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DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 1
Made by DITEX TECHNOLOGIES S.R.L.
Copyrights reserved. This brochure can be neither partly nor totally copied, without the official written autorization of DITEX TECHNOLOGIES S.R.L. DITEX TECHNOLOGIES S.R.L. with holds the right to apply eventual modifications to the text of this document, without any previous advise.
This equipment can be used in completion of our test systems
COMMON-RAIL INJECTORS DISASSEMBLY/REASSEMBLY
RECONDITIONING/CALIBRATING
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 2
DISASSEMBLY/REASSEMBLY STANDARD EQUIPMENT
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
16
5
DX75165 Giuditta Press + Basis Kit
DX
75
08
3
Clamping device to fix CR injectors on a conventional vice
during disassembly and reassembly
RECONDITIONING/CALIBRATING STANDARD EQUIPMENT COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
*Fo
r illu
str
ati
ve p
urp
oses o
nly
Recommended
*Mini drill set to clean and lap critical surfaces
DX
75
62
0
Trickytec Calibration device to check lift
travel on multibrand injectors
+ Basis kit to fix different
Injector types
DX
75
68
0
DX
75
68
1
DX75680 Microscope to inspect critical
surfaces after cleaning or lapping
+ DX75681
Microscope light
DX
75
48
0
DX
75
47
0
DX75480 Ball seat reconditioner
+ DX75470
Kit for setting shims grinding
DX
75
68
5
DX
75
68
7
DX75685 Endoscope
+ DX75687
Endoscope Light
DX
75
39
1
DX
75
39
2
DX75391 Digital micrometer gauge
+ DX75392
Micrometer gauge holder
DX
75
19
4
Kit for lapping tightening surface holder/nozzle on CR Injectors
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 3
BOSCH CRI INJECTORS 2.16M2 – 2.18 – 2.20
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
23
8
Siemens plate and various applications plates
(Different thickness and diameter) for Guiditta Press
DX75165
DX
73
21
1
Tool to remove injector valve bolt
DX
75
35
2
DX
75
35
8
DX75352 Dynamometric wrench with
male connection 20/100 Nm
+ DX75358
½^ Ratchet connection with female connection
size 16mm
DX
73
24
7
Valve extractor
DX
75
35
7
DX
75
35
6
Open spanner with female connection
16mm
DX75357 size 29 DX75356 size 30
DX
73
24
9
Sinterised gasket extractor
DX
752
50
DX
753
51
DX
753
46
DX
753
69
Closed spanner with female connection
16mm
DX75250 size 13 DX75351 size 15 DX75346 size 19 DX75369 size 22
DX
73
22
9
Tool to insert sealing rings on
CR Injectors
DX
75
36
0
Amagnetic tweezer
DX
75
41
3
DX
75
34
4
DX75413 Octagonal Socket wrench to
disassembly Injector nut SX BH +
DX75344 Octagonal Socket wrench to
disassembly Injector nut Ø 16
RECONDITIONING/CALIBRATING
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
73
24
3
DX
73
19
5
DX73243 Special Tool to fine grinding
internal surface on injector body +
DX73195
DX
75
03
0
DX
75
03
1
DX75030 BH 2.5 Coil measurement tool
+ DX75031
BH 2.5 Injector measurement tool
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 4
BOSCH CRIN INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
23
8
Siemens plate and various applications plates
(Different thickness and diameter) for Guiditta Press
DX75165
DX
73
21
1
Tool to remove injector valve bolt
DX
75
35
2
DX
75
35
8
DX75352 Dynamometric wrench with male
connection 20/100 Nm
+ DX75358
½^ Ratchet connection with female connection
size 16mm
DX
73
24
7
Valve extractor
DX
75
35
7
DX
75
35
6
Open spanner with female connection
16mm
DX75357 size 29 DX75356 size 30
DX
73
22
9
Tool to insert sealing rings on
CR Injectors
DX
752
50
DX
753
51
DX
753
46
DX
753
69
Closed spanner with female connection
16mm
DX75250 size 13 DX75351 size 15 DX75346 size 19 DX75369 size 22
DX
75
32
5
Solenoid socket wrench for CRIN
DX
75
36
0
Amagnetic tweezer
RECONDITIONING/CALIBRATING
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
73
24
3
DX73243 Special Tool to fine grinding
internal surface on injector body
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 5
BOSCH CRIN2 CRIN3 INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
23
8
Siemens plate and various applications plates
(Different thickness and diameter) for Guiditta Press
DX75165
DX
75
36
0
Amagnetic tweezer
DX
75
35
2
DX
75
35
8
DX75352 Dynamometric wrench with male
connection 20/100 Nm
+ DX75358
½^ Ratchet connection with female connection
size 16mm
DX
75
09
5
Valve extractor CRIN2 CRIN3
DX
75
35
7
DX
75
35
6
Open spanner with female connection
16mm
DX75357 size 29 DX75356 size 30
DX
73
22
8
Tool to insert sealing rings on CR Injectors
CRIN2
DX
75
35
1
DX
75
34
6
DX
75
36
9
Closed spanner with female connection
16mm
DX75351 size 15 DX75346 size 19 DX75369 size 22
DX
75
40
1
DX
75
40
2
Valve nut key CRIN2
DX75401 size 10 DX75402 size 12
DX
75
49
9
DX
73
28
8
DX75499 Solenoid socket wrench
12 faces +
DX73288 Tool to insert sealing rings on
CR Injectors CRIN3
DX
75
32
6
Solenoid socket wrench for CRIN2 CRIN3
RECONDITIONING/CALIBRATING
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
73
19
6
Special Tool to fine grinding internal surface on injector body
DX
73
21
6
DX
75
39
4
DX73216 Dial Gauge Holder
+ DX75394
Digital Micro Dial Gauge 0.000
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 6
DELPHI INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
23
8
Siemens plate and various applications plates
(Different thickness and diameter) for Guiditta Press
DX75165
DX
75
36
0
Amagnetic tweezer
DX
75
35
2
DX
75
35
8
DX75352 Dynamometric wrench with male
connection 20/100 Nm
+ DX75358
½^ Ratchet connection with female connection
size 16mm
DX
75
38
2
Anti-leakage liquid
DX
75
35
1
Closed spanner with female connection
16mm
DX75351 size 15
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 7
DENSO INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
21
5
Denso plate kit for Guiditta Press DX75165
DX
75
36
0
Amagnetic tweezer
DX
75
35
2
DX
75
35
8
DX75352 Dynamometric wrench with male
connection 20/100 Nm
+
DX75358 ½^ Ratchet connection with
female connection size 16mm
DX
75
31
4
Tool to remove internal bolt
G2 - G3
DX
75
35
4
DX
75
34
6
DX
75
36
9
Closed spanner with female connection
16mm
DX75354 size 14 DX75346 size 19 DX75369 size 22
DX
75
31
6
Disassembly tool for Denso injector nut
Ø 14
DX
75
35
9
Open spanner with female connection
16mm
DX75359 size 27
DX
75
30
2
Disassembly tool for Denso X2 type
RECONDITIONING/CALIBRATING
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
39
4
Digital Micro Dial Gauge 0.000
DX
75
03
4
Tool to measure armature lift
on G2 (side) type
DX
75
03
3
Tool to measure armature lift on G2 (side) type
DX
75
03
2
Tool to measure armature lift on X2 type
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 8
CAT/PERKINS INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
22
8
Giuditta press plate Ø14
DX
75
77
3
Caterpillar nut wrench
DX
75
77
1
Solenoid tightening tool
D
X7
57
74
Inside nut tool kit
DX
75
77
2
Disassembly wrench
DX
75
76
8
Lapping tool
DX
75
72
7
Pre-cut abrasive paper Kit 10 pcs
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 9
SCANIA/CUMMINS XPI-ISX-QSK INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
08
6
Cummins Scania disassembly clamp tool
DX
75
77
9
Cummins solenoid tightening wrench
DX
75
77
5
Injector body assembly tool
DX
75
78
7
Press tool Ø9,5
DX
75
77
6
Centering tool
DX
75
78
8
Nozzle nut adaptor
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 10
CUMMINS XPI-ISC-ISL INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
08
5
Cummins disassembly clamp tool
DX
75
77
8
Centering tool
DX
75
77
7
Injector body assembly tool
DX
75
77
9
Cummins solenoid tightening wrench
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 11
CRIN 4.2 BOSCH (DOUBLE COIL) INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
06
5
Giuditta plate for Bosch Double Coil
Detroit Diesel/ Mercedes
DX
75
35
6
Open spanner with female connection
Ø30
DX
75
06
6
Nozzle nut wrench for Bosch Double Coil
Detroit Diesel/ Mercedes
DX
75
37
3
Open spanner with female connection
Ø37
DX
75
06
7
Body nut wrench for Bosch Double Coil
Detroit Diesel/ Mercedes
DX
75
37
9
Dynamometric wrench with male connection
60-300 Nm
DX
75
06
8
Solenoid wrench for Bosch Double Coil
Detroit Diesel/ Mercedes
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 12
L’ORANGE INJECTORS 4000.1 SERIES
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
35
3
DX
75
35
2
DX
75
37
9
Dynamometric wrench with male connection
DX75353 02-25 Nm DX75352 20-100 Nm DX75379 60-300 Nm
DX
75
35
6
DX
75
36
5
Open spanner with female connection
DX75356 Ø30 DX75365 Ø32
DX
75
35
8
½^ Ratchet connection with female connection
size 16mm
DX75797 REPAIR KIT
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
79
7-0
01
Press tool
DX
75
79
7-0
03
Pusher Tool
DX
75
79
7-0
02
Disassembling Plate
DX
75
79
7-0
04
Puller Tool
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 13
L’ORANGE INJECTORS 4000.3 SERIES
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
35
2
DX
75
37
9
Dynamometric wrench with male connection
DX75352 20-100 Nm DX75379 60-300 Nm
DX
75
35
6
DX
75
36
5
Open spanner with female connection
DX75356 Ø30 DX75365 Ø32
DX
75
35
8
½^ Ratchet connection with female connection
size 16mm
DX75797 REPAIR KIT
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
79
7-0
01
Press tool
DX
75
79
7-0
02
Disassembling Plate
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 14
BOSCH PIEZO INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
23
8
Siemens plate and various applications plates
(Different thickness and diameter) for Guiditta Press
DX75165
DX
75
35
1
DX
75
36
9
Closed spanner with female connection
16mm
DX75351 size 15 DX75369 size 22
DX
75
35
2
DX
75
35
8
DX75352 Dynamometric wrench with male
connection 20/100 Nm
+
DX75358 ½^ Ratchet connection with
female connection size 16mm
DX
75
34
4
Octagonal Socket wrench to disassembly Injector nut
Ø 16
DX
75
31
7
Disassembly tool for BH Piezo Injector nut
Ø 15
RECONDITIONING/CALIBRATING
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
46
2
Refilling/Calibrating Piezo Injectors Kit 5 PCS
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 15
VDO CONTINENTAL SIEMENS INJECTORS
DISASSEMBLY/REASSEMBLY
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
23
8
Siemens plate and various applications plates
(Different thickness and diameter) for Guiditta Press
DX75165
DX
75
35
1
Closed spanner with female connection
16mm
DX75351 size 15
DX
75
35
2
DX
75
35
3
DX
75
35
8
Dynamometric wrench with male connection
DX75352 (20/100 Nm) DX75353 (2/25 Nm)
+ DX75358
½^ Ratchet connection with female connection
size 16mm
DX
75
36
0
Amagnetic tweezer
DX
75
37
1
DX
75
35
9
Open spanner with female connection
16mm
DX75371 size 25 DX75359 size 27
DX
75
32
4
Siemens wrench (4 teeth)
RECONDITIONING/CALIBRATING
COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION
DX
75
03
5
Tool to calibrate exagonal shim on VDO II° generation
DX
75
79
2
Tool Ø 25 mm for dynamometric wrench
DX
75
79
1
Calibration wrench
DX
75
79
3
Tool Ø 25 mm for dynamometric wrench
DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT
Cap. 05
VRS. 1.3_05_03_20 www.ditex.it – [email protected] 16
37019 PESCHIERA DEL GARDA (VR) ITALY - LOC. MANDELLA - Tel. +390456401191 Fax +390457552215