Visit us www.djgrp.com

Call 316-775-1212

• D-J ENGINEERING INC

• D-J EXTRUDING

• D-J AEROSPACE

• D-J FAA REPAIR STATION

• D-J COMPOSITES

INTRODUCTION TO FAA REPAIR STATION Certified FAA & EASA Repair Station 7DJR439B

Augusta, Kansas

FAA REPAIR STATION

AIRBUS BOEING DOUGLAS

A319

A320

A321

737NG

747

757

767

707

HYDRAULIC ACTUATOR

NACELLE SYSTEM

DOOR ASSEMBLY

INBOARD FLAP AND MAIN FLAP

WING LEADING EDGE AND SLAT

ASSEMBLY

NOSE COWL

SPOILER

BULLNOSE ASSEMBLY

LADDER ASSEMBLY

THRUST REVERSER

PULLY ASSY

INLET COWLS

FAN REVERSER

DC-10

DC-30

DC-40

MD-80

NACELLE SYSTEM

THRUST REVERSER

NOSE COWL

PYLONS

LIMITED

INTERIOR

CAPABILITIES

Airframe and Component service capabilities *

MILITARY AC

C-130

F-15

KC-135

RADOME

ACTUATORS

LANDING GEAR

SIDE STRUTS ACT

FLAP DRIVE GEARBOX

AIRFRAME

COMPONENTS

PULLY ASSY

PMA DEVELOPMENT

*Please note that we have the ability to add capabilities within 48 hours of receipt of any particular CMM data/doc.

Gulfstream Learjet

HYDRAULIC

ACTUATOR

NACELLE SYSTEM

DOOR ASSEMBLY

SPOILER

BULLNOSE ASSEMBLY

LADDER ASSEMBLY

THRUST REVERSER

PULLY ASSY

NOSE COWL

LANDING GEAR

AILERON

Beechcraft Cessna

Business Class Airframe and Component service capabilities*

LJ 60

Global

Challenger

Citation

C 200 Series

C 300 Series

C 400 Series

C 500 Series

G2

G3

GIV

G100

King Air

Hawker 800

Bonanza

Sierra

ACTUATOR

ENGINE INLETS

THRUST REVERSER

LANDING GEAR

AILERON

HYDRAULIC

ACTUATOR

NACELLE SYSTEM

DOOR ASSEMBLY

SPOILER

LADDER ASSEMBLY

THRUST REVERSER

PULLY ASSY

NOSE COWL

LANDING GEAR

AILERON

LEADING EDGE

HYDRAULIC

ACTUATOR

NACELLE SYSTEM

DOOR ASSEMBLY

SPOILER

LADDER ASSEMBLY

THRUST REVERSER

PULLY ASSY

NOSE COWL

LANDING GEAR

AILERON

LEADING EDGE

FAA REPAIR STATION

*Please note we have the ability to add capabilities within 48 hours of receipt of any particular CMM data/doc.

2013 Airframe and Component Overhaul Overview

FAA REPAIR STATION

2013 Airframe and Component Overhaul AC Type

FAA REPAIR STATION

Boeing Certified Repair Station

Landing Gear maintenance and repair

D-J engineering specializes in the repair and overhaul of aircraft landing gear,

on-site compliance inspections, modifications and evaluations. Our extensive

knowledge allows us to provide customers with the best price and turn-time

possible. DJ’s maintenance programs can support inspection, repair and

overhauls, or we can customize to meet your specific needs.

Global Gears Gulfstream Gears

FAA REPAIR STATION

Engine inlet maintenance and repair

D-J Engineering provide a wide range of services for Engine Nozzle

Repairs, Thrust Reversers, Engine Inlets, Lip Skin Replacements. DJ’s

repair station is capable of repairs and overhauls virtually every type of

commercial transport and passenger aircraft in operation. With DJ’s

solutions and dedicated services, you can count on quality service,

extraordinary technical expertise, attractive pricing, responsive

turn around time and uncompromising quality standards.

FAA REPAIR STATION

757 Inlet C-130

757 Inlet FOKKER TR

FAA REPAIR STATION

REPAIR PICTURES

FOKKER TR

747 FLAP

Before and after pictures FAA REPAIR STATION

D-J Composites Repair Services

• Inspection

• Repair

• Overhaul

• Modifications

D-J Composite Repair Capabilities

• Laminate splitting

• Puncture Damage Repair

• Heat Damage

• Delamination

• Dent in Sandwich structure

Composite Maintenance and Repair

QA functions specific to composite materials and process verification are accomplished either in our

composites QA lab or by qualified third party laboratories. D-J accomplishes Through Transmission

Ultrasonic Inspection (TT-USI) using our CNC controlled USI gantry system.

Recognizing that most composites projects require compliance with specific customer process

specifications, D-J Engineering will gladly support all required audit, verification, and qualification

requirements.

D-J Engineering offers comprehensive state-of-the-art composite repair facility staffed with highly trained and

experienced technicians. We can provide highest quality of services and advanced composite in-house

inspections.

In order to provide the most comprehensive aerospace manufacturing services available, D-J has a 7,500

square foot composites facility. Our inert gas 7 x 24 ft. autoclave is currently capable of processing composite

assemblies up to 120 psi at 400F. Our positive pressure 80 x 45 ft. Class 100,000 clean room (100,000

particles of .5 micron size per cu. ft.) has internal cold storage and CNC ply-cutting facilities.

757 Engine Cowl Repair

In- house NDI / NDT Capabilities

• Ultrasonic Inspection

• Through Transmission

• Pulse Echo

• C-Scan

• Eddy Current

• Magnetic Particle

• Dye Penetrant

• Conductivity Testing

Flap repair before and after

Composite Facility in Augusta

Composite Maintenance and Repair

• Ultrasonic Inspection

• Through Transmission

• Pulse Echo

• C-Scan

• Eddy Current

• Magnetic Particle

• Dye Penetrant

• Conductivity Testing

NDI/NDT CAPABILITIES and equipment

FAA REPAIR STATION

• Paint booth

• Glass Bead Media

• Plastic Bead Media

DJE in-house Paint Process

FAA REPAIR STATION

MANUFACTURING LEADER

DJ Engineering Inc. is a leading

manufacturer in aerospace and

defense. We employ over 300

people in a 300,000 square-foot

facility. Based in Augusta Kansas,

DJE is a premier manufacturer for

complex machined parts, sheet

metal fabrication, large assemblies,

composites, extrusions, various

types of hot forming and reverse

engineering to support the

aerospace and defense Original

Equipment Manufacturers (OEM).

MRO SOLUTION Maintenance, Repair and Overhaul

COMPOSITES SERVICES

DJ Engineering repair station is

FAA/EASA- Certified since 2009,

offering comprehensive aircraft

maintenance, repair and overhaul

services (MRO). DJ offers

component service, maintenance,

refurbishment for airframe

structural repair, landing gears

overhaul, actuators, composite

repair, and inspections. DJ does

all it can to add value to

components, extend the time

between overhaul and expedite

turnaround time.

D-J Engineering has an advance

composites facility specializing in

composite and bonded metal

components. Facility is

approximately 60,000 sq. feet

and equipped with Laser

projection and 2 autoclaves. DJE

is currently capable of processing

large composite assemblies. DJ's

positive pressure 80 x 45 ft.

Class 100,000 clean room

(100,000 particles of .5 micron

size per cu. ft.) has internal cold

storage and CNC ply-cutting

facilities.

• DJE was established in 1992 supporting the aerospace industry.

• DJE specialized in Manufacturing, Aircraft maintenance, Repair and Overhaul

• DJE is 100% committed to Quality, On-time delivery, and Customer Satisfaction

• DJE is globally located in 5 locations.

D-J Engineering, Inc. 219 W. 6th Ave

Augusta, KS 67010

Telephone: (316) 775-1212

Fax: (316) 775-4840

Visit us www.djgrp.com

We’ve gone GLOBAL!! Check us out

CONTACT

Linh Simmons

Director of Business Development

Cell: 316.350.4789

Office: 316.775.1212

Lsimmons@djgrp.com