Disk Electrostatic Automatic Coating System_OTSON_DM_OTS -5000!3!0

8/6/2019 Disk Electrostatic Automatic Coating System_OTSON_DM_OTS -5000!3!0

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OTSON.com

nnovative Technologies of

Liquid Electrostatic Coating Solutions


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In using the OTSON DISK electrostatic spray equipment, the high revolution of DISK tends to

throw the paint away when the paint passes through the l ive DISK. In this case, the

expel l ing ef fect appears between the paint carry ing electrostat ic and the l ive part ic les

as to cause fur ther atomizat ion of paint and thus, forming much f iner th in fog. Due to

the occlusion of electrostat ic, the lost paints are sucked back to the workplace in

generat ing a k ind of surrounding electrostat ic ef fect and the over spraying phenomenon

is thus minimized. In this way, the machine has achieved the purpose of electrostat ic

spray.

Overview

Dual Coating forSolvent and Waterborne Paint

Reciprocator

Microcomputer Control Panel

Air / Paint Tube / H.V. Cable

Air & Oil Filter

Disk (Rotary Atomizer)

Paint Dosing Pump

Insulating Table

Axial Flow Fan

TrackSpray Booth

Electrostatic Power Supply


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The OTSON DISK electrostat ic spray system can signif icant ly improve the spraying

qual i ty and product ion whi le reducing the paint consumpt ion, the waste discharge

and the maintenance cost . Because of the highly atomized l ive paint grains, the

f i lm is uniformly and smoothly coated on the workplace which has reduced the

orange t issue effect and improved the coating layer quality.

Features

Dual Coating- Solvent and Waterborne Paint

Improving Coating Quality-Uniform Film Thickness

Good Edge Cover- High quality atomisation and coating finish

Reducing Coatings Cost- High Transfer Efficiency

Good Wraparound- Very little over spray and no bounce back

Low VOC (volatile organic compounds ) Emissions - Reducing Air Pollutions

Reducing Water Pollutions

High Production Rates.Long Life Operation

Low Failure Rate

Easy Maintenance


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Coating Savings

Fast Colour Change Solution ( 1 sec )

Pump 1 Pump 2

Paint Tank 1

Paint Tank 2

Spray Tube 1

Spray Tube 2

Twin-Turbine Rotary

Atomizer


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The Spray Direction of OTSON Twin-Turbine Rotary Atomizer

The OTSON Twin-Turbine Rotary Atomizer can rotate at speeds from

1,000 to 60,000 RPM which is capable of atomizing even the toughes

coatings into extremely fine particles to produce a high-quality finish.

The Turbine Atomizers fine atomization can provides uniform coating

thickness on all surfaces, and relatively reduce over spray and pain waste.

The quick-disconnect features of the turbine atomizer and the disks

allow for easy maintenance and reduced downtime.

The whole coating machine is fully automated which provides high

production rates and reduces labor cost.

Twin-Turbine Rotary Atomizer

MAX 60000RPM(no loaing disk)


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DISK Booth Layout

DISK 1Spray Booth

To Oven

DISK 2

Spray Booth

From Load /Unload Conveyor

2470

mm

4250

mm

3100 mm

DISK Twin-Turbine Rotary Atomizer

24

70mm

425

0mm

3100 mm

DISKSpray Booth

Single Type DISK (MAX Conveyor Speed :5 meters/min )

S-Type DISK (MAX Conveyor Speed :10 meters /min )

Loading

Pr e

Touch Up

Curing

Oven

Post

Touch Up

DISK

Coat ingUnloading

Spray Booth


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Primer Layer Coating

Loading

Paint Curing Oven

PreTouch up

Post

Touch up DISK 1

Spray Booth

Flash-Off Zone

Natural Cooling Zone

DustRemove(Air)

Conveyor

Paint Curing Oven

PreTouch up

PostTouch up

DISK 1Spray Booth

Flash-Off Zone


DustRemove(Air)

Conveyor

Unloading

Paint Curing Oven

PreTouch up

Post

Touch up DISK 1Spray Booth

Flash-Off Zone


DustRemove(Air)

Conveyor

Second Layer Coating

Final Layer Coating

Single Type DISK Layout


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Loading

Paint Curing Oven

Pre

Touch upPostTouch up

Flash-Off Zone


Dust

Remove(Air)

Conveyor

DISK 1

Spray Booth

DISK 1Spray Booth

Paint Curing Oven

Pre

Touch upPostTouch up

Flash-Off Zone


DustRemove(Air)

Conveyor

DISK 1Spray Booth

DISK 1Spray Booth

Unloading

Paint Curing Oven

PreTouch up

Post

Touch up

Flash-Off Zone


DustRemove(Air)

Conveyor

DISK 1Spray Booth

DISK 1Spray Booth

Primer Layer Coating

Second Layer Coating

Final Layer Coating

S-Type DISK Layout


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Application - Bicycle

Primer Coating

Final Coating


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Application - Industry

Small parts

Bicycle

Application

Small parts

Bicycle

Computer Housing

Stationeries

Wooden Furniture

HardwareLockers

Freezers

Iron Railing

Display Cases

Sports Equipment

Handcraft Computer

Housing

Stationeries

Wooden Furniture

Hardware

Lockers

Freezers

Iron RailingDisplay Cases

Refrigerators

Heavy Machinery

Office Equipment

Office Partitions

Medical Equipment

Restroom Partitions

Roller Bars

Metal Doors

Decorative Lamps

Electrical Home Appliances

Car Accessories, Teflon Pot

Sports EquipmentHandcraft

Files

Desks


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Application - Industry

Meeting the requirementsof each industry....

OTS - 5300

Disk Electrostatic Automatic Coating System


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.....With the widest

industrial spray range

Application - Spray Range

OTS - 5300

Disk Electrostatic Automatic Coating System


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Electrostatic Power Supply

Specif icat ion

OTS-5300 Microcomputer Control Panel( Man-Machine Interface )

Input Voltage: AC 200V ~ 415V 50hz / 60hz (3 phase ) 5%

Power Consumption : 2.5 KVA

Dimension : 420 (L) x 730 (w) x 1710 (H) mm

Weight : 110 kg

Japans Fuji Frequency Converter.

Germans EAO push button panel.

Door-in-Door design to achieve efcient anti-dust effect.

Ergonomic design. Digital control.

Coatings: Solvent-baseCoatings

OTS-5000 Microcomputer Control Panel

OTS-5100 Microcomputer Control Panel( Man-Machine Interface )




Weight : 110 kg

Servo Motor controlled reciprocator.

Touch Panel interface by using 7.7 colour screen.

Memory capacity up to 200 sets of operation.

Door-in-Door design to achieve efcient anti-dust effect.Coatings:Solvent-base&WaterborneCoatings




Weight : 110 kg

Servo Motor controlled reciprocator.

Touch Panel interface by using 7.7 colour screen.

Memory capacity up to 200 sets of operation.

Door-in-Door design to achieve efcient anti-dust effect.

Coatings: Solvent-baseCoatings

OTS-5300

OTS-5100

OTS-5000


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Specif icat ion

Twin-Turbine Rotary Atomizer

Air Pressure : 1.0 ~7.0 kg/cm2 .

Air Consumption : 68 m3/Hr. ( 40 SCFM)

Speed : 60000 RPM (no-load)

Twin-Turbine design in providing high torque andatomization effect.

Spray DISK size : 170mm, 230mm, 300mm.

Twin-Turbine pneumatic nozzle achieves superb

atomization effect even for high-viscosity paint.

High-speed balance calibration,providing

excellent stability of atomization disk.

Length: 1200mm~ 3000mm.

Single travel, multi-speed shifting.

Control Method:

1. Frequency Converter for speed control.

2. Man-machine interface control panel is controlled by

servo motor for regulating the travel speed.

High Atomization Spray DISK

Reciprocator


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Out Voltage 0~100 KV DC(-)

Out Current 50 microamperesIntercepting Current 20~150 microampere

Input Voltage 220V AC (50Hz)Weight 12 kg

Dimensions 300(L)x120(W)x350(H) mm

Coatings Solvent-base Coatings

OTS-5000 & OTS-5100 Liquid Electrostatic Power Supply

OTS-5300 Liquid Electrostatic Power

Gear Pump

Round ( FRP ) Nozzle

Water Filter & Oil Filter

Specif icat ion

Out Voltage 0~100 KV DC(-)Out Current 50 microamperes

Intercepting Current 20~150 microampere

Input Voltage 220V AC (50Hz)Weight 12 kg

Dimensions 300(L)x120(W)x350(H) mm

Coatings Solvent-base & WaterborneCoatings

Gear Pump

Air HeaterDimension : 410 (L) x 170 (w) x 150 (H) mm

Weight : 5 kg

Input Voltage : AC220V , 500W

Temperature : 30C ~ 110C

Dimension: 170 (L) x 340 (w) x 90 (H) mm

Weight : 3 kgWater Filter : 3650 l/s

Oil Filter : 1900 l/sMAX Operation Pressure : 150psi

Input Voltage : AC 220 V ~ 380 V 10% 3 Phase

Horsepower : 1/4 HPDimension : 130 (L) x 600 (w) x 30 (H) mm

Weight : 13 kgOutput : 3cc / rev 200 cc ~ 1500 cc / min (digital control)

Spray Hose : Double-layer Teon paint hose

Pump Material : Hardened Steel CMoWCrVCo HRC = over 63)

Titanium plated for durable use and wearing resistance.


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Documents

Disk Electrostatic Automatic Coating System_OTSON_DM_OTS -5000!3!0