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Dixon Bayco Petroleum Products
2007
Petroleum Products2
PRODUCT CHANGES and CORRECTIONSDixon has gone to considerable effort to assure the accuracy of the information provided. Please report anyirregularities found for clarification or correction. Dixon does reserve the right to modify or change productspecification or to withdraw product offerings at any time without prior notice.
WE COMMIT• To ensure that internal and external customer needs are identified and that our products and services meet
these needs.• To fully meet and exceed the requirements of the ISO 9001 Quality Program.• To strive for quality in each and every phase of our business.• To exceed competitor's quality.• To provide systems and training for all Dixon employees.• To create an environment that will allow each employee to do it right the first time, and accept the
responsibility for quality in each and every task they perform.• That no employee will ever be called on to do anything morally, legally or ethically wrong.
Petroleum Products 3
Table of ContentsAPI Valves .........................................................................6 API Dust Caps ..................................................................6 Gravity Drop Adapters ....................................................7
One Piece Body ............................................................................... 7 Two Piece Body with Sight Glass .................................................... 7
Tank Truck Gaskets .........................................................7 Drop Elbows and Accessories ................................. 8-11
4" Drop Elbows ................................................................................. 8 Elbow Options .................................................................................. 8 Elbow Inlets ...................................................................................... 8 Self-locking drop elbow .................................................................... 9 Coaxial Elbows ............................................................................... 10 Straight Drop Fittings ..................................................................... 10 Side Seal Drop Elbows .................................................................. 10 Side Seal Adapter ........................................................................... 11 Anti-Spill Sleeves ............................................................................ 11 Elbow Extension Kits ....................................................................... 11 Anti-Spill Safety Latch Kit ................................................................ 11
Vapor Recovery Products ....................................... 12-15Vapor Elbows ................................................................................. 12 Vapor Valves .................................................................................. 12 Vapor Hose Couplers ..................................................................... 13 Sequential Vents ............................................................................ 13 Vent Hood ....................................................................................... 13 Vent Caps ....................................................................................... 14 Inbreathing Vents ........................................................................... 14 Outbreathing Vents ........................................................................ 14 Air Interlocks .................................................................................. 15
Faucets Systems ...........................................................16Faucet Outlets ................................................................................ 16
Tank Truck Flanged Sight Flow Indicators .................17 TTMA Flanged Adapters ...............................................17 Dry Disconnect ........................................................ 18-19
Cam and Groove style .............................................................. 18-19 BA series ........................................................................................ 18 BC series ........................................................................................ 19 Bayonet style .................................................................................. 19
Tanker Accessories ................................................. 20-23Aluminum TTMA Weldable Flanges ............................................... 20 Aluminum TTMA Butterfly Spacer .................................................. 20 API Flanged Outlets with Sight Glass ............................................ 20 Aluminum TTMA Reducing Flange ................................................ 20 TTMA dimensions .......................................................................... 20 Tube Door ...................................................................................... 21 Ladder Step .................................................................................... 21 Dummy Adapter ............................................................................. 21 Pipe Cap ......................................................................................... 21 Grounding Studs ............................................................................ 21
Tank Transport Equipment ...........................................22Two way diverting valves ............................................................... 22 Pipe Caps ....................................................................................... 22 Reducers ........................................................................................ 22 Reducing Caps ............................................................................... 22 Gaskets and Washers .................................................................... 22
Intermodal Tank Transport Equipment........................23Pipe Caps, Stainless steel ............................................................. 23 Reducers, Stainless steel .............................................................. 23 Thread Adapter, Stainless steel ..................................................... 23 Cam and Groove Adapter, Stainless steel ..................................... 23
FloTech Overfill Detection Products ...........................23 Nozzles ...................................................................... 24-25
Automatic shut-off .......................................................................... 24 Pressure, for bulk delivery ............................................................. 24 Overwing aircraft ............................................................................ 24 Large capacity low pressure / gravity ............................................ 24 Ball, for bulk delivery ...................................................................... 25 Swivel nut adapters ........................................................................ 25 Standard Utility ............................................................................... 25
Hose Swivels ..................................................................26Standard ......................................................................................... 26 Hose shank .................................................................................... 26 Check valve .................................................................................... 26
Check Valves ..................................................................27Standard ......................................................................................... 27 Union .............................................................................................. 27
Angle Valves...................................................................27 Above Ground Petroleum Tank Accessories ....... 28-29
Locking fill caps and collars ........................................................... 28 Automatic pressure / vacuum relief cap ....................................... 28 Standard vent cap .......................................................................... 28 Station vents .................................................................................. 29 Suction deflector ............................................................................ 29 Twin lever fill cap ............................................................................ 29 Single action fill cap ....................................................................... 29 Vapor cap ....................................................................................... 29 Underground tank collars ............................................................... 29
D.O.T ......................................................................... 30-31Push-in fittings ........................................................................... 30-31 Air brake tubing rolls ...................................................................... 31
Combination Nipples .....................................................32 Adapter Nipples .............................................................32
Short hex style ............................................................................... 32 Long pipe style ............................................................................... 32 Victaulic x weld ............................................................................... 32
Quick Release Couplings .............................................33 Lightweight Flexible Couplings ...................................33 API Certified Petroleum ................................................34
Permanently attached couplings .................................................... 34 Ferrules .......................................................................................... 34
Swivels ............................................................................35 Cam and Groove Couplings ................................... 36-37
Adapters x round tank truck flange ................................................ 37 Couplers x round tank truck flange ................................................ 37 Flanged Gaskets ............................................................................ 37 Adapters with straight pipe thread ................................................. 37 Couplers with straight pipe thread ................................................. 37
Railroad Tank Car ..........................................................38Adapters ......................................................................................... 38 Swivel Adapter ............................................................................... 38 Gaskets .......................................................................................... 38 Connections ................................................................................... 38 Wrenches ....................................................................................... 38
Petroleum Products4
VR6200
Tube DoorsTDF7 TDF6TDF8
Load/Unload5204
Load Only5204L
FUELAPI'S
VAPOR
VAPOR from Underground Tank
VaporAdaptorVR4086
VR6000NP
Vapor Elbows
VAPOR
VAPOR
ElbowExtension Kits
Vapor Caps
VR4050PL
VR4050
Vapor Caps
VR4050PL
VR4050
VaporCouplers
VRC3000 VR4030CS
VR4000
VR4100
Vapor Valves
Safety Vapor VentsVRP3600 VRV3501
Ladderstep15S
Grounding Stud
GS1GS2
Vapor Vent HoodVR6035VR6030
VR4100F
Vapor Valve
Petroleum Products 5
API Cap Assembly
41450-DCAL[5000-24]
5000-25
FUEL
Male
withSight Glass
withoutSight Glass
4500 SeriesDrop Adapters
Dust Cap
FUEL
Elbow Inlets(6000 Series)
Female
6000 6303/0462006000AS
(Vapor Outlet)
6400/F6430/F
LockingFill Caps
SA4050 TL4070BZ
FUEL
FUEL to Underground Tank
Top SealAdapters
Standard 4"BZ4051
Short 4"BZ4051S
Dixon Bayco products are engineered for dependable, long servicelife and designed for easy, low cost maintenance. Where possible,modular systems are incorporated with common parts to minimizeinventory of repair items.
Petroleum Tanker Products
6500
AluminumTTMA Flanges
TTF3ALTTF4ALFG4540
4443TTMA Round
Flange Gaskets
5000AIR
Air Interlocks
5000AI5000AIV
Flotech brandproducts
Petroleum Products6
API Valves are used for bottom loading and unloading of petroleum tankers. Valve nose shape and opening comply withAmerican Petroleum Institute standard (API RP-1004) enabling Dixon's API valves to interchange with competitor itemsmade to the same specification. Two styles are available; a load model without handle and, a load/unload model with ahandle to allow manual opening.• Unique flow and fluid level sight indicator are available• Load/unload versions feature an ergonomically curved handle that opens with a short 62° stroke. Can be ordered with a
fixed or removable handle.• Chemical resistant crank seals and poppet seal (Teflon® seals optional)• Any required maintenance is simplified, can be completely rebuilt without removing the valve from the tank• The ALH (anodized aluminum hard coat) nose ring can be rotated to provide a fresh cam service.• See page 7 for tank truck flange gaskets.• Aluminum ergonomic handle• 5204NG approved for use in the following service: gasoline, diesel, E10 10% ethanol, E85 85% ethanol,
E100 100% ethanol, B15 15% bio-diesel/diesel, B20 20% bio-diesel/diesel• 5204NG tested performance to -40°F with 100% ethanol, B15 15% bio-diesel and B20 20% bio-diesel• 5204NGV approved for use in the following service: B100 100% bio-diesel
API Dust Caps
4" API Valves
Part # DescriptionLoad only API valve with sight glass, ALH nose ringLoad only API valve without sight glass, ALH nose ring
5204L 5204LNG
API Load Only Valve
5000-245000-25
Part # DescriptionAluminum API cap with flat gasket Aluminum API cap with O-ring gasket Nylon API cap with flat gasket, pad lockable arm
41450-DCAL5000-245000-25
API Load /Unload Valve
* Removable handle for Canadian market
Part # Description Fixed handle, without sight glass, ALH nose ring, Baylast seal Fixed handle, sight glass, ALH nose ring, Baylast seal Removable handle*, sight glass, ALH nose ring, Baylast seal Removable handle*, without sight glass, ALH nose ring, Baylast sealFixed handle, without sight glass, ALH nose ring, stainless spring for crudeoil, Baylast seal Fixed handle, without sight glass, ALH nose ring, Teflon® seals Fixed handle, without sight glass, Viton® seals
5204NG52045204C5204NGC5204SNG
5204TNG5204NGV
5204
5204L
Part # Description Viton® poppet O-ring (for 5204NGV)Complete rebuild kit: all O-ring and bearings (load/unload versions only)Anodized aluminum hard coat nose ring with screws and gasket (load/unload versions only)Bayloy nose ring withscrews and gaskets (load/unload versions only)Detachable handle assembly and pin (load/unload versions only)Teflon® encapsulated seals (load/unload versions only)Fixed handle assembly and pin (load/unload versions only)Sight glass kit (load/unload versions only)Sight glass cover (to convert to non-sight glass)Baylast O-ring for 5204
5204K15204K25204K35204K45204K55204K65204K75204K85204K95204K10
Replacement Part Kits
Petroleum Products 7
4500
4501, 4502
4503, 4503SPECIAL
4504
Gravity drop adapters attach and seal directly against openable API's and allow drop hose with standard cam and groovecouplers to clamp on and transfer petroleum from the API. Dixon manufactures two styles of gravity drop adapters; a standardone-piece and a two-piece bolt together design with sight glass. Both are Dixon quality cast construction with bronze camarms and Buna O-ring seals (Viton® O-rings available upon request).Standard One Piece Body• Quality cast aluminum body with inside lip to hang on API while clamping• Inexpensive replacement of Buna seal (Viton® seal available)• Bronze cam arms with stainless steel pins and finger rings
Two Piece Design with Sight GlassBayco brand two-piece gravity drop adapter system consists of a 4500 ring assembly and an outlet which contains mountingbolts, sight glass and seals. Customer assembly required (see sketch). Order ring and outlets separately.
Gravity Drop Adapters
Tank Truck Gaskets
Note: Order 4500 ring and outlets separately. All outlets include sight glass, seals and mounting bolts.
Sketch showing assembly of 2 piece drop adapter
DescriptionPart #Ring only With Viton® ring 3" male x 4" TTMA flange x 22½°With Viton® gaskets 4" male x 4" TTMA flange x 22½°With Viton® gaskets 4" male x 4" TTMA flange straight With Viton® gaskets 4" male x 4" TTMA flange straight, no sight glass4" female x 4" TTMA flange x 22½° coupler With Viton® gaskets
4500 4500V 4501 4501V 4502 4502V 4503 4503V4503SPECIAL4504 4504V
Part # Description API 3" drop adapter with O-ring gasket API 4" drop adapter with O-ring gasketReplacement Viton® O-ring for 4500 series, 5000-24Replacement O-ring for 4500 series & 5000-24 API 4" drop adapter with flat gasket API 3" drop adapter with flat gasket Replacement flat gasket for 31440, 41440, & 41450
4530 4540 4500-54500-741440-225AL31440-225AL2143SEALBU
Part # DescriptionCork / Buna
Dixon Teflon® Envelope with Klinger FillerCork / Buna
Dixon Teflon® Envelope with Klinger FillerKlinger
300GTTFCB300GTTFTK400GTTFCB400GTTFTK400GTTFK
Size OD3"3"4"4"4"
5-5/8"5-5/8"6-5/8"6-5/8"6-5/8"
ID3-1/2"3-1/2"4-9/16"4-9/16"4-9/16"
Thickness1/8"
1/16"1/8"
1/16"1/16"
Part # DescriptionAPI drop adapter outlet, 3" x 4" x 22½° adapter, sight glass, buna seals (4500 + 4501)API drop adapter outlet, 4" x 4" x 22½° adapter, sight glass, buna seals (4500 + 4502)API drop adapter outlet, 4" x 4" x 22½° adapter, sight glass, buna seals (4500 + 4503)API drop adapter outlet, 4" x 4" x 22½° coupler, sight glass, buna seals (4500 + 4504)
4501ASSM4502ASSM4503ASSM4504ASSM
Petroleum Products8
• Comes with acrylic sight glass and Buna seals for sight glass• Bolt-on inlets for easy replacement• Solid bronze locking arms housed in polymer bushings
provide the best bite of any elbows in the market• Lubrication fitting for locking stem, stem made of stainless
steel• Modular quality cast aluminum construction• Field repair and upgrade are made simple due to modular
design
Drop Elbows and AccessoriesDrop elbows connect to the underground tank fill collar on one end and to the tanker drop hose at the other. They allowconvenient hose connection and prevent hose damage due to kinks. Bayco brand elbows are built tough for consistentpositive locking using solid bronze arms with modular construction for easy, low cost maintenance. Locking mechanisms, camarms and bottom assemblies are interchangeable.
• 6000EXT: Extension Kit (see page 11) Provides extra height for deep fill boxes, kit increases elbow groundclearance by approximately 3". Can be used with all standard height 6000/6200/6500 series drop elbows.
• 6200SLK: Safety Latch Kit (see page 11) Locks the side lever of the 6200/6400 series elbows.• 6200-17: for standard height 6000/6200/6500 series elbows• 6200X-17: Anti Spill Tube Kit for tall 6200/6500 series elbows. Tube kit fits inside the base of 6000/6200/6500 series
elbows and extends the drop point of the fuel delivery to a point below the adapter within the fill box.
Elbow Options
• For 6000, 6000AS, 6200, 6500 elbows• Bolt-on easy to install/replace• Aluminum bodies with bronze cam arms• Comes with stainless steel cap screws (4)
Elbow Inlets
4" Drop Elbows
6000 SeriesPart # Description
D handle model D handle model with 4" adapter D handle model, with anti-spill sleeve Side lever standard height model Includes 4" male inlet assembled Includes 4" male inlet and anti spill tube assembled Includes 3" female inlet assembled Includes 3" male inlet assembled Includes 4" female inlet assembled Side lever standard height, with right hand side lever Side lever standard height, with right hand side lever, 4" male inletSide lever standard height, with anti-spill sleeve Side lever tall model Side lever tall model with 4" male inlet installed Side lever tall model with anti-spill sleeve Side lever tall model with 3" female inlet installed Side lever tall model with 3" male inlet installed Side lever tall model with 4" female inlet installed Side lever tall model, with anti-spill sleeve
60006000A6000T62006200A6200AT6200B6200C6200D6200RH6200RHA6200T6200X6200XA6200XAT6200XB6200XC6200XD6200XT
'A' Overall Height17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"21"21"21"21"21"21"21"
'B' Ground Clearance10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"13-3/4"13-3/4"13-3/4"13-3/4"13-3/4"13-3/4"13-3/4"
Part # Description 4" female 4" female for 6400 series coaxial elbow3" female 3" male 3" male for 6400 series coaxial elbow4" male 4" male for 6400 series coaxial elbow4" male with FNPT 3" male adapter for vapor elbows
6000-146000-14C6000-156000-166000-16C6000-176000-17C6000-20VR6000-6
6200 Series
'A'
'B'
6000-146000-15Female
6000-166000-17
Male
6000-20
Female
Petroleum Products 9
Self-Locking Drop Elbows
• Strong arm design increases the strength of the locking armcomponents.
• Arm hinge points use a double yoke designed to increasestrength. There are no side bolts or casting bosses to break.
• No need for the operator to engage or set the lockingmechanism because the 6500 series automatically locks thearm onto the fill adapter when the arm is rotated into thelocking position.
• Ergonomic arm design contains a lock release lever that theoperator can engage or disengage by simply gripping thelocking arm. Since the locking mechanism is tucked insidethe locking arm it can not be accidentally released.
• Self-locking arm prevents the elbow from popping off due to ahydraulic surge when the underground storage tank overfillvalve slams shut.
• Easy to service - all gaskets and repair parts are common tothe product line.
• Handle can be mounted to left or right side of elbow
'A'
'B'
Part # DescriptionTightfill elbow with locking handle Tightfill elbow with locking handle and 4" adapter Tightfill elbow wth locking handle and 3" coupler inlet Tightfill elbow with locking handle and 3" adapter inlet Tightfill elbow with locking handle and 4" coupler Tightfill tall model elbow with locking handle Tightfill tall model elbow with locking handle and 4" adapter Tightfill tall model elbow with locking handle and 3" coupler inletTightfill tall model elbow with locking handle and 3" adapter inletTightfill tall model elbow with locking handle and 4" coupler Tightfill elbow with locking handle, anti-spill sleeve Tightfill elbow with locking handle, anti-spill sleeve and 4" adapterTightfill elbow with locking handle, anti-spill sleeve and 3" couplerTightfill elbow with locking handle, anti-spill sleeve and 3" adapterTightfill elbow with locking handle, anti-spill sleeve and 4" couplerTightfill tall elbow with locking handle, anti-spill sleeve Tightfill tall elbow with locking handle, anti-spill sleeve and 4" adapterTightfill tall elbow with locking handle, anti-spill sleeve and 3" couplerTightfill tall elbow with locking handle, anti-spill sleeve and 3" adapterTightfill tall elbow with locking handle, anti-spill sleeve and 4" coupler
65006500A6500B6500C6500D6500X6500XA6500XB6500XC6500XD6500T6500AT6500BT6500CT6500DT6500XT6500XAT6500XBT6500XCT6500XDT
'A' Overall Height17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"21"21"21"21"21"17-3/4"17-3/4"17-3/4"17-3/4"17-3/4"21"21"21"21"21"
'B' Ground Clearance10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"13-3/4"13-3/4"13-3/4"13-3/4"13-3/4"10-7/8"10-7/8"10-7/8"10-7/8"10-7/8"13-3/4"13-3/4"13-3/4"13-3/4"13-3/4"
Petroleum Products10
Side Seal Drop Elbows
Straight Drop Fittings
• For use with special 4" side seal style fill collars only• Modular, easy repair, bolt-on construction• Comes with acrylic sightglass, Buna seals and bronze arms• Choice of 3" or 4" inlets• Available with anti-spill sleeve (locking ring is available)
Part # DescriptionElbow only / no inlet 6000AS with 4" male inlet 6000AS with 4" male inlet with anti-spill tube6000AS with 3" female inlet 6000AS with 3" male inlet 6000AS with 4" female inlet 6000ASA with locking ring Locking ring kit Includes anti-spill sleeve
6000AS6000ASA6000ASAT6000ASB6000ASC6000ASD6000ASAL6000ASR6000AST
• For use with unusually deep fill boxes where standard elbowscannot be attached
• D handle operation, bottom end same as 6000• Welded construction of top section• Available with 3" or 4" male inlets
Part # Description3" male inlet4" male inlet
63036304
• For single point vapor recovery only• 3" male vapor outlet (top)• Comes assembled with choice of 3" or 4" male or female
inlets.Note: 6400 series coaxial inlets will not fit our other elbowseries, please see page 8 for inlets.
• Quality cast aluminum construction with solid bronze arms• Bolt-on inlets/outlets for easy, fast replacement• Acrylic sight glass with Buna seals 6400EXT Kit (see page 11) raises elbow clearance an additional3" to approximately 14¾" when extra height for deep fill boxes isrequired.
Coaxial Elbows
23-3/4"(6400)
26-3/4"(6400X)
11-3/4"(6400)
14-3/4"(6400X)
Part # Description4" male inlet 4" female inlet 4" male inlet and safety latch 4" female inlet and safety latch 3" male inlet 3" male inlet and safety latch 3" female inlet 3" female inlet and safety latch Tall model with 4" male inlet Tall model with 4" female inlet Tall model with 4" female inlet and safety latchTall model with 4" male inlet and safety latchTall model with 3" male inlet Tall model with 3" female inlet
64006400F6400L6400FL64306430L6430F6430FL6400X6400XF6400XFL6400XL6430X6430XF
Petroleum Products 11
• Designed for 6000, 6200 and 6500 top seal elbows• Consists of aluminum tube (1) and seal (2) which fits inside
bottom assembly of elbow• Allows fuel to bypass and exit below the underground tank
collar/elbow seal interface, preventing leakage or spill shouldproblems with sealing or lock-up occur
• 6200-17 for standard height 6000/6200 series elbows• 6200X-17 for tall 6200 series elbows• Anti-spill tube can be purchased already assembled within
elbows
Sketch of 6200-17 sleeve includes:1. O-ring2. Aluminum sleeve
Note: Sleeve allows liquid to bypass main gasket/under-ground tank adapter interface.
Anti-Spill Sleeves
Elbow Extension Kits
Anti-Spill Safety Latch Kit
Side Seal Adapter
• Allows conventional top seal elbows to be used with side sealstyle fill collars
• Bottom connects to side seal collar/top section acceptsstandard 4" top seal elbows
Part # DescriptionSide seal adapter6000-SSA
• Spacer kits raise Bayco brand elbow clearance by 3" forcustomers requiring additional height to clear deep fillboxes (for 6000/6200/6400/6500/VR6000/VR6200 standardheight elbows)
• Requires assembly to elbow• Kit comes with cast aluminum spacer, linking extension
hardware and installation instructions
Note: 6400 extension kit includes replacement vapor tube, notshown in photo.
(Requires assembly to elbows)• Prevents accidental spills by locking 6200/VR6200 series
elbows or 6400 series co-axials to underground tank collar• Available as retro fit kit or assembled on elbows (pictured)• Kit includes bronze safety latch, hardware and assembly
instructions• Simple, reliable locking and quick release unlocking
Part #6200SLK SafetyLatch
Spacer kits shown assembledto elbows
Part # DescriptionAnti-spill tube for standard height 6000/6200/6500series elbows Anti-spill tube for tall height 6200/6500 series elbows
6200-17
6200X-17
Part # Descriptionfor 6000/6200/6400/6500/VR6000/VR6200 elbowsfor 6400 co-axial elbow
6000EXT 6400EXT
Petroleum Products12
• For use in two point vapor recovery systems• Choice of 4 models with and without probe, poppet and
adapter outlet• One piece bronze locking arms housed in polymer bushings• Advanced design side lever locking system• Buna seals and stainless steel hardware• Bolt on 3" male outlet included (can rotate for extended life)• Use VR6000-6 as a replacement 3" adapter for VR6200
model• Shares a common bottom end with other vapor elbows• Lubrication fitting on locking stem
Note: See drop elbow (page 9) for single point vapor recoverycoaxial elbow 6400.
Vapor Recovery ProductsBayco brand petroleum tanker vapor return products are designed for interchangeability with competitor products and built tothe highest quality standards for trouble-free service. They allow transfer of underground storage tank vapor to the tankercompartments during the off loading of petroleum
Elbow inlets can be found on page 8.
Vapor Valves
Vapor Elbows
VR4100VR4100F
Part # DescriptionVapor elbow with 3" adapter outlet, D-type handle, no poppet valve Vapor elbow with 3" adapter outlet, D-type handle and extenstion kit assembled, no poppet valveVapor elbow with 3" adapter outlet, includes outlet poppet valve VR6200 elbow with safety latch kit VR6200 elbow with safety latch kit, without outlet poppet valve VR6200 elbow with safety latch kit and extension kit, without outlet poppet valve Vapor elbow with 3" adapter outlet, without outlet poppet valve Vapor elbow without 3" adapter outlet and without outlet poppet valve Vapor elbow with 3" coupler outlet and extension kit assembled, no poppet valve Vapor elbow with 4" adapter outlet and extension kit assembled, no poppet valve Vapor elbow with 3" coupler outlet, D type handle, no poppet valve Vapor elbow with 3" adapter outlet, D type handle, no poppet valve with extension kit
VR6000NPVR6000PNPVR6200VR6200LVR6200LNPVR6200LPNPVR6200NPVR6200NPBUVR6200NPBPVR6200NPDPVR6200BNPVR6200PNP
VR6000NP VR6200
• Bulb designed for maximum vapor flow (low resistance) forfast loading of tankers
• With angled acrylic sight glasses (2) and drain plug, allowsviewing and drainage of fluids if in system
• Quality cast aluminum construction• 4" TTMA flange• With air interlock mount (use air interlock 5000AIV if
required)• See page 7 for tank truck gaskets
Part #VR4000
• Features easy seal replacement while on tanker• Heavy duty cast aluminum body• 4" vapor valve• With air interlock mount (use air interlock 5000AI if required)
Part # Description 4" vapor return valve, 4 x 4, NPT 4" vapor return valve, 4 x 4, FNPT without poppet valve 4" vapor return valve, 4 x 4 without poppet andstraight thread 4" vapor return valve, 4 x 4 with straight thread 4" vapor return valve, 4 x 4, TTMA flange 4" vapor return valve, 4 x 4, TTMA flange, no glass4" vapor return valve, 4 x 4, TTMA flange, no glass,no poppet
VR4100VR4100NP
VR4100NPS
VR4100SVR4100FVR4100FNGVR4100F-NGNP
Petroleum Products 13
Sequential vapor vents are used for venting tank vapors during the bottom loading and unloading of petroleum tankers.These pneumatically activated vapor vents can either be installed to open in a sequence or to open independently in either16" or 20" tank manholes.
Sequential Vapor Vents
Replacement Part Kits
Vent Hood
Vapor Hose Couplers
• Highest flow vapor recovery vents on the market• Baylast seals resist chemical attack from fuel additives and
alcohol• Floating piston design ensures long life and resists poppet
sticking• Can be used for both sequential and non-sequential operation• Quick and easy to rebuild with simple hand tools• Tested vapor tight to 36 PSI, certification 49 CFR 178.345-5• Sealed system eliminates common leak points and improves
reliability• VR6030SQ / VR6035SQ: effective February 2007 all standard
gaskets will be Baylast• Effective immediately the following vapor valves will be offered
in Viton® gaskets for bio-disel up to B100:- VR6030SQV - 16" sequential vent valve, Viton® gasket- VR6030V - 16" non-sequential vapor vent valve, Viton®
gasket- VR6035SQV - 20" sequential vapor vent valve, Viton®
gasket- VR6030RKV1 - 16" repair kit, piston sub-assembly,
poppet Viton® gasket- VR6030RKV3 - 16" repair kit, poppet Viton® gasket- VR6035RKV1 - 20" repair kit, piston sub-assembly,
poppet Viton® gasket- VR6035RKV3 - 20" repair kit, poppet Viton® gasket
• For use with vapor hose• Cast aluminum body• Buna gasket• VR4030CS-AL has Viton® poppet seal
Part # Description3" coupler with probe x 3" hose shank 4" coupler with probe x 4" hose shank 4" coupler with probe x 3" hose shank 4" coupler with poppet and probe x 3" hose shank4" coupler no poppet and probe x 3" hose shank4" coupler with poppet and probe x 3" adapter 4" coupler with probe x 3" female NPT 4" coupler with probe x 4" female NPT
VRC3000AL400-CVR-AL4030-CVR-ALVR4030CS-ALVR4030CS-NP4030-DAVR-AL4030-DVR-AL400-DVR-AL VRC3000AL VR4030CS-AL
Part # DescriptionFor 16" manhole, mounting ring attachmentFor 20" manhole, 3" TTMA flange attachmentVR6035 adapter flange for Parker style vents
VR6030SQVR6035SQ40193AL
Designed specifically to fit with Nordic Posi-Vent only. The hood conveniently clamps to the 8-3/8" Posi-Vent outer flange ofthe mechanical compartment vent.• Cast aluminum• Comes with Buna gasket and steel ring clamp for flange mounting• Machined base for tight gasket seal mounting
Part #VRVH8380
Part # DescriptionVR6030SQ (16") complete rebuild kit VR6030SQ (16") replacement piston assembly (piston and lip seals)VR6030SQ (16") replacement vapor poppet gasket onlyVR6035SQ (20") complete rebuild kit VR6035SQ (20") replacement piston assembly (piston and lip seals)VR6035SQ (20") replacement vapor poppet gasket only
VR6030RK1VR6030RK2VR6030RK3VR6035RK1VR6035RK2VR6035RK3
40193AL
VR6035SQ (20")VR6030SQ (16")
Petroleum Products14
Vapor Caps
Inbreathing and Outbreathing Vents
• Installed in vapor plumbing as a safety device to relievepressure or vacuum build up when vapor system is blockedduring loading/unloading
• 4" TTMA flange mounting (aluminum)• Stainless steel shaft and Buna seals• See page 7 for tank truck gaskets
Part # DescriptionOutbreathing vent for MC306 (opens at no greater than 1 PSI pressure)
Outbreathing vent for D0T406 (opens at no less than 1 PSI pressure)
Inbreathing vent (opens at 1.5" Hg vacuum)
VRP3500
VRP3600
VRV3501
VRV3501
VRP3500VRP3600
• Centered T handle for one handed ease of use and a solidlocking mechanism
• Strong and lightweight• Built-in locking feature• Corrosion resistant materials• Color coded safety orange for vapor service• Manufactured with a hole for a chain / lanyard
Part # DescriptionUltra lightweight nylon cap Ultra lightweight nylon cap with chainReplacement gasket
VR4050PLVR4050PLC40018BN
• Lockable push/pull cap for vapor valves• Orange colored for visibility• Aluminum or ultra lightweight nylon versions available
Part # DescriptionAluminum cap Aluminum cap with chainReplacement gasket
VR4050ALVR4050ALC400-G-BU
Petroleum Products 15
Air Interlocks
• Mounts to API's, vapor valves and safety bars• Rugged solid bronze body for dependable service and
superior corrosion resistance• Choice of standard piston end or paddle end (for bulb style
vapor valve)• Adjustable stroke to accommodate length variations• Includes ¼" x 1¾" stainless steel mounting bolts
5000AI
5000AIV
5000AIR
Part # DescriptionStandard button plunger pneumatic interlock
Paddle plunger pneumatic interlock, for use withVR4000 vapor valve Roller ball plunger pneumatic interlock, ideal for useon cabinet doors
Standard button plunger pneumatic interlock withelectronic switch, ideal for connecting to electronicoverfill systems
1½" button plunger pneumatic interlock
Electronic switch kit, for adding electronic switching toBayco brand pneumatic interlock valves
Replacement 1½" large button
5000AI
5000AIV
5000AIR
5000AIS
5000AIST
5000S
5000ST
5000AIS
Petroleum Products16
4" Tanker FaucetsTanker faucets are dependable valves used for tanker gravity offloading of petroleum or other products.The system consists of: a main body with handle activated flapper valve, a choice of bolt-on sight glass outlets and, areducing flange if required.
Faucet Systems
Faucet Outlets
Note:Order main body, outlet and reducing flangeseparately.
See below for available outlets.See page 7 for tank truck gaskets.
4401AOutlet
4400Main Body
4443Reducing
Flange
• Faucet system includes main body, choice of outlets withsight glass and reducing flange (order each separately)
• Aluminum main body with 4" TTMA mounting flange andbronze handle operating internal flapper
• Body includes spring loaded flapper valve with Viton® sealand 4" square outlet flange
• 4443 reducing flange (4" TTMA to 3" TTMA) allows main bodyto bolt to 3" TTMA flange
• Bronze handle 4416 included when ordering main body
Part # DescriptionMain body (includes 4416 handle)Reducing flange
4400 4443
4401-14401S
4401A4401
• Square flanged for mounting to 4400 body• Comes with acrylic sight glass, two Buna seals and four
stainless steel mounting bolts• Cast aluminum body construction• Choice of four adapters / couplers shown
Part # Description4" x 22½° adapter3" x 22½° adapter4" straight adapter4" x 22½° coupler
44014401A4401S4401-1
Petroleum Products 17
Designed to be a drop in replacement for the one-piece acrylic sight glass used behind the API load head. Rugged aluminumconstruction is more durable than the single piece acrylic doughnut commonly used. The cast aluminum design is suited torough over the road trucking and load rack service. Replacement sight glass is a fraction of the cost of the one-piece design.Rated for 150 PSI hydrostatic pressure at 70°F. Large 4-3/8" I.D. for use with tank truck flanged butterfly valves.
The TTMA pattern bolts quickly and easily to standard 4" TTMA flanges and provides a 3" or 4" male or female NPT thread. Adapterprovides a simple and easy way to convert threaded components to standard TTMA flange configuration. Made of lightweight, solidcast aluminum that is more durable than welded fabrications. Design improves flow through adapter even on the 3" reducer.Compact size reduces the overall space needed to install the adapter.
TTMA Series Flange Adapters
Tank Truck Flanged Sight Flow Indicators
Note: For tank truck flange gaskets see page 7 For dimensional information on tank truck flange drilling see page 20
Replacement Part KitsPart # Description
Replacement plexiglass for 400-SFI-ALReplacement buna-N O-ring for 400-SFI-AL Viton® plexiglass gasket for 400-SFI-AL and 5200-SFIReplacement plexiglass for 5200-SFI
4SFIPSGO249BU4SFI-G-VI4SFIPSGS
TTF4AL-4MT
• Available in 3" or 4" male or female NPT• Strong and lightweight• Solid one piece design
Part # Description 3" TTMA flange, 3" male NPT thread 4" TTMA flange, 3" male NPT extended length 4" TTMA flange, 3" female NPT 4" TTMA flange, 3" male NPT thread 4" TTMA flange, 4" male NPT extended length 4" TTMA flange, 4" female NPT 4" TTMA flange, 4" male NPT thread 4" TTMA flange, 3" male NPT thread, hardcoated4" TTMA flange, 4" male NPT thread, hardcoated
TTF3AL-3MTTTF4AL-3EMTTTF4AL-3FTTTF4AL-3MTTTF4AL-4EMTTTF4AL-4FTTTF4AL-4MTTTF4ALHC-3MTTTF4ALHC-4MT
Note: see page 37 for TTMA x cam and groove
TTF4AL-4EMT TTF4AL-4FT
• Allows for visual identification of the fuel grade prior toopening the valve
• Works with tank truck flanged butterfly valves found ongasoline trucks
• Larger I.D. allows tank truck flanged butterfly valves toconnect to either end of the 400-SFI-AL
• 3¼" widthPart # Description
4" sight flow indicator400-SFI-AL
• Strong and lightweight• Allows for visual identification of the fuel grade prior to
opening the valve• Works with tank truck flanged butterfly valves found on
gasoline trucks• 1¾" width replaces acrylic doughnut sightglass• Flange gaskets are no longer supplied, a retaining ring and
machined lip hold the acrylic tube in place.Part # Description
4" TTMA pattern flanged short sight flow indicator3" TTMA pattern flanged short sight flow indicator3" cork buna flange gasket 4" cork buna flange gasket
5200-SFI5200-SFI3112029112030
Petroleum Products18
DBA11-200 DBVA73-2030 coupler90° swivel
Compatible with most cam and groove style dry disconnects. Rugged, reliable, and safe coupling for handling hazardousliquids. Bayco brand dry disconnects help prevent spillage from normal or accidental disconnects. Our dry disconnect is atrue dry disconnect. It has a spring loaded sealing device designed to snap closed should the valve become disconnectedwith the poppet open, significantly limiting liquid loss. Bayco brand dry disconnect fittings can save you considerable moneythrough compliance with environmental regulations and the cost associated with cleanup.
Dry Disconnects
Locking Handle Kit
1 Chemraz® gasket, main seal O-ring and handle O-ring. Teflon® seals on cylinder assembly, stuffing box, and seal underpoppet screw.
2 A DBA style adapter is required for coupler to operate. Adapter sold separately. * Stainless steel corrosion resistance is comparable to 304 stainless steel Notes: Contact the factory for chemical compatibility, size and material selection. Special configurations can be designed
for your application.Contact the factory for availability on some models.
OPW and Kamvalok are registered trademarks of Dover Corporation.
DBCL-200 Locking handle kit for 1½" and 2" dry disconnectsDixon Part # Description
Dixon Part # Description 1½", buna seal, aluminum body / zinc-aluminum internals2", buna seal,aluminum body / zinc-aluminum internals1½", Viton® seal, aluminum body / zinc-aluminum internals2", Viton® seal, aluminum body / zinc-aluminum internals1½", Teflon® seal, aluminum body / stainless internals *2", Teflon® seal, aluminum body / stainless internals *1½", EPT seal, aluminum body / stainless internals * 2", EPT seal, aluminum body / stainless internals 2", Chemraz® seal1, aluminum body / stainless internals *
DBA11-150DBA11-200DBA12-150DBA12-200DBA63-150DBA63-200DBA64-150DBA64-200DBA66-200
Aluminum Adapters 2OPW Part #
1611AN-AN15 1611AN-AN20 1612AN-AN15 1612AN-AL20 1663AN-AL15 1663AN-AL20 1664AN-AL15 1664AN-AL20 1666AN-AL20
• EZ Boss-Lock cam arms provide high security from accidental opening due to vibration or snagging.• Heavy duty stainless steel crank and link provide longer service life.• Dry disconnect coupler has automatic closing poppet assembly• Two-piece adapter design for easy rebuilding of adapters• Stainless steel handle allows product exposure to corrosive chemicals or washdown service• Strong handle attachment prevents bending of crank assembly• Fully interchangeable with Kamvalok (OPW trademark) style fittings
Stainless Steel Adapters 2
DBA71-150DBA71-200DBA72-150DBA72-200DBA73-150DBA73-200DBA74-150DBA74-200DBA76-150DBA76-200DBA77-150DBA77-200DBVA73-2030
1671AN-SS151671AN-SS201672AN-SS151672AN-SS201673AN-SS151673AN-SS201674AN-SS151674AN-SS201676AN-SS151676AN-SS201677AN-SS151677AN-SS202173AVN
1½" Buna seal, stainless steel internals * 2" Buna seal, stainless steel internals * 1½" Viton® seal, stainless steel internals * 2" Viton® seal, stainless steel internals * 1½" Teflon® encapsulated silicone seal, stainless steel internals *2" Teflon® encapsulated silicone seal, stainless steel internals *1½" EPT seal, stainless steel internals * 2" EPT seal stainless steel internals 1½" Chemraz® seal1, stainless steel * 2" Chemraz® seal1, stainless steel internals * 1½" Teflon® encapsulated Viton® seal, stainless steel internals *2" Teflon® encapsulated Viton® seal, stainless steel internals * 2" Teflon® seal, 3" female thread
Dixon Part # DescriptionOPW Part #
Petroleum Products 19
Dry Disconnects
1 Chemraz® gasket, main seal O-ring and handle O-ring. Teflon® seals on cylinder assbly, stuffing box,seal under poppet screw.2 A DBA style adapter is required for coupler to operate. Adapter sold separately. * Stainless steel corrosion resistance is comparable to 304 stainless steel Notes:Contact the factory for chemical compatibility, size and material selection. Special configurations can be designed for
your application.Contact the factory for availability on some models.
Bayonet Style Dry Disconnects
Aluminum Couplers2
2" bayonet adapter, buna seals, stainless steel body, brass poppet2" bayonet adapter, Viton® seals, stainless steel body, brass poppet
BA31-200BA32-200
Dixon Part # DescriptionEmco™ Part #J72A-BBN0-B / J72A-ABN0-BJ72A-BVN0-B / J72A-AVN0-B
Stainless Steel Adapters
Bayonet dry disconnect fittings are guaranteed to becompatible with existing models. These fittings are designedand tested to provide maximum performance.
• Black, hard anodized body with polished stainless steelhardware
• Smooth coupling action and swivel rotation• Contact the factory for availability on some models.
OPW is a registered trademark of Dover Corporation.
Dixon Part # Description1½" Buna seal, aluminum body / stainless steel internals *-same as 1761D-AL152" Buna seal, aluminum body / stainless steel internals *-same as 1761D-AL201½" Viton® seal, aluminum body / stainless steel internals *-same as 1762D-AL152" Viton® seal, aluminum body / stainless steel internals *-same as 1762D-AL201½" Teflon® and Kalrez® seals, aluminum / stainless steel internals * 2" Teflon® and Kalrez® seals, aluminum / stainless steel internals * 1½" EPT seal, aluminum / stainless steel internals * 2" EPT seal, aluminum / stainless steel internals * 2" Chemraz® and Teflon® seals1, aluminum / stainless steel internals * 2" Buna seal, aluminum body / stainless steel internals *, 90° swivel 2" Viton® seal, aluminum body / stainless steel internals *, 90° swivel
DBC61-150DBC61-200DBC62-150DBC62-200DBC63-150DBC63-200DBC64-150DBC64-200DBC66-200DBS61-200DBS62-200
OPW Part #1711D-AL15/17611711D-AL20/17611712D-AL15/17621712D-AL20/17621763D-AL151763D-AL201764D-AL151764D-AL201766D-AL201711ES-02001712ES-0200
DBC71-150DBC71-200DBC72-150DBC72-200DBC73-150DBC73-200DBC74-150DBC74-200DBC76-150DBC76-200DBC77-150DBC77-200DBC77-150-GLDBC77-200-GL
1771D-SS151771D-SS201772D-SS151772D-SS201773D-SS151773D-SS201774D-SS151774D-SS201776D-SS151776D-SS201777D-SS151777D-SS201777D-SS15-GL1777D-SS20-GL
1½" Buna seal, stainless steel * 2" Buna seal, stainless steel * 1½" Viton® seal, stainless steel * 2" Viton® seal, stainless steel * 1½" Teflon® encapsulated silicone and Chemraz® seal, stainless steel * 2" Teflon® encapsulated silicone and Chemraz® seal, stainless steel 1½" EPT seal, stainless steel * 2" EPT seal, stainless steel * 1½" Chemraz® and Teflon® seals 1, stainless steel * 2" Chemraz® and Teflon® seal 1, stainless steel * 1½" Teflon® encapsulated Viton® and Chemraz®, stainless steel * 2" Teflon® encapsulated Viton® and Chemraz® seal, stainless steel * 1½" Teflon® encap. Viton® and Chemraz® seal, stainless steel *, greaseless2" Teflon® encap. Viton® and Chemraz® seal, stainless steel *, greaseless
Dixon Part # DescriptionOPW Part #Stainless Steel Couplers2
Emco™ is a trademark of Gardner Denver Corporation
BS61-200BS62-200BSS61-200BSS62-200
Dixon Part # DescriptionEmco™ Part #J72C-ABN2-BJ72C-AVN2-BJ72C-ABN1BJ72C-AVN1-B
Aluminum Couplers
2" bayonet coupler, aluminum with buna seals, 90° swivel 2" bayonet coupler, aluminum with Viton® seals, 90° swivel 2" bayonet coupler, aluminum with buna seals, straight swivel2" bayonet coupler, aluminum with Viton® seals, straight swivel
Petroleum Products20
• For welding to 3" and 4" TTMA aluminum pipe• Standard 3" and 4" TTMA bolt pattern• Side A, I.D. beveled to aid welding• Side B, machined surface for gasket seal• 3" TTF3AL bolt circle diameter = 4.875"
4" TTF4AL bolt circle diameter = 5.875"• See page 7 for tank truck gaskets.
Tanker AccessoriesIllustrated and described below are Bayco brand accessories for use with petroleum tankers. All are quality built for depend-able long life service.
• Allows bolting of 4" TTMA flanged product to 3" TTMAflanged product
• 4" TTMA hole pattern (for 8, 3/8" socket head cap screws)• 3" TTMA blind hole pattern (8, 3/8" NC thread x 9/16" deep)• All surfaces machined• See page 7 for tank truck gaskets.
Aluminum TTMA 4" to 3" Reducing Flange
Part # Description3" male x 4" TTMA flange x 22½° 4" male x 4" TTMA flange x 22½° 4" male x 4" TTMA flange straight 4" male x 4" TTMA flange straight, no sight glass4" female x 4" TTMA flange x 22½° coupler
4501 4502 45034503SPECIAL4504
See page 7 for tank truck gaskets.
* Listed thickness is for aluminum flanges
Aluminum TTMA Weldable Flanges
Part # Size3"4"
TTF3ALTTF4AL
Aluminum TTMA Butterfly Spacer
API Flanged Outlets with Sight Glass
Dimensions of Tank Truck Flanges (TTMA Drilling)
Part #4443
3"4"6"
NominalPipe Size
4-7/8"5-7/8"8-1/8"
88
12
Diameter ofBolt Circle
Number ofBolts
5-5/8"6-5/8"8-7/8"
FlangeO.D.
3/8"3/8"3/8"
Thickness *
3/8"3/8"3/8"
Diameter ofBolts
7/16"7/16"7/16"
Diameter ofBolt Holes
• Special flange for sight glass installation• Allows Bayco brand series 4500 drop adapter outlets (with
sight glass) to be used with 4" butterfly valves (not suppliedby Dixon Bayco)
• All surfaces machined• Standard 4" TTMA bolt pattern• See page 7 for tank truck gaskets.
Part # Size4"FG4540
Petroleum Products 21
Grounding Studs
3" Pipe Cap
4" Aluminum Dummy Adapter
Aluminum Ladder Step
Tube Doors
• Welds to standard aluminum hose tube• Stainless steel spring• Lockable• Quality cast aluminum
Part # Size6"7"8"
TDF6TDF7TDF8
• Solid brass, stainless steel or aluminum• With 3/8"-16 UN-3A thread• For static electric grounding and overfill protection systems
• Similar to BZ4051 tank collar, but cast aluminum• Welds to aluminum cabinet for clamp mounting of drop
elbows
Part #AL4051-BORE
• 13" wide, contoured for welding to 2" aluminum tube• Serrated anti-slip tread• Cast from high tensile aluminum alloy
Part #15S
Part # Materialbrass
stainless steelGS1GS2
• 3" NPS female thread• Aluminum body with Buna gasket• Comes with heavy duty 12" chain and 'S' hook• 150 PSI maximum working pressure
Part #PC30
Petroleum Products22
Fusible Pipe CapsNPSM Thread
Reducing CapsFemale NPSM x Female NPT
ReducersFemale NPSM x Male NPT
Pipe CapsNPSM Thread
Gaskets and Washers
Tank Transport Equipment
Two Way Diverting Valves
* Teflon® gaskets standard in stainless steel
Stainless SteelPart #
NPSMSize3" 3010-RC-SS*
NPTSize1"
Buna-NPart #Size
1½"2"3"4"
---200GPCBU300GPCBU
---
Teflon®Part #
150GPCTF200GPCTF300GPCTF400GPCTF
NeoprenePart #
---KNW25KNW35KNW40
Viton®Part #
---KVW25KVW35
---
* Teflon® gaskets standard in stainless steel
Stainless SteelPart #
NPSMSize3"4"
3020-RD-SS *4030-RD-SS *
AluminumPart #
3020-RD-AL4030-RD-AL
IronPart #
3020-RD-MI---
NPTSize2"3"
* Teflon® gaskets standard in stainless steel
Stainless SteelPart #
NPSMSize2"3"4"
200-PC-SS *300-PC-SS *400-PC-SS *
AluminumPart #
---300-PC-AL
---
IronPart #
200-PC-MI300-PC-MI
---
* Teflon® gaskets standard in stainless steel
Stainless SteelPart #
NPSMSize3" 300-SFC-SS *
AluminumPart #
300-SFC-AL
IronPart #
300-SFC-MI
2WAYBV200 2WAYBV300
Part # Description2", 2 way diverting ball valve3", 2 way diverting ball valve
2WAYBV200 2WAYBV300
• Working pressure: 150 PSI• Available in 2" and 3" standard and two-way flow• Female NPT outlets are standard• Optional flanges are available• High flow rate; low pressure drop• Wetted parts are aluminum and stainless steel• Seals are FPM (Viton® and PTFE Teflon®)• Spindle can be disassembled even when ball valve is installed
Petroleum Products 23
Stainless Steel Thread AdapterFemale BSPP x Male NPT
Stainless Steel ReducersFemale BSPP x Male NPT
Stainless Steel Pipe CapsBSPP Thread
Stainless Steel AdapterCam and Groove Adapter x BSPP Thread
Overfill detection for road tankers is a secondary emergency shut-off system used to prevent overfilling of tanker compart-ments during the terminal loading process. When an overfill situation is detected, the system will over ride and shut down theterminal pump/metering equipment filling the tanker compartment(s).
The system consists of overfill sensing devices, which are electronically connected to controls at the terminal through a plugand socket connection. Often on board tanker monitors are employed to inform on the loading process and provide diagnosticdata should a problem occur. Monitors also translate electronic signal formats for different operating systems which may existbetween the trailer and terminal. The two signal formats used are known as optic and thermistor and are defined by APIRP1004. FloTech products meet NFPA and API RP1004 specifications for bottom loading and are approved by FM and CSA.
Dixon manufactures a full line of sensors, monitors, and sockets compatible with Scully and Civacon systems as well ascomplete overfill kits. See our Overfill Protection catalog for detailed product information.
Tank Transport Equipment - Intermodal
FloTech Overfill Detection Products
Stainless SteelPart #
NPSMSize3"3"
300ASSSAP3025ASSAP
BSPPSize3"
2½"
Stainless SteelPart #
BSPPSize3" 3020RDSSAP
NPTSize2"
Stainless SteelPart #
BSPPSize
3" 300PCSSAP
Stainless SteelPart #
BSPPSize3" 3030RDSSAP
NPTSize3"
Petroleum Products24
Note: Some fuel additives are not compatible with certain seal materials. Please contact us for fuel additive compatibility.
Automatic Shut-Off Nozzles
Pressure Nozzles for Bulk Delivery
Overwing Aircraft Nozzles
Large Capacity Low Pressure/Gravity Nozzle
• Rugged utility nozzle for low pressure/gravity applications• Rapid flow due to 1¼" oversize design• Aluminum body, spout and trigger• 25 PSI maximum pressure
SpoutSize
InletSize1¼" 1¼"
Part #
1250-94
• Manual operation (non-automatic) for high pressures and fuelflow up to 80 gpm
• Easy opening dash pot design with shockless closing• Aluminum body• Bronze trigger with plastic guard pad to protect wing• Detachable trigger ratchet, packing gland and seal• Aluminum spout has cap with spring cord and a fine mesh
stainless steel screen filter• Screw attachment for grounding cable
SpoutSize
InletSize1½"1¼"1¼"
1¼"1"
1¼"
Part #
114DAV-06ASM114DAVR114D-AV
• Manual operation (non-automatic) for high pressures andfuel flow up to 80 gpm
• Easy opening dash pot design with shockless closing• Bronze trigger with aluminum body and spout• Detachable trigger ratchet, packing gland and seal
With SpoutSpoutSize
InletSize1¼"1½"
1¼"1½"
Part #
114D112D
Without SpoutSpoutSize
InletSize1¼"1½"
1¼"1½"
Part #
114DNS112DNSWithout spout
With spout
• For card lock and truck refueling stations• Venturi type automatic shut-off• High pressure design for up to 80 gpm flow. (Requires
minimum 7.5 gpm for auto shut-off)• Detachable trigger rachet• Aluminum construction with bronze trigger
SpoutSize
InletSize1¼"1½"1¼"1½"
1¼"1½"1¼"1½"
Part #
1144D1124DAN125 *AN150 *
* U/L approved for Canada
Petroleum Products 25
The Bayco brand ball nozzle uses a 1" full port ball valve for high flow rate at a given inlet pressure. The internal flow path iscomputer designed to provide low pressure drop across the nozzle. Lower pressure drop permits higher flow rates at lowerpressure, reducing foaming or backups.Our unique swivel design permits low temperature operation without leakage around the O-ring seals. The swivel freely rotateseven at temperatures as low as -40°F and pressures as high as 100 PSI. Through-hardened chrome steel roller balls andhardened carbon steel ball race provide long service life.
Nozzle connectors are manufactured from rugged cast bronze. Short body reduces overall length of nozzle. Interchangeablewith other manufacturers. For home fuel oil delivery.
Ball Nozzles for Bulk Delivery
Swivel Nut Pipe Adapters for Ball Nozzles
Standard Utility Nozzles
Note: Some fuel additives are not compatible with certain seal materials. Please contact us for fuel additive compatibility.
• Standard nozzle uses a 3 PSI check valve. An optional 5 PSIcheck valve is available as a field replaceable kit.
• Available with Scully compatible connector or tube spout thatare field replaceable
Repair KitsPart # Description
swivel grease fitting kit includes grease nipple,screw adapter swivel seal and wear kit swivel complete rebuild kit ball nozzle seal kit5 PSI check valve spring kit3 PSI check valve spring kitshaft seal kit replacement swivel outlet
SWMF-RK1
SWMF-RK2SWMF-RK3BL-RK10BL-RK11BL-RK12BL-RK4BL005
Part # Description1¼" inlet x swivel adapter outlet1½" inlet x swivel adapter outlet1¼" inlet x swivel with spout outlet1½" inlet x swivel with spout outlet1½" inlet x swivel with spout outlet1½" inlet without spout
BL062BL064BL066BL068BL072BL072NS
• For use with 12 volt pumps and gravity flow• Diecast metal body; choice of spouts• For economy fuel dispensing, including construction,
farm and small truck utility tanks• Underwriters approved
1 nozzle body only (without spout)2 ¾" nozzle inlet uses 1" x ¾" reducer bushing, supplied.
Spout SizeInlet Size1" 1" 1" 1" 1" ¾" ¾"
1" outlet 1" straight1" bent ¾" straight¾" bent¾" straight¾" bent
Part #900 1900S900B900W34S900W34B900S34 2900B34 2
Inlet Size1¼" male NPT1½" male NPT
fine thread
Part #BL002BL001BL005
BL068
BL072
Petroleum Products26
For use with petroleum and home heating oil hose• Prevents twisting or kinking• Cast bronze construction• SWMF125 and SWMF150 are cast Bayloy
Hose Swivels
Check Valve Hose Swivel
Standard Hose Swivel
Hose Shank Swivel
Hose ShankSize
MaleNPT1¼"1½"1½"
1¼"1½"
1-3/8"
Part #
12651565U1570
FemaleNPT
MaleNPT1¼"1½"1¼"
1¼"1½"1½"
Part #
12801580U1580R
FemaleNPT
MaleNPT1¼"1½"
1¼"1½"
Part #
SWMF125SWMF150
Petroleum Products 27
Angle Valves
Check Valves
Union Check Valve(stops suction line leaks)
Standard Check Valves(for use between hose and nozzle)
For use with fuel delivery hose• Cast bronze construction• Brass stems• Buna seals
1 STD spring opens at 2 PSI2 HD spring opens at 7 PSI
FemaleNPT
Male NPT1¼"1½"1½"1¼"1½"
1¼"1½"1¼"1¼"1½"
Part #
12101220123012091219
Description
STD spring 1STD spring 1STD spring 1HD spring 2HD spring 2
FemaleNPT
FemaleNPT1½" 1½"
Part #
1590
• Rotation of cap controls gravity flow from above groundgasoline storage tank
• Inlet (pipe from storage tank) x outlet (for hose and nozzledispensing)
• Lockable (lock not included)• Cast non-ferrous alloy construction
OutletSize
InletSize1"
1¼"1"
1¼"
Part #
500AV525AV
Petroleum Products28
For above ground fuel tanks. Aluminum or bronze caps come with leather gasket; aluminum, bronze or zinc collars with setscrew and lug for padlock. Order cap and collar separate. Collar threads to pipe and is secured with a set screw. Side lug forpadlocking cap to collar.
Above Ground Petroleum Tank AccessoriesBayco brand accessories are rugged, reliable products which have serviced the petroleum industry for over 20 years.
• Normally closed, stops fuel evaporation and airbornecontaminants
• Lockable• Relieves both pressure and vacuum buildup in fuel tanks• Two styles available, choose for stationary or mobile fuel
storage tanks as listed below
Locking Fill Caps and Collars
Automatic Pressure/Vacuum Relief Caps
Standard Vent Cap
For mobile fuel tanks
For stationary fuel tanks
Part # Description fill cap, aluminum fill cap, bronze fill cap, aluminum fill cap, bronze fill cap, bronze, heavy duty fill cap, aluminum fill cap, bronze fill cap, bronze, heavy duty collar, aluminum collar, bronze collar, zinc collar, zinc, heavy duty collar, zinc collar, zinc,heavy duty replacement leather gasket for fill capreplacement leather gasket for fill capreplacement leather gasket for fill cap
250A250B *350A *350B *350BC *400A400B400BC *250AC *250BC350C *350HD *400C400HDG2500LG350LG400L
Size2½"2½"3½"3½"3½"4"4"4"
2½"2½"3½"3½"4"4"
2½"3½"4"
Note: Bayco brand pressure/vacuum relief caps should be routinely inspected to ensure correct operation and thatthe relieving components are free to move and the air flow path is not blocked.
Part # Description2" male NPT, relieves vacuum relief at 1" Hg (.5psig), and pressure at between 7.5 and 9 psig
200-PV-9
Part # Description2" male NPS, relieves vacuum at .7 Hg (.33 PSI)and pressure at 2 PSI, 20 SCFM flow 2½" male NPS, relieves vacuum at .7 Hg (.33 PSI),and pressure at 2 PSI, 20 SCFM flow removal wrench for PV caps
2000L
2500L
2500RW
(Does not have pressure or vacuum valves)• Allows venting of tank to atmosphere at all times• Aluminum body• Male NPS inlet
Part # Size2½"2500SFV
* Items will be discontinued as stock is depleted.
Petroleum Products 29
• Cast aluminum construction• Screws included• Built-in screen
• Cast aluminum construction• Threads to 2" suction pipe
• For use with underground tankfill adaptor
• Bronze body with lockablebronze levers
• Includes Buna gasket
• For use with underground tankfill adapter (top seal)
• Lockable, push-pull operation• Choice of aluminum or bronze
body• Bronze cam arms• Includes Buna gasket
• Special locking cap forunderground tank vapor outletVR4086 and tanker vaporvalves VR4100 and VR4000
• Aluminum & ultra lightweightnylon versions available
• Orange colored for visibility
• Comes with gasket seal• Often employed when soil settles
around tank and shorter height isrequired
Standard 4" Fill Adapter
HeightNPTSize4"4"
3½"3½"
Part #
BZ4051BY4051
Material
bronzebayloy
Short 4" Fill Adapter
HeightNPSMSize4" 2-3/8"
Part #
BZ4051S
Material
bronze
• Poppeted vapor collar at stationvapor outlet
• Can also be used as vapor valveon tanker but does not have airinterlock mount
• Low profile design
Vapor Adapter
HeightNPTSize4"4"
3-5/8"3-5/8"
Part #
VR4086VR4086BY
Material
bronzebayloy
Underground Tank Collars
4" Vapor Caps
4" Single Action Fill Caps
4" Twin Lever Fill Cap
Suction Deflector
Station Vents
Part # DescriptionFor 1½" to 2" vapor stackFor 3" vapor stack
47-4849
Part # Size2"A38
Part # Size4"400TFLC2BR
Part # Size4"4"
SA4050ALSA4050BZ
Part # Size4"4"
VR4050ALVR4050PL
Petroleum Products30
D.O.T. Push-In Fittings
Unions(Tube to Tube)
Tube O.D. 1/4" 3/8"
Part #
31065600DOT31066000DOT
Union Tees(Tube to Tube to Tube)
Tube O.D. 1/4" 3/8"
Part #
31045600DOT31046000DOT
Union Elbows(Tube to Tube)
Tube O.D. 1/4" 3/8"
Part #
31025600DOT31026000DOT
Y Unions(Tube to Tube)
TubeO.D.1/4"3/8"
Part #
31405600DOT31406000DOT
See current Dixon Price List for a complete list of part numbers and pricing.
Male Elbows(Tube to NPT)
MaleNPT
TubeO.D.1/4"1/4"3/8"3/8"
1/4"3/8"1/4"3/8"
Part #
31095614DOT31095618DOT31096014DOT31096018DOT
Male Branch Tees(Tube to Male NPT to Tube)
MaleNPT
TubeO.D.1/4"1/4"3/8"3/8"
1/4"3/8"1/4"3/8"
Part #
31085614DOT31085618DOT31086014DOT31086018DOT
Straight Male ConnectorsMaleNPT
TubeO.D.1/4"1/4"3/8"3/8"
1/4"3/8"1/4"3/8"
Part #
31155614DOT31155618DOT31156014DOT31156018DOT
Male Branch Tees(Tube to Tube to Male NPT)
MaleNPT
TubeO.D.1/4"1/4"3/8"3/8"
1/4"3/8"1/4"3/8"
Part #
31035614DOT31035618DOT31036014DOT31036018DOT
Y Connector(NPT to Tube)
MaleNPT
TubeO.D.1/4" 1/4"
Part #
31485614DOT
Straight Female ConnectorsMaleNPT
TubeO.D.1/4"3/8"
1/4"3/8"
Part #
31145614DOT31146018DOT
Materials:• All threaded bases are nickel-plated brass• Bodies are 6/6 glass filled nylon• Seals are low temperature Buna-N
Working Pressure: vacuum to 275 PSI at ambient temperatureWorking Temperature: -20°F to 225°F Suitable Fluids: Compressed air only.Lubricated or non-lubricated Compatible Tubing: Tubing used should be that specified inSAE J844 (Oct. 1980) which also meets NHTSA FMVSS 106.
These fittings are designed for use on all pneumatic circuits other than air brake assemblies between the frame and axleor between towed and towing vehicle.
Note: This fitting orientates 360° on its threaded base. Note: This fitting orientates 360° on its threaded base.
Note: This fitting orientates 360° on its threaded base. Note: This fitting orientates 360° on its threaded base.
Petroleum Products 31
D.O.T. Push-In Fittings
D.O.T. Air Brake Tubing Rolls
Materials:• Body (straights) tube, supports and grippers:
brass CA360• Forged elbows and tees: brass CA377• O-ring: Buna N• Thread sealant: Loctite 516 Working Pressure: Vacuum to 150 PSI Working Temperature: -40°F to 200°F Threads: NPTF standard Compatible Tubing: Designed for use with SAE J844 nylontubing meets Department of Transportation FMVSS-106
Male Elbows(Tube to Male NPT)
MaleNPT
TubeO.D.1/4"1/4"3/8"
1/8"1/4"1/4"
Part #
AQ69DOT4x2AQ69DOT4x4AQ69DOT6x4
Male Connectors(Tube to Male NPT)
MaleNPT
TubeO.D.1/4"1/4"1/4"3/8"3/8"
1/8"1/4"3/8"1/4"3/8"
Part #
AQ68DOT4x2AQ68DOT4x4AQ68DOT4x6AQ68DOT6x4AQ68DOT6x6
Swivel Male Elbows(Tube to Male NPT)
MaleNPT
TubeO.D.1/4"1/4"1/4"3/8"3/8"
1/8"1/4"3/8"1/4"3/8"
Part #
AQ69DOTS4x2AQ69DOTS4x4AQ69DOTS4x6AQ69DOTS6x4AQ69DOTS6x6
Swivel Male Branch Tees(Tube to Tube)MaleNPT
TubeO.D.1/4"1/4"
1/8"1/4"
Part #
AQ72DOTS4x2AQ72DOTS4x4
Union Tees(Tube to Tube)
Tube O.D. 1/4" 3/8"
Part #
AQ64DOT4AQ64DOT6
Union Connectors(Tube to Tube)
Tube O.D. 1/4" 3/8"
Part #
AQ62DOT4AQ62DOT6
See current Dixon Price List for a complete list of part numbers and pricing.
• Meets Department of Transportation FMVSS-106 nylon material conforming to SAE J844• Shipped in 100' lengths• Working Pressure: 150 PSI• Temperature Range: -40°F to 200°F
1/4"1/4"1/4"3/8"3/8"3/8"
SizeO.D.
100'100'100'100'100'100'
Length WorkingPressurePart #
J844-04-BL-100J844-04-B-100J844-04-R-100J844-06-BL-100J844-06-B-100J844-06-R-100
TubingColor
blackbluered
blackbluered
150150150150150150
Swivel Male Branch Tees(Tube to Male NPT)
MaleNPT
TubeO.D.1/4"1/4"
1/8"1/4"
Part #
AQ71DOTS4x2AQ71DOTS4x4
Petroleum Products32
Hose nipples, made from tubular stock, to fit straight end hose. Threaded end, in all styles, has male NPT thread.Combination nipples are recommended for low-pressure discharge and suction service for compatible liquids. Not forcompressible products such as air or nitrogen on sizes 1¼" and above. The working pressure of combinationnipples will vary with the size and construction of the hose, the type and number of clamps used, clamp placement,proper installation of clamps, temperature and product being conveyed. In accordance with the RMA bulletin for oilsuction and discharge hose, a coupled length of hose, in any size should be tested to 1½ times the working pressureand held for fifteen minutes without leaking or coupling movement. Consult Dixon for recommendations specific to theapplication. King Combination Nipples are not recommended for steam.
• These fittings are designed to provide minimum pressure drop and uniform strength.• Maximum working pressure is 1000 PSI.
Adapter Nipples
King Combination Nipples
Victaulic x Weld
Long Pipe Style
Short Hex Style
Part #NominalSize2"
2½"3"4"
A712SA7125SA713SA714S
E to E
2-3/8"2-5/8"2-7/8"3-1/2"
Part #NominalSize2"
2½"3"4"5"6"
A712A7125A713A714A715A716
E to E
4"4"4"6"6"6"
AluminumPart #Size
2"2½"3"4"
AVN2000-200AVN2500-200AVN3000-200AVN4000-200
CarbonSteelPart #
VN2000-200VN2500-200VN3000-200VN4000-200
Stainless SteelPart #
VNR2000-200VNR2500-200VNR3000-200VNR4000-200
Petroleum Products 33
Quick release couplings are specially designed for applications requiring a quick connection and/or disconnection of a pipejoint. A locking pin through the handle prevents accidental opening of the coupling. Ductile iron body with zinc plating andsteel safety clip.
Interchangeable with:Victaulic's #78
Grinnell's #7003
Lightweight flexible couplings are designed for applications requiring moderate internal pressure or where weight is a factor.Applications include; general purpose, mining, irrigation, and compressed air where a deflection of 5% or less is required.Ductile iron body with rust inhibiting paint. UL Listed and FM approved.
Interchangeable with:Victaulic's #75
Grinnell's #7000
Quick Release Couplings
Lightweight Flexible Couplings
MaxPSI
PipeO.D.
4-3/4"5-1/2"5-7/8"7-1/4"8-1/2"
10-5/8"
1.900"2.375"2.875"3.500"4.500"6.625"
NominalSize
1½"2"
2½"3"4"6"
3-1/2"3-3/4"4-3/4"5-1/4"6-1/2"8-1/2"
500500500500500500
1"1-3/4"1-7/8"1-3/4"
2"2"
Max End Loadlbs.
8501329212028864771
10341
Coupling DimensionsPart #
H315BUH32BUH325BUH33BUH34BUH36BU
ApproximateWeight Lbs.
1.52.54.03.86.08.6
A B C
MaxPSI
BoltsPipeO.D.
4-1/2"5-5/32"
5-25/32"6-35/64"8-3/64"9-1/2"
10-53/64"
1.900"2.375"2.875"3.500"4.500"5.563"6.625"
NominalSize
1½"2"
2½"3"4"5"6"
2-7/8"3-11/32"3-29/32"
4-3/8"5-21/32"
6-3/4"7-7/8"
1-7/8"1-7/8"2"2-1/2"2-3/4"3-1/4"3-1/4"
500500300300300300300
1-3/4"1-3/4"1-3/4"
1-51/64"1-15/16"
2" 2"
Max EndLoad lbs.
141822153246481163629722
13789
3/8"3/8"3/8"1/2"1/2"5/8"5/8"
xxxxxxx
Coupling DimensionsPart #
L215BUL02BUL025BUL03BUL04BUL05BUL06BU
2222222
ApproximateWeight Lbs.
1.51.72.22.83.75.77.4
A B C Qty. Size
Petroleum Products34
The following fittings have been tested and are compliant with API 1529 5th edition. Coupling procedures, ferrulerecommendations and API test data are available upon request, please contact the factory.
520-H Series Ferrules
API Certified Permanently Attached Petroleum Couplings
520-H Series MaleHoseSize Part #
1"1¼"1½"2"
2½"3"
4" *
H5212-AH5222-AH5232-AH5242L-AH5252L-AH5262L-AH5282L-A
520-H Series FemaleHoseSize
1"1¼"1½"2"
2½"3"
4" *
Assembly Part #with Buna washer
H5211-A-BUH5221-A-BUH5231-A-BUH5241L-A-BUH5251L-A-BUH5261L-A-BUH5281L-A-BU
1-24/64"1-27/64"1-30/64"1-33/64"1-36/64"1-39/64"1-42/64"1-39/64"1-43/64"1-47/64"1-51/64"1-55/64"1-59/64"1-54/64"1-58/64"1-63/64"2-3/64"2-7/64"2-12/64"2-15/64"
1-26/64"1-29/64"1-32/64"1-35/64"1-38/64"1-41/64"1-44/64"1-42/64"1-46/64"1-50/64"1-54/64"1-58/64"1-62/64"1-57/64"1-62/64"2-2/64"2-6/64"2-11/64"2-14/64"2-19/64"
R1AAAS-AR1AAS-AR1AS-AR1BS-AR1CS-AR1DS-AR1ES-AR125AAS-AR125AS-AR125BS-AR125CS-AR125DS-AR125ES-AR15AAAS-AR15AAS-AR15AS-AR15BS-AR15CS-AR15DS-AR15ES-A
1¼"
1"
1½"
Hose O.D. RangeFrom To
BrassPart #
HoseI.D.
Thread Thread
NPTNPTNPTNPTNPTNPTNPT
NPSHNPSHNPSHNPSHNPSMNPSMNPSM
* Please contact the factory for 4" API requirements.
2"
Stainless SteelPart #
2-31/64"2-35/64"2-39/64"2-43/64"2-47/64"2-62/64"3-2/64"3-7/64"3-12/64"3-17/64"3-35/64"3-40/64"3-46/64"3-51/64"3-55/64"4-46-64"4-49/64"4-52/64"4-55/64"4-58/64"4-60/64"4-63/64"
2-34/64"2-38/64"2-42/64"2-46/64"2-50/64"3-1/64"3-6/64"3-11/64"3-16/64"3-21/64"3-39/64"3-45/64"3-50/64"3-54/64"3-59/64"4-48/64"4-51/64"4-54/64"4-57/64"4-59/64"4-62/64"5"
R2ASS-AR2BSS-AR2CSS-AR2DSS-AR2ESS-AR25ASS-AR25BSS-AR25CSS-AR25DSS-AR25ESS-AR3AASS-AR3ASS-AR3BSS-AR3CSS-AR3DSS-AR4ESS-AR4FSS-AR4GSS-AR4HSS-AR4KSS-AR4LSS-AR4MSS-A
2½"
3"
Hose O.D. RangeFrom To
HoseI.D.
4"
Petroleum Products 35
For more information, see the Dixon Swivel Price List
Style 20
single planeV-ring Type
1) body 2) sleeve 3) ball bearings 4) seal retainer 5) V-ring (pressure) seal 6) spring retainer 7) spring 8) ball retainer screw 9) grease fitting10) O-ring (dust) seal
Style 80
V-ring type available in carbon steel andstainless steel. O-ring type available inaluminum, brass, iron, steeland stainless steel. Sizesfrom 1" - 8". Pressures to1,000 PSI.
O-ring Type
1) O-ring (dust) seal2) ball retainer screw3) O-ring (pressure) seal4) grease fitting5) ball bearings
double plane
Style 50
triple plane
Style 40
Style 30
Style 60
Style 70
Style 10
Swivel Joints
Petroleum Products36
* Dust caps and dust plugs are NOT to be used in pressureapplications for safety and environmental reasons.
EZ Boss-Lock
• Extremely easy to open and closewithout inserting clips or pins. Idealfor vibration tolerant locking.
• Resistant to accidental disconnectionwhen dragged.
• Cast-in lugs allow safety clips to be attached once the lugs are passedthrough slots in the special cam leverarms. These clips prevent the couplerfrom being unlocked until they areremoved, providing a positive lockingaction.
• Durable stainless steel cam armpins will not rust or bind.
• Recess holds gasket firmly inplace, ensuring proper placement.
• Long shank design allows properbanding thus eliminating the majorcause of hose damage.
Boss-Lock Dixon
• Sizes available from 1/2" through 8"• Swaged connections available• Interchange with products manufactured to MIL-C-27487F• Available in aluminum, brass, iron, stainless steel, plastic
Cam and Groove Couplings
Type A(male adapter x female NPT)
Type B (female coupler x male NPT)
Type C(female coupler x hose shank)
Type D (female coupler x female NPT)
Type E(male adapter x hose shank)
Type F (male adapter x male NPT)
Type DC *(dust cap)
Type DP *(dust plug)
See current Dixon Price List for complete pricing and part#'s.
Petroleum Products 37
Dixon Adapters and Couplers x Round Tank Truck FlangeSee gaskets on page 7.
For delivery of dry goods
Vegetable fiber gaskets are standard in threaded end. Replacement fiber gasket Part # 400GAGFI
Adapters and Couplers with Straight Pipe Thread (NPSM)
Boss-Lock Coupler
Size
4" ADS400
AluminumPart #
RDS400
Stainless SteelPart #
Adapter
Size
4" 400-AS-AL
AluminumPart #
Dixon Coupler
Size
4" 400-DS-AL
AluminumPart #
400-DS-MI
IronPart #
Adapter x round tank truck flange
Size
3"3" x 4"
4"6"
300-ALT-AL3040ALT-AL400-ALT-AL600-ALT-AL
AluminumPart #
300-ALT-SS---
400-ALT-SS---
Stainless SteelPart #
Coupler x round tank truck flange
Size
3"3" x 4"
4"6"
300-DLT-AL3040DLT-AL400-DLT-AL600-DLT-AL
AluminumPart #
4" angled adapter x round tank truck flange
Size
4" x 4" 40022ALTAL
Part #
4" adapter at a 22½° anglefrom a round tank truck flange
Description
4" angled coupler x round tank truck flange
Size
4" x 4" 40022DLTAL
Part #
4" coupler at a 22½° anglefrom a round tank truck flange
Description
Petroleum Products38
With Standard RR Tank Car Thread
1 All swivel nuts have standard Railroad Tank Car Thread.2 All sizes 20° below horizontal, except 3" threaded, which is 30° below horizontal.3 Part is a welded fabrication Tank car connections are also available in other materials and in 2" and 2½" sizes. Consult factory for pricing and availability.
This unit has a longhandle brass swivelnut and a swivelretaining ring.
Railroad Tank Car Connections
Dixon Railroad Tank Car Gaskets
Dixon Tank Car Fittings
45° Tank Car Adapterwith Swivel Nut
Size
4" x 5"
Part #
40A-45TC-AL
Standard Teflon® Envelope
Tank Car Adapter
Size
2" x 5"3" x 5"4" x 5"
AluminumPart #
200-TCA-AL300-TCA-AL400-TCA-AL
Stainless SteelPart #
200-TCA-SS300-TCA-SS400-TCA-SS
BrassPart #
---300-TCA-BR400-TCA-BR
IronPart #
---300-TCA-MI
---
Long Handle WrenchSpanner Wrench
* This gasket is also compatible in all Dixon fittings, but may be too thick for insertion in some older Dixon fittings.
Part # DescriptionBuna-N (Standard)
Viton®Teflon® with Buna-N FillerTeflon® with Viton® Filler
leather
500GTCABU500GTCAVI500GTCATF *500GTCATV *G9
Size OD5"5"5"5"5"
5-1/4"5-1/4"5-1/4"5-1/4"5-1/4"
ID3-7/8"3-7/8"3-13/16"3-13/16"3-1/2"
Thickness1/8"1/8"3/16"3/16"3/16"
Note: Stainless steel railroad tank car connections are not compatible with aluminum and brass
Style S 2SwivelNut 1
5"5"
AluminumPart #
ATCS30ATCS40
IronPart #TCS30TCS40
Shank
3"4"
HoseShank
Cam & GrooveAdapter Style A
2
SwivelNut 1
5"5"
Stainless SteelPart #
RTCA30RTCA40 3
Adapter
3"4"
Style T 2SwivelNut 1
5"5"
AluminumPart #
ATCT30ATCT40
Stainless SteelPart #
RTCT30RTCT40
IronPart #TCT30TCT40
MaleNPT
3"4"
MaleNPT
Part #LHW
Nuts used onstainless steel
Part #G10
Nuts used onaluminum and iron
Petroleum Products 39
LIMITED WARRANTY
Dixon Valve and Coupling Company, (herein called "Dixon") warrants the products described
herein, and manufactured by Dixon to be free from defects in material and workmanship for a
period of one (1) year from date of shipment by Dixon under normal use and service. It's sole
obligation under this warranty being limited to repairing or replacing, as hereinafter provided, at
its option any product found to Dixon's satisfaction to be defective upon examination by it,
provided that such product shall be returned for inspection to Dixon's factory within three (3)
months after discovery of the defect. The repair or replacement of defective products will be
made without charge for parts or labor. This warranty shall not apply to: (a) parts or products not
manufactured by Dixon, the warranty of such items being limited to the actual warranty extended
to Dixon by its supplier; (b) any product that has been subject to abuse, negligence, accident, or
misapplication; (c) any product altered or repaired by others than Dixon; and (d) to normal
maintenance services and the replacement of service items (such as washers, gaskets and
lubricants) made in connection with such services. To the extent permitted by law, this limited
warranty shall extend only to the buyer and any other person reasonably expected to use or
consume the goods who is injured in person by any breach of the warranty. No action may be
brought against Dixon for an alleged breach of warranty unless such action is instituted within one
(1) year from the date the cause of action accrues. This limited warranty shall be construed and
enforced to the fullest extent allowable by applicable law.
OTHER THAN THE OBLIGATION OF DIXON SET FORTH HEREIN, DIXON DISCLAIMS ALL
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND
ANY OTHER OBLIGATION OR LIABILITY. THE FOREGOING CONSTITUTES DIXON'S
SOLE OBLIGATION WITH RESPECT TO DAMAGES, WHETHER DIRECT, INCIDENTAL OR
CONSEQUENTIAL, RESULTING FROM THE USE OR PERFORMANCE OF THE PRODUCT.
Some Products and Sizes May Be Discontinued When Stock Is Depleted, Or May Require
A Minimum Quantity For Ordering.
Through its divisions and affiliated companies, Dixon is recognized as the premiermanufacturer and supplier of hose fittings and accessories spanning a wide range ofindustrial uses. Dixon’s reach includes products for fire protection, food, dairy processing,beverage and brewery, mobile tankers, mining, construction, chemical processing,petroleum, oilfields, refining, nuclear and manufacturing.
© 2007 DVCC Printed in the USA Petroleum107-3P6M
FloTech Overfill Detection SystemsDistributed by:
2007
FloTech Products2
Knowledge andExperienced Design
Dixon electronic staff are seasoned veterans when it comesto overfill systems. Our employees have years of experiencein electronics, manufacturing and most important, with thein-the-field trouble shooting of overfill terminal and tankerinstallation. That is why we have focused on easy, drop-inreplacement features with improved probe life, and why wehave included heavy duty hardware made from premium,corrosion resistant materials.
Trouble Free Probes and Sensors:FloTech brand probes/sensors do not use epoxy bondedprisms as a means to seal the prism. Therefore, they arenot subject to malfunction due to epoxy/prism interfaceseparation. FloTech brand probes/sensors incorporate adouble elastomer design which seals and secures thesensitive optic prism tip. The elastomer seals are flexibleallowing thermal expansion and resistance to steamcleaning and petroleum chemical attack.
"Best in Class"Technical Support
Our goal is to provide the most reliable overfill componentsand systems available on the market today. Over the yearsthe FloTech brand has earned a reputation for reliable overfillcomponents compatible with other common systems. Don'ttake our word on this, ask one of our many customers!
FloTech brand items are shipped with easy to follow in-stallation instructions and manuals. If you need a littleextra help call our toll free technical service hot lineIn fact, call us with any overfill system questions (regardless of the brand) and we will work with you to help solve the problem.
EasyInstallation
FloTech brand components are manufactured to be installedeasily, even on other systems. We designed them to bedrop-in compatible with API systems being used around theworld.
Products In Stock,Delivered On Time
FloTech brand products are stocked at locations throughoutthe United States and Canada. Most orders can beprocessed and delivered within 24 hours. We know thatdowntime costs you money so we do everything we can toensure you receive your parts when you need them.
We Back A Great ProductWith An
Unparalleled Warranty
FloTech brand products are covered by a three year limitedwarranty. The warranty is part of the total system thatmakes FloTech overfill detection the best choice for youroperation. See limited warranty on page 15 for details.
PROBETUBE
PRISM CARRIER
ELASTOMER SEALSPRISM
FloTech Products 3
Table of ContentsCheckmate Retain / Overfill System .............................. 4Top Only Retain / Overfill Systems ...................................................... 5 FT150 Probes .................................................................................... 6 FT151 Thermo-Optic Sensors ............................................................ 6 FT152 Retain Sensor ......................................................................... 6 FT208 Retain/Overfill Monitor ............................................................. 6
R/OM Retain / Overfill System ....................................... 7FT201 Replacement Probes ............................................................... 8 FT202 Sensors .................................................................................. 8 FT206 Retain Sensor ......................................................................... 8 FT204P Retain / Overfill Monitors ....................................................... 8
API Optic System ........................................................... 9Optic Overfill Kits ................................................................................. 9 FT100 Replacement Probes ............................................................... 9 FT101 Sensors .................................................................................. 9 FT103 Monitors .................................................................................. 9
Sockets ............................................................................ 10J-slot Wear Rings ............................................................................... 10 EZ-Cept ............................................................................................. 11
Product Changes and CorrectionsD