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DME Equipment and Supplies
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
Finishing/Polishing Equipment ............19 to 56A wide range of finishing and polishing equipment and supplies that save time and help achieve desired finishes
Cutting Tools ..............................................7 to 18High-speed cutting tools engineered for consistent accuracy, faster production and greater economy
Go to www.dme.net/prices for the latest pricing guide.Online Price Guide
ProWeld™ .................................................57 to 60Reduce repair costs up to 85% and increase the post-repair life of your molds
Molding Supplies ...................................61 to 74Clean and protect your molds
Table of Contents
Equipment and Supplies2
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
Equipment and Supplies
Index
Equipment and Supplies | Index
Abrasive Discs.....................................52Abrasive Sheets ..................................52Abrasive Stone Holders ......................40Abrasive Stone Kit ..............................51Abrasive Stones ......................30, 41, 50Accessories, Ultraform........................33Accessory Heads, Minitor D Series ....37Adapters, Ultraform ............................32Belt Sander, Minitor D Series .............35Bench Rolls..........................................52Ceramic Stones ...................................29Clamp Horns, Ultraform ......................31Clamps, Mold ......................................66Comparison Kit, Mold Finish ...............55Compound, Diamond ...........................54Compound, Polishing...........................53Contour Roughing Services .................18Counterbores .......................................12Cutters, Carbide Rotary .......................43Cutting Tools, Flexolap Sets .......... 14-15Cutting Tools, Midget Laps .................14Diamond Compound ............................54Diamond Files................................ 23-25Diamond Needle Files .........................49Diamond Stones ............................ 26-27Diamond Stones, Resin Bonded..........25Discs, Abrasive....................................52Drills, Long Straight Shank .................16End Mills ....................................... 10-11End Mills, Ball Nose............................10End Mills, Four Flute ...........................11End Mills, Two Flute ............................10Eyebolt............................. see Hoist RingFelt Bobs..............................................39Felt Polishing Kit .................................53Felt Polishing Wheels .........................53Files, Diamond......................... 23-25, 38Files, Diamond Needle ........................49Files, Habilis ........................................49Files, Steel...........................................38Finishing Applications .........................56Finishing/Polishing Equipment...... 19-56Flexolaps .............................................15
Flexolap Sets .......................................14Foot Speed Controller .........................42Grinders, Air ........................................43Grinders, Hand ....................................42Habilis Files .........................................49Half Rifflers .........................................39Hand Grinder .......................................42Hoist Rings – INCH ....................... 64-65Holders, Abrasive Disc ........................52Jiffy-Tite Connector Seals ..................67Lapping Tools .......................... 14-15, 30Machine Reamers ...............................13Micro-Welding System, ProWeld ...................................... 57-60Midget Laps ........................................14Milling Cutters, Tapered .......................9Minitor D Belt Sander .........................35Minitor D Profiler R .............................35Minitor D Profiler S .............................36Minitor D Rotary Handpieces..............36Minitor D Series Accessories ..34, 37,39Minitor D Series Accessory Heads .....37Minitor D Series Motors .....................37Minitor Polishing System .............. 34-37Mold Clamps .......................................66Mold Cleaner.......................................62Mold Finish Comparison Kit ................55Mold Release Sprays ..........................63Mold Saver ..........................................62Molding Supplies .......................... 61-74Motors, Minitor D Series ....................37Mounted Points ............................. 44-45Points, Mounted ............................ 44-45Polishing Brushes ................................53Polishing Compounds .................... 53-55Profiler R, Minitor D Series .................35Profiler S, Minitor D Series .................36ProWeld Micro-Welding System .. 57-60Reamers, Machine ..............................13Reamers, Sprue Bushing .....................16Release Agent ......................... see Mold
Release SpraysRifflers ...................................... 39,46-48
Riffler Handles.....................................47Rifflers, Half ........................................39Rifflers, Die Sinkers.............................48Rifflers, Moldmakers ...........................46Rifflers, Silversmith .............................47Rotary Handpieces, Minitor D.............36Roughing Mills, High-Speed Steel........8Rout-A-Burr Tools ................................17Ruby Stones ........................................28Sales and Ordering Information ........ 4-5Sprays, Mold Cleaner and Saver ........62Sprays, Mold Release .........................63Sprue Bushing Reamers ......................16Stone Holders, Abrasive .....................40Stone Kit, Abrasive .............................51Stones, Abrasive .....................30, 41, 50Stones, Ceramic ..................................29Stones, Diamond ........................... 26-27Stones, Ruby .......................................28Tapered Milling Cutters ........................9Tool Clamps, Ultraform .......................31Ultraform Accessories.........................33Ultraform Adapters .............................32Ultraform Diamond Files ............... 23-25Ultraform Tooling ................................22Ultraform Ultrasonic Finishing and Polishing Systems ............... 20-21Ultrasonic Polishing System ......... 20-21Wheels, Felt Polishing ........................53
3
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
4Equipment and Supplies
Terms and Conditions of Sale
Equi
pmen
t and
Sup
plie
s |
Ter
ms
and
Cond
ition
s of
Sal
e
1. FOB POINT / PRICES: Products are sold F.O.B. point of origin. Any taxes are in addition to the prices and may be invoiced later.
2. SHIPPING SCHEDULE: The shipping schedule is our current estimate of delivery dates and we agree to use reasonable efforts to comply with the schedule.
3. WARRANTY: (a) Any DME trademarked or tradenamed product or part thereof
manufactured by or for us which, under normal operating conditions in the plant of the Buyer thereof, proves defective in material or workmanship, as determined by our inspection, within 12 months from the date of shipment will be replaced or repaired free of charge to Buyer.
This warranty is contingent upon the following conditions: that we promptly receive notice of the defect; that Buyer establish that the product has been properly installed, maintained, and operated within the limits of related and normal usage as specified by us; and that, upon our request, Buyer will return to us at our expense the defective product or part thereof.
(b) The terms of this warranty do not in any way extend to any product or part thereof which have a life, under normal usage, inherently shorter than 12 months.
(c) The conditions of actual production in each end user’s plant vary considerably. Therefore, descriptions of the production or performance capabilities of any product or software materials are estimates only and are not warranted.
4. EXCLUSIONS OF WARRANTIES: THE WARRANTIES TO REPAIR OR REPLACE DEFECTIVE PRODUCTS OR PARTS AS SET FORTH IN PARAGRAPH 3, AND ANY ADDITIONAL WARRANTY EXPRESSLY STATED TO BE A WARRANTY AND SET FORTH IN WRITING AS PART OF THESE TERMS HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
5. LIMITATION OF REMEDIES AND LIABILITIES: UNDER NO CIRCUMSTANCES SHALL WE OR ANY AFFILIATE OF OURS HAVE ANY LIABILITY WHATSOEVER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES HOWSOEVER CAUSED OR ARISING (INCLUDING CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHERWISE), such as, but not limited to, loss of profit or revenue; loss of use of the product, part thereof; cost of capital; cost of replacement equipment; or claims resulting from contracts between Buyer, its customers and/or suppliers. Unless expressly provided for herein, in no event shall we or any affiliate of ours assume responsibility or liability for (a) penalties, penalty clauses or liquidated damages clauses of any description, (b) certifications or (c) indemnification of Buyer or others for costs, damages or expenses arising out of or related to the product or part thereof.
6. CANCELLATION: Unless otherwise agreed, Buyer may cancel all or any part of the order by written notice received by us before our completion of the order or applicable portion of the order. On receipt of such notice, all work on the order or part thereof canceled will be stopped as promptly as is reasonably possible. Buyer will then be invoiced for and will pay to us a cancellation charge. For completed items, the charge will be equal to their established prices. For items not completed, the charge will be equal to our full cost plus a premium in addition to a charge for any packing and storage and less a credit for the balance of the material as scrap.
7. PAYMENT TERMS: Payment is due in accordance with any applicable progress, advance or other agreed upon payment schedule, or, if no such schedule has been agreed to, upon Acceptance as specified in Paragraph 8, but in no event later than 30 days from the date of invoice. No cash discount is provided. If, in our judgment, Buyer’s financial condition changes, we may stop work until financial arrangements satisfactory to us are made.
8. ACCEPTANCE OF PRODUCT: Each such product shall be deemed to be accepted within seven days after delivery of the product to the Buyer, unless we receive written notification of rejection for cause from Buyer within the seven day period.
“Returned Goods”: No goods are returnable without prior approval, prepaid transportation and an issued RMA number. All items are subject to our inspection before credit will be allowed. Special mold bases or steel, items involving custom work, or items not shown in our catalog are considered non-returnable.
NO GOODS ARE RETURNABLE LATER THAN THIRTY DAYS AFTER RECEIPT OF MERCHANDISE.
9. PATENT INDEMNITY: We shall defend any suit or proceeding brought against Buyer and pay all costs and damages awarded against Buyer provided that:
(a) The suit or proceeding is based upon a claim that the product or part thereof is an infringement of any claim of a presently existing U.S. patent;
(b) The claim of infringement is not based, directly or indirectly, upon (i) the manufacture, use, or sale of any product furnished by us which has been modified without our consent; or, (ii) the manu-facture, use, or sale of any combination of a product furnished by us with products not furnished by us; or (iii) performance of a patented process using a product furnished by us or production thereby of a patented product; and,
(c) We are notified promptly and given information and assistance (at our expense) and the authority to defend the suit or proceeding. We shall not be responsible hereunder for any settlement made without our written consent nor shall we be responsible for costs or expenses incurred without our written consent. If our product is adjudicated to be an infringement and its use in the U.S. by Buyer is enjoined, we shall, at our own expense, either:
(i) procure for Buyer the right to continue using our product; (ii) replace it with a noninfringing product; (iii) modify it so it becomes noninfringing; (iv) remove the product or part thereof and refund Buyer’s net book value and transportation costs attributable to it. The foregoing states our entire liability with respect to any patent
infringement by our products or any parts thereof. To the extent that our product or any part thereof is supplied according to specifica-tions and designs furnished by Buyer, Buyer agrees to indemnify us in the manner and to the extent set forth above insofar as the terms thereof are appropriate.
10. FORCE MAJEURE: We shall not be liable for any delay in perfor-mance or nonperformance which is due to war, fire, flood, acts of God, acts of third parties, acts of governmental authority or any agency or commission thereof, accident, breakdown of equipment, differences with employees or similar or dissimilar causes beyond our reasonable control, including but not limited to, those interfering with production, supply or transportation of products, raw materials or components or our ability to obtain, on terms we deem reason-able, material, labor, equipment or transportation.
11. ACCEPTANCE OF ORDERS: Buyer agrees that all orders, including any arising from our Proposal, shall include these terms and condi-tions only, notwithstanding any different or additional terms that may be embodied in Buyer’s order. All orders are subject to our acceptance and we reserve the right to reject orders as, in our sole judgement, mandated by business conditions. We reserve the right to not proceed with any order until all necessary information is received from Buyer.
12. MERGER CLAUSE: This Agreement entirely supersedes any prior oral representations, correspondence, proposal, quotation, or agreement. This writing constitutes the final and total expression of such agreement between the parties, and it is a complete and exclusive statement of the terms of that agreement.
13. ASSIGNMENT: Neither party may assign this Agreement without the written consent of the other party, except that we may assign this Agreement to a third party that acquires substantially all of our assets or we may assign the flow of funds arising out of this Agreement.
14. GOVERNING LAW: This Agreement shall be governed by and construed in accordance with the laws of the State of Michigan.
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
5
Sales and Ordering Information
Equipment and SuppliesEquipm
ent and Supplies | Sales and Ordering Inform
ation
U.S.A.TERMS AND CONDITIONS OF SALE: See previous page.
PHONE ORDERS – TOLL FREE: 800-626-6653. DME’s Customer Service Dept. operates Monday through Friday from 8 a.m. to 8 p.m. E.S.T. Calls can be made from anywhere in the continental U.S. and Puerto Rico (Puerto Rico: use “137” prefix instead of “1”). Our Customer Service Representatives will be happy to answer your questions on DME products or services, provide on-the-spot feedback on product availability and shipping details, or take any messages you wish relayed to your local DME sales, manufacturing or technical service representatives.
MAIL ORDERS: If you prefer to order by mail, please address your order to:
n DME Company, 29111 Stephenson Highway, Madison Heights, Michigan 48071-2330
ATTN: Customer Service Dept.
FAX: You may fax your order to:
n DME Customer Service 248-398-6174•888-808-4363
CHECKS OR MONEY ORDERS: When paying invoices by check or money order, please make payable to DME Company. Include remittance copy of invoice and mail to:
n DME Company, Department Lock Box 78242, P.O. Box 78000, Detroit, Michigan 48278-0242
WALK-IN ORDERS, PICK-UPS AND RETURNS: If desired, ordered products in stock at your nearest DME Service Center can be picked up rather than shipped. Walk-in orders at Service Center locations can also be processed while you wait. Products being returned for repair or exchange should be processed through Customer Service prior to being returned.
SPECIAL MACHINING SERVICES: Prints for quotation on special machining work can be sent by EDI to [email protected] or mailed to the Estimating Department of the DME manufacturing location nearest you. Call our toll-free number if desired to clarify location which serves your area.
Estimating locations are:
n 70 East Hillis Street, Youngwood, Pa 15697, FAX: 724-925-2424
n 1117 Fairplains Street, Greenville, MI 48338, Tel. 616-754-4601, FAX: 616-225-3924
n 3275 Deziel Drive, Windsor, Ont N8W 5A5, Tel. 519-948-5001, FAX: 519-948-4652
n 464-466 Windy Point Drive, Glendale Heights, IL 60139, Tel. 630-469-4280, FAX: 630-469-4740 (estimating only)
Please add “DME Company” and “Attn: Estimating Dept.” to above addresses when mailing prints. To obtain prices and delivery on special mold base orders or to check status of special work in progress please contact Customer Service.
CANADATERMS AND CONDITIONS OF SALE: See previous page.
PHONE ORDERS: Contact our Mississauga, Ontario office at 800-387-6600, FAX: 800-461-9965.
MAIL ORDERS: Send to: DME Company, 6210 Northwest Drive, Mississauga, Ontario L4V 1J6.
CHECK OR MONEY ORDERS: Make payable to DME Company Include remittance copy of invoice and mail to Mississauga address above.
WALK-IN ORDERS, PICK-UPS, RETURNS, AND SPECIAL MACHINING: Contact our Mississauga office.
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
6
Introduction
Equipment and SuppliesEq
uipm
ent a
nd S
uppl
ies
| I
ntro
duct
ion
DME Company offers a wide range of equipment and supplies for moldmakers and molders. From high-speed cutting tools and a wide variety of finishing and polishing systems to a vast array of maintenance, repair and operation-related products, DME has the products you need to compete every step of the way.
Our line of cutting tools designed for moldmakers ranges from high-speed roughing mills and tapered milling cutters to counterbores, sprue bushing reamers, and dozens of lapping tools.
DME has been an essential finishing and polishing resource to its customers for decades with the Ultraform System that effectively replaces expensive and time-intensive hand- finishing operations. Two models of the ultrasonic device are designed to handle virtually any finishing need. An extensive assortment of tools and accessories come with each unit, and additional tooling is also available.
The Minitor D Series is a popular line of hand pieces that offers the latest in polishing technology while still providing tremendous flexibility and accuracy. The Minitor D series hand pieces are available in several models and with accessory heads to ensure that your finishing and polishing jobs get done to perfection.
An extensive line of files, rifflers, stones, stone holders and many other accessories provide the perfect resource necessary to achieve any finish. And, the DME Mold
Finish Comparison Kit – featuring 12 samples finished to SPI standards – provides a visual and numerical standard for both the selection of finishes required and a comparison to work in progress.
For high-quality mold repairs, the DME ProWeld Micro- Welding System provides precision results that increase mold life after every repair. The system is safe and easy to operate, and reduces repair costs by up to 85% with special metal alloys developed for all conventional types of steel.
Your molds will always be ready to perform with DME mold sprays. Available in aerosol cans or in one-gallon non-aerosol containers, DME Mold Cleaner, DME Mold Saver and DME Mold Release use the finest ingredients to complete the jobs for which they are intended.
For all of your processing needs, DME Molding Supplies offers thousands of economical, high-quality products from auxiliary equipment such as drying hoppers and storage bins to machine parts like screw tips and machine mounts. All of your plumbing, heating and other processing-related needs are better achieved with the high-quality, low-cost offerings from DME Molding Supplies.
DME Cutting Tools
HigH-speed cutting tools
engineered for consistent
accuracy, faster production
and greater economy
Cutting Tools
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
8Cutting Tools
High-Speed Roughing Mills
Cutt
ing
Tool
s |
Hig
h-Sp
eed
Roug
hing
Mill
s
n Rounded cutting teeth produce smaller chips to permit feed rates and stock removal up to four times faster than conventional end mills
n Manufactured to close tolerances so they can be used for NC milling
(ITEM NO. RM34158)
ITEM NUMBER
MILLDIAMETER
FLUTE LENGTH
SHANK DIAMETER
OVERALL LENGTH
NUMBER OF
FLUTES
RM12114 1⁄2 11⁄4 1⁄2 31⁄4 4
RM12200 1⁄2 2 1⁄2 4 4
RM58158 5⁄8 15⁄8 5⁄8 33⁄4 4
RM58212 5⁄8 21⁄2 5⁄8 45⁄8 4
RM34158 3⁄4 15⁄8 3⁄4 37⁄8 4
RM34300 3⁄4 3 3⁄4 51⁄4 4
RM78178 7⁄8 17⁄8 3⁄4 41⁄8 4
RM78312 7⁄8 31⁄2 7⁄8 53⁄4 4
RM100200 1 2 1 41⁄2 6
RM100300 1 3 1 51⁄2 6
RM100400 1 4 1 61⁄2 6
RM114200 11⁄4 2 11⁄4 41⁄2 6
DME High-Speed Roughing Mills are efficient all-purpose cutting tools. Economically priced, these workhorse products are ideal for mold shops that machine different steel types. Stocked in a variety of mill diameters, DME High-Speed Roughing Mills are available in lengths ranging from 3-1/4 to 6-1/2 inches.
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
9Cutting Tools | Tapered M
illing CuttersCutting Tools
Tapered Milling Cutters
5° TAPER PER SIDE
ITEM NUMBER
OSMALL
DIA.
FFLUTE
LENGTH
SSHANK
DIA.
LOVERALL LENGTH
E106 3⁄32 11⁄2 3⁄8 31⁄4
E203 1⁄8 3⁄4 3⁄8 21⁄2
E305 3⁄16 11⁄4 1⁄2 31⁄8
E409 1⁄4 21⁄4 5⁄8 41⁄4
E609 3⁄8 21⁄4 3⁄4 41⁄4
E613 3⁄8 31⁄4 3⁄4 51⁄2
3° TAPER PER SIDE
ITEM NUMBER
OSMALL
DIA.
FFLUTE
LENGTH
SSHANK
DIA.
LOVERALL LENGTH
C106 3⁄32 11⁄2 3⁄8 31⁄4
C203 1⁄8 3⁄4 3⁄8 21⁄2
C305 3⁄16 11⁄4 3⁄8 31⁄8
C409 1⁄4 21⁄4 1⁄2 41⁄4
C809 1⁄2 21⁄4 5⁄8 41⁄4
C613 3⁄8 31⁄4 3⁄4 51⁄2
1⁄2° TAPER PER SIDE
ITEM NUMBER
OSMALL
DIA.
FFLUTE
LENGTH
SSHANK
DIA.
LOVERALL LENGTH
AX203 1⁄8 3⁄4 3⁄8 21⁄2
AX305 3⁄16 11⁄4 3⁄8 31⁄8
AX805 1⁄2 11⁄4 1⁄2 31⁄8
AX609 3⁄8 21⁄4 1⁄2 41⁄4
AX813 1⁄2 31⁄4 1⁄2 51⁄2
1° TAPER PER SIDE
ITEM NUMBER
OSMALL
DIA.
FFLUTE
LENGTH
SSHANK
DIA.
LOVERALL LENGTH
A201 1⁄8 3⁄8 3⁄8 21⁄2
A203 1⁄8 3⁄4 3⁄8 21⁄2
A403 1⁄4 3⁄4 3⁄8 21⁄2
A305 3⁄16 11⁄4 3⁄8 31⁄8
A405 1⁄4 11⁄4 3⁄8 31⁄8
A805 1⁄2 11⁄4 1⁄2 31⁄8
A409 1⁄4 21⁄4 1⁄2 41⁄4
A609 3⁄8 21⁄4 1⁄2 41⁄4
A809 1⁄2 21⁄4 1⁄2 41⁄4
A413 1⁄4 31⁄4 1⁄2 51⁄2
A813 1⁄2 31⁄4 1⁄2 51⁄2
2° TAPER PER SIDE
ITEM NUMBER
OSMALL
DIA.
FFLUTE
LENGTH
SSHANK
DIA.
LOVERALL LENGTH
B203 1⁄8 3⁄4 3⁄8 21⁄2B403 1⁄4 3⁄4 3⁄8 21⁄2B305 3⁄16 11⁄4 3⁄8 31⁄8B405 1⁄4 11⁄4 3⁄8 31⁄8B805 1⁄2 11⁄4 1⁄2 31⁄8B409 1⁄4 21⁄4 1⁄2 41⁄4B609 3⁄8 21⁄4 1⁄2 41⁄4B809 1⁄2 21⁄4 1⁄2 41⁄4B413 1⁄4 31⁄4 1⁄2 51⁄2B813 1⁄2 31⁄4 5⁄8 51⁄2
OTHER SIZES AND TAPERS AVAILABLE. CONTACT DME.
7° TAPER PER SIDE
ITEM NUMBER
OSMALL
DIA.
FFLUTE
LENGTH
SSHANK
DIA.
LOVERALL LENGTH
G106 3⁄32 11⁄2 1⁄2 31⁄4
G203 1⁄8 3⁄4 3⁄8 21⁄2G206 1⁄8 11⁄2 1⁄2 31⁄4G305 3⁄16 11⁄4 1⁄2 31⁄8G409 1⁄4 21⁄4 3⁄4 41⁄4G609 3⁄8 21⁄4 3⁄4 41⁄4
10° TAPER PER SIDE
ITEM NUMBER
OSMALL
DIA.
FFLUTE
LENGTH
SSHANK
DIA.
LOVERALL LENGTH
J203 1⁄8 3⁄4 3⁄8 21⁄2
J405 1⁄4 11⁄4 1⁄2 31⁄8J805 1⁄2 11⁄4 3⁄4 33⁄8
15° TAPER PER SIDE
ITEM NUMBER
OSMALL
DIA.
FFLUTE
LENGTH
SSHANK
DIA.
LOVERALL LENGTH
P202 1⁄8 1⁄2 3⁄8 21⁄2
P304 3⁄16 1 1⁄2 3P406 1⁄4 11⁄2 3⁄4 35⁄8P805 1⁄2 11⁄4 3⁄4 31⁄2
˚ TAPER
S
F
O
L
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
10Cutting Tools
Two Flute End Mills
Cutt
ing
Tool
s |
Tw
o Fl
ute
End
Mill
s
n New flute shape allows increased feed and FASTER CUTSn Polished flutes CLEAR CHIPS BETTERn New flute shape reduces wear and PROLONGS LIFEn Redesigned clearance gives GREATER ACCURACYDME End Mills are carefully designed and engineered to give you more cuts per grind, consistent accuracy, faster production and greater economy.They are stronger because all sharp corners and points where localized stresses might occur have been eliminated. They clear chips better because the redesigned flutes have no “pockets” and allow the chips freedom of movement. New types of clearance and accurate machining of flutes result in closer size control and prevents “flaking” or “chipping out” of cutting edges.
TWO FLUTE DOUBLE END MILLS ITEM
NUMBERMILL
DIAMETERSHANK
DIAMETERFLUTE
LENGTHOVERALL LENGTH
EM68418 1⁄8 3⁄8 3⁄8 31⁄16
EM684316 3⁄16 3⁄8 7⁄16 31⁄8
EM68414 1⁄4 3⁄8 1⁄2 31⁄8
EM684516 5⁄16 3⁄8 9⁄16 31⁄8
EM68438 3⁄8 3⁄8 9⁄16 31⁄8
EM68412 1⁄2 1⁄2 13⁄16 33⁄4
EM68458 5⁄8 5⁄8 11⁄8 41⁄2
TWO FLUTE BALL NOSE END MILLS (Single End) ITEM
NUMBERMILL
DIAMETERSHANK
DIAMETERFLUTE
LENGTHOVERALL LENGTH
EM69014 1⁄4 3⁄8 5⁄8 27⁄16
EM690516 5⁄16 3⁄8 3⁄4 21⁄2
TWO FLUTE SINGLE END MILLS ITEM
NUMBERMILL
DIAMETERSHANK
DIAMETERFLUTE
LENGTHOVERALL LENGTH
EM68518 1⁄8 3⁄8 3⁄8 25⁄16
EM68514 1⁄4 3⁄8 1⁄2 25⁄16
EM685516 5⁄16 3⁄8 9⁄16 25⁄16
EM68538 3⁄8 3⁄8 9⁄16 25⁄16
EM685716 7⁄16 3⁄8 13⁄16 21⁄2
EM68512A 1⁄2A 3⁄8 13⁄16 21⁄2
EM68512B 1⁄2B 1⁄2 1 3
EM68534A 3⁄4A 1⁄2 15⁄16 35⁄16
EM68534B 3⁄4B 5⁄8 15⁄16 37⁄16
EM6851 1 5⁄8 11⁄2 35⁄8
TWO FLUTE DOUBLE END MILLS (Extra Small) ITEM
NUMBERMILL
DIAMETERSHANK
DIAMETERFLUTE
LENGTHOVERALL LENGTH
EM350132 1⁄32 3⁄16 3⁄32 2
EM350116 1⁄16 3⁄16 1⁄8 2
TWO FLUTE BALL NOSE END MILLS (Double End) ITEM
NUMBERMILL
DIAMETERSHANK
DIAMETERFLUTE
LENGTHOVERALL LENGTH
EM356132 1⁄32 3⁄16 3⁄32 21⁄4EM356116 1⁄16 3⁄16 3⁄16 21⁄4EM356332 3⁄32 3⁄16 5⁄16 21⁄4EM35618 1⁄8 3⁄16 3⁄8 21⁄4EM356532 5⁄32 3⁄16 7⁄16 21⁄4EM356316 3⁄16 3⁄16 1⁄2 21⁄4
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
11Cutting Tools
Four Flute End Mills
Cutting Tools | Four Flute End Mills
DME Standard Four Flute End Mills provide the plunge cutting ability of a two or three flute end mill plus the finer finishes possible with a four flute end mill. They’re effective with a range of materials, including steel, iron and brass.
FOUR FLUTE – SINGLE END MILLS (Center Cutting) ITEM
NUMBERMILL
DIAMETERSHANK
DIAMETERFLUTE
LENGTHOVERALL LENGTH
EM58814 1⁄4 3⁄8 11⁄4 31⁄16
EM588516 5⁄16 3⁄8 13⁄8 31⁄8
EM58838 3⁄8 3⁄8 11⁄2 31⁄4
EM58812 1⁄2 1⁄2 2 4
EM58858 5⁄8 5⁄8 21⁄2 45⁄8
EM58834 3⁄4 3⁄4 3 51⁄4
EM5881 1 1 4 61⁄2
FOUR FLUTE – DOUBLE END MILLS (Small Diameters) ITEM
NUMBERMILL
DIAMETERSHANK
DIAMETERFLUTE
LENGTHOVERALL LENGTH
EM354332 3⁄32 3⁄16 5⁄16 21⁄4
EM35418 1⁄8 3⁄16 3⁄8 21⁄4
EM354532 5⁄32 3⁄16 7⁄16 21⁄4
EM354316 3⁄16 3⁄16 1⁄2 21⁄4
FOUR FLUTE – DOUBLE END MILLS (Center Cutting) ITEM
NUMBERMILL
DIAMETERSHANK
DIAMETERFLUTE
LENGTHOVERALL LENGTH
EM58218 1⁄8 3⁄8 3⁄8 21⁄16
EM582316 3⁄16 3⁄8 1⁄2 31⁄4
EM58214 1⁄4 3⁄8 5⁄8 33⁄8
EM582516 5⁄16 3⁄8 3⁄4 31⁄2
EM58238 3⁄8 3⁄8 3⁄4 31⁄2
EM58212 1⁄2 1⁄2 1 41⁄8
EM58258 5⁄8 5⁄8 13⁄8 5
EM58234 3⁄4 3⁄4 15⁄8 55⁄8
EM5821 1 1 17⁄8 63⁄8
FOUR FLUTE – BALL NOSE END MILLS (Single End – Center Cutting)
ITEM NUMBER
MILL DIAMETER
SHANK DIAMETER
FLUTE LENGTH
OVERALL LENGTH
EM58438 3⁄8 3⁄8 3⁄4 21⁄2
EM58412 1⁄2 1⁄2 11⁄4 31⁄4
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
12Cutting Tools
Counterbores
Cutt
ing
Tool
s |
Cou
nter
bore
s
n Built-in chamfering operationn Stub length for rigidityn Three flute spiral designn High speed steel
COUNTERBORES FOR EJECTOR PINS ITEM
NUMBEREJ. PIN
SIZE “G”C-BORE
BODY DIA.PILOT
LENGTH*SHANK
DIAMETEROVERALL LENGTH
CB9 1⁄8(†) 17⁄64 3⁄16 1⁄4 25⁄8
CB10 9⁄64 17⁄64 3⁄16 1⁄4 25⁄8
CB11 5⁄32 19⁄64 3⁄16 1⁄4 23⁄4
CB12 11⁄64 23⁄64 3⁄16 1⁄4 31⁄16
CB13 3⁄16 25⁄64 3⁄16 3⁄8 31⁄4
CB14 13⁄64 25⁄64 3⁄16 3⁄8 31⁄4
CB15 7⁄32 27⁄64 1⁄4 3⁄8 33⁄8
CB16 15⁄64 27⁄64 1⁄4 3⁄8 33⁄8
CB17 1⁄4 29⁄64 1⁄4 7⁄16 39⁄16
CB18 17⁄64 29⁄64 1⁄4 7⁄16 39⁄16
CB19 9⁄32 29⁄64 1⁄4 7⁄16 39⁄16
CB20 19⁄64 33⁄64 5⁄16 1⁄2 37⁄8
CB21 5⁄16 33⁄64 5⁄16 1⁄2 37⁄8
CB22 21⁄64 37⁄64 5⁄16 1⁄2 41⁄8
CB23 11⁄32 37⁄64 5⁄16 1⁄2 41⁄8
CB24 23⁄64 41⁄64 5⁄16 5⁄8 41⁄2
CB25 3⁄8 41⁄64 5⁄16 5⁄8 41⁄2
CB27 13⁄32 45⁄64 5⁄16 5⁄8 43⁄4
CB29 7⁄16 49⁄64 5⁄16 5⁄8 43⁄4
CB31 15⁄32 49⁄64 5⁄16 5⁄8 51⁄8
CB33 1⁄2 49⁄64 5⁄16 5⁄8 51⁄8
CB35 9⁄16 53⁄64 5⁄16 5⁄8 53⁄8
CB37 5⁄8 57⁄64 5⁄16 5⁄8 55⁄8
CB39 11⁄16 61⁄64 5⁄16 5⁄8 57⁄8
CB41 3⁄4 11⁄64 5⁄16 5⁄8 61⁄4
CB45 7⁄8 19⁄64 5⁄16 3⁄4 61⁄4
CB47 1" 117⁄64 5⁄16 3⁄4 61⁄4
(†) For EX3 through EX9 Ejector Pins, use Counterbore CB9.*Pilot diameters are approximately .001 to .004 under EJ. Pin Size “G” diameter shown.
Here is a special purpose tool that not only performs its job well, but gives you added tooling performance besides. The built-in chamfer design automatically allows clearance for the radius under the Ejector Pin Head and insures proper seating of the pin.DME Counterbores are hardened and precision ground from top quality high speed steel to give you cleaner cutting and longer life. The three-flute spiral design has been engineered to reduce tool wear and give faster cutting action through rapid chip clearance.DME Counterbores can help make counterboring easier and reduce your tooling costs… and here’s how:1. Drill the retainer plate to suit your DME Ejector Pin diameter2. Select the DME Counterbore with the same Item Number as the DME Ejector Pin to be used (*) and counterbore
to the proper depth… And that‘s it!(*) Example: For an EX17 Ejector Pin or C17 Core Pin, use a CB17 Counterbore.
COUNTERBORES FOR JIFFY-TITE CONNECTORS ITEM
NUMBERFOR USE
WITHC-BORE
BODY DIA.PILOT DIA.
SHANK DIA.
OVERALL LENGTH
CB80 JP251 11⁄16 .337 1⁄2 41⁄8
CB81 JP252(SV) 27⁄32 .435 5⁄8 43⁄4
CB82 JP253(SV) JP353(SV) 1.000 .5755⁄8 55⁄8
CB83 JP354(SV) 13⁄16 .715 3⁄4 61⁄4
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
13Cutting Tools
Machine Reamers
Cutting Tools | Machine Ream
ers
MACHINE REAMERS FOR EJECTOR PIN HOLES ITEM
NUMBER*NOMINAL DIAMETER
DIAMETER Decimal Size
SHANK DIAMETER
FLUTE LENGTH
OVERALL LENGTH
R5 1⁄16 .0625 .0585 1⁄2 21⁄2R6 5⁄64 .078125 .0720 3⁄4 3R7 3⁄32 .09375 .0880 3⁄4 3R8 7⁄64 .109375 .1030 7⁄8 31⁄2R9 1⁄8 .125 .1190 7⁄8 31⁄2R9 OS 1⁄8 .130 .1190 7⁄8 31⁄2R10 9⁄64 .140625 .1350 1 4R11 5⁄32 .15625 .1510 1 4R11 OS 5⁄32 .16125 .1510 1 4R12 11⁄64 .171875 .1645 11⁄8 41⁄2R13 3⁄16 .1875 .1805 11⁄8 41⁄2R13 OS 3⁄16 .1925 .1805 11⁄8 41⁄2R14 13⁄64 .203125 .1945 11⁄4 5R15 7⁄32 .21875 .2075 11⁄4 5R15 OS 7⁄32 .22375 .2075 11⁄4 5R16 15⁄64 .234375 .2265 11⁄2 6R17 1⁄4 .250 .2465 11⁄2 6R17 OS 1⁄4 .255 .2465 11⁄2 6R18 17⁄64 .265625 .2485 11⁄2 6R19 9⁄32 .28125 .2485 11⁄2 6R19 OS 9⁄32 .28625 .2485 11⁄2 6R20 19⁄64 .296875 .2792 11⁄2 6R21 5⁄16 .3125 .2792 11⁄2 6R21 OS 5⁄16 .3175 .2792 11⁄2 6R22 21⁄64 .328125 .2792 11⁄2 6R23 11⁄32 .34375 .2792 11⁄2 6R23 OS 11⁄32 .34875 .2792 11⁄2 6R24 23⁄64 .359375 .3105 13⁄4 7R25 3⁄8 .375 .3105 13⁄4 7R25 OS 3⁄8 .380 .3105 13⁄4 7R27 13⁄32 .40625 .3105 13⁄4 7R27 OS 13⁄32 .41125 .3105 13⁄4 7R29 7⁄16 .4375 .3730 13⁄4 7R29 OS 7⁄16 .4425 .3730 13⁄4 7R31 15⁄32 .46875 .3730 13⁄4 7R31 OS 15⁄32 .47375 .3730 13⁄4 7R33 1⁄2 .500 .4355 2 8R33 OS 1⁄2 .505 .4355 2 8R35 9⁄16 .5625 .4355 2 8R37 5⁄8 .625 .5620 21⁄4 9R39 11⁄16 .6875 .5620 21⁄4 9R41 3⁄4 .750 .6245 21⁄2 91⁄2R45 7⁄8 .875 .7495 25⁄8 10R47 1" 1.000 .8745 23⁄4 101⁄2
DME Machine Reamers are made of top quality High Speed Steel and are especially effective for use in materials which are ordinarily difficult to ream. The right-hand spiral and right-hand cut design gives them a free cutting action resulting in smooth, accurate holes.
MACHINE REAMERS FOR CARTRIDGE HEATER HOLES ITEM
NUMBERNOMINAL DIAMETER
DIAMETER Decimal Size
SHANK DIAMETER
FLUTE LENGTH
OVERALL LENGTH
LRS4 3⁄8 .375 .3105 13⁄4 20LRS7 1⁄2 .500 .4355 2 20LRS15 5⁄8 .625 .5620 21⁄4 24LRS25 3⁄4 .750 .6245 21⁄2 24
n Right Hand Spiraln Right Hand Cutn High Speed Steeln Straight Shank
Machine Reamer Item Number corresponds to Ejector Pin Item Number.For example: For an EX17 Ejector Pin, order an R17
Machine Reamer. (*) “OS” in the Item Number indicates
the reamer is .005" oversize nearest fractional diameter.
The “OS” reamers are also available in carbide. See price list.
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
14Cutting Tools
Flexolap® Sets | Midget Laps
Cutt
ing
Tool
s |
Fle
xola
p® S
ets;
Mid
get L
aps
Flexolap Set BL6, or BH6
DESCRIPTION ITEM NUMBERIncludes six complete laps, one of each size 3⁄16, 1⁄4, 5⁄16, 3⁄8, 7⁄16, 1⁄2 and one additional Brass Lapping Cylinder of each size.
Barrel Lap Set BL6
Blind Hole Lap Set BH6
Flexolap Set BL11, or BH11
DESCRIPTION ITEM NUMBER Includes 11 laps, one of each size 3⁄16, 7⁄32, 1⁄4, 9⁄32, 5⁄16, 11⁄32, 3⁄8, 13⁄32, 7⁄16, 15⁄32, 1⁄2.Barrel Lap Set BL11
Blind Hole Lap Set BH11
Midget LapsFOR ACCURATELY LAPPING SMALL HOLESDME Midget Laps are ideal for accuracy in lapping small holes from .032" to approximately .250". This complete range is covered by seventeen different sizes and each lap expands to the next larger size. The Midget Lap has an elongated slit like the eye of a needle. With the Lap Expander any desired degree of expansion is quickly and easily obtained. This enables you to have complete flexibility without the danger of seizing.NOTE: Lap Expander is included with all packages and sets.
DIA. ITEM NUMBER
.032 L0
.036 L1
.040 L2
.046 L3
.054 L4
.062 L5
.070 L6
.079 L6A
.090 L7
L0 thru ML17 sold in packages of 10 only.
DIA. ITEM NUMBER
.104 L8
.120 L9
.135 L10
.155 L11
.170 L12
.187 ML13
.218 ML15
.250 ML17
17 Piece Set
(.032-.250)MLS1
Flexolap® SetsBARREL AND BLIND HOLE
Flexolap Set BL13, or BH13
DESCRIPTION ITEM NUMBER Includes 13 laps, one of each size 3⁄16, 1⁄4, 5⁄16, 3⁄8, 7⁄16, 1⁄2, 9⁄16, 5⁄8, 11⁄16, 3⁄4, 7⁄8, 15⁄16, 1".Barrel Lap Set BL13
Blind Hole Lap Set BH13
Flexolap Set BL18, or BH18
DESCRIPTION ITEM NUMBER Includes 18 laps, one of each size 3⁄16,
7⁄32, 1⁄4, 9⁄32, 5⁄16, 11⁄32, 3⁄8, 13⁄32, 7⁄16, 15⁄32, 1⁄2, 9⁄16, 5⁄8, 11⁄16, 3⁄4, 7⁄8, 15⁄16, 1".
Barrel Lap Set BL18
Blind Hole Lap Set BH18
QUANTITY DISCOUNTS:Discounts apply to current Net Prices. Discount applies to quantities of same size Midget Lap.
10 packs or more . . . . . . . . . . . . . . . . . . Less 20%
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
15Cutting Tools
Flexolaps®Cutting Tools | Flexolaps
®
PIN PRESSURE
RESISTANCE
BARREL LAP
BLIND HOLE LAP
BACK TAPER TO INSURE DIAMETRALCONTACT AT FRONT END OF LAP
PIN PRESSURE
RESISTANCE
BARREL LAP
BLIND HOLE LAP
BACK TAPER TO INSURE DIAMETRALCONTACT AT FRONT END OF LAP
DME Flexolaps are instantly and accurately adjustable for fast cutting and polishing. DME branches carry all the sizes listed below in stock for immediate delivery in either the barrel or blind-hole style. The longer cylindrical lapping surface and easy adjustment insure greater precision and Ionger life. The Flexolap brass cylinder, in either the barrel or blind-hole type, is made with a series of longitudinal slots milled “off-center” to permit sensitive expansion up to 15% by simply turning the adjusting screw. This construction will enable you to lap rounder, straighter holes plus save valuable time.
BARREL LAP BLIND HOLE LAP
BARREL LAPS
DIA. ITEM NUMBER3⁄16 L137⁄32 L151⁄4 L179⁄32 L195⁄16 L2111⁄32 L233⁄8 L2513⁄32 L277⁄16 L2915⁄32 L311⁄2 L339⁄16 L355⁄8 L3711⁄16 L393⁄4 L417⁄8 L4515⁄16 L46
1 L4711⁄8 L4911⁄4 L5111⁄2 L55
BLIND HOLE LAPS
DIA. ITEM NUMBER3⁄16 L13BH7⁄32 L15BH1⁄4 L17BH9⁄32 L19BH5⁄16 L21BH11⁄32 L23BH3⁄8 L25BH13⁄32 L27BH7⁄16 L29BH15⁄32 L31BH1⁄2 L33BH9⁄16 L35BH5⁄8 L37BH11⁄16 L39BH3⁄4 L41BH7⁄8 L45BH15⁄16 L46BH
1 L47BH11⁄8 L49BH11⁄4 L51BH
COMPLETE ASSEMBLIES
SIZE (DIA.)
FOR USE WITH LAP
LAPPING CYLINDERS ADJUSTING SCREWSSHANKS
BARREL BLIND HOLE BARREL BLIND HOLE
ITEM NUMBER
ITEM NUMBER
ITEM NUMBER
ITEM NUMBER
ITEM NUMBER
ITEM NUMBER
3⁄16 L13 (BH) LB13 LB13BH LAS316B LAS316BH 2027E7⁄32 L15 (BH) LB15 LB15BH LAS732B LAS732BH 2028E1⁄4 L17 (BH) LB17 LB17BH LAS14B LAS14BH 2029E9⁄32 L19 (BH) LB19 LB19BH LAS932B LAS932BH 2030E5⁄16 L21 (BH) LB21 LB21BH LAS516B LAS516BH 2031E11⁄32 L23 (BH) LB23 LB23BH LAS1132B LAS1132BH 2032E3⁄8 L25 (BH) LB25 LB25BH LAS38B LAS38BH 2033E13⁄32 L27 (BH) LB27 LB27BH LAS1332B LAS1332BH 2034E7⁄16 L29 (BH) LB29 LB29BH LAS1532B LAS716BH 2035E15⁄32 L31 (BH) LB31 LB31BH LAS1532B LAS1532BH 2036E1⁄2 L33 (BH) LB33 LB33BH LAS12B LAS12BH
2037E9⁄16 L35 (BH) LB35 LB35BH LAS916B LAS916BH5⁄8 L37 (BH) LB37 LB37BH
LAS58B
LAS58BH
2039E
11⁄16 L39 (BH) LB39 LB39BH LAS1116BH3⁄4 L41 (BH) LB41 LB41BH LAS34BH7⁄8 L45 (BH) LB45 LB45BH LAS78BH15⁄16 L46 (BH) LB46 LB46BH LAS1516BH
1 L47 (BH) LB47 LB47BH LAS1BH11⁄8 L49 (BH) LB49 LB49BH
LAS118B LAS3118BH11⁄4 L51 (BH) LB51 LB51BH 2045E11⁄2 L55 LB55 — LAS112B — 2047E
*Package Quantities LB13 to 37 (BH) = 10 LB39 to 47 (BH) = 5 LB49 to 55 (BH) = 3
NOTE: Lapping Cylinders sold only in package quantities listed.
LAPPING CYLINDERS*
BARREL
BLIND HOLE
REPLACEMENT PARTSFlexolap’s patented design provides off-center pressure with the slight “give” that eliminates galling and seizing under even the fastest cutting action.
BARREL LAP
BLIND HOLE LAP
PIN PRESSURE
RESISTANCE
BARREL LAP
BLIND HOLE LAP
BACK TAPER TO INSURE DIAMETRALCONTACT AT FRONT END OF LAP
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
16Cu
ttin
g To
ols
| S
trai
ght S
hank
Lon
g D
rills
; Spr
ue B
ushi
ng R
eam
ers
Straight Shank Long Drills | Sprue Bushing Reamers
Cutting Tools
ITEM NUMBER DIAMETER
FLUTE LENGTH
LENGTH OVERALL
LDS2 5⁄16 16" 20"
LDS4 23⁄64 16" 20"
LDS5 7⁄16 16" 20"
LDS7 31⁄64 16" 20"
LDS10 9⁄16 20" 24"
LDS15 39⁄64 20" 24"
LDS20 11⁄16 20" 24"
LDS25 47⁄64 20" 24"
LDS30 15⁄16 20" 24"
MACHINE REAMERS TAPER PER FT.*
DIA. SMALL
END
DIA. LARGE
END
SHANK DIA.
FLUTE LENGTH
HAND REAMERS
ITEM NUMBER
NO. FLUTES
ITEM NUMBER
NO. FLUTES
SR50125 3 1⁄2 7⁄64 3⁄8 5⁄16 6" SR50125H 4
SR50 3 1⁄2 13⁄64 5⁄8 1⁄2 101⁄2 SR50H 6
SR75125 3 3⁄4 7⁄64 31⁄64 3⁄8 6" SR75125H 4
SR75 3 3⁄4 13⁄64 7⁄8 5⁄8 103⁄4 SR75H 6
* 1⁄2 TAPER PER FOOT = 2°23’13" included angle. 3⁄4 TAPER PER FOOT = 3°34’47" included angle.
For optimum results, first step drill hole slightly under reamer size. Then use machine reamer followed by hand reamer.
Sprue Bushing ReamersHIGH SPEED STEEL, RIGHT HAND CUT, LEFT HAND SPIRAL
MACHINE REAMER FOR ROUGHING
HAND REAMER FOR FINISHING
Straight Shank Long DrillsFOR STEAM LINES, WATER LINES, BRASS PLUG BAFFLE AND CARTRIDGE HEATER HOLES.Now with parabolic flute geometry for improved performance!!
For those molds that require deeper holes for hot runner and mold components, DME Straight Shank Long Drills are available in overall lengths of 20 and 24 inches, with respective flute lengths of 16 and 24 inches. The product’s parabolic flute geometry produces lower chip-evacuation forces than standard flute geometry and a 30 percent increase in depth.
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
17Cutting Tools
Rout-A-Burr
Cutting Tools | Rout-A-Burr
“No shop should be without these sturdy, time-saving hand tools!”
DME Rout-A-Burrs are versatile deburring and deflashing tools for mold and die makers, machinists, sheet metal workers, plastics molders and die casters. The sturdy acetal handle with interchangeable blade holders and blades can be used to break sharp edges, deburr, deflash, scrape and scribe. “Telescoping” action allows the blade holder to extend 11⁄2 to 5" from the handle and be securely locked at various lengths by a ball and ring detent.
A selection of high speed steel (HSS) and carbide blades are available for use on metals and plastics…edges, internal and external holes.
ROUT-A-BURR ASSEMBLY Includes handle with removable end cap,
blade holder (RBB) and three blades (one each of RBB10, B20 and B30)
ITEM NUMBER
RBHA3
BLADE HOLDER BLADES ITEM NUMBER BOX OF 10ITEM NO. DESCRIPTION
RBB HSS basic blade for steel and aluminum. Ideal for straight edges or holes. RBB10
HSS for cast iron and brass. Rotates clockwise and counterclockwise. RBB20
HSS for sheet metal and tubing. Deburrs inside and outside simultaneously. RBB30
Carbide tipped scriber. Can be resharpened many times. RBB50
HSS for reaching thru a hole to deburr the opposite side. Can reach 1" deep. RBB60
Carbide tipped “V” blade for sheet metal up to 1⁄8" thick. Also ideal for breaking sharp edges after milling or grinding operations. RBB70
Blades with * may be installed
two ways as shown below.
HEAVY DUTY BLADE HOLDER HEAVY DUTY BLADES ITEM NUMBER BOX OF 10ITEM NO. DESCRIPTION
RBE HSS heavy-duty; longer version of RBB10. RBE100
HSS heavy-duty; longer version of RBB20. RBE200
HSS heavy-duty; longer version of RBB30. RBE300
HSS heavy-duty for straight edges, keyways, etc. RBE350
HSS heavy-duty; longer version of RBB60. RBE600
*
*
*
*
QUANTITY DISCOUNTS:Discounts apply to current Net Prices. Rout-A-Burr Assemblies only.
3 or more . . . . . . . . . . . . . . . . . Less 10%
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
18Cu
ttin
g To
ols
| C
onto
ur R
ough
ing
Serv
ices
Contour Roughing Services
Cutting Tools
At the request of moldmakers, DME has begun to offer contour roughing services. DME can rough mill complex part shapes into mold plates, even for milling that requires large and deep cavities.
n The Contour Roughing Service begins with complex core and cavity CAD files from customers
n DME programs 3D cavity roughing tool paths that generate a rough milled surface, allowing machining stock for finishing by the customer
n DME uses industry-leading CAM software for programming contour roughing tool paths leaving consistent machining allowance throughout the surface of the cavity block
For more details on the Contour Roughing Service, contact your DME representative today.
n Moldmakers can use this service to extend their in-house capacity, reduce lead time and focus on other high-value machining
n Consistent machining allowance throughout the surface of the cavity block provides even finishing without areas of heavy stock
n DME can provide customers with the CAM program to continue the work where DME left off, saving time and programming expense
n Contour roughing can be bundled with the option to stress-relieve cavity blocks and a custom mold base
Key Advantagesof Contour Roughing
DME Finishing/Polishing Equipment
Finishing/Polishing Equipment
Hundreds of exacting
finisHing and polisHing
instruments and supplies to
acHieve flawless finisHes
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
20Finishing/Polishing Equipment
Ultraform®
Fini
shin
g/Po
lishi
ng E
quip
men
t |
Ultr
afor
m®
The DME Ultraform® Ultrasonic Finishing and Polishing Systems are designed to replace costly, time-consuming hand finishing operations. They excel at rapid deburring, filing, stoning, polishing and lapping on a variety of surfaces, including EDM, tungsten carbide, mold steels and more.Using a continuously variable stroke of 4 to 40 microns (.00016 to .0016 inches) and ultrasonic vibrations of 20,000 cycles per second, these systems provide the ideal combination of pin-point control and heavy duty power. There is no need to adjust or “tune-in” the ultrasonic frequency for various replaceable tools. The Ultraform units automatically adjust the proper frequency for all size tools, including diamond files up to 6 inches long.Two types of ultrasonic modules are available to fit your specific finishing needs. Select the UF2600, a single function ultrasonic polisher, or the UF5600, a dual system offering both Ultrasonic and Minitor functions which must be used independently.
Both the UF2600 and UF5600 systems include a universal hand piece that can be used with both large and small tooling. Each system is supplied with a variety of tools and all of the necessary accessories to handle your most intricate polishing jobs with ease.
IMPROVED FEATURESDME’s Ultraform models UF2600 and UF5600 offer the following improvements over previous systems:
n Added power increases tool cutting strength by 50%
n Improved circuitry provides constant power, regardless of the amount of pressure applied to the handpiece
n New transformer improves reliability
n Cool, vibration-free handpiece can be used with small and large tooling
n Clamp tool mode reduces power by 50%, preventing broken stones and burnt wood laps
n Power packs feature new updated cabinet styling and control panel layout
n UF5600 model has 30% more torque when using rotary handpieces
n Universal handpiece is included with each system
HANDPIECE UF9700Universal handpiece can be used with either system for large and small tooling. The UF9700 has a tool holder thread of 6mm, rather than the 8mm thread offered on previous handpieces. The handpiece and a 6-to-4mm adapter are included with both systems. All 8mm tooling will be replaced with 6mm to accommodate the new handpiece.
ULTRAFORM UF5600Dual Operating Capabilities – Ultrasonic and Minitor functions.Automatic Frequency Shift – Accommodates a broad range of tool sizes.Tool Condition – The UF5600 calculates resonant frequencies and enables the operator to make customized tools. Reset switch activates if tool is too long or short.Reversing Switch – Reverses rotation of handpiece for exact polishing of edges, corners, radii, etc.State-of-the-art Circuitry – Improves torque at any RPM setting.LED-lndicator Lights – Monitor power conditions and indicate operational modes.User-Friendly Key Pad – Puts all functions within easy reach of operator.
ULTRAFORM UF2600Single Function Ultrasonic Polisher – Permits rapid deburring, filing, stoning, polishing and lapping with minimal operator effort.Self-tuning Frequency Adjustment – Simplifies operation.LED-lndicator Lights – Monitor power conditions and indicate operational modes.User-Friendly Key Pad – Puts all functions within easy reach of operator.Portable – Lightweight case with built-in carrying handle makes the unit easy to carry.
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
21Finishing/Polishing Equipment
Finishing/Polishing Equipment | Ultraform
®
Ultraform®
STANDARD TOOLS AND ACCESSORIES INCLUDED WITH UF2600 AND UF5600:
ITEM NUMBER DESCRIPTION
UF2600 Power Module UF2600 and all standard tools and accessories
UF5600 Power Module UF5600 and all standard tools and accessories
UF9700 Handpiece for UF2600 and UF5600 (included)
UF7503 Memory Foot Switch (optional)
NOTE: If ordering other than standard 120 voltage, please specify.
Ultrasonic Handpiece UF9700 is included with UF2600 and UF5600 Ultraform Systems.
POWER MODULE SPECIFICATIONS
Model UF2600 and UF5600
Frequency of vibration 20.0 – 30.0 KHz
Amplitude (stroke) 4 to 40 microns (.00016 to .0016")
Frequency adjustment Automatic feedback system
Power output ultrasonic 45 watts max.
Minitor power output (UF5600 only) DC 0 – 30 volts
Output adjustment (power and stroke) Continuously variable
Power requirement Single phase 100 to 250 v 50/60 Hz
UF2600 UF5600
Power consumption 100 VA 200 VA
Fuse 1.5 amperes 115 v1 amperes 220 v
2 amperes 115 v1.5 amperes 220 v
Outside dimension 7.1 × 8.4 × 6.2 inches 6.5 × 11.2 × 8.4 in.
Net weight 5.3 lbs. 8.2 lbs.
HANDPIECE UF9700 SPECIFICATIONS
Transducer B.L.T. electrostrictive
Cable length 2 feet (coiled)
Screw thread 6 and 4mmwith adapter
Dimensions Small dia. 0.6"Large dia. 1.12"Length 5.12"
Weight 4.55 ounces
MEMORY FOOT SWITCH UF7503With the Memory Foot Switch power can be increased, decreased or memorized with a simple touch of the foot. Foot control can be used with either system and is compatible with both Ultrasonic and Minitor functions. By ordering a second foot switch, you can provide hands-free stroke/power adjustment for two operators.
ADDITIONAL TOOLING:Additional tooling for the Ultraform Ultrasonic Finishing and Polishing System is available.Refer to DME’s ULTRAFORM ULTRA-SONIC TOOLING items for details.
4 – Diamond Files3 – Resin Bonded
Diamond Stones2 – Ea. of 6 Ceramic Stones2 – Wooden Laps3 – Diamond Stones
5 – Tool Clamps1 – Adapter:
6mm to 4mm Thread1 – Ultrasonic Handpiece4 – Wrenches:
8mm, (2) 10mm & 12mm
1 – Allen Key1 – Replacement Fuse1 – Power Cord1 – Handpiece Rest1 – Set of Protective
Ear Plugs
1 – Plastic Toolbox2 – Protective Sleeves
for the Handpiece1 – Wooden Case for
the Handpiece1 – Power Cord
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
22Finishing/Polishing Equipment
Ultraform Tooling
Fini
shin
g/Po
lishi
ng E
quip
men
t |
Ultr
afor
m T
oolin
g
Tooling Accessories in this item are for use with Ultraform Models UF2600, and UF5600.
Color MESH/GRIT MICRON/UM
RED 200 68
BLACK 320 40
BLUE 500 35
WHITE 600 28
GREEN 1000 15
USAGE OF TOOLS – All Ultraform tools are made to match the resonant frequency of Argofile UL501B and Ultraform models 2100/3000/5000/2600/5600.
The manufacturer does not accept any liability for other manufacturers’ tools. – For maximum power, ensure all tools are securely fastened to the ultrasonic handpiece. Any
noise coming from the joint between the tool and handpiece indicates an insecure fitting and/or bent tools, which result in reduced cutting power.
– Abrasive Stones/Ceramic Stones –Ultraform models 2100/3000/5000: When using SX, LX champ horns ensure power output does not exceed 3 on power indicator scale. Above this power level excessive heat will cause the bonding of the abrasive stone to break down. Ultraform models 2600/5600: Operate only with clamp horn mode switch.
– Wooden Laps –Ultraform models 2100/3000/5000: When using wooden laps with SX, LX clamp horns ensure power output does not exceed 3 on power indicator scale. Above this power level excessive heat build-up will cause the wood to burn. To obtain maximum driving power, retighten cap-screw on clamp horn during use. Ultraform models 2600/5600: Operate only with clamp horn mode switch.
COLOR CODING – All Ultraform diamond tools are color coded to identify the mesh/grit/micron (/UM) according to the chart below.
QUANTITY DISCOUNTS:Discounts apply to current Net Prices. Applies to tooling on pages 23 thru 28 only. Tools of different styles and sizes may be combined on one order for quantity discounts.
1 to 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less 10%6 or more . . . . . . . . . . . . . . . . . . . . . . . . . . . Less 15%
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
23Finishing/Polishing Equipment
Finishing/Polishing Equipment | Ultraform
Diam
ond Files
Ultraform Diamond Files
• Diamond particles are electro-deposited on steel shank
• Used for intermediate finishing
• Fast cutting
Precision graded particle size (68-28 micron). Excellent for finishing slot sidewalls and flat or curved surfaces.
ITEM NUMBER MESH/GRIT
USE5845 200
USE5745 320
USE5545 600
ITEM NUMBER MESH/GRIT
SE4841 200
SE4741 320
SE4541 600
ITEM NUMBER MESH/GRIT
SE8851U 200
SE8751U 320
SE8551U 600
ITEM NUMBER MESH/GRIT
SE7841 200
SE7741 320
SE7541 600
M4 0.8
1544
0.54
M4
37
28
151.0
4
M4
1.0
5
34
2515
4
1.0
M4 45°
NOTE: All measurements in millimeters (mm).
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
24Finishing/Polishing Equipment
Fini
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Ultr
afor
m D
iam
ond
File
s
Ultraform Diamond Files
M4
34
25
153
M4
34
25
153φ
ITEM NUMBER MESH/GRIT
SE3803 200
SE3703 320
SE3503 600
ITEM NUMBER MESH/GRIT
SE6803 200
SE6703 320
SE6503 600
ITEM NUMBER MESH/GRIT
SE5832 200
SE5732 320
SE5532 600
ITEM NUMBER MESH/GRIT D Ø
SE9801 200 1mm
SE9701 320 1mm
SE9501 600 1mm
SE9802 200 2mm
SE9702 320 2mm
SE9502 600 2mm
NOTE: All measurements in millimeters (mm).
M4
34
25
15
3
2
34
25
7Dφ
M4
Ultraform Diamond Files
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
25Finishing/Polishing Equipment
Finishing/Polishing Equipment | Ultraform
Diam
ond Files; Resin Bonded Diam
ond Stones
Ultraform Diamond Files | Resin Bonded Diamond Stones
ITEM NUMBER MESH/GRIT
UME9881 200
UME9781 320
UME9581 600
ITEM NUMBER MESH/GRIT
UME9851 200
UME9751 320
UME9551 600
NOTE: All measurements in millimeters (mm).
Resin Bonded Diamond Stones
22 3
W
• Can be used on the ED surface• 6W stones with tool clamp UMX4030• 10 stones with tool clamp UMX4130
ITEM NUMBER MESH/GRIT
UMD4872 200
UMD4772 320
UMD4672 500
UMD4372 1000
UMD4812 200
UMD4712 320
UMD4612 500
UMD4312 1000
9373
M6
20
8
1.0
9373
M6
20
5
1.0
Ultraform Diamond Files
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
26Finishing/Polishing Equipment
Ultraform Diamond Stones
Fini
shin
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lishi
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quip
men
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Ultr
afor
m D
iam
ond
Ston
es
ITEM NUMBER MESH/GRIT WSD4831 200 3.0SD4731 320 3.0SD4631 500 3.0SD4331 1000 3.0SD4851 200 5.0SD4751 320 5.0SD4651 500 5.0SD4351 1000 5.0
ITEM NUMBER MESH/GRIT WSD2802 200 2.0SD2702 320 2.0SD2602 500 2.0SD2302 1000 2.0SD4832 200 3.0SD4732 320 3.0SD4632 500 3.0SD4332 1000 3.0
ITEM NUMBER MESH/GRIT
SD4862 200SD4762 320SD4662 500SD4362 1000
ITEM NUMBER MESH/GRIT
USD7885 200USD7785 320USD7685 500USD7385 1000
n Solid stone of diamond particles in a metal bond
n Used for intermediate and fine finishing
n Precision graded particle size (68 ~ 15 micron)
n Can be shaped with a diamond file to finish intricate surfaces
24
151.0
W
M4
24
15 W
2.0
M4
34
25
M4
1.5
6
8
3 3
5
2
61
M4
NOTE: All measurements in millimeters (mm). COLOR CODING: Red... #200, Black...#320, Blue...#500, Green...#1000
6
74
18
M4
1.0
79
ITEM NUMBER MESH/GRIT
USD5861 200USD5761 320USD5661 500USD5361 1000
3829
M4
5 5
1.0
ITEM NUMBER MESH/GRIT
SD4861 200SD4761 320SD4661 500SD4361 1000
M4
425
(18R)
51.5
ITEM NUMBER MESH/GRIT
SD7855 200SD7755 320SD7655 500SD7355 1000
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
27Finishing/Polishing Equipment
Ultraform Diamond Stones
Finishing/Polishing Equipment | Ultraform
Diam
ond Stones
134
125
M4
5 5
1.0
ITEM NUMBER MESH/GRIT
SD8851 200SD8751 320SD8651 500SD8351 1000
ITEM NUMBER MESH/GRIT WSD5821 200 2.0SD5721 320 2.0SD5621 500 2.0SD5321 1000 2.0SD5831 200 3.0SD5731 320 3.0SD5631 500 3.0SD5331 1000 3.0
41
M4
101.0
W
ITEM NUMBER MESH/GRIT WSD5841 200 4.0SD5741 320 4.0SD5641 500 4.0SD5341 1000 4.0SD5851 200 5.0SD5751 320 5.0SD5651 500 5.0SD5351 1000 5.0
ITEM NUMBER
MESH /GRIT L1 L2 D
SD1802 200 37 7.0 2.0SD1702 320 37 7.0 2.0SD1602 500 37 7.0 2.0SD1302 1000 37 7.0 2.0SD1803 200 39 10 3.0SD1703 320 39 10 3.0SD1603 500 39 10 3.0SD1303 1000 39 10 3.0
41
M4
101.0
W
L 1
L 2
M4
Dφ
ITEM NUMBER MESH/GRIT
UMD8862 200UMD8762 320UMD8662 500UMD8362 1000
ITEM NUMBER MESH/GRIT
UMD1825 200UMD1725 320UMD1625 500UMD1325 1000
M6
8071
15
1.5
6
0.5
M6
4230
610
R3R5
90°
M6
8071
15
6
1.5
ITEM NUMBER MESH/GRIT
UMD9865 200UMD9765 320UMD9665 500UMD9365 1000
NOTE: All measurements in millimeters (mm). COLOR CODING: Red... #200, Black...#320, Blue...#500, Green...#1000
TAPER = 1.5 0.5t
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
28Finishing/Polishing Equipment
Ultraform Ruby Stones
Fini
shin
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lishi
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Ultr
afor
m R
uby
Ston
es
ITEM NUMBER D
SR1402 2.0
SR1403 3.0
ITEM NUMBER T
SR2402 2.0
SR2403 3.0
ITEM NUMBER T
SR7402 2.0
SR7403 3.0
ITEM NUMBER T
SR4451 1.0
SR4452 2.0
n Precision graded particle size (17 micron)
n Can be shaped with a diamond file or stone to finish intricate surfaces
n Designed for fine finishing
n Fast cutting on soft surfaces
n Ideal for fine detail work and squaring off rounded corners
M4
15Dφ
24
M4
15
24T
T
M4
45°
15
24T
T
M4
15
24 T
5
NOTE: All measurements in millimeters (mm).
Ultraform Ruby Stones
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
29Finishing/Polishing Equipment
Super Stone Ceramic Stones
Finishing/Polishing Equipment | SuperStone Ceram
ic Stones
• Non-clogging; beautiful results on all types of metals in small and detailed area
• Available in flat and round profiles
• Incredible strength and flexibility, offering excellent polishability even under strenuous conditions
• Grits 120 to 1200, easily identifiable by color
COLOR MESH/GRIT
EMERALD 120
GOLD 180LIGHT BROWN 300
ORANGE 400BROWN 600
BLUE 800WHITE 1000
RED 1200
Super Stone Ceramic Stones
DIMENSIONST x W x L (mm)
EMERALD120#
GOLD180#
LT BROWN300#
ORANGE400#
BROWN600#
BLUE800#
WHITE1000#
RED1200#
0.5 x 1 x 100 NSE0501 NSG0501 NSL0501 NSO0501 NSP0501 NSB0501 NSW0501 NSR05010.5 x 2 x 100 NSE052 NSG052 NSL052 NSO052 NSP052 NSB052 NSW052 NSR0520.5 x 4 x 100 NSE054 NSG054 NSL054 NSO054 NSP054 NSB054 NSW054 NSR0540.5 x 6 x 100 NSE056 NSG056 NSL056 NSO056 NSP056 NSB056 NSW056 NSR056
0.5 x 10 x 100 NSE051 NSG051 NSL051 NSO051 NSP051 NSB051 NSW051 NSW0510.8 x 1 x 100 NSE0801 NSG0801 NSL0801 NSO0801 NSP0801 NSB0801 NSW0801 NSR08010.8 x 2 x 100 NSE082 NSG082 NSL082 NSO082 NSP082 NSB082 NSW082 NSR0820.8 x 4 x 100 NSE084 NSG084 NSL084 NSL084 NSP084 NSB084 NSW084 NSR0840.8 x 6 x 100 NSE086 NSG086 NSL086 NSO086 NSP086 NSB086 NSW086 NSR086
0.8 x 10 x 100 NSE081 NSG081 NSL081 NSO081 NSP081 NSB081 NSW081 NSR0811.0 x 1 x 100 NSE101 NSG101 NSL101 NSO101 NSP101 NSB101 NSW101 NSR1011.0 x 2 x 100 NSE102 NSG102 NSL102 NSO102 NSP102 NSB102 NSW102 NSR1021.0 x 4 x 100 NSE104 NSG104 NSL104 NSO104 NSP104 NSB104 NSW104 NSR1041.0 x 6 x 100 NSE106 NSG106 NSL106 NSO106 NSP106 NSB106 NSW106 NSR106
1.0 x 10 x 100 NSE110 NSG110 NSL110 NSO110 NSP110 NSB110 NSW110 NSR1101.5 x 1 x 100 NSE151 NSG151 NSL151 NSO151 NSP151 NSB151 NSW151 NSR1511.5 x 2 x 100 NSE152 NSG152 NSL152 NSO152 NSP152 NSB152 NSW152 NSR1521.5 x 4 x 100 NSE154 NSG154 NSL154 NSO154 NSP154 NSB154 NSW154 NSR1541.5 x 6 x 100 NSE156 NSG156 NSL156 NSO156 NSP156 NSB156 NSW156 NSR156
1.5 x 10 x 100 NSE150 NSG150 NSL150 NSO150 NSP150 NSB150 NSW150 NSR1502.0 x 2 x 100 NSE202 NSG202 NSL202 NSO202 NSP202 NSB202 NSW202 NSR2022.0 x 4 x 100 NSE204 NSG204 NSL204 NSO204 NSP204 NSB204 NSW204 NSR2042.0 x 6 x 100 NSE206 NSG206 NSL206 NSO206 NSP206 NSB206 NSW206 NSR206
2.0 x 10 x 100 NSE210 NSG210 NSL210 NSO210 NSP210 NSB210 NSB210 NSR2103.0 x 1 x 100 NSE301 NSG301 NSL301 NSO301 NSP301 NSB301 NSW301 NSR3013.0 x 2 x 100 NSE302 NSG302 NSL302 NSO302 NSP302 NSB302 NSW302 NSR3023.0 x 4 x 100 NSE304 NSG304 NSL304 NSO304 NSP304 NSB304 NSW304 NSR3043.0 x 6 x 100 NSE306 NSG306 NSL306 NSO306 NSP306 NSB306 NSW306 NSR306
3.0 x 10 x 100 NSE310 NSG310 NSL310 NSO310 NSP310 NSB310 NSW310 NSR310
FLAT TYPE
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
30Finishing/Polishing Equipment
Super Stone Ceramic Stones
Finishing/Polishing Equipment | SuperStone Ceram
ic Stones
COLOR MESH/GRIT
EMERALD 120
GOLD 180LIGHT BROWN 300
ORANGE 400BROWN 600
BLUE 800WHITE 1000
RED 1200
Super Stone Ceramic Stones
DIMENSIONSØ D x L (mm)
EMERALD120#
GOLD180#
LT BROWN300#
ORANGE400#
BROWN600#
BLUE800#
WHITE1000#
RED1200#
Ø 2.35 x 50 NSED23A NSGD23A NSLD23A NSOD23A NSPD23A NSBD23A NSWD23A NSRD23AØ 2.35 x 100 NSED23B NSGD23B NSLD23B NSOD23B NSPD23B NSBD23B NSWD23B NSRD23BØ 2.35 x 150 NSED23L NSGD23L NSLD23L NSOD23L NSPD23L NSBD23L NSWD23L NSRD23L
Ø 3.0 x 50 NSED3A NSGD3A NSLD3A NSOD3A NSPD3A NSBD3A NSWD3A NSRD3AØ3.0 x 100 NSED3B NSGD3B NSLD3B NSOD3B NSPD3B NSBD3B NSWD3B NSRD3BØ 3.0 x 150 NSED3L NSGD3L NSLD3L NSOD3L NSPD3L NSBD3L NSWD3L NSRD3LØ 3.175 x 50 NSEDIA NSGDIA NSLDIA NSODIA NSPDIA NSBDIA NSWDIA NSRDIA
Ø 3.175 x 100 NSEDIB NSGDIB NSLDIB NSODIB NSPDIB NSBD1B NSWDIB NSRDIBØ 3.175 x 150 NSEDIL NSGDIL NSLDIL NSODIL NSPD1L NSBD1L NSWDIL NSRDIL
ROUND TYPE
• Non-clogging; beautiful results on all types of metals in small and detailed area
• Available in flat and round profiles
• Incredible strength and flexibility, offering excellent polishability even under strenuous conditions
• Grits 120 to 1200, easily identifiable by color
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
31
Ultraform Abrasive Stones | Lapping Tools
Finishing/Polishing EquipmentFi
nish
ing/
Polis
hing
Equ
ipm
ent
| U
ltraf
orm
Abr
asiv
e St
ones
; Lap
ping
Too
ls
ITEM NUMBER MESH/GRIT
LG4813 150
LG4713 220
LG4613 280
LG4513 320
LG4413 400
LG4313 600
Lapping Toolsn For fine and ultra-fine polishing with diamond paste n Can be shaped with a diamond file or stone to polish
intricate surfaces
ITEM NUMBER W T
1 SO1103 — —
2 SO4163 6 3.2
3 LO4013 15 3.2
4 LO2005 5 5
5 LO4015 15 5
ITEM NUMBER D W
1 SS1102 2 —
2 SS1103 3 —
4 LS4082 — 8
Can be cut and shortened at / marked.
n Non-loading, resin bonded
n Precision graded particle size (150-600 grit)
n Fast cutting
n For rough and intermediate finishing
n Can be shaped with diamond file to suit surface contours
NOTE: All measurements in millimeters (mm).
NOTE: All measurements in millimeters (mm).
22 12
3
30
30
2 ~ 4
3φ
T
W
W
60
4
60
1 ~ 2
20
20
Dφ
2
Ultraform Abrasive Stones
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
32Finishing/Polishing Equipment
Finishing/Polishing Equipment | Ultraform
Tool Clamps
Ultraform Tool Clamps (Clamp Horns)
ITEM NUMBER DUMX1020 2.0
UMX1030 3.0
UMX1033 3.3
ITEM NUMBER TUMX4008 0.8
UMX4010 1.0
UMX4020 2.0
UMX4030 3.0
UMX4033 3.3
ITEM NUMBER DUMX1140 4.0
UMX1150 5.0
UMX1160 6.0
ITEM NUMBER TUMX4110 1.0
UMX4120 2.0
UMX4130 3.0
UMX4133 3.3
UMX4140 4.0
UMX4150 5.0
NOTE: All measurements in millimeters (mm).
M6
20
4.5
Dφ
7
10
M6
204
7
10T
M6
204.5
Dφ 1311φ
1311φ
M6
204
T
Ultraform Tool Clamps (Clamp Horns)
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
33Fi
nish
ing/
Polis
hing
Equ
ipm
ent
| U
ltraf
orm
Ada
pter
s
Ultraform Adapters
Finishing/Polishing Equipment
ITEM NUMBER
UMS0064
ITEM NUMBER L
SL1080 80
SL1160 160
NOTE: All measurements in millimeters (mm).
167
M4
8φ 10
M6
13.58
M6
10φ 14
M8
18
M4
8φ
M8
8φ
M4 M4
M5
L
ITEM NUMBER
UMS0086
ITEM NUMBER
SL1000
Ultraform Adapters
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
34Finishing/Polishing Equipment
Finishing/Polishing Equipment | Ultraform
Accessories
Ultraform Accessories
HANDPIECE UF9700
FOOT SWITCH UF7503 (VARIABLE CONTROL)
CLAMP HORN KEY UF7005 M4
PROTECTION SLEEVE 1) UF7024 2) UF7026 3) UF7025
SPECIAL ORDER ONLY
WOODEN CASE FOR HANDPIECE UF7017 for UF9000, UF9700
PLASTIC TOOL BOX UF7022
POWER CORD UF7100 100V Korea UF7101 115V U.S.A. UF7102 220V Europe UF7103 240V U.K.
Ultraform Accessories
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
35Finishing/Polishing Equipment
Fini
shin
g/Po
lishi
ng E
quip
men
t |
Max
ima
EX C
ontr
olle
r and
Acc
esso
ries
Maxima ex Controller | Accessories
ITEM NUMBER
MTRC02
HANDPIECE CRADLE MODEL MTRC02This molded rubber stand provides a handy non-slip place to “park” any handpiece when not in use. The functional stand is an ideal way to keep your bench top neat, and your handpieces accessible.
REPLACEMENT HANDPIECE CORD MODEL MKE50154
This straight coiled cord is designed to connect between the handpiece and controller. 1.5 meters
SPEED PEDAL FOOT CONTROL MODEL MVC90The Foot Control Pedal comes with a fixed rotation option. After setting the speed your foot can be removed from the pedal. For use with new Maxima ex Series Power Pack only.
ITEM NUMBER
MKE50154ITEM NUMBER
MVC90
Accessories
NOTE: Maxima ex Series controller will accept Minitor "D" Handpieces with use of adaptor. Rotation speed will not be indicated on the digital display.
Controller• Built-in microcomputer control enables smooth operation by
controlling the torque for each handpiece
• Self-diagnostic function checks the motor and controller for safety issues
• 8-step load indicator allows operator to gauge tool condition and provides caution for longer life
• Digital display for easy rotation speed adjustment
• Auto cruise foot pedal can be used to set rotation speed for continued use
• Mode selection function enables controller to automatically find motor on A or B
• Adjustable volume control signals rotation speed changes and overwork caution
• Error code displays when troubleshooting conditions occur (i.e. overload, defective motor cord, etc.)
ITEM NUMBER DESCRIPTION
MEX120 50/60Hz SINGLE PHASE , AC 120V
MEX230 50/60Hz SINGLE PHASE , AC 230V
ITEM NUMBER
MKE50-156HANDPIECE ADAPTORMODEL MKE50-156The new Maxima handpieces can be used with the Minitor D Series Powerpack but the handpiece adaptor is required.
HANDPIECE MOTOR HANGER MODEL MMC15536Hanger mounts to the side of the controller and holds the handpiece when not in use
ITEM NUMBER
MMC15536
HAND PIECE EXTENSION CORD (not shown) Flexible 3-meter coiled cord connects between any Maxima handpiece and Controller or Ultraform UF5600. ITEM NUMBER: MKE50155
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
36
Maxima ex SeriesRotary Handpieces
Finishing/Polishing EquipmentFi
nish
ing/
Polis
hing
Equ
ipm
ent
| M
axim
a EX
Rot
ary
Hand
piec
es
Super TorqueRated Input Voltage ...........................0-30 D.C.V. Rotation Speed.......................... 1,000-8,000 rpm Max Shaft Output.....................................22.3 WMax Shaft Torque ..................................9.8 N/cm Size ............................................31.5 x 175.8 mm Overall Weight ............................................276 g Motor (MEX20) Weight ...............................176 g
High TorqueRated Input Voltage ...........................0-30 D.C.V. Rotation Speed........................ 1,000-15,000 rpm Max Shaft Output.....................................38.9 W Max Shaft Torque .................................8.8 N/cm. Size ............................................31.5 x 175.8 mm Overall Weight ............................................276 g Motor (MEX21) Weight ...............................176 g
High TorqueRated Input Voltage ...........................0-30 D.C.V. Rotation Speed........................ 1,000-20,000 rpm Max Shaft Output.....................................32.4 WMax Shaft Torque .................................6.4 N/cm. Size ............................................27.5 x 163.5 mm Overall Weight ............................................220 g Motor (MEX 12) Weight ..............................120 g
*Standard Head MJA15 comes with all handpieces.
Rotary HandpiecesMODELS MEX201, MEX211, MEX121, MEX231, MEX131, MEX051All handpieces are 2-piece construction with a detachable head. New slim line rotary handpieces are perfectly balanced for ease of handling in even the most difficult jobs. The MEX201 provides super torque for heavy duty applications, while the MEX051 with its speed of 55,000 RPM is ideal for carbide burrs, CBN and diamond tools.• Quick release 2.35 mm and 3.0 mm collets for rapid tool changing• Straight cord plug-in for quick replacement (no screws or soldering required)• Range of 8,000 to 55,000 rpm
Note: Due to improved design, “D” Series motors and heads are not interchangeable with previous models.
All-ArounderRated Input Voltage ...........................0-30 D.C.V. Rotation Speed........................ 1,000-30,000 rpm Max Shaft Output.....................................56.4 WMax Shaft Torque ..................................6.8 N/cm Size ............................................31.5 x 175.8 mm Overall Weight ............................................276 g Motor (MEX23) Weight ...............................176 g
All-Arounder
Rated Input Voltage ............................0-30 D.C.V. Rotation Speed......................... 1,000-35,000 rpm Max Shaft Output......................................50.5 W Max Shaft Torque ..................................5.4 N/cm. Size .............................................27.5 x 163.5 mm Overall Weight .............................................220 g Motor (MEX13) Weight ................................120 g
High SpeedRated Input Voltage ...........................0-30 D.C.V. Rotation Speed........................ 1,000-55,000 rpm Max Shaft Output.....................................45.2 W Max Shaft Torque .................................3.6 N/cm. Size ............................................27.5 x 153.0 mm Overall Weight ............................................190 g Motor (MEX05) Weight .................................90 g
ITEM NUMBER
MEX211
ITEM NUMBER
MEX201
ITEM NUMBER
MEX121
ITEM NUMBER
MEX131
ITEM NUMBER
MEX051
ITEM NUMBER
MEX231
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
37Finishing/Polishing Equipm
ent | Maxim
a EX Series Motors; Accessory Heads
Finishing/Polishing Equipment
Maxima EX SeriesMotors | Accessory Heads
ITEM NUMBER DESCRIPTION
MEX20 1,000 ~ 8,000 RPM / TORQUE OUTPUT 9.8N/CM
MEX21 1,000 ~ 15,000 RPM / TORQUE OUTPUT 8.8N/CM
MEX12 1,000 ~ 20,000 RPM / TORQUE OUTPUT 6.4N/CM
MEX23 1,000 ~ 30,000 RPM / TORQUE OUTPUT 6.8N/CM
MEX13 1,000 ~ 35,000 RPM / TORQUE OUTPUT 5.4N/CM
MEX05 2,000 ~ 55,000 RPM / TORQUE OUTPUT 3.6N/CM
Accessory Heads
NOTE: Due to improved design, “D” series motors and heads are not interchangeable with previous models.
STANDARD HEADMODEL MJA15Standard collet sizes: 2.35 mm or 3.00 mmSpecial collet size: 3.175 mm Use with motors: MEX23, MEX21, MEX20Weight: 100 g
ITEM NUMBER
MJA15
ITEM NUMBER
MJA33
ITEM NUMBER
MJA45
SLENDER HEADMODEL MJA45Standard collet size: 3.0 mm Special collet sizes: 2.35 or 3.175 mm Use with motors: MEX23, MEX21, MEX20Weight: 120 g
ITEM NUMBER
MJR21
90˚ ANGLE HEADMODEL MJR21Standard collet size: 2.35 mm or 3.00 mm Special collet sizes: 3.175 mm Use with motors: MEX21, MEX20Weight: 200 g
HEAvY-DUTY HEADMODEL MJA45Standard collet size: 3.0 mm Special collet sizes: 2.35 or 3.175 mm Use with motors: MEX23, MEX21, MEX20Weight: 150 g
ITEM NUMBER
MJS21
120˚ ANGLE HEADMODEL MJS21Standard collet size: 2.35 mm or 3.00 mm Special collet sizes: 3.175 mm Use with motors: MEX21, MEX20Weight: 210 g
ITEM NUMBER
MJP11
SWING HEADMODEL MJP11Tool shank: 2.0-4.7 mmUse with motors: MEX20Weight: 140 g
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
38Finishing/Polishing Equipment
Finishing/Polishing Equipment | M
initor D Series Belt Sander; Profiler R
Belt Sander | Profiler R
ABRASIVE BELTS
WIDTH GRIT ITEM NUMBER*
1⁄4(6mm)
80 ABB08080
120 ABB08120
180 ABB08180
240 ABB08240
5⁄16(8mm)
80 ABB10080
120 ABB10120
180 ABB10180
240 ABB10240
*Pack of 10
ITEM NUMBER
UFHBS33
SPECIFICATIONSUFHBS33Input Voltage .......................................... 0-30 D.C.V.Rated Amperage ......................................0.3 D.C.A.Belt Speed .........................................3 to 12 m/sec.Weight .............................................................. 450g
Profiler “R”MODELS NMS0005 AND NMS0006
• Pistol grip provides comfort and easy handling
• Curl cord enables freedom of movement for greater accuracy
• Variable speed control and stroke adjustment provides maximum flexibility
• Accepts tool shanks up to 3⁄16" max
NMS0005Rated Input Voltage ............................... 0-30 D.C.V. Reciprocating Stroke .....................................0-6mm Frequency .................................0-4,200 strokes/min Rotation Speed.......................................15,000 rpm Pulley Reduction Rate ...................................... 1:3.4 Size .................. 145mm (L) × 40mm(W) × 130mm(H) Weight .............................................................. 675g
NMS0006Rated Input Voltage ............................... 0-30 D.C.V. Reciprocating Stroke .....................................0-2mm Frequency .................................0-7,000 strokes/min Rotation Speed.......................................15,000 rpm Pulley Reduction Rate ......................................... 1:2 Size ................... 145mm(L) × 40mm(W) × 130mm(H) Weight .............................................................. 675g
SPECIFICATIONS
ITEM NUMBER
NMS0005
ITEM NUMBER
NMS0006
Belt SanderMODEL UFHBS33
• Direct motor drive provides maximum power
• Spring loaded tensioning device on belt arm enables quick change of sanding belts
• Lubrication not required
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
39Finishing/Polishing Equipment
Fini
shin
g/Po
lishi
ng E
quip
men
t |
Ste
el F
iles;
Dia
mon
d Fi
les
Steel Files | Diamond Files
Steel FilesSWISS PATTERNPrecision-cut and made of high-quality steel. All are available in either “00” or “01” cut and have 1⁄8 shanks.
STEEL FILES (STL101 – 4" LONG, ALL OTHERS 31⁄2" LONG) SHAPE DESCRIPTION ITEM NUMBER
Flat .400 wide × .110 thick STL101-*
Flat .200 wide × .060 thick STL1-*
Round .045 to .125 dia. STL2-*
Half Round .125 to .180 wide .045 to .100 thick STL3-*
Crossing .100 to .180 wide .045 to .075 thick STL4-*
Triangular .070 to .125 per side STL5-*
Square .045 to .100 per side STL6-*
*When ordering files above, add “00” or “01” to end of item number to indicate cut desired (e.g. STL100).
ITEM NUMBER CUT
STL00SET 00
STL01SET 01
Diamond FilesDME diamond files are particularly adapted for cavity finishing. Diamond particles are accurately graded and then metal bonded with points exposed. All DME diamond files are supplied with 1⁄8 shanks. Heavy black lines on end cross sections indicate cutting edges.
STANDARD DIAMOND FILES (2" LONG) SHAPE DESCRIPTION** ITEM NUMBER
Flat
.0787 wide × .046 thick DLA2×1
.1181 wide × .046 thick DLA3×1
.1575 wide × .046 thick DLA4×1
.1575 wide × .0787 thick DLA4×2
.1969 wide × .0787 thick DLA5×2
Round
.046 diameter DLA1
.0787 diameter DLA2
.1181 diameter DLA3
Triangular
.0787 × .0787 × .0787 DLAT2
.1181 × .1181 × .1181 DLAT3
Crossing .1610 wide × .0722 thick DLAR2.5×R5
LONG DIAMOND FILE (31⁄4" LONG) **100 MICRONS
Flat .1969 wide × .0600 thick DLE1
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG)STEEL FILES
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STANDARD DIAMOND FILES (2" LONG)
DIAMOND FILES
LONG DIAMOND FILE (31/4 '' LONG)
STEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG)STEEL FILES
STEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG)STEEL FILES
STEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG)STEEL FILES
STEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG)STEEL FILES
STEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG)STEEL FILES
STEEL FILES (STL-101-4'' LONG, ALL OTHERS 31/2 '' LONG)STEEL FILES
QUANTITY DISCOUNTS:Discounts apply to current Net Prices. Shapes and cuts may be mixed.
5 or more . . . . . . . . . . . . . . . . Less 10%
QUANTITY DISCOUNTS:Discounts apply to current Net Prices. Shapes and cuts may be mixed.
5 or more . . . . . . . . . . . . . . . . Less 10%
U.S. 800-626-6653 n Canada 800-387-6600 n [email protected] n www.dme.net
40Finishing/Polishing Equipm
ent | Half Rifflers; Felt BobsFinishing/Polishing Equipment
Half Rifflers | Felt Bobs
*When ordering half rifflers above, add “0” or “2” to end of item number to indicate cut desired (e.g. HR5560).
Felt BobsFOR USE WITH MINITOR PROFILER ‘R’
ITEM NUMBER PREFIX*
HR556
HR557
HR558
HR559
HR560
HR561
ITEM NUMBER PREFIX*
HR562
HR563
HR564
HR565
HR566
SIZEMEDIUM HARD ROCK HARD
ITEM NUMBER ITEM NUMBER ITEM NUMBER1⁄4 × 1⁄4 × 11⁄2 LSB1M LSB1H LSB1DH3⁄8 × 3⁄8 × 11⁄4 LSB2M LSB2H LSB2DH1⁄2 × 1⁄2 × 13⁄4 LSB3M LSB3H LSB3DH
n 45˚ angle end cutn 1⁄8" diameter x 1 1⁄4" long shanks
Half RifflersFOR USE WITH MINITOR PROFILER ‘R’The half rifflers illustrated below are precision-cut swiss pattern riffle files made of high-quality steel. DME half rifflers are available in a variety of shapes. All are available in either “0” or “2” cut, have 1⁄8 shanks and are 31⁄2" long.
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560
HR 561
CATALOG NUMBER PREFIX *
HR 556
HR 557
HR 558
HR 559
HR 560