DMC-30-G2 Optional Accessories & Replacement Parts OPTIONS-2017.pdf · 2017. 12. 27. · CHILLER MODULE OPTIONS K-O Concepts Model DMC-G2 (-30) Optional Accessories Page 1 of 12 Option

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DMC-30-G2 Optional Accessories& Replacement Parts

CHILLER MODULE OPTIONSK-O Concepts Model DMC-G2 (-30)

Optional Accessories

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Option includes a nickelbrazed plate heat exchanger, rear-panel-mounted DI assembly,upgraded stainless steelwater fittings, and cartridgestyle water filter. Includesservice wrench.

In-line filter cartridge to filterprocess water and protectwater pump. Filter hasmolded 3/8” FPT fittings at each end and (qty 2) 3/8”MPT x 1/2” Tube Push-to-Connect fittings. Filter limit-ed to 1-1/2 GPM max flow.

Same as DI-5-1/2-SS withoptional bracket. Includes(qty 2) 1/2” Tube Push-to-Connect fittings and servicewrench.

Coolant Filter AssemblyModel: FILT-6-1/2

DI AssemblyModel: DI-5-1/2-SS-30

DI Assembly w/ BracketModel: DI-5-1/2-BRKT-30

Same as FILT-5-1/2 withoptional bracket. Includes(qty 2) 1/2” Tube Push-to-Connect fittings and servicewrench.

Canister style filter cartridge to filter process water and protectwater pump. This option includesa back-panel-mounted particle filter assembly comprised of a canister style filter w/ fittings forinstallation onto chiller backpanel, and a spare replacementfilter element (P5-478). Includesservice wrench.

Coolant Filter AssemblyModel: FILT-5-1/2-B

Coolant Filter AssemblyModel: FILT-5-1/2-BRKT

Same as DI-5-1/2-SS lession cartridge assembly.

DI Assembly w/o CartridgeModel: DI-30-SS



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Commonly called HD IPG. Onegallon bottle. DOWFROST HDfluid features a higher maximumoperating temperature, higher reservealkalinity and greater thermal stabilityfor longer fluid life. Extra-strengthcorrosion inhibitors in DOWFROSTHD fluid are formulated for hightemperature use, resulting in reducedmaintenance and longer inhibitor lifein most applications.

Commonly called HD IPG. One quartbottle. DOWFROST HDfluid features a higher maximumoperating temperature, higher reservealkalinity and greater thermal stabilityfor longer fluid life. Extra-strengthcorrosion inhibitors in DOWFROSTHD fluid are formulated for hightemperature use, resulting in reducedmaintenance and longer inhibitor lifein most applications.

Commonly called HD IPG. One gallonbottle. Pre-mixed coolant with 30% IPG &70% deionized water. DOWFROST HDfluid features a higher maximumoperating temperature, higher reservealkalinity and greater thermal stability forlonger fluid life. Extra-strengthcorrosion inhibitors in DOWFROST HDfluid are formulated for high temperatureuse, resulting in reduced maintenance andlonger inhibitor life in most applications.

1 Quart of HD GlycolModel: IPG-(HD)-1qt.

1 Gallon of HD GlycolModel: IPG-(HD)-1gal.

1 Gallon of Mixed HD GlycolModel: IPG-(HD)-30/70-1gal.



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Option providescommunications via thedigital temperaturecontroller. Modbus TCP /Ethernet format allows forcommunications via networkcomputer. This format issupplied via rear panel CAT6 female port.

Option providescommunications via the digitaltemperature controller.Modbus RTU / RS-485 or 232format allows forcommunications via externalcomputer or network. AModbus Gateway or ModbusRTU communications card isrequired for interface.

Option providescommunication via thedigital temperaturecontroller. USB 2.0 formatallows communications vialocal computer. This formatis supplied via rear-panelUSB B female connector.

Modbus RTU CommunicationsModel: 485 or 232-MODBUS RTU

Modbus TCP CommunicationModel: TCP

USB 2.0 CommunicationModel: USB2.0

Option providescommunications via the digitaltemperature controller.Profibus DP format allows forcommunications via externalcomputer or network. AProfibus Gateway or Profibuscommunications card isrequired for interface.

Option providescommunications via the digitaltemperature controller.EIA-232 format allows forcommunications via localcomputer. EIA-485 is outputfrom the temperature controller& converted via external cable/ module to a RS-232 format.

Option provides communications viathe digital temperature controller.Device Net format allows forcommunications via externalcomputer or network. A Device NetGateway or Device Netcommunications card is required forinterface. Cable 3082A supplied androuted to optional communicationspanel. Customer must supplyconnector.

RS-232 CommunicationModel: RS-232

Profibus DP CommunicationsModel: PROFIBUS DP

Device Net CommunicationModel: DEVICE NET



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Sensor is 100Ω, 3 wireplatinum RTD & located incoolant tank. Connectoroutput located on backpanel w/ mating connectorprovided. Sensor providesredundant sensing ofcoolant temperature.

Front-panel viewed PCB reportsstatus of interface signals viaLED’s and audible alarm. PCBreports status of coolant flow,coolant level, compressor alarm,and coolant temperature alarmvia dual color LED’s. Audiblealarm sounds on any or all faultsignals. Order option “A” foralarms only or option “S” foralarms and shut down

Option allows user to powerchiller ON or OFF viainternally installed SSR.Customer supplies remote3-32 VDC input to energizechiller.

End User BoardModel: EU-PCB-A or S

RTD OutputModel: TS-RTD

Remote EnergizeModel: SSR-REMOTE

SpecView gives customers the ability toremotely set the set point, seetemperature alarms, monitor time vs.temperature, and monitor the state of theRTD. Also includes Color Dynamics andStrategy Controller Option which allows acolor to change colors and flash. Withadded DIO controller option SpecViewcan monitor flow and level alarms.Watlow’s Controller Support Tools comewith latest SpecView program. Customerscan use software up to 10 minutes indemo mode. Purchase this option directlyfrom Watlow. Single Port Option.

Same as SVMSB-0000-0000 and also includesgraphical Active X controlsthat allow SpecView toconnect to and work withthird party software, such asFactorySoft’s SymbolFactory. Purchase thisoption directly from Watlow.Single port option.

SpecView Software (Mini Version)Model: SVMSB-0000-0000

SpecView Software (Mini + Active X)Model: SVMSB-0A00-0000



Option provides closedcontact DIO (DigitalInput/Output) signals to the15 pin D connector via theEnd User Board conversion.(Option is available only ifEU-PCB-A is purchased).

Optional includes six digitaloutputs from thetemperature controller.Outputs provide status ofprocess coolant flow,coolant level (2), processwater, compressorovertemp, and digitalpressure gauge (DPGoptional) alarm switchesvia data stream.

End User Board - Alarm OnlyModel: EU-PCB-A-C

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DIO (Digital In/Out)Model: DIO-1520-30



Includes two 1/2” Push-to-Connect fittings for chillerback-panel & 12 feet of 1/2”OD LLDPE tubing (BLK).

Option provides casters(4X) and mountinghardware for portability, untilunit is ready for rackmounting.

Water Connection Kit 1/2”Model: WCK-1/2”

Casters (4X) w/ HardwareModel: CL-4

Back-panel mounted nickelplated (DI compatible) valvebody and nickel platedvalve allows processcoolant, to be bypassedbetween the supply andreturn bulkhead fittings.Valve regulates coolant flowto load.

Same as BPV-1/2 with(qty 2) external 1/2” O.D. x1/2” MPT push-to-connecttube fittings.

Bypass ValveModel: BPV-1/2

Bypass Valve (Push-to-Connect)Model: BPV-1/2-PC

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Option provides male andfemale valved,quick-disconnect fittings.Also includes matingquick-disconnect fitting w/1/2” compressionconnections to customertubing.

Same as BPV-1/2 withQuick-Disconnect externalfittings. Includes male andfemale valved,quick-disconnect fittings.Also includes mating quickdisconnect fitting w/ 1/2”compression connections tocustomer tubing. Seemodel 1/2-QD option.

Bypass Valve (Quick-Disconnect)Model: BPV-1/2-QD

Quick Disconnect Fitting KitModel: 1/2-QD

Option includes fuel filterwith a spare filter element.Assembly is mounted on aseparate rack panel.

Option includes fuel filter /water separator assemblywith a spare filter element,and a 0-1 GPM coolant flowmeter. Assembly ismounted on a separate rackpanel. Assembly isplumbed to the chiller if theunit is not free-standing.

For applications wherecoolant set temperature isbelow dew point. Insulationapplied to process coolanttank, pump head, andcoolant lines. Pump motoris encapsulated.

Filter / Flow Meter AssemblyModel: PAO-FF

Optional FilterModel: PAO-FILT

Insulation PackageModel: INSUL-PKG-30

Option includes specialsealing and preparation forRoyco 602™ / PAO coolant.Operation also includeschiller testing with Royco602™ / PAO coolant &digital pressure gaugeassembly.

PAO Compatibility & TestModel: PAO-C/T



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Optional high flow PDMpump for high pressureapplications. Supplies 1.5 -4.4 GPM (5.8 - 16.5 LPM)of coolant at up to 59psi / 4bar of available pressure.Coolant flow rates availablein 7 increments via dipswitch selection. Used foraqueous coolant or PAO oil.

High Flow PDM PumpModel: PDM-6-16-30

Optional 15pin D interfacesignal cable to provideinterlock signals wired inseries & remote energizeinput.

Cable Assembly, Series InterfaceModel: CBL-SER-INT

Optional 15pin D interfacesignal cable to provideinterlock outputs, RTDoutput & remote energizeinput.

Cable Assembly, InterfaceModel: CBL-INT

Option second level switchtied into interface connector(DB15). The level switchcan also be tied into theoptional EU-PCB.

Optional 2nd Level SwitchModel: LVL-SW2



The transducer operates from0-145psi and has a 0.25%BFSL accuracy rating. Thetransducer has all stainlesssteel parts with no o-rings.The controller displays “in-range” pressure values ingreen and “out-of-range”pressure values in red.

Optional Digital Pressure GaugeModel: DPG

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Includes two 1/2” Push-to-Connect fittings for chillerback-panel

Provides chiller with115VAC / 60Hz / 1Ø powermains. Optional 115VAC60Hz compressor.

AC Mains 115VModel: ACMains-115

Optional Push-to-Connect FittingsModel: P-C-1/2

CHILLER MODULE REPLACEMENTSK-O Concepts Model DMC-G2 (-30)

Replacement Parts

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Replacement mixed-bed ioncartridge for dionizercanister.

Filters ambient air tomaintain efficiency ofcondenser coil.

Replacement 5 micron filterelement for FILT-5assembly.

Replacement Air FilterModel: AF-9

Replacement DI CartridgeModel: SB-0500

Replacement Filter ElementModel: P5-478

Replacement 0-30psipressure gauge. Gauge is316 stainless steel andconnection fittings arebrass.

Optional replacement fanfor DMC-30 units.

Replacement 0-160psipressure gauge. Gauge is316 stainless steel andconnection fittings arebrass.

Replacement FanModel: 60331811

Replacement 0-30psi Gauge BrassModel: 0-30-B

Replacement 0-160psi Gauge BrassModel: 0-160-B


Replacement Parts

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Replacement PDM pumpwith fittings.

Replacement PDM PumpModel: PDM-3-10-30

Replacement 0-160psi Gauge SSModel: 0-160-SS

Replacement High FlowPDM pump with fittings.

Replacement 0-30psi pres-sure gauge. Gauge andconnection fittings are 316stainless steel.

Replacement 0-30psi Gauge SSModel: 0-30-SS

Replacement High Flow PumpModel: PDM-6-16-30

Replacement 0-160psipressure gauge. Gaugeand connection fittings are316 stainless steel.

Replacement encapsulatedPDM pump for units with ainsulation package. Comeswith insulation around pumphead.

Replacement encapsulatedPDM pump for units with ainsulation package. Comeswith insulation around pumphead.

Encapsulated PDM PumpModel: PDM-E-3-10-30

Encapsulated PDM PumpModel: PDM-E-6-16-30


Replacement Parts

Replacement MD-70 Pumpfor DMC-30-MAX units.

Replacement Magnetic Drive PumpModel: MD-70

Pump controllerreplacement for 230VDMC’s. Power cableincluded.

Replacement Pump Controller 230VModel: CONT-230V

Pump controllerreplacement for 115VDMC’s. Power cableincluded.

Replacement Pump Controller 115VModel: CONT-115V

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K-O Concepts, Incorporated4375 South StreetTitusville, Florida, 32780Phone: 407/296-7788E-Mail: Sales@K-OConcepts • Web: www.K-OConcepts.com

70253901 Rev G 10-2017

Chillers & Cooling ModulesCatalog & Custom

Documents

DMC-30-G2 Optional Accessories & Replacement Parts OPTIONS-2017.pdf · 2017. 12. 27. · CHILLER MODULE OPTIONS K-O Concepts Model DMC-G2 (-30) Optional Accessories Page 1 of 12 Option