Embed Size (px)
Citation preview
Best-practice with an innovative and modern approach for reducing maintenance costs and adding profitability to plant operation
DMMS STRUCTURE FLOW CHARTDANIELI MAINTENANCE MANAGEMENT SYSTEMFOR THE STEEL INDUSTRY
Bill of material by equipment
Documentation and training support
Spares by equipment and in stock
Maintenance Job Guidelines
Bill of Material by Equipment (BOM)
Plant equipment structure and technical database
Documentation> Manuals> Data sheets> Drawing
List of spare by equipment> Spares definition and codification> Quantity in warehouse
Maintenance job guidelines> Functional location> Duration and frequency> Plant status > Safety information> Activity description> Residual risks
Training supports (video and literature)
> Diagrams> Catalogues> Multimedia
> Reorder quantity> Drawings> List of spare in stock
> Protective devices> Man power> Specials tools> Spare parts> Reference documentation
Danieli Maintenance Management System
S.O.P. AND LOCKOUT / TAGOUT PROCEDURE SOP #: 1600-310310D-066A-03&101
FLOC : ROUGHING MILL AREA Equipment: OIL LUBE SYS., PLANETARY GEARBOX, STAND 3
Equipment No: 1040369 Frequency : Q
Type of Activity : MED Duration: 0,2
Line Condition (Stop/Run) : STOPPED # of Person(s): 1
DESC : BREATHER FILTERS ON THE PLANETARY GEARBOX, OIL LEAKAGE FROM THE UNIONS & LINES.
Potential hazards: SLIPS, TRIPS, FALLS, OVERHEAD CRANES, HOOKING, CRIPPING OR SCRATCHING
P. P. E. Required : STANDARD P. P. E.
Spare Part / Consumables Description:
Drawing / Manuals Reference: 8.072694.F - 6.199871.R
Special Tools: WRENCHES SET, CLEAN AGENT (GASOLINE), SYRINGE
Date: _________ S.O.P. AND LOCKOUT / TAGOUT PROCEDURE SOP #: 1600-310310D-066A-03&101
STEP LOCATION EQUIPMENT DESCRIPTION OF MAINTENANCE OPERATION HAZARDS COMMENTS 1 BEFORE STARTING ALL THE OPERATIONS, SET THE STAND N.3 IN SAFETY
CONDITIONS SA FETY
ACTIVITY 2 INFORM THE CHIEFS AND/OR THE PEOPLE IN CHARGE ABOUT THE WORK IN
PROGRESS SAFETY
ACTIVITY 3 SHUT DOWN THE ELECTR IC POWER FROM THE CENTRAL UNIT SAFETY
ACTIVITY 4 CLOSE THE LUBRICATION AND THE HYDRAULIC CIRCUITS OF THE
CANTILEVER STAND SAFETY
ACTIVITY 5 PAY ATTENTION AT ANY ACCIDENTAL MOVEMENT OF THE MOBILE PARTS SAFETY
ACTIVITY 6 THE PROTECTION DEVICES AND ELEMENTS (IF ANY) CAN BE
DISCONNECTED AND/OR REMOVED ONLY IF THE MACHINE IS COMPLETEL Y STOPPED
SAFETY ACTIVITY
7 BEF ORE STARTING ANY WORK WAIT UNTIL THE OIL HAS COOLED DOWN TO 86°F
SAFETY ACTIVITY
Date: _________ S.O.P. AND LOCKOUT / TAGOUT PROCEDURE SOP #: 1600-310310F-223B-05&125
LOCATION OF INSPECTION WINDOWS
Technical assistance, technological equipment and original spare partsSince 1961
Danieli & C.Officine Meccaniche S.p.A.Via Nazionale, 4133042 Buttrio (Udine) ItalyP.O.Box 113-I-33100 UdinePhone (+39) 0432.1958111Telefax (+39) 0432.1958289
This proposal contains proprietary information of Danieli & C. Spa and is presented for evaluation purposes only, subject to the condition that no copy or other reproductions shall be made in whole or in part without the express written permission of Danieli & C. Spa. This document and the information contained herein are the property of Danieli & C. Spa and are to be returned unless this proposal is accepted by award of contract. All rights in the inventions and information contained in this proposal are expressly reserved by Danieli & C. Spa except as may be provided for in any contract awarded to Danieli & C. Spa resulting from this proposal or covering the subject matter thereof.
Spare part data sheet
Item A.C. motorDrawing number 5.218786.F
Manufacture DANIELI
Type C-132 – Squirrel Cage
Power 11 kW
Voltage 460 V
Current 21 A
Frequency 60 Hz
Speed 1000 rpm
Mounting position B3
Bearing – drive end 6313 – C3
Bearing – non drive end 6313 – C3
Customer Code 1600-300300K-2811-01-01
Danieli Code 5.218786.F
Easy uploading of Danieli technical database (DMMS) into the latest generation of maintenance management software (SAP, Oracle, Maximo, Coswin and other ERP systems) for a complete activities control
Reports
Resulting from the extensive experience acquired in many post-commissioning contracts awarded over the year, Danieli developed the DMMS as a complete tailored system, to satisfy customer requests and necessities.Customized reports:> personnel control;> consumption;> costs;> equipment fault analysis;> components' service life, etc; are defined and created in strict cooperation with maintenance responsible during the on-site tuning of the DMMS.
Maintenance database management tool
> Plant overview control
> Work order management
> Users request
> Fault analysis (symptom / effects / causes / solutions)
> Maintenance planning (Gantt generation)
> History of executed works and feedbacks
> Warehouse spare parts management
> Components service life
> Customized reports
DMMSdata base
Enterprise Resource Planning (ERP) system to provide functionality for all of the production processes.
Equipment structure, work planning and work order.
and analysis. Simple and fast access to all plant management modules, working with real-time response for on-line communication of all the key figures in a modern production organization.
Failure > 8hOperative failureMech. failureAux. failureHyd. failureEle./Instr. failure
FAILURE > 8h29.6h failure in the shot blaster
OPERATIVE FAILURE27.3h strip breakage
MECHANICAL FAILURE13.4h gearmotor bridle roll #4
AUX. FAILURE7.5h suction system in the pickling tanks
HYD. FAIURE4.5h entry hydraulic central unit
ELE/INSTR. FAILURE1.5h level switch tank #1 in the pickling section
Mech. failure
Aux. failure
Hyd. failure Ele./Instr. failure
Equipment failure analysis
Operative failure
Failure > 8h
THE RELIABLE INNOVATIVE PARTNER IN THE STEEL INDUSTRY
TECHNICAL SERVICE AND SPARE PARTSSINCE 1961
DANIELI SERVICE CENTERS
EUROPE
AUSTRIA Danieli Engineering and Services, VölkermarktTel (43) [email protected]
GERMANY Morgårdshammar, KrefeldTel (49) [email protected]
POLAND Danieli Engineering Polska, Wroclaw Tel (48) [email protected]
RUSSIADanieli Service Center, VyksaTel (7) [email protected]
Danieli Service Center, MagnitogorskTel (7) [email protected]
SPAINDanieli Procome, SpainTel (34) [email protected]
SWEDENMorgårdshammar, Smedjebacken Tel (46) [email protected]
UNITED KINGDOMDanieli Service Center, SheffieldTel (44) [email protected]
UKRAINEDanieli Service Center, DnepropetrovskTel (38) [email protected]
AMERICAS
ARGENTINADanieli Service CenterTel (54) [email protected]
BRAZILDanieli do Brasil, São PaoloTel (55) [email protected]
MEXICO Danieli Service Center, Garza GarciaTel (52) [email protected]
USA Danieli Corporation, Cranberry Township (PA)Tel (1) [email protected]
AFRICA AND MIDDLE EAST
EGYPTDanieli Service Center, CairoTel (20) [email protected]
SAUDI ARABIADanieli Service Center, Al-Khobar CityTel (966) [email protected]
UAEDanieli Service Center, Abu DhabiTel (971) [email protected]
FAR EAST
CHINADanieli Changshu Metallurgical Equipment and Service, ChangshuTel (86) [email protected]
INDIADanieli India, KolkataTel (91) 33.39847777 [email protected]
JAPANDanieli Engineering, YokohamaTel (81) [email protected]
MALAYSIADanieli Service Center, PenangTel (60) [email protected]
THAILANDDanieli Far East, Rayong Industrial AreaTel (66) [email protected]
VIETNAMDanieli Service Center Ho Chi Minh City Tel (84) [email protected]
HEADQUARTERS
Via Nazionale, 4133042 Buttrio (UD) ItalyTel (39) 0432.1958729Fax (39) [email protected]
