Discrete ManufacturingWhat’s New in R12

Tom Greene

Principal Solution Consultant

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

ABSTRACT: Discrete Manufacturing in R12 benefits from several valuable enhancements, including:

• expanded genealogy tracking• a new MES interface for expanded WIP control• unified inventory tracking across Process and Discrete• costing enhancements• sub-ledger accounting • and much more

AGENDA:

1. Walk through all the new R12 features at a very high level2. Highlight in more detail the most notable ones3. Demonstrate the new R12 MFG MES

Abstract & Agenda

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

The following is intended to outline our general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, or functionality, and should not be relied upon in making purchasing decision. The development, release, and timing of any features or functionality described for Oracle’s products remains at the sole discretion of Oracle.

You never saw me. I was never here. None of this ever really happened. It was all a dream.

Safe Harbor Statement

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Some things will never change…

MRP, ENG, CAP, Mfg Sch are all unchanged in R12

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Inventory Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Inventory Features

• Deferred COGS Recognition

• Depot Repair Enhancements

• Genealogy Enhancements

• Ledger Architecture Uptake

• Legal Entity Uptake

• Multi Org Access Control

• Enhanced Reservations

• Inventory Packing Slip

• Material Workbench Enhancements

• Organization Parameter Changes

• Asset Tracking Transaction Attributes

• Performance - Pick Release Parallelization

• Telecommunications Service Orders with Equipment

• Dual Unit of Measure Control

• Material Status Control

• Advanced Lot Control

• Picking Rules Enhancements

• Enhanced Manual Material Allocations

• Material Aging Workflow

• Support for Indivisible Lots

• Enhanced Lot Transactions

• Copy Organization Enhancements

• Telco Recurring Charges

• e-Tax

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Serials and Lots now have status …

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Discrete WIP Overview

Lot / Serial Genealogy Tracking

Quality MgmtAnalyzeAnalyze AdjustAdjustSampleSample

Project Tracking

Manufacturing Execution

Oracle Discrete Manufacturing Solution

ProductLifecycle Mgmt

Warehousing / Transportation

Service

AssetLifecycle Mgmt

Planning & Scheduling

Flexible, Mixed Mode Manufacturing

Repetitive Flow / Lean

Standard Discrete

Lot-Based

ETOATO / CTO

MTS

Shop Floor Sys

PartnerCollaboration and VisibilityContract Mfgrs Suppliers

Manufacturing Intelligence

Visibility from Shop Floor to

Top Floor

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Discrete Manufacturing Features

• Fixed Component Usage Independent of Build Quantity

• Optional Inclusion or Exclusion of Component Shrinkage in

Material Transactions

• Inverse Component Usage

• Scheduling Workbench Enhancements

• Mobile Return of Assembly Reserved to a Sales Order

• Reservation of Discrete Job as Source of Supply through

Inventory Reservation Form

• Reservation of Completed Serialized Assemblies through

Inventory Reservation Form

• Serial-Lot Genealogy Enhancements  

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Fixed Quantity Components

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Reservations Against WIP

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Serial / Lot Genealogy and TrackingAlways Know the Source and Placement of Each Part

Boards R’ UsDenver, CO

Acme ChipFab 12

E. StorageAustin, TX

SKD Co.S. Korea

Nippon FabJapan

IrelandManufacturingPartner

Co

mp

osi

tio

n

Wh

ere

Use

d

Suppliers

• Trace a customer shipment back to the original source

• Trace a lot or individually serialized product through supply base

Server(S.No. 512)

Disk B(S.No. 339)

Disk A(S.No. 676)

Disk Array(S.No. 892)

Memory(Lot No. 115)

CPU(S.No. 232)

Storage(S.No. 929)

PCI Board(S.No. 717)

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Serial / Lot Genealogy and Tracking

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Quality

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Quality Features

• E-Records Usability Enhancement Redlining of Changes to E-Record

• ERES support for 21 CFR Part 11 Compliance in Service, Field Service &

Quality

• Genealogy Enhancements Output

• Quality Charts in HTML UI

• Quality Audits Solution

• Quality Enhancements for Multiple Organization Access Control

• Quality Enhancements for Process-Discrete Inventory Convergence

• Quality Integration for OPM Batch Process Nonconformance

• Quality Integration with Asset Operational Status

• Quality Integration with Depot Repair Tasks

• Quality Integration with Shop Execution Workstations in WIP, FLM, OSFM

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

HTML Quality Charts

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Quality Audits

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Cost Accounting Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Comprehensive Costing MethodsAnalyze Product Cost and Profitability

• Support for multiple costing methods

• Develop comprehensive standard or simulation product costs

• Rollup costs across the enterprise

• Costing transactions transparent to shop floor personnel

• Proactively identify, monitor, and analyze potential variances

• Track periodic average cost simultaneously with other methods

• Recognize COGS and revenues in the same proportion and accounting period

Standard

FIFO

Periodic Avg

Average

LIFO

Deferred COGS

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Cost Management Features

• Multi Organization Access Control

• Deferred Cost of Goods Sold

• Sub Ledger Accounting (SLA)

• Accrued Liability

• Period End Accrual for Receipts

• Periodic Average Cost Enhancements

• Inventory Value Report Enhancements

• Period Close Diagnostics

• Process / Discrete Inventory Transfer Accounting

• Supply Chain Cost Rollup Enhancements

• Fixed Components

• Component Yield

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Report Enhancements

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Discrete MES

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Manufacturing Execution Options Confidently Deploy Oracle to Run and Monitor Your Shop Floor

• Leverage Oracle Discrete Mfg on the Shop Floor in Any Capacity & Gain…- Enterprise-wide quality mgmt with complete serial / lot genealogy & traceability- Complete configurations mgmt: as designed, as sold, as built, as maintained- Compliance with regulations such as RoHS and 21 CFR Part 11- Decision making through built-in business intelligence

In-House Mfg

Use Directlywith 3rd

Party MES

Outsourced Mfg

OracleDiscrete Mfg

OracleDiscrete Mfg

Shop Floor

MES APIs

Legacy/3rd PartyMES

Shop Floor

OracleDiscrete Mfg as the MES

OracleDiscrete Mfg as the MES

MfgPartner

Shop Floor

Oracle/Legacy/

3rd PartyMES

OracleDiscrete

Mfg

OracleDiscrete

Mfg

You

ModelShopFloor

ShareInfo

• Deliver Real-Time Shop Floor Visibility to Multiple Layers of Management

• Reduce TCO / Complexity via Integrated MfgMgmt & Production Execution

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Focus: Discrete Mfg with MES Increase OPERATOR Efficiency with Intuitive Workstation Displays

Jobs not ready to beJobs not ready to betaken up for productiontaken up for production

Authorization through Authorization through badge number entrybadge number entry

Dispatch list typeDispatch list type

Work Content

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Focus: Discrete Mfg with MES Increase OPERATOR Efficiency with Intuitive Workstation Displays

View InstructionsView Instructions

View Current View Current Employees Employees

workingworking

Work Work ContentContentActionsActions

Work Content is all the information required to perform work on an operation. It includes component and resource requirements, work instructions, attachments and other job property information.

Focus: Discrete Mfg with MES Empower SUPERVISORS with Quick Access to Shop Floor Status

• The logical starting point for a Supervisor

• Provides a snapshot of the current shop floor status and issues requiring resolution

• Immediate “one click” access to supervisory functions- Resolve exceptions- Expedite orders- Reorder dispatch list- Report resource usage- Review shop floor trxns

Exceptions-basedExceptions-basedmanagementmanagement

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

View jobs in process and View jobs in process and projected capacity projected capacity shortages with drill shortages with drill

downs to dispatch listdowns to dispatch list

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Flow, Project, OSFM Manufacturing Overview

Lot / Serial Genealogy Tracking

Quality MgmtAnalyzeAnalyze AdjustAdjustSampleSample

Project Tracking

Manufacturing Execution

Oracle Discrete Manufacturing Solution

ProductLifecycle Mgmt

Warehousing / Transportation

Service

AssetLifecycle Mgmt

Planning & Scheduling

Flexible, Mixed Mode Manufacturing

Repetitive Flow / Lean

Standard Discrete

Lot-Based

ETOATO / CTO

MTS

Shop Floor Sys

PartnerCollaboration and VisibilityContract Mfgrs Suppliers

Manufacturing Intelligence

Visibility from Shop Floor to

Top Floor

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Project Manufacturing Features

• Project Manufacturing Inquiry Enhancements  • Purchasing Summary Lines in Project Mfg Inquiries • Transfer Project Invoice Charges Enhancements • Changes related to Multi-Org Access Control

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Flow Manufacturing Features

• Enhanced Flow Execution Workstation • Fixed Component Usage Support • Maintain Schedule Number when Rolling Schedules Forward

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Shop Floor Management (OSFM) Features

• Component Shrinkage • Enhanced BOM to Capture Inverse Usage • Enhanced Shop Floor Execution Capabilities • Fixed Component Usage Support for Lot-Based Jobs • Genealogy Enhancements • Planning Enhancements for OSFM • Sales Order Reservation for Lot-Based Jobs • Support for Lot Attributes During Inventory Lot Transactions• Support for Lot and Serial Controlled Assemblies • Support for Partial Move Transactions • Support for RosettaNet Transactions

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Purchasing Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

Oracle Advanced ProcurementThe Integrated Suite that Dramatically Cuts All Supply Mgmt Costs

Spend Categories

IndirectGoods

DirectMaterials

EngineeredGoods

Services ApprovalRouting

TouchlessBuying

Automated Payment

Enforce Policy Compliance

Budget-BasedProcurement

ContractManagement

SupplierPerformance

Reduce Spend on Goods and Services

CategoryManagement

OnlineSourcing

SpendAnalysis

Streamline Procurement Processes

SupplierCollaboration

Settlement

Orders

ProfileManagement

SupplierNetwork

Logistics

SupplierPortal

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Purchasing Features

• Professional Buyer's Work Center

• Procurement for Complex Services

• Multi-Org Access Control (MOAC)

• Document Publishing Enhancements

• Communicate Document Attachments to Suppliers

• Maintain Sourcing Rules/ASLs for Agreement Items

• Support for Contractor Purchasing Users

• Compliance to Packaging Constraints

• Auto-Approval Tolerance for Change Orders

• eAM Support for Services Procurement

• Model Complex Pricing for Blanket Line Items

• Advanced Approval Support for Requisitions

• Subledger Accounting for Budgetary Control Actions

• New User Interface for Oracle Purchasing Setups

• Material Status Control

• Sub-lot Control

• Depot Repair Enhancements

• E-Business Tax

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Advanced Supply Chain Planning Overview

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

What does ASCP do?

Oracle Advanced Supply Chain Planning (ASCP) is a comprehensive, internet-based planning solution that decides when and where supplies should be deployed within an extended supply chain (for example, inventory, purchase orders and work orders). This is the supply planning function. Oracle ASCP addresses the following key supply planning issues:

• Purchased parts planning• Capacity Modeling and Forecasting• Supplier Demand Forecasting• Production Planning and Scheduling• Available to Promise calculation• Sourcing Optimization, Supply Constrain Resolution• Excess and Obsolete Planning and Simulation• Distribution Planning

CONFIDENTIAL: All capabilities and dates are for planning purposes only and may not be used in any contract

R12 Supply Chain Planning Features

• Distribution planning

• Item attribute simulation sets

• Sequence-dependent setups

• Gantt chart enhancements

• Order queries

• Reports

• Discrete Manufacturing integration enhancements

• Forecast spreading for Gregorian calendars