D/LND - Series - AVOTECH LLC · Blower Motor HP 5 5 7 5 7 0 7 0 6 0 6 0 4 5 3 0 2 5 2 5 1 0 1 1 2 ... 3450 RPM motor, panel signal ... Variable Frequency Drive (VFD) Main Fuel: Natural

D/LND - Series

Features Include:

Capacities and Specifications

Notes:

D SERIES4.2 TO 42.0 MM BTU/HR

The Industry Workhorse.

The Industrial Combustion D series burner forced draft design allows for tried and true trouble-free operation

and superior effi ciency on boiler, heater, furnace, kiln and dryer applications worldwide. The D series,

available in uncontrolled, and low NOx confi gurations offers multi-fuel versatility to meet the toughest air

quality standards.

IC performance and reliability since 1969.

Swing-Away Air HousingProvides easy access to the

nozzle, scanner, pilot and diffuser

for inspection or removal. No

disconnection of fuel or power

lines required

Air Compressor ModuleA remote air compressor

module provides air for all large

oil models. The module includes

IC’s rotary vane, pressure

lubricated air compressor, air/

oil lubricating reservoir, oil

level indicator, inlet air fi lter, air

pressure adjusting valve and air

pressure gauge.

Oil NozzleThe IC designed low-pressure

air-atomizing nozzle achieves the

best atomization of oil for each

burner model and application.

Air is purged through the large

nozzle orifi ce after each burner

cycle to prevent after-drip and

fouling.

Combustion Air ImpellerHighly effi cient backward-curved

aluminum impeller with the ability

to maintain it’s original balance

by avoiding the dust collection

that is common with forward

curved blowers.

Cam TrimCam trim is a standard feature

that makes it possible to adjust

the burner for consistent

and precise fuel-to-air ratios

throughout the fi ring range.

Excess air is controlled to a

minimum through the 14-point

adjustment range.

Precise Oil MeteringAn outstanding design feature

on all IC air atomizing burners,

the oil metering unit precisely

meters oil volume and is not

affected by changes in oil

temperature or viscosity.

Quality, HEV-E-duty construction with a long

standing reputation.

The D series burner offers: natural gas, propane gas, air atomized #2-6 oil and combination gas and oil fuel options

from 4.2 to 42.0 MM BTU per hour. The LND burner, capable of <30 PPM NOx emissions offers: natural gas, propane

gas, air atomized #2 oil and combination gas and oil fuel options from 3.4 to 42.0 MM BTU per hour. Full modulation

operation and cam trim are standard for greater effi ciency and cost savings. The D burner is an excellent choice when

fi ring alternative fuels such as digester, waste oil, and biodiesel.

Low-pressure air atomizing system on

oil with rotary vane compressor

Piston-type positive displacement oil metering

system for precise oil control

Cam Trim 14-point adjustment range

Parallel Positioning available for

optimal control throughout the fi ring range

Nozzle Line Electric Heater standard on

medium to heavy oil burners

Rotary Air Damper for precise fuel-to-air ratios

Hinged Air Housing for easy access to

internal components

Gas Manifold on oil burners standard for easy

upgrade to combination units

Backward-Curved Impeller provides

adequate combustion air for various furnace

pressures and high altitude applications

Induced FGR FGR modulating valve and

shutoff valve (LND)

No. 2 Oil capability for back-up fuel (LND)

UL & cUL listed

Emissions FrameModel

RangeBoiler HP

Capacities Mode of

OperationFuel

Parallel

PositioningMBH GPH

Uncontrolled Size 1 - 8 42 - 420 100 - 1,000 4,200 - 42,000 30 - 300Full

ModulationGas, Oil, Comb.

Optional

<30 PPM Size 1 - 8 34 - 420 80 - 1,000 3,360 - 42,000 24 - 300Full

ModulationGas & Comb. Optional

The D Burner Explained:

D/ LND Burner

Ro

H

int

GaGGGGG

up

Ba

ad

pr

Input is based on fuel Btu content and altitude of 2,000 feet or less. If altitude > 2,000 feet and < 8,000 feet, derate capacity 4% per 1,000 feet over 2,000. Consult factory for higher altitudes. Gas input is based on natural gas with 1,000 Btu/cu.ft. and 0.60 gravity. Oil input based on 140,000 Btu/gal and the aforementioned conditions.

Burner Model Number &

Frame Size42-1 54-1 63-1 84-2 105-2 145-3 175-4 210-5 252-6 300-6 315-6 336-7 378-8 420-8

Gas Input (MBtu/hr) 4,200 5,400 6,550 8,400 10,500 15,000 17,500 21,000 25,200 30,000 31,500 33,600 37,800 42,000

Oil Input (US gph) 30 39 47 60 75 107 125 150 180 215 225 240 270 300

Boiler HP @ 80% Eff. 100 129 156 200 250 357 417 500 600 714 750 800 900 1,000

Blower Motor HP (S) 3 3 5 5 7 1/2 15 20 20 25 40 - - - -

Blower Motor HP (P) 3 51 5 7 1/2 10 15 20 25 30 40 60 60 75 75

DL, DLG Integral Oil/Air Unit Motor HP

1 1 1 1 2 2 - - - - - - - -

DL, DLG Compressor Motor HP

- - - - - - 5 5 7 1/2 7 1/2 7 1/2 7 1/2 15 15

DL, DLG Oil Metering Unit Motor HP

- - - - - - 1/2 3/4 3/4 3/4 3/4 3/4 1 1

DM, DMG Integral Oil/Air Unit Motor HP

1 1 2 2 2 2 - - - - - - - -

DM, DMG Compressor Motor HP

- - - - - - 5 5 7 1/2 7 1/2 7 1/2 7 1/2 15 15

DM, DMG Oil Metering Unit Motor HP

- - - - - - 1/2 3/4 3/4 3/4 3/4 3/4 1 1

DE, DEG Compressor Motor HP

3 3 3 3 3 5 5 5 7 1/2 7 1/2 7 1/2 7 1/2 15 15

DE, DEG Oil Metering Unit Motor HP

1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 1 1

Shipping Weight 1,000 1,100 1,200 1,300 1,400 1,850 2,250 2,750 3,100 3,500 3,600 3,800 4,000 4,200

Uncontrolled Emissions Confi guration (DL, DG, DLG)

Burner Model

Number & Frame

Size

34-1 42-1 54-1 63-2 74-2 84-2 105-3 125-3 145-4 175-5 210-6 252-6 300-6.5 315-7 336-8 378-8 420-8

Gas Input (MBtu/hr) 3,360 4,200 5,250 6,300 7,350 8,400 10,500 12,600 14,700 16,800 21,000 25,200 30,000 31,500 33,600 37,800 42,000

Oil Input (US gph) 24 30 38 45 53 60 75 90 105 120 150 180 215 225 240 270 300

Boiler HP @ 80% Eff.

80 100 125 150 175 200 250 300 350 400 500 600 714 750 800 900 1,000

Blower Motor HP 3 5 5 5 7 1/2 10 15 15 20 25 30 40 60 60 75 75 75

Integral Oil/Air Unit Motor HP

1 1 1 1 1 1 2 2 - - - - - - - - -

Compressor Motor HP

- - - - - - - - 5 5 5 7 1/2 7 1/2 7 1/2 15 15 15

Oil Metering Unit Motor HP

- - - - - - - - 1/2 1/2 3/4 3/4 3/4 3/4 1 1 1

Furnace Pressure (“w.c.)

5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2 5.2

Shipping Weight 1,000 1,275 1,275 1,500 1,500 1,500 1,850 1,850 2,250 2,850 3,500 3,750 3,800 4,000 4,750 5,000 5,550

<30 PPM Low NOx Confi guration (LNDG, LNDLG)

Printed in the USA©2013 Industrial Combustion

IC-SA-154706/13

351 21st Street, Monroe, WI 53566 USA608.325.3141 · [email protected]

ind-comb.com

Input is based on fuel Btu content and altitude of 2,000 feet or less. If altitude > 2,000 feet and < 8,000 feet, derate capacity 4% per 1,000 feet over 2,000. Consult factory for higher altitudes. Gas input is based on natural gas with 1,000 Btu/cu.ft. and 0.60 gravity. Oil input based on 140,000 Btu/gal and the aforementioned conditions. Use model “S” for up to 1.5” w.c. furnace pressure and model “P” for up to 4.0” w.c. furnace pressure. Consult factory for 50Hz. applications.

4-2 1051010555105105555105551055 3 13 1-3 1-3 1-- 25-2525-25-25-5 3 1443 1443 143 1444444555-45-45-45-45-45-45-4 17

400 10,500 10 10 10 1110 10 112,62,62,6,6622 0000 10000 100000 4,700 16

0 75 99999990 1000000 5 1

DG,GG,GG,G,G,G,G LLLLLLLLNDNDNDNDNDNDNDNDNDNDDN LGLGLGLGLLLGLGLGLGLG))))))

If altitude > 2,0000000000000 f0 f0 f0 f0 f0 f0 feeteeeeeeeeee and < 8,000 fu/cu.ft. and 000.60.60.60.60.60.60.60 grggrggrgrgraviaviaviaviaviaviaviaaa tyty.tytytytyty Oil input bato 4.0” w.c.c..c.. furfurfufufurfururrrrnnacnn e ppppppresresresesresrese surssssss e. Cons

D SERIESTECHNICAL DATA INFORMATION PACKET

Table of Contents

D Series Uncontrolled Emissions DG, DL, DLG Technical Data Sheet ...................................................... 3 Ratings Table ................................................................... 4 Dimension Table .............................................................. 5

D SeriesUncontrolled Emissions DM, DMG Technical Data Sheet ...................................................... 6 Ratings Table ................................................................... 7 Dimension Table .............................................................. 8

D SeriesUncontrolled Emissions DE, DEG Technical Data Sheet ...................................................... 9 Ratings Table ................................................................. 10 Dimension Table ............................................................ 11

D Series<30 PPM Low NOx LNDG, LNDLG Technical Data Sheet .................................................... 12 Ratings Table ................................................................. 13 Dimension Table ...................................................... 14-15

ed Emisssssssssssssssssssions DESheet .................................................................... ..... ......................... .............

e .............. ...................................... ...

ow NNNNNNNOOOOOOOOOOOOOOOxxxxxxxxxxxx LLLLLLLLLLLLNNNNNNNNNNNNNNDDDDDDDG, LSheet ................ ......... ...................

Standard equipment:Combustion Control System

options:Fuel options:

3450 RPM motor, panel signal lights (Power On, Main Fuel, Ignition, Flame Failure), dry oven and gasket, combustion air proving switch, high fi re air proving switch, 120/1/60 control circuit, burner mounted panel, hinged blast tube with right-hand swing. Gas and gas/oil units only: butterfl y rate control valve, high/low gas pressure switches, two gas shutoff cocks, main gas regulator, shipped loose gas train.

Parallel Positioning Combustion Control System with O2 Trim and Variable Frequency Drive (VFD)

Main Fuel: Natural gas (DG), #2 oil - air atomized (DL) or Combination gas/ #2 oil - air atomized (DLG).

Igniter Fuel: Natural gas and/or propane.

Fuel Changeover Switch: Combination gas/oil units only (DLG).

Choice of NFPA, CSD-1, GAP,

and FM for U.S. or Canadian

units

Uncontrolled Emissions Confi guration (DG, DL, DLG)

4.2 - 42.0 MM BTU/H NG; 30 - 300 GPH #2 OIL

Technical DataD Series

3

D-4

2

D-5

4 to

D-1

05

D-1

45

D-1

75 to

D-2

10

D-2

52 to

D-3

15

D-3

36 to

D-4

20

Flame Safeguard

UV Scanner • • • • • •

Mode of Operation

Full Modulation Firing • • • • • •

Auto-Manual Firing Rate Control •1 •1 •1 •1 •1 •1

Ignition

Gas/Electric Pilot and Ignition Transformer • • • • • •

#2 Oil Pilot (DL, DLG) ◊ ◊ ◊ ◊ ◊ ◊

Oil Components

3-Way Solenoid Valve • • • •

2-Way Solenoid Valve • • • • • •

3-Way Motorized POC Valve ◊ ◊ ◊ ◊ • •

2-Way Motorized POC Valve ◊ ◊ ◊ ◊ ◊ ◊

Atomizing Air Proving Switch • • • • • •

Low Oil Pressure Switch ◊ ◊ ◊ • • •

Burner Mounted Integral Oil/Air System • • •

Burner Mounted Oil Metering System • • •

Separately Mounted Air Compressor Module • • •

Gas Components

Motorized Valve w/o POC & Solenoid Valve •

Motorized Valve w/ POC & Solenoid Valve ◊ •

Motorized Valve w/ POC (2) ◊ ◊ ◊ ◊ ◊ ◊

Motorized w/ POC & Motorized w/o POC ◊ ◊ • • • •

Normally Open Vent Valve ◊ ◊ • • • •

Series Features◊ Optional Feature

1 Standard for full modulation; optional on select parallel positioning systemsNote: A separate oil circulating pump set is required for all DL and DLG burners. The burner mounted unit is an oil input metering device only.

D-4

D-

DDDD-

D-

2

D-5

4 to

D-1

•• ••••

••• •

••••••••111111 •1

Standard RatingsD Series

DG - DL - DLG: Gas, #2 Oil, Gas/Oil Confi guration

4

1 Use model "S" up to 1.5" w.c. furnace pressure 2 Use model "P" up to 4.0" w.c. furnace pressureConsult the factory for higher furnace pressures

Input is based on fuel BTU content, listed furnace pressure and altitude of 2,000 feet or less. If altitude > 2,000 feet and < 8,000 feet, derate capacity 4% per 1,000 feet over 2,000. Consult factory for higher altitudes. If furnace pressure exceeds listed value, derate capacity 5% for every 0.5" w.c. of pressure in excess of stated. Consult factory if derate exceeds 20%. Gas input is based on natural gas with 1,000 BTU/cu.ft. and 0.60 gravity. For total pressure at manifold, add furnace pressure. Oil input based on 140,000 BTU/gal and the aforementioned conditions. Consult factory for 50 Hz. applications.

Gas Input MBH

#2 Oil Input GPH

BHP @ 80% Eff.

BlowerMotor

HP "S"1

BlowerMotor

HP "P"2

Integral Oil/Air

System Motor HP 3 Phase

Separate Compressor

Module Motor HP 3 Phase

Oil Metering System

Motor HP 3 Phase

StandardGas TrainPipe Size

(in.)

Gas Pressure Required

("w.c.)

Model No. & Frame Size

D-42-1 4,200 30 100 3 3 1 - - 2 9.2

208 / 230 / 460 / 3

D-54-1 5,400 39 129 3 5 1 - - 2 15.3

D-63-1 6,550 47 156 5 5 1 - - 2 21.6

D-84-2 8,400 60 200 5 7 1/2 1 - - 2 1/2 18.0

D-105-2 10,500 75 250 7 1/2 10 2 - - 3 16.0

D-145-3 15,000 107 357 15 15 2 - - 3 2 PSI

D-175-4 17,500 125 417 20 20 - 5 1/2 3 5 PSI

D-210-5 21,000 150 500 20 25 - 5 3/4 3 5 PSI

230 / 460 / 3D-252-6 25,200 180 600 25 30 - 7 1/2 3/4 3 5 PSI

D-300-6 30,000 215 714 40 40 - 7 1/2 3/4 3 10 PSI

460 / 3

D-315-6 31,500 225 750 - 60 - 7 1/2 3/4 3 10 PSI

D-336-7 33,600 240 800 - 60 - 7 1/2 3/4 3 10 PSI

D-378-8 37,800 270 900 - 75 - 15 1 4 10 PSI

D-420-8 42,000 300 1,000 - 75 - 15 1 4 10 PSI

7 1/////2 1222222

2 111000 222

151515151515515151515 22222222222

20200200000 -

Standard DimensionsD Series

DG - DL - DLG: Gas, #2 Oil, Gas/Oil Confi guration

5

Burner Frame Size & Model Number

Boiler HP

DIM

Size 1 Size 2 Size 3 Size 4 Size 5 Size 6 Size 7 Size 8

42-63 84 105 145 175 210 252-300 315 336 378-420

Length in inches

Overall length E 45 3/4 44 5/8 45 5/8 56 7/8 60 64 3/4 66 3/8 69 3/8 68 1/2 73 7/8

Width in inches

Center line to right side I 21 5/8 23 7/8 23 7/8 24 3/4 25 1/4 32 3/8 32 3/8 32 3/8 32 3/8 36 7/8

Center line to left side J 17 7/8 17 5/8 17 5/8 21 22 23 3/4 23 3/4 23 3/4 23 3/4 28

Height in inches

Center line to top F 13 15 15 15 15 21 21 21 21 23

Center line to bottom G 23 3/4 25 3/8 25 3/8 30 1/8 31 7/8 35 7/8 37 3/8 37 3/8 38 7/8 39 7/8

Dry oven dimensions in inches

Diameter of dry oven A 15 7/8 19 19 22 27 1/2 27 1/2 31 1/2 31 1/2 34 5/8 34 5/8

Depth of dry oven C 9 10 10 12 12 12 15 15 18 18

Mounting fl ange dimensions in inches

Diameter B 22 24 24 27 32 1/2 32 1/2 37 37 40 42

Flange to hinge D 18 18 18 21 1/2 21 1/2 21 1/2 22 22 22 24

Diameter of bolt circle L 20 1/2 22 22 25 30 1/2 30 1/2 35 35 38 40

Number of mounting holes K 8 12 12 12 12 12 12 12 12 12

Hinge swing dimensions in inches

Center line to outer hinge clearance M 32 3/4 35 3/8 36 3/8 45 50 5/8 54 3/8 56 7/8 59 7/8 60 5/8 69 1/8

Hinge swing radius N 27 3/8 29 30 37 3/8 41 1/4 46 47 1/2 50 1/4 50 1/4 55 5/8

Oil inlet dimensions in inches

Diameter of oil inlet Q 3/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4

Mounting fl ange to oil inlet P 17 7/8 27 27 30 1/2 30 1/2 30 1/2 31 31 30 7/5 33 3/4

Gas inlet dimensions in inches

Diameter of gas inlet R 2 2 1/2 2 1/2 3 3 3 4 4 4 4

Mounting fl ange to gas inlet H 3 5/8 3 5/8 3 5/8 4 1/8 4 1/8 4 1/8 4 5/8 4 5/8 4 5/8 3 7/8

Accompanying dimensions, while suffi ciently accurate for layout purposes, must be confi rmed for construction.

Burner

Sizzzzzze 2e 2e 2e 2e 2e 2e 222 Size 3

84 105 145

44 54 554 5554 55/8 4/8 4/8 4/8 4/8 4/8 4/8 4/8 48/8 45 5 55 55 55 55 55 55 888 55/8/8 5/8 5/8 5/8 5 7666666 7/8/8/8/8/8/88

23333333 7/7/7/7/7///7//7/8 28 233888 7/8 24242424242424 3/4

17 5///88888 117788 5/5//88 21888888

15 11111115 15

UL listed with choice of

NFPA, CSD-1, GAP, and FM

for U.S. or Canadian units

Uncontrolled Emissions Confi guration (DM, DMG)

4.2 - 42.0 MM BTU/H NG; 29 - 290 GPH #2-5 OIL






Main Fuel: #2-5 oil - Air atomized (DM) or Combination natural gas/ #2-5 oil - air atomized (DMG).


Fuel Changeover Switch: Combination gas/oil units only (DMG).

D-4

2 to

D-1

05

D-1

45

D-1

75

D-2

10

D-2

52 to

D-3

15

D-3

36 to

D-4

20

Flame Safeguard

IR Scanner • • • • • •

Mode of Operation



Ignition


#2 Oil Pilot ◊ ◊ ◊ ◊ ◊ ◊

Oil Components

3-Way Oil Solenoid Valve • • • •

2-Way Oil Solenoid Valve • • • • • •




Low Oil Pressure Switch ◊ ◊ • • • •

Burner Mounted Integral Oil/Air System • •

Burner Mounted Oil Metering System • • • •

Separately Mounted Air Compressor Module • • • •

Nozzle Line Heater with Cold Oil Lockout • • • • • •

Gas Components





Normally Open Vent Valve ◊ • • • • •


1 Standard for full modulation; optional on select parallel positioning systemsNote: A separate oil circulating pump set is required for all DM and DMG burners. The burner mounted unit is an oil input metering device only.

6

D-4

DD2

tttt2

tto Do D

o D

o D

oD

o D

oD

oo-1

05

D-1

45

• •••••• ••••

••• ••

•••••1111111 •1


DM - DMG: #2-5 Oil, Gas/Oil Confi guration

1 Use model "S" up to 1.5" w.c. furnace pressure, consult the factory for higher pressures 2 Use model "P" up to 4.0" w.c. furnace pressure, consult the factory for higher pressures3 Standard gas pressures only, consult the factory for lower gas pressures


Gas Input MBH

#2-5 Oil Input GPH

BHP @ 80% Eff.

BlowerMotor

HP "S"1

BlowerMotor

HP "P"2

Integral Oil/Air


Separate Compressor


Oil Metering System

Motor HP 3 Phase


(in.)

Gas Pressure Required ("w.c.)3

Nozzle Line

Heater (kw)


D-42-1 4,200 29 100 3 3 1 - - 2 9.2 3

208 / 230 / 460 / 3

D-54-1 5,400 38 129 3 5 1 - - 2 15.3 3

D-63-1 6,550 45 156 5 5 2 - - 2 21.6 3

D-84-2 8,400 58 200 5 7 1/2 2 - - 2 1/2 18.0 5

D-105-2 10,500 73 250 7 1/2 10 2 - - 3 16.0 5

D-145-3 15,000 104 357 15 15 2 - - 3 2 PSI 5

D-175-4 17,500 121 417 20 20 - 5 1/2 3 5 PSI 5

D-210-5 21,000 145 500 20 25 - 5 3/4 3 5 PSI 7

230 / 460 / 3D-252-6 25,200 174 600 25 30 - 7 1/2 3/4 3 5 PSI 10

D-300-6 30,000 207 714 40 40 - 7 1/2 3/4 3 10 PSI 10

460 / 3

D-315-6 31,500 217 750 - 60 - 7 1/2 3/4 3 10 PSI 10

D-336-7 33,600 232 800 - 60 - 7 1/2 3/4 3 10 PSI 10

D-378-8 37,800 261 900 - 75 - 15 1 4 10 PSI 10

D-420-8 42,000 290 1,000 - 75 - 15 1 4 10 PSI 10

7

7 1/2 22 22 22 22222 22

111111110 20 20 20 20 200 20 2

15555 25155 2155 2515 25 211515

20 -------


DM - DMG: #2-5 Oil, Gas/Oil Confi guration

8

Combination Gas/Oil

Models 175 - 420

Combination Gas/Oil

Models 42 - 145


Boiler HP

DIM


42-63 84 105 145 175 210 252-300 315 336 378-420

Length in inches

Overall length E 45 3/4 44 5/8 45 5/8 56 7/8 60 64 3/4 66 3/8 69 3/8 68 1/2 73 7/8

Width in inches



Height in inches







Diameter B 22 24 24 27 32 1/2 32 1/2 37 37 40 42

Flange to hinge D 18 18 18 21 1/2 21 1/2 21 1/2 22 22 22 24













84 105 14555555 5 1

44 5/8 444444444555 5555 /8 56 77776 776 6 6 6 /88/8 6/8/8/88

23333333 7/8 2323232323232323232 7/77/7/7/7/777/8 248 248 248 248 248 248 28 2428 3333/3/33333 44444 222524 2224444

17 5///////8888 1788 17178 17171 5/5/5/5/5/8 218 218 218 218 218 21 2

15 11111115 1555 155 15 155 1 1

25 3/8 25 3//////888 308888 1/8 31




Uncontrolled Emissions Confi guration (DE, DEG)

4.2 - 42.0 MM BTU/H NG; 28 - 280 GPH #2-6 OIL






Main Fuel: #2-5 oil - Air atomized (DM) or Combination natural gas/ #2-5 oil - air atomized (DMG).


Fuel Changeover Switch: Combination gas/oil units only (DMG).

9

D-4

2 to

D-1

05

D-1

45

D-1

75

D-2

10

D-2

52 to

D-3

15

D-3

36 to

D-4

20

Flame Safeguard

IR Scanner • • • • • •

Mode of Operation



Ignition


#2 Oil Pilot ◊ ◊ ◊ ◊ ◊ ◊

Oil Components

3-Way Oil Solenoid Valve • • • •

2-Way Oil Solenoid Valve • • • • • •




Low Oil Pressure Switch • • • • • •

Burner Mounted Oil Metering System • • • • • •

Separately Mounted Air Compressor Module • • • • • •

Nozzle Line Heater with Cold Oil Lockout • • • • • •

Gas Components





Normally Open Vent Valve ◊ • • • • •


1 Standard for full modulation; optional on select parallel positioning systemsNote: A separate oil circulating pump set is required for all DE and DEG burners. The burner mounted unit is an oil input metering device only.

D-4

D-444

D-444444

D2

t2

t2

t2

t2

t2

t2

to D

-1

D-1

45

• •••••

• •

••••••111111 •1


DE - DEG: #2-6 Oil, Gas/Oil Confi guration


1 Use model "S" up to 1.5" w.c. furnace pressure, consult the factory for higher pressures 2 Use model "P" up to 4.0" w.c. furnace pressure, consult the factory for higher pressures3 Standard gas pressures only, consult the factory for lower gas pressures

Gas Input MBH

#2-6 Oil Input GPH

BHP @ 80% Eff.

BlowerMotor

HP "S"1

BlowerMotor

HP "P"2

Separate Compressor

Module Motor HP 3

PH.

Oil Metering System

Motor HP 3 PH.


(in.)


Nozzle Line

Heater (kw)


D-42-1 4,200 28 100 3 3 3 1/2 2 9.2 3

208 / 230 / 460 / 3

D-54-1 5,400 36 129 3 5 3 1/2 2 15.3 3

D-63-1 6,550 44 156 5 5 3 1/2 2 21.6 3

D-84-2 8,400 56 200 5 7 1/2 3 1/2 2 1/2 18.0 5

D-105-2 10,500 70 250 7 1/2 10 3 1/2 3 16.0 5

D-145-3 15,000 100 357 15 15 3 1/2 3 2 PSI 5

D-175-4 17,500 114 417 20 20 5 1/2 3 5 PSI 5

D-210-5 21,000 140 500 20 25 5 3/4 3 5 PSI 7

230 / 460 / 3D-252-6 25,200 168 600 25 30 7 1/2 3/4 3 5 PSI 10

D-300-6 30,000 200 714 40 40 7 1/2 3/4 3 10 PSI 10

460 / 3

D-315-6 31,500 210 750 - 60 7 1/2 3/4 3 10 PSI 10

D-336-7 33,600 224 800 - 60 7 1/2 3/4 3 10 PSI 10

D-378-8 37,800 252 900 - 75 15 1 4 10 PSI 10

D-420-8 42,000 280 1,000 - 75 15 1 4 10 PSI 10

10

7 1/1/1/1/1/1//2222 3222222

/2 111000000 333333333

5 1515151515 33333333333333

0 2020000000 5


DE - DEG: #2-6 Oil, Gas/Oil Confi guration


Boiler HP

DIM


42-63 84 105 145 175 210 252-300 315 336 378-420

Length in inches

Overall length E 45 3/4 44 5/8 45 5/8 56 7/8 60 64 3/4 66 3/8 69 3/8 68 1/2 73 7/8

Width in inches



Height in inches







Diameter B 22 24 24 27 32 1/2 32 1/2 37 37 40 42

Flange to hinge D 18 18 18 21 1/2 21 1/2 21 1/2 22 22 22 24













11

Size 2222222 Size 3

84 111010555 145 5

44444444 54 54 54 54 54 54 5/8 48 48 4/8 4/8 4/8 4/8 5 55 55 5/8 5/8 5/8 55/8 5/8 5/8 5/8 56 76 76 76 76 76 76 7/8//////

23232323232323 /7/7/7//7 8 238 2388 2388 238 //7/7/7/7/ 248 248 248 2228 22444224 3/3/3/3/3//3/4

17 5/5/5/5/55//8888 17177788 55555/8 21

15 111115 15555555





<30 PPM Low NOx Confi guration (LNDG, LNDLG)

3.36 - 42.0 MM BTU/H NG; 24 - 300 GPH #2 OIL



3450 RPM motor, panel signal lights (Power On, Main Fuel, Ignition, Flame Failure), FGR, dry oven and gasket, combustion air proving switch, high fi re air proving switch, 120/1/60 control circuit, burner mounted panel, hinged blast tube with right-hand swing. Gas and gas/oil units only: butterfl y rate control valve, high/low gas pressure switches, two gas shutoff cocks, main gas regulator, shipped loose gas train.


Main Fuel: Natural gas (LNDG), or Combination gas/ #2 oil - air atomized (LNDLG).


Fuel Changeover Switch: Combination gas/oil units only (LNDLG).

LND

-34

to L

ND

-54

LND

-63

to L

ND

-84

LND

-105

to L

ND

-125

LND

-145

LND

-175

LND

-210

to L

ND

-420

Flame Safeguard

UV Scanner • • • • • •

Mode of Operation



Ignition


Oil Components

Oil Solenoid Valve • • • • •

3-Way Motorized POC Valve ◊ ◊ ◊ ◊ ◊ •


Low Oil Pressure Switch ◊ ◊ • • • •

Burner Mounted Integral Oil/Air System • • •

Burner Mounted Oil Metering System • • •

Separately Mounted Air Compressor Module • • •

Gas Components





Normally Open Vent Valve ◊ ◊ • • • •


1 Standard for full modulation; optional on select parallel positioning systemsNote: A separate oil circulating pump set is required for all LNDLG burners. The burner mounted unit is an oil input metering device only.

12

LND

LND

LND

LND

LND

LND

LND

LND

LLL44

-34444

-344

-34

-34

-34

tototottotot L

ND

-54

•


LNDG - LNDLG: Gas, Gas/Oil Confi guration


1 Standard gas pressures only, consult the factory for lower gas pressures

Gas Input MBH

#2 Oil Input GPH

BHP @ 80% Eff.

BlowerMotor

HP

Integral Oil/Air


Separate Compressor


OilMetering System

Motor HP 3 Phase


(in.)


Furnace Pressure

("w.c.)

FGR Line

Piping (in.)


LND-34-1 3,360 24 80 3 1 - - 1 1/2 19.86 5.2 6

208 / 230 / 460 / 3

LND-42-1 4,200 30 100 5 1 - - 2 15.82 5.2 6

LND-54-1 5,250 38 125 5 1 - - 2 2 PSI 5.2 6

LND-63-2 6,300 45 150 5 1 - - 2 1/2 14.87 5.2 6

LND-74-2 7,350 53 175 7 1/2 1 - - 2 1/2 20.71 5.2 6

LND-84-2 8,400 60 200 10 1 - - 3 2 PSI 5.2 6

LND-105-3 10,500 75 250 15 2 - - 3 19.56 5.2 6

LND-125-3 12,600 90 300 15 2 - - 3 2 PSI 5.2 8

LND-145-4 14,700 105 350 20 - 5 1/2 3 2 PSI 5.2 8

LND-175-5 16,800 120 400 25 - 5 1/2 3 3 PSI 5.2 8

230 / 460 / 3LND-210-6 21,000 150 500 30 - 5 3/4 3 3 PSI 5.2 8

LND-252-6 25,200 180 600 40 - 7 1/2 3/4 3 10 PSI 5.2 10

460 / 3

LND-300-6.5 30,000 215 714 60 - 7 1/2 3/4 3 10 PSI 5.2 10

LND-315-7 31,500 225 750 60 - 7 1/2 3/4 3 10 PSI 5.2 10

LND-336-8 33,600 240 800 75 - 15 1 3 10 PSI 5.2 10

LND-378-8 37,800 270 900 75 - 15 1 4 10 PSI 5.2 10

LND-420-8 42,000 300 1,000 75 - 15 1 4 10 PSI 5.2 10

13

1 -- -

1 - -

2 - -

2 - -

- 555555 1/


LNDG - LNDLG: Gas, Gas/Oil Size 1 - 4 Confi guration

11



Boiler HP

DIM

Size 1 Size 2 Size 3 Size 4

34 42 54 63 - 84 105 - 125 145

Length in inches

Overall length E 46 5/8 46 5/8 46 5/8 48 1/4 56 7/8 60

Width in inches

Center line to right side I 21 5/8 21 5/8 21 5/8 23 7/8 24 3/4 25 1/4

Center line to left side J 17 7/8 17 7/8 17 7/8 17 7/8 20 5/8 21 5/8

Height in inches

Center line to top F 13 5/8 13 5/8 13 5/8 15 15 15

Center line to bottom G 24 5/8 24 5/8 24 5/8 25 3/8 30 1/8 31 7/8


Diameter of dry oven A 15 7/8 15 7/8 15 7/8 19 22 27 1/2

Depth of dry oven C 9 9 9 10 12 12


Diameter B 22 22 22 24 27 32 1/2

Flange to hinge D 18 18 18 18 21 1/2 21 1/2

Diameter of bolt circle L 20 1/2 20 1/2 20 1/2 22 25 30 1/2

Number of mounting holes K 8 8 8 12 12 12


Center line to outer hinge clearance M 36 1/8 36 1/8 36 1/8 38 5/8 45 50 5/8

Hinge swing radius N 36 7/8 36 7/8 36 7/8 39 1/4 47 3/8 49 5/8


Diameter of oil inlet Q 3/4 3/4 3/4 1 1/4 1 1/4 1 1/4

Mounting fl ange to oil inlet P 17 7/8 17 7/8 17 7/8 27 30 1/2 30 1/2


Diameter of gas inlet R 2 2 2 2 1/2 3 3

Mounting fl ange to gas inlet H 3 7/8 3 7/8 3 7/8 3 5/8 4 1/8 4 1/8

Flue gas recirculation (FGR) in inches

Center line of FGR to mounting fl ange S 41 1/2 41 1/2 41 1/2 42 3/4 47 7/8 50

Number of mounting holes T 16 16 16 16 16 16

Bolt hole diameter U 3/4 3/4 7/8 7/8 7/8 7/8

Bolt circle diameter V 7 1/2 7 1/2 9 1/2 9 1/2 9 1/2 11 3/4

14

34 42 5

46 5555555/8/8/8/888 4/88/8 6 56 555556 55555/8/8/8 4/8/8/8/8 6

22212121221122 5/55/5/5/5/5/5/5//8 218 218 2188 218 218 218 218 2 5/5/5/5/5/5/5/5/5/5/88 2888888 2218 2222

17117171717117171711711 7//7/7/7/7/7/7/7/7/7/8 178 188 18 18 178 178 188 178 17 7/7/7/7/7/7/7/7/7/7/7/888888888 178

13 5/5/5/5/5///8 138 1313131331388 1313 5/5/5/5/5/5//888 138

24 5/8 24242424242424 5/8 24


11

LNDG - LNDLG: Gas, Gas/Oil Size 5 - 8 Confi guration


Boiler HP

DIM

Size 5 Size 6 Size 6.5 Size 7 Size 8

175 210 252 300 315 336 - 420

Length in inches

Overall length E 64 3/4 66 3/8 66 3/8 69 3/8 68 1/2 73 7/8

Width in inches

Center line to right side I 32 3/8 32 3/8 32 3/8 32 3/8 32 3/8 36 7/8

Center line to left side J 23 3/4 23 3/4 23 3/4 23 3/4 23 3/4 28

Height in inches

Center line to top F 21 21 21 21 21 23

Center line to bottom G 35 7/8 37 3/8 37 3/8 37 3/8 38 7/8 39 7/8


Diameter of dry oven A 27 1/2 31 1/2 31 1/2 31 1/2 34 5/8 34 5/8

Depth of dry oven C 12 15 15 15 18 18


Diameter B 32 1/2 37 37 37 40 42

Flange to hinge D 21 1/2 22 22 22 22 24

Diameter of bolt circle L 30 1/2 35 35 35 38 40

Number of mounting holes K 12 12 12 12 12 12


Center line to outer hinge clearance M 54 3/8 56 7/8 56 7/8 59 7/8 60 5/8 69 1/8

Hinge swing radius N 54 58 58 59 59 5/8 68 5/8


Diameter of oil inlet Q 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4

Mounting fl ange to oil inlet P 30 1/2 31 31 31 30 7/8 33 3/4


Diameter of gas inlet R 3 4 4 4 4 4

Mounting fl ange to gas inlet H 4 1/8 4 5/8 4 5/8 4 5/8 4 5/8 3 7/8

Flue gas recirculation (FGR) in inches

Center line of FGR to mounting fl ange S 51 1/2 51 5/8 52 7/8 54 3/8 53 1/2 63

Number of mounting holes T 16 16 24 24 24 24

Bolt hole diameter U 7/8 7/8 1 1 1 1

Bolt circle diameter V 11 3/4 11 3/4 14 1/4 14 1/4 14 1/4 14 1/4


15

64 3/4 66666666 3666 666 /8 66

32323232323232 333/33/33/3/33//888 32 3////8 3288888

232322333333333 /3/3/3/3/3/3/3//3/4 234 234 2324 24 24 234 24 2 /3/3/3/3/3/3/3/3/3//4 24 22344444444

212222121111211 21 2212121

35 7/7/7/7/7/77/888 37378888 37 3333//3/3/3/3/3/8888 37888

27 1/2 313 1/2 31

Printed in the USA©2013 Industrial Combustion

IC-SA-157306/13

351 21st Street, Monroe, WI 53566 USA608.325.3141 · [email protected]

ind-comb.com

Documents

D/LND - Series - AVOTECH LLC · Blower Motor HP 5 5 7 5 7 0 7 0 6 0 6 0 4 5 3 0 2 5 2 5 1 0 1 1 2 ... 3450 RPM motor, panel signal ... Variable Frequency Drive (VFD) Main Fuel: Natural