unit, powered by air, is used near CNC machines or inspection stations to clean oily residue and chips from parts. It then captures that residue with a vacuum and deposits it into a container for recycling. A specially designed, patent pending valve allows an operator to pull the trigger on an air nozzle which simultaneously actuates both an air jet and suction. The air jet allows localized cleaning of parts, while the suction pulls the atomized fluid particles and chip residue downward into a removable container below.

The current method used in most shops is spraying air from an air nozzle over parts which creates an oily aerosol which gets inhaled by their employees and also settles all over the workshop floor.

MiJET solves four immediate problems over this typical cleaning method:

1. Unhealthy oil-ladened air is captured2. Accidents are reduced from slipping and falling on

oily floors3. Cleaning time and supplies are reduced4. Expensive coolants are captured for recycling

All of these problems are solved with no electricity required, just an existing shop air line! Portable, with a small footprint, the unit can easily be installed next to each CNC machine while still making valuable shop floor space available for other operations.

Clean Partswith the MiJeTStandalone airPowered Unit

absorb Oil Spills More efficiently With Organic HTPHTP is an oil absorbent and encapsulator that consists solely of materials listed in section 300.915(g)(1) of the NCP. It works differently than typical clay solutions. This organic porous oil solidifier works by solidifying and encapsulating oil on contact. As a result HTP will transform any type of petroleum spill into a fluffy dry substance on contact. You can sweep the spill away!

• Is 100% organic• Is very economical to use• Reduces clean-up time• Reduces disposal cost by 200%• Absorbs and encapsulates oil immediately on contact• Keeps the work place non slip• Works the same for spills on water and in rainy

conditions• Contains no carcinogens • Non-abrasive to coated floors and hydraulics

HTP:


CIMPULSE™ APPLICATION GUIDELINES; Ferrous Alloys

Product Name Oil Lubrication Drilling Milling Turning Cut Tap Form Tap Grinding

CIMPULSE™ 51MP Yes Heavy

CIMPULSE™ 33MP No Heavy

CIMPULSE™ 45MP Yes Moderate

CIMPULSE™ APPLICATION GUIDELINES; Aluminum Alloys

Product Name Oil Lubrication Drilling Milling Turning Cut Tap Form Tap Grinding

CIMPULSE™ 51MP Yes Heavy

CIMPULSE™ 33MP No Heavy

CIMPULSE™ 45MP Yes Moderate

The new CIMPULSE™ fluids are multi-functional and designed so you can use one fluid in the whole shop. Formulated for use in high pressure systems or standard flood applications, CIMPULSE™ hybrid lubricants deliver superior mix stability and long sump life. Whether you have a preference for using oil or not, there is a CIMPULSE™ product available. When you need performance and reliability, follow your impulse; choose CIMPULSE™ fluids from CIMCOOL.

CIMPULSe™ For the Whole Shop

CIMPULSE™ 51MP CASE STUDy

Part: Steel component & hardware used in bridges & assemblies

Material: Hardened steel and nickel steel alloys

Machining: Tuning & threading of hardware components

Sump Size: 30 to 50 gallons; 25 machine tools

Turnover: High pressure sumps turnover in 2 to 3 minutes; high churn

Pressure: Up to 300 psi

Water: DI water

Customer Requirement: Customer was happy with competitive fluid but agreed to test CIMPULSE™ 51MP to assure them they had a good process. CIMPULSE™ 51MP provided a low foaming fluid with superior lubricity and excellent sump life and mix stability.

2x


Part: Band and mounted saw blades

Material: Steel, alloyed steels; carbide tipped blades

Grinding: Creep feed grinding of band-saw teeth blades with conventional abrasives

Sump Size: Two 5,000 gallon vacuum filtration systems

Turnover: Every 12 to 14 minute

Pressure: 175 psi

Water: 125 ppm total hardness

Customer Requirement: Provide a low foaming fluid that provides superior lubricity with no residue. Residue of the competitive synthetic interfered with down-stream sizing operations.


Part: Press and power transmission components; bearings

Material: 52100 bearing Steel, aluminum, 304 stainless and bronze alloys; 4140 heat-treated steel; 1045 steel

Machining: Milling, drilling and turning

Sump Size: Small machine sumps (“Job Shop”)

Turnover: 3 to 4 minutes

Pressure: Flood application

Water: 120 to 200 ppm total hardness

Customer Requirement: Longer sump life and odor control, but operators were experiencing dermatitis with competitive fluid. Customers also expected clean parts and good finish to be maintained.

RESULTS:The customer recognized that CIMPULSE™ 51MP provided >18% better tool life and >10% better surface finish on hard metal parts. CIMPULSE™ 51MP foamed much less than the competitive fluid resulting in more uptime due to lower maintenance. The sump life and mix stability were superior and with overall process improvements, the customer estimated “significant” reduction in costs due to less downtime and maintenance. They switched their entire manufacturing plant over to CIMPULSE™ 51MP.

RESULTS:CIMPULSE™ 33MP left minimal residue, eliminated all foaming issues, and provided better abrasive life than competitive fluid. The customer experienced savings >20% in abrasive setup, wear and maintenance downtime.

RESULTS:Operator acceptance was excellent. CIMPULSE™ 45MP solved their dermatitis issues and sump life was 2X better with cleaner machines and parts

S%

16 DGI Supply | Tech-A-Look

TeCH-a-LOOKThe following Innovations you need to see in action!

RevolutionaryTelescopic Ladders

Telesteps is the world’s most convenient ladder to use, transport and store! Get multiple heights in just one ladder. To close, the One-Touch™ release mechanism retracts the ladder safely in seconds.

Telesteps Ladders are big when you need them and

small when you don’t.

NeverWet®

OleophobicOil Repelling TreatmentRust-Oleum® NeverWet® Oleophobic Oil Repelling Treatment is a superhydrophobic and oleophobic coating system that repels water and oils from treated surfaces. This revolutionary product causes liquids to roll off of surfaces keeping items clean and dry. NeverWet can be used on metal, concrete, masonry, wood and more.

• Creates a surface that repels water and oils• Repels chemicals such as hydraulic, machine and

motor oils• Helps manage flow of lubricants, oils and other

liquids for easy clean-up• Two part system applies by air atomized spray• After base coat is applied, wait 45 minutes and apply

top coat. NeverWet will repel water after 30 minutes. Wait 12 hours for optimal performance.

NeverWet®:

Watch these videos at www.dgisupply.com

Type 1 250-LB Rating & Type 1A 300-LB Rating

ENGINEERED CLIMBING PRODUCTS

Heavy-duty telescopic ladders are made with aircraft grade aluminum to make them sturdy yet lightweight.

Meets OSHA, CSA and ANSI 14.2 standards.

Professional Type 1A ladder models with Wide Pro Steps Available.

Liquid Repelling Treatment

®


Top-of-the-line MicroSol® 690XT gives unbeatable performance - with unsurpassed sump life, extended tool life, and dramatic foam control. Machine- and operator-friendly MicroSol® 690XT is the semi-synthetic of choice for manufacturers looking for the ultimate coolant to pump up their production and their profitability.

TRIM® MicroSol® 690XT

CASE STUDy

Ace Manufacturing of Cincinnati, Ohio was running a competitive coolant and experiencing problems with tool break, odor, foam, machine cleanliness, and rust on machines. Within weeks of switching three CNC machines to MicroSol 690XT, they saw dramatically improved tool life. The highly lubricious 690XT keeps the machines lightly oiled, rust-free, and definitely cleaner without any residue build-up. And, says supervisor Chuck Adams,...

“With MicroSol® 690XT we have no foam; even with the high-pressure units we are not losing coolant out the side of the tanks...it saves a LOT on coolant. Our operators like it for its pleasant odor and the cleaner shop environment. Now we are changing our entire production to MicroSol® 690XT.”

Get the bottom line advantage!

TM

TM

Maximize performance, lower costs, and significantly extend sump life with...

• excellent lubricity, extended tool life • dramatically longer sump life • exceptional foam control; low carry-off • multi-metal, multi-operation versatility • superior corrosion inhibition • less oil and mist for cleaner shop • boron and halogen free • no nitrates, triazine, phenol, chlorinated or

sulphurized EP additives • conventional recycle/disposal methods

Description Manufacturers No. Order NumberEveryday

PriceSale Price

1 Gallon MS690XT/1 MTCMS690XT1 $41.73 $37.79

5 Gallon MS690XT/5 MTCMS690XT5 181.15 164.04



Choose MicroSol® 690XT:

Use MicroSol® 690XT especially for:

• range of materials: steels, copper, aluminum alloys, plastics, and composites

• high-pressure, high-volume operations

18 DGI Supply | Save Money, and Save Time with dgisupply.com

Save MoneySave TimeIncrease Your

Productivity by Leveraging Your Value-added DistributorYour best distributor partners should provide you with value-added services that will make your company more productive and profitable. At DGI Supply we believe a distributor should not only provide you with competitive pricing, quick order fulfillment, and convenient purchasing options, but also….

• Complementary Sourcing Services

• Product Recommendations Based on Your Goals

• Coordination of Testing for Optimal Product Performance

• Customized Solutions developed with industry leading manufacturers based on your application needs

• Training sessions on new products and technologies

• And much more!

with dgisupply.com

REGISTER yOUR DGI SUPPLy ACCOUNT NUMBER TODAy TO ACCESS EVEN MORE FEATURES:

S Account-specific Pricing

Online Purchase History

Multiple “Your Favorites” Order Templates

Order Approval Process with Customizable Procurement Limits

Weekly email alerts for promotional discounts

SourceIT , DGI Supply’s online sourcing service. Provide us with the description of the product you are looking for and we will return an electronic quote that can be added to your online order.

THE NEW WEBSITE FEATURES:

• Competitive Pricing — DGI Supply’s everyday prices are often better than other distributors’ promotional pricing.

• Complete Inventory Snapshot — We list not only DGI Supply inventory for each part number, but in many cases we show the inventory of our manufacturer partners as well.

• More Product Details — With more technical specifications, pictures and videos, you can be confident you have selected the right products.

• Fast and Efficient Checkout Processes — Fewer steps saves time.

• Product Samples or Demonstrations Requests — So you can be sure that the products you choose are right for your job.

Contact DGI Supply and see what we can do for you.www.dgisupply.com • 800-923-6255


The Increased Need for High-Performance Tool Holding

In an effort to achieve higher cutting volumes and increase profitability, the spindle speed of modern machine tools continues to increase. These increases have raised the demand on the tools and holders used, because the higher spindle speeds make the negative effects of imbalance— vibrations, bad surface finish and shorter tool life— increasingly more likely.

Fortunately, high-performance holders provide for fewer vibrations, and consequently reduce wear of the spindle and tool, reduce the downtimes, and increase process security.

High-precision well-balanced tool holding systems make it possible to increase speed, increase cutting volume and still produce the desired surface finish.

Low Investment, great ImpactThe expenses for tool holders, even for high-quality ones, are relatively low—studies have shown that the total expenses for tool holders typically amount to less than 1% of the entire machining costs. The impact of the tool holding solution lasts a very long time. In fact, usually tool holding systems are purchased together with the original machine tool and they remain in the machine for years.

DGI Supply works closely with the industry leading tool-holding manufacturers to make sure our customers have the right tool-holding solution for their applications.

20 DGI Supply | Cubitron II Abrasives

For speed, long life and ease of use,

nothing comes close to the power of...

3M™ Cubitron™ II abrasivesFor grinding, weld blending, deburring and other tough metal finishing jobs, 3M™ Cubitron™ II Abrasives outperform every other disc in their class – thanks to a breakthrough 3M technology that re-writes the rules for speed, consistency and abrasive life. The secret lies in the revolutionary precision-shaped ceramic grain technology pioneered by 3M. As the triangular shaped grain wears, it continuously fractures to form sharp points and edges that slice through metal, wear evenly and provide super-long life and consistency at any grinding pressure.

Optimized for applications including:• Grinding • Weld removal • Deburring • Beveling • Cutting • Blending

Used in industries such as:• Ship building • Structural steel • General metal fabrication • Oil and gas • Agricultural, industrial and construction machinery • Stainless steel fabrication

Choose the

for the JobUse this table as a guideline to choose the disc construction optimized for your application.

Recommended application

Additional application

Fibre Discs

Cut & Grind Wheels

FlapDiscs

Cut-OffWheels

Depressed CenterGrinding Wheels

Cutting

Notching

Gouging

Fillet Weld Removal

Beveling

Flame Cut Smoothing

Scale Removal

Weld Removal

Contoured Areas


CUBITRON II GRAINS

VS.

CONVENTIONAL CERAMIC GRAINS

3M Cubitron II precision-shaped grains are electronically oriented to form sharp peaks that easily “slice” through metal. They stay cooler, cut faster and last longer.

Precision Shaped Grain Slices Through Metal

Conventional ceramic abrasive grain tends to “plow” through the metal, causing heat to build up in the workpiece and the abrasive – resulting in a slower cut, shorter disc life and undesirable effects, such as burnishing.

Conventional Ceramic Grain Plows Through Metal

Description Min QTy Manufacturers No. Order Number Everyday

PriceSale Price

27400, 982C, 4-1/2" x 7/8", 36+ grit 1 00051141274003 CAP27400 $3.99 $3.25

27631, 982C, 4-1/2" x 7/8", 60+ grit 1 00051141276311 CAP27631 3.59 2.89

27402, 982C, 7" x 7/8", 36+ grit 1 00051141274027 CAP27402 4.88 3.75

27401, 982C, 5" x 7/8", 36+ grit 1 00051141274010 CAP27401 4.10 3.25

27425, 982C Quick Change, 4-1/2", 36+ Grit 1 00051141274256 CAP27425 4.38 3.48

27407, 982C Quick Change, 7", 36+ Grit 1 00051141274072 CAP27407 5.04 3.99

Fibre Discs


PriceSale Price

T27 Quick Change 28762, 4-1/2" x 1/8" x 5/8-11" 1 00051141287621 CAP28762 $10.61 $8.44

T27 Quick Change 28763, 5" x 1/8" x 5/8-11" 1 00051141287638 CAP28763 12.02 9.56


T27, 82276, 4" x 1/8" x 3/8" 1 00046719822768 CAP82276 8.90 6.99

27425, 982C Quick Change, 4-1/2", 36+ Grit 1 00051141274256 CAP27425 4.38 3.48

27407, 982C Quick Change, 7", 36+ Grit 1 00051141274072 CAP27407 5.04 3.99

Cut & Grind Wheels


PriceSale Price

967A, T27 4-1/2" x 5/8-11" 40+ Y-weight 1 00051141556024 CAP55602 $7.58 $6.03

967A, T27 4-1/2" x 7/8" 40+ Y-weight 1 00051141556055 CAP55605 6.13 4.87

967A, T27 7" x 5/8-11" 40+ Y-weight 1 00051141556086 CAP55608 14.79 11.76

967A, T29 4-1/2" x 5/8-11" 40+ Y-weight 1 00051141556208 CAP55620 7.58 6.03

967A, T29 4-1/2" x 5/8-11" 60+ Y-weight 1 00051141556215 CAP55621 7.58 6.03

967A, T29 7" x 5/8-11" 40+ Y-weight 1 00051141556260 CAP55626 16.76 14.09

967A, T29 7" x 5/8-11" 60+ Y-weight 1 00051141556277 CAP55627 14.79 11.76

967A, T29 7" x 5/8-11" 80+ Y-weight 1 00051141556284 CAP55628 14.79 11.76

Flap Discs


PriceSale Price

T1 66514, 3" x .035" x 3/8" 1 00051115665141 CAP66514 $4.23 $3.36

T1 66516, 3" x .06" x 3/8" 1 00051115665165 CAP66516 4.23 3.36

T1 66526, 5" x .045" x 7/8" 1 00051115665264 CAP66526 5.18 4.12

T1 66527, 6" x .045" x 7/8" 1 00051115665271 CAP66527 5.49 4.37

T1 66528, 7" x .045" x 7/8" 1 00051115665288 CAP66528 7.47 5.94

T27 66529, 4" x .045" x 5/8" 1 00051115665295 CAP66529 6.07 4.83

T27 Quick Change 66530, 4.5" x .045" x 5/8-11" 1 00051115665301 CAP66530 5.90 4.69

T27 66531, 4.5" x .045" x 7/8" 1 00051115665318 CAP66531 4.82 3.84

T27 Quick Change 66534, 4.5" x .125" x 5/8-11" 1 00051115665349 CAP66534 6.83 6.12

T27 66537, 5" x .045" x 7/8" 1 00051115665370 CAP66537 5.66 4.50

T27 Quick Change 66540, 6" x .045" x 5/8-11" 1 00051115665400 CAP66540 7.29 5.79

Cut-Off Wheels


PriceSale Price

T27 66587, 4-1/2" x 1/4" x 7/8" 1 00051115665875 CAP66587 $8.19 $7.26

T27 66588, 5" x 1/4" x 7/8" 1 00051115665882 CAP66588 9.73 8.37

T27 66589, 6" x 1/4" x 7/8" 1 00051115665899 CAP66589 11.89 10.22




T27 Quick Change 66596, 4-1/2" x 1/4" x 5/8-11" 1 00051115665967 CAP66596 10.11 8.20

T27 66597, 4" x 1/4" x 5/8" 1 00051115665974 CAP66597 8.79 6.99

T27 66598, 4" x 1/4" x 3/8" 1 00051115665981 CAP66598 8.79 6.99

Depressed Center Grinding Wheels

22 DGI Supply | Scotch-Brite™ Abrasives

Scotch-Brite™. Quality finishes.

Made easy.For over 50 years, metalworking professionals have trusted Scotch-Brite™ Abrasives for a wide range of cleaning, deburring and finishing applications on all types of metals. Scotch-Brite products feature an open-web construction that resists loading, which generates less heat and helps extend the life of your abrasives. Plus, this cooler cut helps reduce the risk of part discoloration and warping. Best of all, because of their fast, consistent and forgiving abrasive action, Scotch-Brite products help you improve surfaces without significantly changing the shape or dimension of the workpiece.

Choose the

for the JobUse this table as a guideline to choose the disc construction optimized for your application.

C&S XT: Clean and Strip XT Discs

LGB: Light Grinding and Blending Discs

SC: Surface Conditioning Discs

Light Grinding

Blending Deburring FinishingCoating Removal

Starting Point LGB SC SC & LGB SC C&S XT

Scotch-Brite™ Disc Performance Comparison

Conformable and Resists

Loading

Stiffer and More

Durable

Finer Finish and Less Aggressive Coarser Finish and More Aggressive

Polishing Finishing Blending Light grinding Coating Removal

C&S XTLGB

SD-CRSLGB

HD-CRS

SCA-MED

SCA-VFN

SCA-CRS


Description Min QTy Manufacturers No. Order Number Everyday Price Sale Price

2", Hook and Loop , SC, Aluminum Oxide, A VFN 50 00048011042763 SCP04276 $1.04 $0.74

2", Hook and Loop, SC, Aluminum Oxide, A MED 50 00048011074597 SCP07459 1.04 0.72

2", Hook and Loop, SC, Aluminum Oxide, A CRS 50 00048011074580 SCP07458 1.19 0.85

2", Roloc™ TR, Aluminum Oxide, A VFN 50 00048011055237 SCP05523 1.31 0.95

2", Roloc™ TSM, Aluminum Oxide, A VFN 50 00048011257709 SCP25770 1.31 0.95

2", Roloc™ TSM, Aluminum Oxide, A CRS 50 00048011257655 SCP25765 1.31 0.95


5", Hook and Loop, SC, Aluminum Oxide, A MED 1 00048011006437 SCP00643 4.00 2.59

7", Hook and Loop , SC, Aluminum Oxide, A MED 1 00048011006451 SCP00645 6.60 4.49


Surface Conditioning Discs


2" x NH, Roloc™, Aluminum Oxide, SD A CRS 50 00048011603551 SCP60355 $1.61 $1.29

2"x NH, Roloc™, Aluminum Oxide, HD A CRS 50 00048011603544 SCP60354 1.61 1.29

3" x NH, Roloc™, Aluminum Oxide, SD A CRS 50 00048011603575 SCP60357 3.07 2.49

3" x NH. Roloc™, Aluminum Oxide, HD A CRS 50 00048011603568 SCP60356 3.07 2.49

4" x NH, Roloc™, Aluminum Oxide, HD A CRS 25 00048011603582 SCP60358 4.05 3.19

4" x NH, Roloc™, Aluminum Oxide, SD A CRS 25 00048011603599 SCP60359 4.05 3.19

4 1/2" x NH, Hook and Loop, Aluminum Oxide, HD A CRS 50 00048011603353 SCP60335 4.28 3.39

4 1/2" x NH, Hook and Loop, Aluminum Oxide, SD A CRS 50 00048011603636 SCP60363 4.28 3.39

4 1/2" x NH, TN Quick-Change, Aluminum Oxide, HD A CRS 50 00048011603483 SCP60348 4.29 3.69

4 1/2" x NH, TN Quick-Change, Aluminum Oxide, SD A CRS 50 00048011603490 SCP60349 4.64 3.69

5" x 7/8", Hook and Loop, Aluminum Oxide, HD A CRS 50 00048011603360 SCP60336 5.11 3.99

5" x 7/8", Hook and Loop, Aluminum Oxide, SD A CRS 50 00048011603414 SCP60341 5.11 3.99

5" x NH, Hook and Loop, Aluminum Oxide, HD A CRS 50 00048011603421 SCP60342 5.11 3.99

5" x NH, Hook and Loop, Aluminum Oxide, SD A CRS 50 00048011603438 SCP60343 5.11 3.99

5" x NH, TN Quick-Change, Aluminum Oxide, HD A CRS 25 00048011603506 SCP60350 5.45 4.29

5" x NH, TN Quick-Change, Aluminum Oxide, SD A CRS 25 00048011603513 SCP60351 5.45 4.29

7" x 7/8", Hook and Loop, Aluminum Oxide, HD A CRS 25 00048011603476 SCP60347 8.78 6.99

7" x 7/8", Hook and Loop, Aluminum Oxide, SD A CRS 25 00048011603445 SCP60344 8.78 6.99

7" x NH, Hook and Loop, Aluminum Oxide, HD A CRS 25 00048011603452 SCP60345 8.78 6.99

7" x NH, Hook and Loop, Aluminum Oxide, SD A CRS 25 00048011603469 SCP60346 8.78 6.99

7" x NH, TN Quick-Change, Aluminum Oxide, HD A CRS 25 00048011603520 SCP60352 9.09 7.19

7" x NH, TN Quick-Change, Aluminum Oxide, SD A CRS 25 00048011603537 SCP60353 9.09 7.19

Light Grinding & Blending Discs


2", 1/2" Arbor Hole, Silicon Carbide, CS 100 00048011196558 SCP19655 $3.55 $2.89

2", 1/4" Arbor Hole, Silicon Carbide, XCS 100 00048011009315 SCP00931 3.55 2.89



4-1/2", TN Quick-Change, Silicon Carbide, XCS 10 00048011331942 SCP33194 12.75 9.19



Clean & Strip XT Discs

24 Norton Vitrium3 Increases Productivity Savings in 3 Ways

PRECISE PROFILE2Norton Vitrium3 provides superior grain-holding properties than other grinding wheels, significantly improving wheel form and corner holding. This reduces dressing time and dresser wear. Norton Vitrium3 considerably reduces unit process cost.

HIGH SPEED3The Norton Vitrium3 bond provides the ultimate wheel strength. This allows testing and rating for high speed operation. Machines that can work at higher feed rates, speed and pressure, significantly increasing production. Norton Vitrium3 maximizes equipment utility to improve your process and throughput.

Norton Vitrium3 Increases Productivity Savings In 3 Ways

1An improved holding power utilizing less bond-to-abrasive ratio exposes a larger grain surface area. This enables the wheel to cut freely, improving cut rate. The reduced bond-part interaction also minimizes heat build-up, reducing burn and power consumption and grinding forces on the part. Thinner bond posts enable better coolant flow and chip clearance for a cooler cut and improved part quality. Use Norton Vitrium3 to improve part quality and ensure part integrity.

COOL CUTTINGThe graph shows the increase in power consumption as Material Removal Rate (MRR) goes up. At an MRR index of 200, Norton Vitrium3 requires 15% less power to remove the same amount of material. This means less heat is generated on the work piece, resulting in less burn. At a power consumption index of 3, Norton Vitrium3 removes 20% more material than the standard wheel, at the same power consumption, reducing heat generated on the work piece.

TEST 1 : REDUCED BURN AND POWER CONSUMPTION

Standard

Norton Vitrium3

KEY: Bond

Pow

er c

ons

ump

tion

(ind

ex)

MMR (index)

20% MORE MATERIAL

REMOVED

15% LESS POWER

NEEDED

3.5

3

2.5

2

1.5

1

0 50 100 150 200 250 300

The product strength and improved grain adhesion of Norton Vitrium3 allows softer grades to be qualified for high speed grinding. At the same grade, a Norton Vitrium3 wheel is stronger than any other comparable product. This allows the wheels to be tested and rated to run at higher speeds.

TEST 3 : WHEEL STRENGTH

Standard

Norton Vitrium3

KEY: Bond

Pro

duc

t st

reng

th (r

elat

ive

ind

ex)

Wheel grade

+20% STRONGER

250

HardSoft

200

150

100

50

After five continuous cycles (without dressing) the profile radius of standard wheels has a considerably higher wear than that of Norton Vitrium3 For a given Material Removal Rate (MRR), Norton Vitrium3 holds the wheel profile better than the standard.

TEST 2 : PROFILE HOLDING AFTER FIVE CyCLES

Standard

Norton Vitrium3

KEY: Bond

Pro

file

bre

akd

own

rad

ius

(mm

)

Theor. MRR' (mm3/mm/s)

2.5

2

1.5

1

0.5

00 5 10 15

VITRIUM3 HAS A RADIUS OF 1MM

STANDARD BOND HAS A RADIUS

OF 2.3MM

1

PROVEN PERFORMANCE IN WHEEL LIFE & METAL REMOVAL


Size (D x T x H) Min. Qty SGA Part # DGI Part No. Price/Each

4-1/2 x 1/4 x 5/8-11 10 66252843796 NOR66252843796 $8.73

4-1/2 x 1/4 x 7/8 25 66252843795 NOR66252843795 7.80

5 x 1/4 x 5/8-11 10 66252843798 NOR66252843798 9.38

5 x 1/4 x 7/8 25 66252843797 NOR66252843797 8.46

6 x 1/4 x 5/8-11 10 66252843800 NOR66252843800 11.43

6 x 1/4 x 7/8 20 66252843799 NOR66252843799 10.34

7 x 1/4 x 5/8-11 10 66252843802 NOR66252843802 12.77

7 x 1/4 x 7/8 20 66252843801 NOR66252843801 10.84

9 x 1/4 x 5/8-11 10 66252843804 NOR66252843804 15.2

9 x 1/4 x 7/8 20 66252843803 NOR66252843803 14.68

Norton NorZon Plus grinding wheels are manufactured with the exact combination of our proprietary Norton SG ceramic and zirconia grains in a free-cutting bond matrix that is appropriate for each primary application.

guaranteed Fastest Cutting

Norton NorZon Plus Fast Cut

• cut rate for speed of completion is primary concern

• cost of labor is high

• heavy grinder is used

• grinding is difficult, or performed in hard-to-reach areas

Best option when:

Note: Grinding-Ratio = Volume of stock removed/volume of wheel wear; higher grinding ratio = higher savings + productivity

RELATIVE LIFE (Grinding Ratio)

Norton NorZon Plus Norton NorZon PlusFast Cut

CompetitiveCeramic

504540353025201510

50

METAL REMOVAL (Grams)

Norton NorZon Plus Norton NorZon PlusFast Cut

CompetitiveCeramic

45

40353025201510

50

26 DGI Supply | GC1130 & CoroMill® 390

GC1130, produced with Zertivo™ technology

Zertivo™ technology gives great edge-line security as a result of optimized cutting edge integrity, allowing optimal coating and substrate properties.

Based on customer needs, GC1130 coating is designed to offer optimized balance between:

• resistance to chipping and flaking due to the coating crystalline structure and architecture

• chemical and abrasive wear resistance thanks to its composition

GC1130the new steel milling grade

• CoroMill 390-07 is the latest member of the CoroMill 390 family. It brings all the strengths and benefits as the larger size inserts with great versatility in both applications and assortment.

• Its main application area is when small cutting diameter, small cutting depth and light cutting is required. Due to the smaller insert size it offers high density cutters in the overlapping diameter area with the bigger inserts.

CoroMill® 390with size 07 inserts

New indexable 90-degree end mill

• A new optimized cutter body design

• Insert size 07 in a completely new design

• Two cutting edges with light-cutting geometries

• Couplings: Coromant EH or cylindrical shank

• New Silent Tools™ cutter bodies

• Internal coolant supply


Product Code Style DC Cutting Diameter

No. of Inserts Pitch Insert Size Order No. Price

R390-0097EH10-07L Coromant EH 9.7mm 2 Coarse pitch 390R-07.. SVK6851019 $270.75R390-010EH10-07L Coromant EH 10mm 2 Coarse pitch 390R-07.. SVK6851082 270.75

R390-0117EH12-07L Coromant EH 11.7mm 2 Coarse pitch 390R-07.. SVK6851085 270.75R390-012EH12-07L Coromant EH 12mm 2 Coarse pitch 390R-07.. SVK6851089 270.75R390-012EH12-07M Coromant EH 12mm 3 Close pitch 390R-07.. SVK6851090 303.05R390-0137EH12-07L Coromant EH 13.7mm 2 Coarse pitch 390R-07.. SVK6851093 270.75R390-0137EH12-07M Coromant EH 13.7mm 3 Close pitch 390R-07.. SVK6851094 303.05R390-014EH12-07M Coromant EH 14mm 3 Close pitch 390R-07.. SVK6851097 303.05

R390-0157EH16-07M Coromant EH 15.7mm 3 Close pitch 390R-07.. SVK6851099 321.10R390-016EH16-07H Coromant EH 16mm 4 Extra Close pitch 390R-07.. SVK6851103 355.30R390-016EH16-07M Coromant EH 16mm 3 Close pitch 390R-07.. SVK6851104 321.10R390-018EH16-07M Coromant EH 18mm 3 Close pitch 390R-07.. SVK6851105 338.20R390-020EH20-07H Coromant EH 20mm 5 Extra Close pitch 390R-07.. SVK6851108 392.35R390-020EH20-07M Coromant EH 20mm 4 Close pitch 390R-07.. SVK6851109 356.25R390-025EH25-07H Coromant EH 25mm 7 Extra Close pitch 390R-07.. SVK6851112 449.35R390-025EH25-07M Coromant EH 25mm 5 Close pitch 390R-07.. SVK6851113 392.35RA390-010O08L-07L Cylindrical shank 0.375" 2 Coarse pitch 390R-07.. SVK6851115 257.45RA390-010O10-07L Cylindrical shank 0.375" 2 Coarse pitch 390R-07.. SVK6851116 257.45

RA390-013O10L-07L Cylindrical shank 0.5" 2 Coarse pitch 390R-07.. SVK6851119 257.45RA390-013O13-07L Cylindrical shank 0.5" 2 Coarse pitch 390R-07.. SVK6851120 257.45RA390-013O13-07M Cylindrical shank 0.5" 3 Close pitch 390R-07.. SVK6851121 288.80

RA390-016O14L-07M Cylindrical shank 0.625" 3 Close pitch 390R-07.. SVK6851124 304.95RA390-016O16-07H Cylindrical shank 0.625" 4 Extra Close pitch 390R-07.. SVK6851125 338.20RA390-016O16-07M Cylindrical shank 0.625" 3 Close pitch 390R-07.. SVK6851126 304.95RA390-019O19-07H Cylindrical shank 0.75" 5 Extra Close pitch 390R-07.. SVK6851129 374.30RA390-019O19-07M Cylindrical shank 0.75" 4 Close pitch 390R-07.. SVK6851130 339.15RA390-025O25-07H Cylindrical shank 1" 7 Extra Close pitch 390R-07.. SVK6851133 427.50RA390-025O25-07M Cylindrical shank 1" 5 Close pitch 390R-07.. SVK6851134 373.35R390-0097A10-07L Cylindrical shank 9.7mm 2 Coarse pitch 390R-07.. SVK6851018 257.45R390-010A09L-07L Cylindrical shank 10mm 2 Coarse pitch 390R-07.. SVK6851080 257.45R390-010A10-07L Cylindrical shank 10mm 2 Coarse pitch 390R-07.. SVK6851081 257.45

R390-0117A12-07L Cylindrical shank 11.7mm 2 Coarse pitch 390R-07.. SVK6851083 257.45R390-0117A12-07M Cylindrical shank 11.7mm 3 Close pitch 390R-07.. SVK6851084 271.70R390-012A10L-07L Cylindrical shank 12mm 2 Coarse pitch 390R-07.. SVK6851086 257.45R390-012A12-07L Cylindrical shank 12mm 2 Coarse pitch 390R-07.. SVK6851087 257.45R390-012A12-07M Cylindrical shank 12mm 3 Close pitch 390R-07.. SVK6851088 288.80R390-0137A14-07L Cylindrical shank 13.7mm 2 Coarse pitch 390R-07.. SVK6851091 257.45R390-0137A14-07M Cylindrical shank 13.7mm 3 Close pitch 390R-07.. SVK6851092 288.80R390-014A12L-07M Cylindrical shank 14mm 3 Close pitch 390R-07.. SVK6851095 288.80R390-014A14-07M Cylindrical shank 14mm 3 Close pitch 390R-07.. SVK6851096 288.80

R390-0157A16-07M Cylindrical shank 15.7mm 3 Close pitch 390R-07.. SVK6851098 304.95R390-016A14L-07M Cylindrical shank 16mm 3 Close pitch 390R-07.. SVK6851100 304.95R390-016A16-07H Cylindrical shank 16mm 4 Extra Close pitch 390R-07.. SVK6851101 338.20R390-016A16-07M Cylindrical shank 16mm 3 Close pitch 390R-07.. SVK6851102 304.95R390-020A20-07H Cylindrical shank 20mm 5 Extra Close pitch 390R-07.. SVK6851106 374.30R390-020A20-07M Cylindrical shank 20mm 4 Close pitch 390R-07.. SVK6851107 339.15R390-025A25-07H Cylindrical shank 25mm 7 Extra Close pitch 390R-07.. SVK6851110 427.50R390-025A25-07M Cylindrical shank 25mm 5 Close pitch 390R-07.. SVK6851111 373.35

CoroMill® 390 Milling Cutters

Product Code Thickness inches

Corner Radius Inches

Chip Breaker

Chip Breaker Application Grade Application Material

ClassificationNo of Edges Order No. Price

390R-070204E-KL 1020 0.094 0.016 KL Finishing 1020 Cast Iron 2 SVK6851160 $17.05390R-070204E-ML 1040 0.094 0.016 ML Finishing 1040 Stainless 2 SVK6851161 17.05390R-070204E-ML S30T 0.094 0.016 ML Finishing S30T HRSA 2 SVK6851162 17.05390R-070204E-MM 1040 0.094 0.016 MM Medium 1040 Stainless 2 SVK6851163 17.05390R-070204E-MM S30T 0.094 0.016 MM Medium S30T HRSA 2 SVK6851164 17.05390R-070204E-PL 1130 0.094 0.016 PL Finishing 1130 Steel 2 SVK6851167 17.05390R-070204M-KM 1020 0.094 0.016 KM Medium 1020 Cast Iron 2 SVK6851169 13.81390R-070204M-KM 3330 0.094 0.016 KM Medium 3330 Cast Iron 2 SVK6851170 13.81390R-070204M-MM 1040 0.094 0.016 MM Medium 1040 Stainless 2 SVK6851171 13.81390R-070204M-MM S30T 0.094 0.016 MM Medium S30T HRSA 2 SVK6851172 13.81390R-070204M-PM 1130 0.094 0.016 PM Medium 1130 Steel 2 SVK6851174 13.81390R-070204M-PM 4230 0.094 0.016 PM Medium 4230 Steel 2 SVK6851175 13.81390R-070204M-PM 4240 0.094 0.016 PM Medium 4240 Steel 2 SVK6851176 13.81

CoroMill® 390 Milling Inserts (Size 07)

*Other sizes available on request

28 DGI Supply | CoroMill® 390 Case Study

CoroMill® 390

Workpiece material: P2.1.Z.AN

Operation: Slot milling

Sandvik Tool: R390-012A12-07M

Sandvik Insert: 390R-070204M-PM 1130

CASE STUDy:

Versatile shoulder milling cutters with ramping capability for mixed production

Sandvik Product: CoroMill® 390Performance: Slot milling in steel

RESULTS:

A subcontractor’s productivity was limited by its end mill as the two-insert cutter could only manage 2 mm (0.079 inch) cutting depth. When switching to a CoroMill® 390 cutter with three size 07 inserts the cutting depth could be increased to 3 mm (0.118 inch). As bonus, the burr formation caused by the previous tool was nowhere to be seen when milling with the new cutter. The overall verdict: a double win for CoroMill® 390 with increased productivity and tool life.

Sandvik Coromant Solution

Existing Solution

vc m/min (ft/min) 200 (656.166) 150 (492.125)

vf mm/min (in/min) 900 (35.433) 600 (23.622)

hex mm (inch) 0.1 (0.004) 0.1 (0.004)

ap mm (inch) 3 (1.118) 2 (0.079)

ae mm (inch) 12 (0.472) 12 (0.472)

Time in cut, min 3.76 5.5

225% PRODUCTIV ITY


CoroMill® 745milling made easy

CoroMill® 745 is the first double-sided, multi-edge concept with positive cutting action on the market.

CoroTurn® 300breaking new grounds in turning

The first 8-edge 80° diamond turning insert that will change the way you think of turning

Innovation in Metalcutting

CoroMill® 745 will be available this SpringCoroTurn® 300 is available nowContact your local representative for more informationwww.dgisupply.com · www.sandvik.coromant.com

30 DGI Supply | CoroDrill® 880

Code Description Cutting Dia. DC Max. Shank Dia. Shank Length

Central Insert

Peripheral Insert Order No. Price

A880-D0750LX25-03 Inch Dia. 3xD 3/4 0.7697 1 2.205 880-03...C 880-03...P SVK31315 $476.90

A880-D0750LX25-05 Inch Dia. 5xD 3/4 0.7697 1 2.205 880-03...C 880-03...P SVK34636 595.65

A880-D1000LX25-03 Inch Dia. 3xD 1 1.0748 1 2.205 880-05...C 880-05...P SVK28051 501.60

A880-D1000LX25-05 Inch Dia. 5xD 1 1.0748 1 2.205 880-05...C 880-05...P SVK34640 627.95

A880-D1250LX38-03 Inch Dia. 3xD 1 1/4 1.3209 1.5 2.756 880-06...C 880-06...P SVK34654 627.95




CoroDrill 880 Drill Bodies

Features:• Optimized chip channels for accelerated chip

evacuation• Easy identification due to laser marking with drill,

insert and screw codes on the drill shank• Two or four cutting edges depending on drill diameter• Angled chip flutes in drill body for good chip

evacuation and secure drilling process• Optimized geometries assure high performance in

most materials

Code Description IC Thickness Corner Radius No Edges Order No. Price

880-03 03 05H-C-GM 1044 Central Insert 5.7mm 0.102 0.02 4 SVK31209 $15.78

880-03 03 W05H-P-GM 4324 Peripheral Insert 5.7mm 0.102 0.02 4 SVK6626825 16.74


880-05 03 05H-C-GM 1044 Central Insert 8.4mm 0.118 0.02 4 SVK28615 17.99









CoroDrill 880 Drill Inserts

GC4324 and GC4334 are highly wear-resistant grades for indexable peripheral inserts. The secret behind these grades is Inveio™, a coating with tightly packed uni-directional crystals that creates a strong barrier towards the cutting zone and chip. In combination with fine-structured TiCN technology featuring hard and wear-resistant coating against abrasive wear, the grades also provide improved crater wear and flank wear resistance. Heat during the drilling process is rapidly led away for the cutting zone, helping in the cutting edge last longer. GC4324 and GC4334 are suitable for drilling in all types of carbon steels, stainless steels, cast iron and hardened materials.

CoroDrill® 880Industry Segments:• General engineering• Oil and gas• Power generation• Aerospace


WORKPIECE

Machine: Vertical machining centre, double spindle

Spindle interface: ISO 50 taper

Coolant: Internal coolant 10%

Number of holes per ring: 60

Production rate: 240,000 holes per year/4000 pieces per year

Objective: Productivity increase

CASE STUDy:

Sandvik Product: CoroDrill® 880 Indexable insert drillsWind power: connecting ring machining

Just by exchanging a conventional drill with a CoroDrill 880, you can double the number of drilled holes in the same amount of time.

Sandvik Coromant Solution Competitor

Hole diameter 45 mm 45 mm

Hole depth 158 mm 158 mm

Cutting tool 880-D4500L50-04

Insert880-0805W10H-P-LM 4024

880-080508H-C-LM 1044

Cutting speed (Vc)

320 m/min 250 m/min

Feed (fn) 0.12 mm/rev 0.1 mm/rev

RESULTS:

S Savings/year: $112,504

Time saved/year: 1,253 hours

Productivity increase: 53%

This, in combination with high performance grades makes it outstanding when it comes to rapid hole making.

Its step technology gives outstanding cutting force balance, providing significant improvements on productivity as well as of the hole quality.

32 DGI Supply | Coated CBN Turning Inserts

Application: Carburized Layer Removal MachiningWork Material: 5120 Steel (HRC60)Insert: 4NC-CNGA432-BNC2020Cutting Condition: Vc: 500 sfm f: 0.006 ipr ap: 0.020", Wet

CASE STUDy:Sumitomo Product: BNC2020

RESULTS:

BNC2020: 300 pcs Conventional: 200 pcs

Features & Benefits:• Sumitomo’s new

BNC2010 CBN grade contains 10% higher CBN content than conventional grade creating significantly higher wear resistance

• BNC2010 has excellent surface finish resulting from high notch wear resistant multi layers

BNC2010

Features & Benefits:• Sumitomo’s new

BNC2020 contains CBN particles that provide superb chipping resistance, stable performance and long tool life

• The strength of CBN particles provides excellent chipping resistance, ensures stable performance and long tool life in high efficiency and interrupted machining of hardened steel

BNC2020

COaTeD CBN TURNINg INSeRTS

I.C. Thick-ness Radius Product Code Order Number Price

0.375 0.1875 0.0313 3NCTNGA332-BNC2010 SUM166QEJX $60.62

0.375 0.1875 0.0313 3NCTNGA332-BNC2020 SUM166RERB 60.62

0.375 0.1875 0.0313 3NCTNGA332HS-BNC2020 SUM166RWC2 60.62

0.375 0.1875 0.0156 6NCTNGA331-BNC2010 SUM166QELD 105.98

0.375 0.1875 0.0156 6NCTNGA331-BNC2020 SUM166RESG 105.98

0.375 0.1875 0.0156 6NCTNGA331HS-BNC2010 SUM166QELK 105.98

0.375 0.1875 0.0156 6NCTNGA331HS-BNC2020 SUM166RESN 105.98

0.375 0.1875 0.0313 6NCTNGA332-BNC2010 SUM166QELE 105.98

0.375 0.1875 0.0313 6NCTNGA332-BNC2020 SUM166RESH 105.98

0.375 0.1875 0.0313 6NCTNGA332HS-BNC2010 SUM166QELL 105.98

0.375 0.1875 0.0313 6NCTNGA332HS-BNC2020 SUM166RESP 105.98

0.375 0.1875 0.0469 6NCTNGA333-BNC2010 SUM166QELF 105.98

0.375 0.1875 0.0469 6NCTNGA333-BNC2020 SUM166RESJ 105.98

0.375 0.1875 0.0469 6NCTNGA333HS-BNC2010 SUM166QELM 105.98

0.375 0.1875 0.0469 6NCTNGA333HS-BNC2020 SUM166RESQ 105.98

TNGA 60º Triangle/Negative


0.375 0.1875 0.0156 2NCVNGA331-BNC2010 SUM166QEKD $47.24

0.375 0.1875 0.0313 2NCVNGA332-BNC2010 SUM166QEKE 47.24

0.375 0.1875 0.0313 2NCVNGA332-BNC2020 SUM166RERH 47.24

0.375 0.1875 0.0313 2NCVNGA332HS-BNC2020 SUM166RWC1 47.24

0.375 0.1875 0.0156 4NCVNGA331-BNC2010 SUM166QELN 84.55

0.375 0.1875 0.0156 4NCVNGA331-BNC2020 SUM166RESR 84.55

0.375 0.1875 0.0156 4NCVNGA331HS-BNC2010 SUM166QELQ 84.55

0.375 0.1875 0.0156 4NCVNGA331HS-BNC2020 SUM166RESU 84.55

0.375 0.1875 0.0313 4NCVNGA332-BNC2010 SUM166QELP 84.55

0.375 0.1875 0.0313 4NCVNGA332-BNC2020 SUM166RESS 84.55

0.375 0.1875 0.0313 4NCVNGA332HS-BNC2010 SUM166QELR 84.55

0.375 0.1875 0.0313 4NCVNGA332HS-BNC2020 SUM166RESV 84.55

0.375 0.1875 0.0469 4NCVNGA333-BNC2020 SUM166REST 84.55

VNGA 35º Diamond/Negative


0.500 0.1875 0.0313 6NCWNGA432-BNC2010 SUM166QELS $105.98

0.500 0.1875 0.0313 6NCWNGA432-BNC2020 SUM166RESX 105.98

0.500 0.1875 0.0313 6NCWNGA432HS-BNC2020 SUM166REVP 105.98

0.500 0.1875 0.0313 6NCWNGA432WG-BNC2010 SUM166QENU 113.35

0.500 0.1875 0.0313 6NCWNGA432WG-BNC2020 SUM166REVC 113.35

0.500 0.1875 0.0313 6NCWNGA432WH-BNC2010 SUM166QEPF 113.35

0.500 0.1875 0.0313 6NCWNGA432WH-BNC2020 SUM166REVN 113.35

0.500 0.1875 0.0469 6NCWNGA433WG-BNC2010 SUM166QWH4 113.35

0.500 0.1875 0.0469 6NCWNGA433WG-BNC2020 SUM166RWH4 113.35

0.500 0.1875 0.0469 6NCWNGA433WH-BNC2010 SUM166QWH5 113.35

0.250 0.094 0.0469 6NCWNGA433WH-BNC2020 SUM166RWH5 113.35

WNGA 80º Trigon/Negative

BNC2020 achieves 1.5 times longer life than conventional CBN



0.500 0.1875 0.0313 2NCCNGA432-BNC2010 SUM166QEJK $44.36

0.500 0.1875 0.0313 2NCCNGA432-BNC2020 SUM166REQN 44.36

0.500 0.1875 0.0313 2NCCNGA432HS-BNC2010 SUM166QWBV 44.36

0.500 0.1875 0.0313 2NCCNGA432HS-BNC2020 SUM166RWBV 44.36

0.500 0.1875 0.0469 2NCCNGA433-BNC2010 SUM166QEJL 44.36

0.500 0.1875 0.0469 2NCCNGA433-BNC2020 SUM166REQP 44.36

0.500 0.1875 0.0469 2NCCNGA433HS-BNC2010 SUM166QWBW 44.36

0.500 0.1875 0.0469 2NCCNGA433HS-BNC2020 SUM166RWBW 44.36

0.500 0.1875 0.0156 4NCCNGA431-BNC2010 SUM166QEKF 77.56

0.500 0.1875 0.0156 4NCCNGA431-BNC2020 SUM166RERJ 77.56

0.500 0.1875 0.0156 4NCCNGA431HS-BNC2010 SUM166QEKM 77.56

0.500 0.1875 0.0156 4NCCNGA431HS-BNC2020 SUM166RERQ 77.56

0.500 0.1875 0.0156 4NCCNGA431W-BNC2010 SUM166QCER 82.95

0.500 0.1875 0.0156 4NCCNGA431W-BNC2020 SUM166RCER 82.95

0.500 0.1875 0.0156 4NCCNGA431WG-BNC2010 SUM166QENP 82.95

0.500 0.1875 0.0156 4NCCNGA431WG-BNC2020 SUM166REUW 82.95

0.500 0.1875 0.0156 4NCCNGA431WH-BNC2010 SUM166QEPA 82.95

0.500 0.1875 0.0156 4NCCNGA431WH-BNC2020 SUM166REVH 82.95

0.500 0.1875 0.0313 4NCCNGA432-BNC2010 SUM166QEKG 77.56

0.500 0.1875 0.0313 4NCCNGA432-BNC2020 SUM166RERK 77.56

0.500 0.1875 0.0313 4NCCNGA432HS-BNC2010 SUM166QEKN 77.56

0.500 0.1875 0.0313 4NCCNGA432HS-BNC2020 SUM166RERR 77.56

0.500 0.1875 0.0313 4NCCNGA432W-BNC2010 SUM166QCES 82.95

0.500 0.1875 0.0313 4NCCNGA432W-BNC2020 SUM166RCES 82.95

0.500 0.1875 0.0313 4NCCNGA432WG-BNC2010 SUM166QENQ 82.95

0.500 0.1875 0.0313 4NCCNGA432WG-BNC2020 SUM166REUX 82.95

0.500 0.1875 0.0313 4NCCNGA432WH-BNC2010 SUM166QEPB 82.95

0.500 0.1875 0.0313 4NCCNGA432WH-BNC2020 SUM166REVJ 82.95

0.500 0.1875 0.0469 4NCCNGA433-BNC2010 SUM166QEKH 77.56

0.500 0.1875 0.0469 4NCCNGA433-BNC2020 SUM166RERL 77.56

0.500 0.1875 0.0469 4NCCNGA433HS-BNC2010 SUM166QEKP 77.56

0.500 0.1875 0.0469 4NCCNGA433HS-BNC2020 SUM166RERS 77.56

0.500 0.1875 0.0469 4NCCNGA433W-BNC2010 SUM166QW3R 82.95

0.500 0.1875 0.0469 4NCCNGA433W-BNC2020 SUM166RW3R 82.95

0.500 0.1875 0.0469 4NCCNGA433WG-BNC2020 SUM166REUY 82.95

0.500 0.1875 0.0469 4NCCNGA433WH-BNC2010 SUM166QEPC 82.95

0.500 0.1875 0.0469 4NCCNGA433WH-BNC2020 SUM166REVK 82.95

CNGA 80º Diamond/Negative


0.500 0.1875 0.0156 4NCCNGG431FV-BNC2010 SUM166QWFQ $97.88

0.500 0.1875 0.0156 4NCCNGG431FV-BNC2020 SUM166RETP 97.88

0.500 0.1875 0.0156 4NCCNGG431LV-BNC2010 SUM166QEAD 97.88

0.500 0.1875 0.0156 4NCCNGG431LV-BNC2020 SUM166REUF 97.88

0.500 0.1875 0.0313 4NCCNGG432FV-BNC2010 SUM166QWFR 97.88

0.500 0.1875 0.0313 4NCCNGG432FV-BNC2020 SUM166RETQ 97.88

0.500 0.1875 0.0313 4NCCNGG432LV-BNC2010 SUM166QEAE 97.88

0.500 0.1875 0.0313 4NCCNGG432LV-BNC2020 SUM166REUG 97.88

0.500 0.1875 0.0313 4NCCNGG432SV-BNC2020 SUM166RESY 100.82

0.500 0.1875 0.0313 4NCCNGG432SVW-BNC2020 SUM166RWH3 136.99

0.500 0.1875 0.0469 4NCCNGG433SV-BNC2020 SUM166RETA 100.82

CNGG 80º Diamond/Negative with Chipbreaker


0.500 0.1875 0.0313 2NCDNGA432-BNC2010 SUM166QEJR $49.21

0.500 0.1875 0.0313 2NCDNGA432-BNC2020 SUM166REQU 49.21

0.500 0.1875 0.0313 2NCDNGA432HS-BNC2010 SUM166QWBX 49.21

0.500 0.1875 0.0313 2NCDNGA432HS-BNC2020 SUM166RWBX 49.21

0.500 0.1875 0.0469 2NCDNGA433-BNC2010 SUM166QEJS 49.21

0.500 0.1875 0.0469 2NCDNGA433-BNC2020 SUM166REQV 49.21

0.500 0.1875 0.0469 2NCDNGA433HS-BNC2010 SUM166QWCO 49.21

0.500 0.1875 0.0469 2NCDNGA433HS-BNC2020 SUM166RWC0 49.21

0.500 0.1875 0.0156 4NCDNGA431-BNC2010 SUM166QEKQ 88.10

0.500 0.1875 0.0156 4NCDNGA431-BNC2020 SUM166RERT 88.10

0.500 0.1875 0.0156 4NCDNGA431HS-BNC2010 SUM166QEKW 88.10

0.500 0.1875 0.0156 4NCDNGA431HS-BNC2020 SUM166RESA 88.10

0.500 0.1875 0.0156 4NCDNGA431WG-BNC2010 SUM166QENS 94.22

0.500 0.1875 0.0156 4NCDNGA431WG-BNC2020 SUM166REVA 94.22

0.500 0.1875 0.0156 4NCDNGA431WH-BNC2010 SUM166QEPD 94.22

0.500 0.1875 0.0156 4NCDNGA431WH-BNC2020 SUM166REVL 94.22

0.500 0.1875 0.0313 4NCDNGA432-BNC2010 SUM166QEKR 88.10

0.500 0.1875 0.0313 4NCDNGA432-BNC2020 SUM166RERU 88.10

0.500 0.1875 0.0313 4NCDNGA432HS-BNC2010 SUM166QEKX 88.10

0.500 0.1875 0.0313 4NCDNGA432HS-BNC2020 SUM166RESB 88.10

0.500 0.1875 0.0313 4NCDNGA432WG-BNC2010 SUM166QENT 94.22

0.500 0.1875 0.0313 4NCDNGA432WG-BNC2020 SUM166REVB 94.22

0.500 0.1875 0.0313 4NCDNGA432WH-BNC2010 SUM166QEPE 94.22

0.500 0.1875 0.0313 4NCDNGA432WH-BNC2020 SUM166REVM 94.22

0.500 0.1875 0.0469 4NCDNGA433-BNC2010 SUM166QEKS 88.10

0.500 0.1875 0.0469 4NCDNGA433-BNC2020 SUM166RERV 88.10

0.500 0.1875 0.0469 4NCDNGA433HS-BNC2010 SUM166QEKY 88.10

0.500 0.1875 0.0469 4NCDNGA433HS-BNC2020 SUM166RESC 88.10

DNGA 55º Diamond/Negative


0.500 0.1875 0.0156 4NCDNGG431FV-BNC2010 SUM166QWFS $111.18

0.500 0.1875 0.0156 4NCDNGG431FV-BNC2020 SUM166RETS 111.18

0.500 0.1875 0.0156 4NCDNGG431LV-BNC2010 SUM166QEAQ 111.18

0.500 0.1875 0.0156 4NCDNGG431LV-BNC2020 SUM166REUJ 111.18

0.500 0.1875 0.0313 4NCDNGG432FV-BNC2010 SUM166QWFT 111.18

0.500 0.1875 0.0313 4NCDNGG432FV-BNC2020 SUM166RETT 111.18

0.500 0.1875 0.0313 4NCDNGG432LV-BNC2010 SUM166QEAR 111.18

0.500 0.1875 0.0313 4NCDNGG432LV-BNC2020 SUM166REUK 111.18

0.500 0.1875 0.0313 4NCDNGG432SV-BNC2020 SUM166RETB 114.52

0.500 0.1875 0.0469 4NCDNGG433SV-BNC2020 SUM166RETC 114.52

DNGG 55º Diamond/Negative with Chipbreaker


0.500 0.1875 0.0313 2NCSNGA432-BNC2020 SUM166RDHV $44.36

0.500 0.1875 0.0469 2NCSNGA433-BNC2020 SUM166RDHW 44.36

SNGA Square Type/Negative

Unique Margin Shapefor reducing friction and heat generation.

WDO-SUS

Front view Side view

Hole

Conventional

Front view Side view

Margin surface

34 DGI Supply | EXOCARB® WDO-SUS Drills Designed for Stainless Steels & Titanium Alloys

eXOCaRB® WDO-SUS Drills Designed for Stainless Steels and Titanium alloys

MEGA COOLER™ Coolant Holefor improved coolant flow, chip evacuation, and reduced heat generation.New coolant hole applies only to diameter sizes over 6mm.

CASE STUDy:

OSG Product: WDO-SUS 3D in Titanium Alloy ( Ti6Al4V 34~36 HRC)

Ti6AL4V is known to cause chip packing. While the competitor’s drill struggled to achieve longer tool life with chipping and breakage, the WDO-SUS drill reached 2,066 holes (1,380 linear inches). Its unique margin shape and sharp cutting edge enabled effective chip evacuation with smaller cutting chips.

Cutting chips

*After aging treatment

Tool WDO-SUS 3D (Ø5.1)Work Material Ti-6Al-4V (34~36HRC)

Cutting Speed 130 SFM (2,498 RPM)

Feed Rate 12 IPM (0.0047 IPR)

Depth of Hole 17mm (Through)

Coolant Water Soluble (Internal)

Machine Vertical Machining Center

Number of Holes1,0005000 2,0001,500 2,500

WDO-SUS3D

Competitor

Conventional

2,066 Holes

123 Holes

49 Holes

Chipping

Chipping

Breakage

New Flute Geometry (PAT.P)for producing compact cutting chips.

WDO-SUS Competitor

(m/s)Coolant flow velocity

analysis of coolant flow with spindle speed of 2,200 RPM

Maximum amount of coolant flow to suppress heat generation!

25.0

0.0WDO-SUS Conventional


Diameter mm Inch Flute Length (mm) Overall Length (mm) Order No. Price

1/8 3.18 0.1250 20 74 OSG520012512 $66.72 9/64 3.57 0.1406 22 74 OSG520014012 66.72 5/32 3.97 0.1563 24 74 OSG520015612 67.42 11/64 4.37 0.1719 27 80 OSG520017112 69.21 3/16 4.76 0.1875 29 80 OSG520018712 71.60 13/64 5.16 0.2031 26 82 OSG520020312 78.23 7/32 5.56 0.2188 28 82 OSG520021812 82.58 15/64 5.95 0.2344 30 82 OSG520023412 82.58 1/4 6.35 0.2500 32 88 OSG8665635 82.58

17/64 6.75 0.2656 34 88 OSG520026512 87.55 9/32 7.14 0.2813 36 94 OSG520028112 102.73 19/64 7.54 0.2969 38 94 OSG520029612 108.62 5/16 7.94 0.3125 40 94 OSG520031212 108.62 21/64 8.33 0.3281 42 101 OSG520032812 119.57 11/32 8.73 0.3438 44 101 OSG520034312 124.64 23/64 9.13 0.3594 46 106 OSG520035912 130.91 3/8 9.53 0.3750 48 106 OSG520037512 142.10

25/64 9.92 0.3906 50 106 OSG520039012 142.10 13/32 10.32 0.4063 52 113 OSG520040612 138.75 27/64 10.72 0.4219 54 113 OSG520042212 146.28 7/16 11.11 0.4375 56 120 OSG520043712 151.72 29/64 11.51 0.4531 58 120 OSG520045312 163.36 15/32 11.91 0.4688 60 120 OSG520046912 169.22 31/64 12.30 0.4844 62 128 OSG520048512 169.22 1/2 12.70 0.5000 64 128 OSG520050012 175.03

17/32 13.49 0.5313 68 134 OSG520053112 175.03 9/16 14.29 0.5625 72 140 OSG520056212 185.83 37/64 14.68 0.5780 74 140 OSG520057812 188.33 5/8 15.88 0.6250 80 145 OSG520062512 201.95

21/32 16.67 0.6563 85 150 OSG520065612 244.09 3/4 19.05 0.7500 95 160 OSG520075012 334.52

EXOCARB® WDO-SUSList #5200, 3xD

Features: • 140° Point• Mega Cooler™ Coolant Hole• Sharp cutting edge for reduced work hardening and extended tool life• Unique margin shape reduces friction and heat generation• New flute geometry produces compact chips• WXL coating for high adhesion strength to minimize chipping

*Mega Cooler applies only to the diameter sizes over 6mm**Other sizes available on request

Work Material

List No.Aluminum

Cast Iron

Low Carbon Steel

Med. Carbon Steel

High Carbon Steel

Alloy Steels

Die Steels Titanium High Nickel Alloy Stainless Steels Hardened Steels

60617075 Casting 1010

10181035 1045 1065 4140

4340 400 6Al4V (30 HRC) Inconel Kovar 300 400 17-4 PH ~35

HRC35-45HRC

45-50 HRC

5200

good best

R Thinning

Ø Ød

LFL

140˚

MEGA COOLER™ Coolant Holefor improved coolant flow, chip evacuation, and reduced heat generation.New coolant hole applies only to diameter sizes over 6mm.

36 DGI Supply | The Art of Chip Formation

Tap Size Pitch Thread

LimitNo. of Flutes OAL Order Number Price

M4 0.70 D4 3 63 OSG1651000308 $18.02

M5 0.80 D4 3 70 OSG1651000508 18.47

M6 1.00 D5 3 80 OSG1651000808 21.28

M8 1.25 D5 3 90 OSG1651001008 25.58

M10 1.25 D5 3 100 OSG1651001208 36.96

M10 1.50 D6 3 100 OSG1651001308 36.96

Tap Size TPI Thread


4 40 H2 2 56 OSG1651500108 $15.99

6 32 H3 3 56 OSG1651500508 13.49

8 32 H3 3 63 OSG1651500808 13.49

10 24 H3 3 70 OSG1651501108 13.78

10 32 H3 3 70 OSG1651501208 13.78

1/4 20 H3 3 80 OSG1651501708 17.84

1/4 20 H5 3 80 OSG1651501608 17.84

1/4 28 H3 3 80 OSG1651501908 17.84

5/16 18 H3 3 90 OSG1651502108 19.43

5/16 24 H3 3 90 OSG1651502308 19.43

3/8 16 H3 3 100 OSG1651502508 21.91

3/8 16 H5 3 100 OSG1651502408 21.91

3/8 24 H3 3 90 OSG1651502708 21.91

7/16 14 H3 3 100 OSG1651502908 28.30

7/16 20 H3 3 100 OSG1651503108 28.30

1/2 13 H3 3 110 OSG1651503308 32.13

Tap Size Pitch Thread


M4 0.70 D4 3 63 OSG1650000308 $24.87

M5 0.80 D4 3 70 OSG1650000508 25.40

M6 1.00 D5 3 80 OSG1650000808 28.02

M8 1.25 D5 3 90 OSG1650001008 31.04

M10 1.25 D5 3 100 OSG1650001208 48.15

M10 1.50 D6 3 100 OSG1650001308 48.15

Tap Size TPI Thread


4 40 H2 2 56 OSG1650500108 $21.46

6 32 H3 2 56 OSG1650500508 17.56

8 32 H3 2 63 OSG1650500808 17.56

10 24 H3 2 70 OSG1650501108 18.09

10 32 H3 2 70 OSG1650501208 17.98

1/4 20 H3 2 80 OSG1650501708 19.73

1/4 20 H5 2 80 OSG1650501608 19.73

1/4 28 H3 2 80 OSG1650501908 19.73

5/16 18 H3 3 90 OSG1650502108 21.91

5/16 24 H3 3 90 OSG1650502308 21.91

3/8 16 H3 3 100 OSG1650502508 24.35

3/8 16 H5 3 100 OSG1650502408 24.35

3/8 24 H3 3 90 OSG1650502708 24.35

7/16 14 H3 3 100 OSG1650502908 30.16

7/16 20 H3 3 100 OSG1650503108 30.16

1/2 13 H3 3 110 OSG1650503308 35.38

16500 16510

Work MaterialAluminum

Cast Iron

Low Carbon Steel

Med. Carbon Steel

High Carbon Steel

Alloy Steels

Die Steels Titanium High Nickel

Alloy Stainless Steels Hardened Steels

60617075 Casting 1010

101810351045 1065 4140

4340 20 HRC 6AL4V (30 HRC) 20 HRC 300 400 17-4PH ~35 HRC 35-45

HRC45-50 HRC

good best

0 1000 2000 3000 4000 5000

Competitor

Conventional

A-TAP®

A-TAP® Took Maximum Advantage of the Machining Center and Achieved the Best PerformanceThe advantage of A-TAP® over the competitors’ and conventional taps was veri�ed.

0 50 100 150 200

Competitor N

Competitor N

OSG EXOPRO® CC-SUS

OSG EXOPRO® CC-SUS

OSG’s EXOPRO® CC-SUS was still in great condition after tapping 200 holes, while the competitor tap failed after roughly 100 holes due to bird nesting.

Stable Chip Evacuation in 304 Stainless Steel

0 1000 2000 3000 4000 5000

Competitor

Conventional

A-TAP®


0 50 100 150 200

Competitor N

Competitor N

OSG EXOPRO® CC-SUS

OSG EXOPRO® CC-SUS



16505 16515


16450

Tap Size

Threads per Inch Thread


UNC UNF

2 56 — H2 2 45 OSG1645002562 $40.34

3 48 — H2 2 50 OSG1645003482 33.62

4 40 — H2 2 56 OSG1645004402 28.01

4 — 48 H2 2 56 OSG1645004482 28.01

5 40 — H2 2 56 OSG1645005402 28.01

6 32 — H2 2 56 OSG1645006322 28.01

6 32 — H3 2 56 OSG1645006323 28.01

6 — 40 H2 2 56 OSG1645006402 28.01

8 32 — H2 2 63 OSG1645008322 28.49

8 32 — H3 2 63 OSG1645008323 28.49

8 — 36 H2 2 63 OSG1645008362 28.49

10 24 — H2 2 70 OSG1645010242 28.49

10 24 — H3 2 70 OSG1645010243 28.49

10 — 32 H2 2 70 OSG1645010322 28.49

10 — 32 H3 2 70 OSG1645010323 28.49

MaterialAluminum

Cast Iron

Low Carbon Steel

Med. Carbon Steel

High Carbon Steel

Alloy Steels Die Steels Titanium

High Nickel Alloy

Stainless Steels Hardened Steels

60617075 Casting 1010

101810351045 1065 4140

4340 20 HRC 6Al4V (30HRC) 20 HRC 300 400 17-4PH ~35 HRC 35-45

HRC45-50 HRC

good best

Tap Size

Threads per Inch Thread


UNC UNF

12 24 — H3 2 80 OSG1645012243 $28.49

12 — 28 H3 2 80 OSG1645012283 28.49

1/4 20 — H3 2 80 OSG1645014203 28.49

1/4 20 — H5 2 80 OSG1645014205 28.49

1/4 — 28 H3 2 80 OSG1645014283 28.49

1/4 — 28 H4 2 80 OSG1645014284 28.49

5/16 18 — H3 3 90 OSG1645056183 37.37

5/16 18 — H5 3 90 OSG1645056185 37.37

5/16 — 24 H3 3 90 OSG1645056243 37.37

5/16 — 24 H4 3 90 OSG1645056244 37.37

3/8 16 — H3 3 100 OSG1645038163 45.26

3/8 16 — H5 3 100 OSG1645038165 45.26

3/8 — 24 H3 3 90 OSG1645038243 45.26

3/8 — 24 H4 3 90 OSG1645038244 45.26

0 1000 2000 3000 4000 5000

Competitor

Conventional

A-TAP®


0 50 100 150 200

Competitor N

Competitor N

OSG EXOPRO® CC-SUS

OSG EXOPRO® CC-SUS



0 1000 2000 3000 4000 5000

Competitor

Conventional

A-TAP®


0 50 100 150 200

Competitor N

Competitor N

OSG EXOPRO® CC-SUS

OSG EXOPRO® CC-SUS



See additional sizes and styles at www.dgisupply.com

0 1000 2000 3000 4000 5000

Competitor

Conventional

A-TAP®


0 50 100 150 200

Competitor N

Competitor N

OSG EXOPRO® CC-SUS

OSG EXOPRO® CC-SUS



0 1000 2000 3000 4000 5000

Competitor

Conventional

A-TAP®


0 50 100 150 200

Competitor N

Competitor N

OSG EXOPRO® CC-SUS

OSG EXOPRO® CC-SUS



38 DGI Supply | Next Generation Z-CARB from SGS TOOL

The New Z-Carb HPR Five Flute, 37º Helix, Roughing End Mills are ideal for achieving high material removal rates (MMR) and a finish of 80 RMS or better on most materials. The specialized five flute design is engineered for increased productivity over three and four flute end mills. The variable indexing geometry allows for improved chatter suppression over symmetrical designs. The new series is offered in a variety of length, square, and corner radius options and is coated with Ti-NAMITE-M for superior performance in difficult to machine materials like Titanium.

Markets:

• Energy & Power Generation

• Castings & Forgings• General Engineering• Aerospace Structural

Components• Medical Implants• Automotive & Heavy

Transportation

Dia. Shank Dia.

Length of Cut

Overall Length Style Radius Center

CuttingFlatted Shank Order No. Price

1/4 1/4 3/8 2 1/2 Corner Radius .015 C.R. No N SGS37009 $28.22

1/4 1/4 3/8 2 1/2 Corner Radius .030 C.R. No N SGS37010 28.22



1/4 1/4 3/8 2 1/2 Square end na No N SGS37008 24.36








1/2 1/2 5/8 3 Corner Radius .015 C.R. No N SGS37025 62.36



1/2 1/2 5/8 3 Corner Radius .015 C.R. No Y SGS37031 66.11


1/2 1/2 1 3 Corner Radius .015 C.R. No N SGS37037 70.58

1/2 1/2 1 3 Corner Radius .030 C.R. No N SGS37038 70.58

1/2 1/2 1 3 Corner Radius .015 C.R. No Y SGS37043 77.36

1/2 1/2 1 3 Corner Radius .030 C.R. No Y SGS37044 77.36

1/2 1/2 1 1/4 3 1/4 Corner Radius .015 C.R. No N SGS37049 85.50


1/2 1/2 1 1/4 3 1/4 Corner Radius .015 C.R. No Y SGS37055 97.72


1/2 1/2 5/8 3 Square end na No N SGS37024 59.38

1/2 1/2 5/8 3 Square end na No Y SGS37030 62.96

1/2 1/2 1 3 Square end na No N SGS37036 66.50

1/2 1/2 1 3 Square end na No Y SGS37042 73.28

1/2 1/2 1 1/4 3 1/4 Square end na No N SGS37048 85.50

1/2 1/2 1 1/4 3 1/4 Square end na No Y SGS37054 95.00

Z-CARB-HPR: High Performance Rougher

Introducing the next generation Z-CaRB


Dia. Shank Dia.

Length of Cut

Overall Length Style Radius Center

CuttingFlatted Shank Order No. Price

5/8 5/8 3/4 3 1/2 Corner Radius .015 C.R. No N SGS37061 $124.86


5/8 5/8 3/4 3 1/2 Corner Radius .015 C.R. No Y SGS37068 131.64

5/8 5/8 3/4 3 1/2 Corner Radius .030 C.R. No Y SGS37069 131.64






5/8 5/8 3/4 3 1/2 Square end na No Y SGS37067 128.92

5/8 5/8 1 1/4 3 1/2 Square end na No N SGS37074 133.00

5/8 5/8 1 1/4 3 1/2 Square end na No Y SGS37081 131.64





3/4 3/4 1 1/2 4 Corner Radius .030 C.R. No N SGS37103 192.72

3/4 3/4 1 1/2 4 Corner Radius .060 C.R. No N SGS37104 192.72

3/4 3/4 1 1/2 4 Corner Radius .030 C.R. No Y SGS37110 199.50

3/4 3/4 1 1/2 4 Corner Radius .060 C.R. No Y SGS37111 199.50

3/4 3/4 7/8 4 Square end na No N SGS37088 169.04

3/4 3/4 7/8 4 Square end na No Y SGS37095 179.18

3/4 3/4 1 1/2 4 Square end na No N SGS37102 162.93

3/4 3/4 1 1/2 4 Square end na No Y SGS37109 162.93

* Coolant through style and other sizes are available on request

40 DGI Supply | HT 800 WP - Shortened Cycle Times and Longer Tool Life

HT 800 WP Replaceable Tip Drills

Series 4112 nano-FIReX® coated insert• 2-facet 140° point geometry, solid carbide insert• Excels in a wide range of materials• Corner chamfer provides protection for cutting edge• Stocked in dia. from 11-40mm, including inch sizes

• Insert drills with outstanding process repeatability • From hole diameter 11 to 40 mm (0.433 - 1.575 in.)• For drilling depths 1.5xD, 3xD, 5xD, 7xD and 10xD• With interchangeable inserts for steel, stainless steel, cast iron and Al• Drill bodies and interchangeable inserts for pilot drilling/countersinking

HT 800 WP Bodies:Nickel plated surface, coolant ducts in flutes, extremely accurate insert seat. Each body accommodates an insert diameter range of .5 mm for diameters <32 mm, and 1.0 mm diameter range for diameters >32 mm diameter.

Series 4105 1xD depth (45º pilot drill/countersink)

Series 4106 1.5xD depth

Series 4107 3xD depth




See www.dgisupply.com for information on ordering bodies and additional insert sizes.

Lower tooling costs do not always equate to reduced manufacturing costs. Often the real savings come from shortened cycle times, longer tool life, and operational advantages such as the elimination of peck cycles while drilling.

Many of the equipment components used by the oil and gas industry tend to be made of tough-to-machine materials such as Inconel and other nickel alloys. These materials usually require slower machining parameters and lead to lower tool life. The multi-layer nano-FIREX® coating applied to the series 4112 insert offers superior wear and heat resistance, while the flute design and strategic coolant hole placement in the HT 800 drill bodies ensures optimal coolant flow and chip evacuation. The bodies of HT 800 drills feature an extremely accurate and rigid insert seat, allowing quick insert changes and superior repeatability.

APPLICATION EXAMPLE: When a customer located in the South Central U.S. was faced with a difficult drilling application in Inconel 718, he decided to give the Guhring HT 800 replaceable-tip drill a try. The customer was using a competitor’s spade drill in his existing process cross-drilling through a tube, which had a 60 second cycle time. By implementing the Guhring HT 800 drill the customer was able to drop his cycle time down to only 15 seconds (a 75% reduction). In addition to the drastic cycle time reduction, the customer was able to triple his tool life using the Guhring drill! Although the spade drill carried a cheaper purchase price, the productivity and tool life increases realized by using the Guhring drill more than made up for the difference in tooling price, and led to an overall 52% cost savings for the customer.

Dia Order No. Price

11 mm GUH9041120110000 $55.73

1/2" GUH9041120127000 55.73

13.5 mm GUH9041120135000 55.73

5/8" GUH9041120158700 63.92

17.5 mm GUH9041120175000 73.11

3/4" GUH9041120190500 77.20

20 mm GUH9041120200000 77.20

1" GUH9041120254000 91.68

30 mm GUH9041120300000 158.27

1-1/4" GUH9041120317500 171.27

40 mm GUH9041120400000 218.38


A medical instrument manufacturer needed to improve production rates for a suction tube component made of 17-4PH stainless steel, drilling on a CNC lathe with high pressure coolant.

Due to chip packing issues with a competitor’s drill, they were forced to incorporate a time-consuming peck cycle. The customer agreed to test a Guhring Series 6509 RT 100 T carbide, coolant-fed, deep hole drill.

The highly polished parabolic flute design promotes exceptional chip evacuation and eliminated the chip packing issue the competitor’s drill was experiencing, allowing the customer to drill the hole without pecking. The RT 100 T drill utilizes a double margin flute design leading to im-proved hole quality while the TiAlN coated point improves tool life.

The customer was able to increase his spindle speed and triple his feed rate, dropping the cycle time for the operation from 63 seconds down to 14 seconds, which resulted in a an annual production cost savings of 60%. Additionally, as an added benefit, the surface finish of the hole was improved by 40%.

Dia.Flute Length

(mm)OAL (mm)

Order Number Price

1/8 67.00 106.00 GUH9065090031700 $166.785/32 76.00 116.00 GUH9065090039700 166.784 mm 76.00 116.00 GUH9065090040000 166.783/16 93.00 133.00 GUH9065090047600 184.735 mm 93.00 133.00 GUH9065090050000 184.731/4-E 127.00 167.00 GUH9065090063500 216.405/16 143.00 183.00 GUH9065090079400 253.333/8 177.00 221.00 GUH9065090095200 300.83

10 mm 177.00 221.00 GUH9065090100000 321.947/16 214.00 263.00 GUH9065090111100 369.44

12 mm 214.00 263.00 GUH9065090120000 369.44

Series 6509 - 15 x D

Dia.Flute Length

(mm)OAL (mm)

Order Number Price

1/8 83.00 123.00 GUH9065110031700 $242.255/32 96.00 136.00 GUH9065110039700 239.26

4.0 mm 96.00 136.00 GUH9065110040000 239.263/16 118.00 158.00 GUH9065110047600 279.09

5.0 mm 118.00 158.00 GUH9065110050000 263.171/4-E 162.00 202.00 GUH9065110063500 303.025/16 183.00 223.00 GUH9065110079400 348.583/8 227.00 271.00 GUH9065110095200 453.51

10.0 mm 227.00 271.00 GUH9065110100000 467.587/16 274.00 323.00 GUH9065110111100 486.20

12.0 mm 274.00 323.00 GUH9065110120000 521.35

Dia.Flute Length

(mm)OAL (mm)

Order Number Price

1/8 101.00 141.00 GUH9065120031700 $275.265/32 116.00 156.00 GUH9065120039700 279.09

4.0 mm 116.00 156.00 GUH9065120040000 279.093/16 143.00 183.00 GUH9065120047600 312.59


10.0 mm 277.00 321.00 GUH9065120100000 631.517/16 337.00 386.00 GUH9065120111100 631.51

12.0 mm 337.00 386.00 GUH9065120120000 674.68

Series 6511 - 20 x D Series 6512 - 25 x D

extremely Deep Hole Drilling with RT 100 T

• Sub micro-grain carbide• Parabolic high-polished flutes• 135° point geometry• Coolant fed drill• TiAlN coated tip for heat- and wear-resistance,

extended tool life

Dia.Flute Length

(mm)OAL (mm)

Order Number Price

1/8 118.00 158.00 GUH9065130031700 $322.995/32 136.00 176.00 GUH9065130039700 350.87

4.0 mm 136.00 176.00 GUH9065130040000 350.873/16 168.00 208.00 GUH9065130047600 382.81


10.0 mm 327.00 371.00 GUH9065130100000 661.31

Dia.Flute Length

(mm)OAL (mm)

Order Number Price

1/8 153.00 193.00 GUH9065140031700 $345.605/32 176.00 216.00 GUH9065140039700 375.41

4.0 mm 176.00 216.00 GUH9065140040000 375.413/16 218.00 258.00 GUH9065140047600 401.97

5.0 mm 218.00 258.00 GUH9065140050000 409.601/4-E 282.00 322.00 GUH9065140063500 469.825/16 343.00 383.00 GUH9065140079400 599.88

8.0 mm 343.00 383.00 GUH9065140080000 605.28

Series 6513 - 30 x D Series 6514 - 40 x D


42 DGI Supply | APX™ Drill: Deep Hole/Large Diameter Drilling Solution

Features and Benefits: • Drilling range – 1.500" – 4.000" (38.00mm to 101.60mm)• Depths 3, 5, 8 and 10 x D• AMEC proprietary IC inserts use AM300 Coating for maximum performance• The APX Drill uses the GEN3SYS or TA pilot insert to stabilize the tool through

the cut and outboard carbide inserts to achieve the final cutting diameter• Multiple pilot geometry choices from TA, GEN2, GEN3SYS or GEN3SYS XT

programs offering greater flexibility• Interchangeable heads allow each holder to cover a range of diameters

reducing tool inventory

The APX Drill is a high performance modular system for large diameter holes and is designed to run at high speeds, maximizing the power curves of modern CNC equipment.

Description Minimum diameter inch

Maximum diameter inch Drill depth Assembled

reference length Shank type Order No. Price

Series 38 APX 3X Holder 1.4961 1.7322 5-1/8" 7-47/64" 2 Inch Flanged AMEW3803H200F $427.50

Series 38 APX 8X Holder 1.4961 1.7322 13-7/8" 16-25/64" 2 Inch Flanged AMEW3808H200F 617.50

Series 44 APX 3X Holder 1.7323 2.0075 6" 8-33/64" 2 Inch Flanged AMEW4403H200F 522.50

Series 44 APX 5X Holder 1.7323 2.0075 10" 13-17/64" CV 50 AMEW4405HCV50 997.50



Series 51 APX 5X Holder 2.0076 2.2438 11-1/4" 14-7/32" CV 50 AMEW5105HCV50 997.50


Series 51 APX 8X Holder 2.0076 2.2438 455.9 510.5 50 Metric Flanged AMEW5108H50FM 855.00



Series 76 APX 5X Holder 2.9918 3.2673 16-3/8" 18-3/64" 2 Inch Flanged AMEW7605H200F 1,045.00


Series 89 APX 5X Holder 3.5036 3.7400 18-5/8" 22" CV 50 AMEW8905HCV50 1,615.00

Series 89 APX 8X Holder 3.5036 3.7400 26-3/4" 30-1/32" CV 50 AMEW8908HCV50 1,805.00


Series 95 APX 3X Holder 3.7401 4.0000 302 362.8 50 Metric Flanged AMEW9503H50FM 1,235.00

Series 95 APX 5X Holder 3.7401 4.0000 20" 23-43/64" CV 50 AMEW9505HCV50 1,710.00

Series 95 APX 5X Holder 3.7401 4.0000 20" 22-19/64" 2 Inch Flanged AMEW9505H200F 1,330.00

Series 95 APX 5X Holder 3.7401 4.0000 508 566.2 50 Metric Flanged AMEW9505H50FM 1,330.00

APX™ HoldersThrough the shank coolant, Helical flute type

Deep Hole/Large Diameter Drilling Solution



Description Major Cutting Diameter Fractional Equivalent

Pilot Diameter

Pilot Insert Number Pilot Head Type APX™ Head

Order No. Price

Series 38 APX #0 T-A PILOT 1-1/2" 1-1/2 5/8 AME4C10H0020 T-A AMEV3800D0116 $403.75

Series 38 APX #0 T-A PILOT 1-9/16" 1-9/16 5/8 AME4C10H0020 T-A AMEV3800D0118 403.75

Series 38 APX #0 T-A PILOT 38MM 1.4961 (38mm) 5/8 AME4C10H0020 T-A AMEV3800D38 403.75



Series 38 APX 17 GEN3 PILOT 1-5/8" 1-5/8 11/16 AME7C117P0022 GEN3SYS AMEV3817D0120 498.75



Series 44 APX #1 T-A PILOT 2.00" 2 47/64 AME4C11H734 T-A AMEV4401D0200 427.50



Series 44 APX #1 T-A PILOT 49MM 1.9291 (49MM) 45/64 AME4C11H703 T-A AMEV4401D49 427.50




Series 63 APX #2 T-A PILOT 2-1/2" 2-1/2 1-1/8 AME4C12H0104 T-A AMEV6302D0216 570.00

Series 63 APX #2 T-A PILOT 65MM 2.5591 (65mm) 1-1/8 AME4C12H0104 T-A AMEV6302D65 570.00

Series 76 APX #2 T-A PILOT 3.0000" 3 1-7/32 AME4C12H0107 T-A AMEV7602S0300 760.00

Series 83 APX #2 T-A PILOT 3-1/2" 3-1/2 1-3/8 AME4C12H0112 T-A AMEV8302S0316 855.00

Series 95 APX #2 T-A PILOT 4" 4 1-3/8 AME4C12H0112 T-A AMEV9502S0400 1,045.00

APX™ Heads

Item Description Coating Geometry Grade Order No. Price

3/8" IC APX C1 AM300 AM300 Standard C1 AMEOP0604081PW $17.10

3/8" IC APX C5 AM300 AM300 Standard C5 AMEOP060408PW 17.10

3/8" IC APX C5 AM300 HR AM300 High Rake C5 AMEOP060408PWHR 17.10







APX™ IC Inserts

The APX Drill is designed to allow higher spindle speeds and to take advantage of the power curve on modern CNC machines. This results in maximum penetration rates on deep hole drilling applications.

Results of Competitor Process

minute cycle time10.0

pecks to remove material5

chip controlD-

Results of APX Drill Solution

minute cycle time4.5

pecks to remove material0

chip controlA+

Customer’s shop rate = $100/hr | APX Drill saved $27.50/part = $16,500/yearIt really pays to be efficient!

*Pilot inserts sold separately

Documents

DoALL’s New T7P and · 2020. 8. 10. · This is why super abrasives are sometimes considered an art in their development and application. Greenlee Diamond Tool – A DoAll Company—