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DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Innovative hybrid desalination unit for potable water production with simultaneous removal of harmful substances.
Scientific Coordinator : Dr. - Ing. C. Makropoulos
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
The Problem and SolutionThe Problem and Solution Brackishness of
underground waters especially in insular areas
Contamination of water with nitrates, pesticides and heavy metals
Shortness of potable water resources
Development of an innovative hybrid system for desalination and removal of harmful substances
High quality potable water production without any further chemical treatment
Use of renewable energy sources for better efficiency
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Reverse Osmosis methodReverse Osmosis method
Reverse osmosis is considered as one of the most effective and financial feasible methods for the desalination of waters containing high Na+ and Cl-
concentrations, like sea and brackish water.
Usual pretreatment of RO feed water includes:
Chlorination for microorganism’s disinfection
pH regulation for the prevention of Calcium Carbonate scaling
Adding of antiscallant substances for the prevention of insoluble Calcium and Barium salts precipitation
Dechlorination (using NaHSO3) for protection of membranes from the free
Chlorine
Adding of poly- electrolyte for colloids precipitation
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
B001..Antiscaling Dosing B112..Cleaner A
FM260.. RO membranes B194..CaCO3
B101..Acid Dosing B113..Cleaner C
B192..Permeate B122..Brackish Tank
B111..Cleaning 1st/2nd B671..Conc.Batch
B100.. NaOCl B121..NaHSO3 FS131..Sand
Filter FC141..Cartridge Filter
FLOW SHEET OF CONVENTIONAL R.O.
FC 141FS 131
B 100
B 122
Brackish
Water
B 101 B 194
B 001B 121
B 671
B 112 B 113
B 111
B 192
Permeate
FM 260 DT
Concentrate
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
HYBRID DESSALINATION UNITHYBRID DESSALINATION UNITSimplified Flow SheetSimplified Flow Sheet
Rock Filter
Concentrate
Feed (Brackish Water)
Sand Filter
NF 1st Stage
RO 2nd Stage
Activated carbon
Potable Water
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
B112..Cleaner A FM260.. RO membranes
B113..Cleaner C B192..Permeate
B122..Brackish Tank B111..Cleaning 1st/2nd
B671..Conc.Batch FS131..Sand Filter
FC141..Cartridge Filter
Hybrid Desalination Unit Flow Sheet
B 671
Concentrate
First Stage NF
FS 131 FC 141
B 112 B 113
B 111
Permeate
FM 260
SW
Second Stage
RO
FM 260
SW
FM 160
DTF
FM 160
DTF
B122
Br. water
B 192
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Membrane Surface : 7,7 m²/ 9,7 m²
Module Diameter : 8”
Module Length : 1,2 m/ 1,43 m
Max. oper. Pressure : 62 bar
Max. oper. Temp. : 40°C
pH Range : 3-11
Ion Rejection : >99%
Test Conditions:
60 bar, NaCl Solution (32 g/l), T= 25°C, pH =7, Water
Recovery Ratio<25%, Feed Flow 1200 l/h
Minimization of membrane
scaling and fouling.
Long membrane life.
Lower membrane replacement
costs.
Easy access to all membranes
films.
Less or no chemical
pretreatment of the feed water
(up to 15%/min SDI)
Better membrane cleaning
Higher efficiency with lower
pressure drop due to the
advanced flow pattern
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
DT MODULE
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Chemical Analysis ResultsChemical Analysis Results Feed Product
Water Limits Mineral Bottled
waters
Conductivity
(μs/cm)
36300 540 - 390-700
Ca2+ (ppm) 460 45 100 11 – 100
Mg2+ (ppm) 830 25 50 1 – 72
Cl- (ppm) 16000 220 250 12 – 180
Να+ (ppm) 9200 98 200 3 – 120
K+ (ppm) 267 2.8 12 0.8 – 3
ΝΟ3- (ppm) 300 6 50 3 – 10
Atrazine (ppm)
8.35 0.01 0.1 -
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
DIAGRAMS IDIAGRAMS IEnergy Consumption
0
5
10
15
20
25
30
35
20 25 30 35 40 45 50P (bar)
Εc
on
s.(
KW
h/m
3) RO (KWh/m3 permeate)
NF-RO (KWh/m3 permeate)
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
DIAGRAMS IIDIAGRAMS II
System Performance
0
10
20
30
40
50
60
20 25 30 35 40 45 50 55
P (bar)
Eff
icie
ncy
%
RO %NF - RO %
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Photovoltaic Cells
Wind Turbine Generators
Solar Collectors
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Financial Data IFinancial Data I
Unit Capital Expenses 200 m3/d 350.000 €
Water Production Cost 0.8-1.5 €/m3 max
Water buying & transport Exp. 3.0 €/m3
Annual Profit 158500 -108000 €
Payback Period ~2.2 – 3.2 years
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Financial Data IIFinancial Data II
Unit Capital Expenses 500 m3/d 1.000.000 €
Water Production Cost 0.8-1.5 €/m3 max
Water buying & transport Exp. 3.0 €/m3
Annual Profit 396000 - 270000 €
Payback Period ~2,5 – 3,7 years
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Final Configuration of NF-RO System
11.6 m
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
2.27 m
2.5 m
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Key Competitive AdvantagesKey Competitive Advantages I I Desalination and removal of harmful substances (nitrates,
pesticides, heavy metals, etc) in one pass, Production of potable water without any further chemical
treatment that misquotes its quality, Reduce in the energy consumption up to 15%, Up to 35% increase in the water production, retention rate of ions and other harmful substances that
exceeds 97% - with the retention of nitrates exceeding 99,5% Further decrease in the energy cost and higher System
performance by using solar energy or other mild or renewable energy resources,
DIVISION OF APPLIED TECHNOLOGIES NCSR “DEMOKRITOS”
Key Competitive AdvantagesKey Competitive Advantages II II
Use of DT modules with high tolerance in relation with the feed water specifications
Flexibility in the use of the unit as Hybrid or as RO Higher operational life of membranes Use of natural rocks bed in order to enrich the desalinated
water with the necessary trace elements, Tele-monitoring System to ensure the reliable operation of the
System.