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Residual Current Circuit Breakers

(RCCB)

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Group Members

V.G.R.G.Jayawardane

J.M.U.U.K.Jayasinghe K.K.P.N.Jayasinghe

D.A.S.Jayasingha

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What is a RCCB?

 A residual Current Circuit Breaker or else a ResidualCurrent Device is an electrical wiring device thatdisconnects a circuit whenever it detects that the flow of current is not balanced between the phase ("hot")

conductor and the neutral conductor.In our day to day life this device is called the trip

switch and it could be considered as the most importantpart of the home wiring system in security aspects.

RCCB¶s are designed to act or disconnect

very quickly and is the fastest reacting mechanismamong the current circuit breakers.

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References

EE 101 course material

www.howstuffworks.com

www.wikipedia.com

www.crabtree.com

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Our special thanks to

Mrs.Premarathne & Mr.

of Department of Electrical Engineering

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Domestic and industrial use Residual Current Circuit Breaker. Available in 2 Pole

and 4 Pole . Prevents shocks caused by earth leakage which could be fatal.

.

2 pole

Used for Single phase electrical connections, mostly for domestic purposes.

4 pole

Used for three phase electrical connections, for industrial and commercial

purposes.

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Use of special magnetic materials for the toroidal core

balance transformer and a specially developed highly

sensitive miniature relay ensure positive detection of 

earth leakage currents as low as 30mA in less than 40

milli seconds thereby acting as a life saver. All theRCCB's are protected from nuisance tripping against

transit voltages (lighting, line disturbances...) and

transient currents (from high capacitive circuits).

l STOP SHOCK RCCB's are housed in high quality

thermoplastic insulating material. The materials used

are fire retardant, anti tracking, non-hygroscopic,impact resistant and can withstand high

temperatures.

meterials

Mechanism components are made of plastics which

are of high-quality, high-strength, low inertia and self 

lubricating properties. This results in a very fast

opening action of the device under fault conditions.

Though the moving components of the mechanism

are made of plastics for friction free and smooth

operation, load bearing parts of mechanism are made

of high-strength steel thus the combination resulting in

making the mechanism more sturdy.

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RCCB's, relay draws the energy from the residual

current which it needs to trip the RCCB that's why it

can still operate normally if the mains voltage drops or 

if the neutral wire is interrupted, even a relatively longperiod of over voltage resulting form a fault current in

the mains can't destroy RCCB or interfere with its

normal operation.

RCCB's are provided with an ARC

chamber consisting of arc-chute. The arc chute

quenches the

arc faster, which further increases electrical

contacts

life.

 Apart from suitability to

copper cables the terminals

are suitable for aluminum

cables from 1 to 25 sq mm.RCCB can be easily

mounted on a

standard DIN Rail of 35

mm. Furthermore, operation

of the RCCB is independent

of mounting position.

Supply connections can be

terminated either from top

or bottom.

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Extra pr otection In the event of dir ect contact

Zone physiological effects

Fir e Pr otection

To provide extra protection in the event of direct contact with an (unearthed)live part, extremely sensitive RCCB's with a rated residual operating current

of 30 mA or less (I = 30 mA) are used instead of more conventional RCCB's ?n

with higher residual operating fault currents.

This extra protection is necessary if:

l The insulation of totally insulated devices or their loads are damaged.

l The earth wire is interrupted

l The earth wire and live wire are transposed (accidentally thus rendering line

the body of a protection class I device).

l A component which is live in normal operation is touched during repair 

work.

In view of this increased range of protection, an RCCB or RCCB/MCB with

I = 30 mA is must - by law in some European countries - to be used when ?n

installing machinery of equipment in areas with particularly high accident

risk.

l Socket-outlet power circuits in rooms with bath or shower.

l Caravans, boats and yachts and their power supply on camping or berthing

sites

l Electrical appliances in rooms used for medical purposes.

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1 Usually no reaction effects.

2 Usually no harmful physiological effects.

3 Usually no organic damage to be expected. Likelihood of muscular 

contraction and difficulty of breathing reversible disturbance of formationand conduction of impulses in the heart and transient cardiac arrest

without

ventricular fibrillation increase with current magnitude and time.

4 In addition to the effects of zone 3, increasing with magnitude and time

pathy physiological effects such as cardiac arrest, breathing arrest and

heavy burns may occur.

Even relatively insensitive RCCB's (I = 300

mA) can be used to provide ?n

effective protection against fire caused byearth-Ieakage faults.With a residual

current = 300 mA, the electrical energy

released at the location of the earth

fault is not sufficient to ignite normal

building materials.With larger residual

currents, the RCCB switches off the circuitin less than 200 milliseconds, thus

limiting the amount of energy released to a

harmless level.

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Additional Pr otection Against Pulsating Fault Curr ents

Pr ecautions for  installations

Fault f inding when RCCB trips

While the tripping of residual current circuit breakers with pure alternatingfault currents was usual and adequate in the past,

these can only be used conditionally in modern electrical installations.

With light controls, speed controls etc. pulsating

forms of current increasingly occur also as fault currents as a result of the

use of electronic components. In order to tackle

such pulsating direct fault currents which tend to zero or almost zerowithin every period of the mains frequency at least for 

half a period, 'A' type of RCCB's are suitable. Type A is more sensitive

than AC type. It covers all requirements of AC type

plus it is pulse current sensitive.

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Manufacturing process : EXTRUSION, LAMINATED/ROLLING, DIE COMPACTED

Issues-Limitations

 A residual current circuit breaker can improve the safety of an electrical system but cannotremove all risk of electric shock or fire. In particular, an RCD will not detect overload conditions,

phase to neutral short circuits or phase-to-phase short circuits. Some sort of over-current

protection (fuse or circuit breaker ) must be employed to guard against these occurrences.

Combined RCD/circuit breaker units are available, and these combine the functions of an RCD

with those of a conventional circuit breaker, responding appropriately to fault currents and

overload conditions. These are known as RCBOs, and are available in 1, 2, 3 and 4 pole

configurations. RCBOs will typically have separate circuits for detecting current imbalance

(RCD function) and for detecting overload current (circuit breaker function); however the devicefor interrupting the flow of current will be common to both functions.

 An RCD will help to protect against electric shock where current flows through a person from a

phase (live / line / hot) to earth. It cannot protect against electric shock where current flows

through a person from phase to neutral or phase to phase, for example where a finger touches

both live and neutral contacts in a light fitting. It is virtually impossible to provide electrical

protection against such shocks as there is no way for a device to differentiate between current

flow causing an electrical shock to a person and normal current flow through an appliance.

Protection against electrical shock of this nature must be through mechanical means (guards or 

covers to protect against accidental contact) and procedure (e.g. switching off power before

undertaking maintenance).