E 39

Directional and flow control valves“COMNICA”

• COMINCA valves offer independent setting for acceleration and deceleration which is indispensable for shockless operation. High speed positioning which is difficult with conventional shockless valves and adjustable speed setting is possible.• Onboard microprocessor allows setting of required parameters without valve to valve variation. Push button operation while monitoring the integrated digital indicator enables simple, repeatable setting and adjustment. Handheld setting device provides same setting operation as on the valve.

• Compact, space-saving design with same configuration and robust construction as standard solenoid valves. Ease-of-use design facilitates operation as well as installation and maintenance with features such as operation confirmation when valve is deenergized, manual override pins, and reduced wiring.• Like standard solenoid valves, can be connected to general purpose relays, PLC’s, etc.

Model Code

COM -3 - 2C - 30 - CH - 111 3 52 4 6

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7

COM - 7 - 2 C - 130 - CH - (E) - (T) - 101 3 52 4 6

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7 8 9

1 COMNICA Valve2 Mounting

3:ISO 4401-035:ISO 4401-AC-05-4-A

3 Spool2:Type 233:Type 33

4 Spring setsC:Spring centered (3 position)

5 Max. control flowSee 'Specifications'

6 Control functionSH:ShocklessCH:3 Channel settingAN:Analog input

7 Design no.10:COM-511:COM-3

1 COMNICA Valve2 Mounting

7:ISO 4401-AD-07-4-A8:ISO 4401-AE-08-4-A

3 Spool2:Type 233:Type 33

4 Spring setC:Spring centered (3 position)

5 Max. control flowSee 'Specifications'

6 Control functionSH:ShocklessCH:3 Channel settingAN:Analog input

7 PilotOmitted for internal pilotE: External pilot

8 DrainOmitted for external drainT: Internal drain

9 Design no.

Series Series

E 40

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2

33

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A-B-T 123456

789

COM-3/5 COM-7/8

Specifications

Control Functions

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Input-output signal

- Contact point input ON: input common �Ì voltage between contact point input, DC15V~35V- Contact point input OFF: input common �Ì voltage between contact point input, DC 0V~3V- Contact point output: max. load current 50Ma *All contact signal except for AN type DC±10V signal.

Spools

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ModelRated pressure

Allowable tank portback pressureMax. control flowMin. control flowRepeatabilityFlow settingResponse time

Acceleration-decelerationtime settingAmbient temp.Fluid temp.Fluid viscosityVibration resistanceShock resistanceWaterproof, dustproofVoltageMax. power consumptionWiring Input-Output SignalsWeight

Supply pressure (in case of 6.9 MPa)Valve differential pressure (in case of 1 MPa) operation

Control Function

Setting selection signal a, b solenoid, each 3 pointsEmergency stop (STOP) input

(Two-way photocoupler insulation; common source, sink )

Neutral PositionSpool Configuration

Closed centered

Internal dr.External dr.

Less than of max. flowSolenoids a ,b each 100 segments

unitunit switchable

1 m lead wire included

Input

Standard signal a, b solenoid, each 1 pointStop (HALT) input

(Photocoupler insulation, sink type)

analog inputEmergency stop (STOP) input

(Photocoupler insulation, sink type)

connectionwith restrictor

SH Type (Shockless)Simple shockless and speed control by selecting A or B direction withcontact signal of PLC, etc. In addition easy position control can beachieved by using the HALT function.

CH Type (Contact Point Input)Enables selection of three flows - high, medium, low speeds - for A, Bdirection and independent setting of acceleration, deceleration between thethree flows.

AN Type (Analog Input)Speed (flow) setting in real time with analog voltage.Acceleration, deceleration time setting possible.

Output

Functional Symbol

READY (operation ready) output(Open collector output)

See table below

E 41

Performance Curve ( viscosity 20 mm2/s , specific gravity 0.87)

Input Voltage - Flow Characteristics

COM-3-2C-30-AN-11

Supply Pressure - Flow Characteristics

Input Voltage - Flow Characteristics

COM-5-2C-70-AN-10

Supply Pressure - Flow Characteristics

Input Voltage - Flow Characteristics

COM-7-2C-130-AN-10

Supply Pressure - Flow Characteristics

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(Example)

(Example)

Supply pressure (6.9 MPa)

Supply pressure (6.9 MPa)

Supply pressure (21 MPa)

Flow

Input Voltage

Flow

Input Voltage

Flow

Input Voltage

Flow

Flow

Supply Pressure

Flow

Supply Pressure

Supply Pressure

E 42

Performance Curves (viscosity 20 mm2/s, specific gravity 0.87)

Operating Considerations

1. Mounting orientationValve should be mounted with spool axis orientedhorizontally.

2. T portAbnormal surge pressures in T port should be kept tobelow 13.7 MPa. Valve should always be filled with oil.

3. Signal lineEnds of signal wires not used should be insulatedand short circuits should be prevented.

4. Wiring specificationsWhen using extended lead wires for COMNICA valves,insure that cables are heat and oil resistant and ofproper size as described below.• Power supply (24V or 0V) AWG18 or above 0.75mm2

• Contact point signal or analog input AWG22 or above 0.3mm2

5. Contact point input-output currentWhen contact signal is input, the following currentsflow to the contact points of the PLC, relay, etc. Careshould be paid to the current limitations of externaldevices.Setting point current (A) (contact point inputvoltage -1)/15000Operation output (CH type only) max. load current is50mA and care should be paid to the load on thePLC, relay, etc. Especially when connecting directlyto LED, etc., serially connect resistance to operationaloutput + or operational output -, and limit current.Minimum applicable load ( )‚ (load voltage-1.2)/0.05

6. Manual operationValve can be manually shifted by pushing the manualoverride pins but force required will increase as tankline back pressure increases.

7. Water and dust protection classWater and dust protection class is IP54. Separateprotection should be implemented for jets from nozzles,etc. In order to maintain water and dust resistance,nameplate and packing should be tightened with the

tap pins after adjustment of settings. Tighteningtorque: 0.34 ~ 0.53Nm

8. EMI (electro-magnetic interference)Valve control flow may vary with changes in themagnetic field.As shown in the examples below, when flow iscontrolled by solenoid “a” and a nearby solenoid valveis energized, controlled flow of the COMNICA valvemay increase or decrease as shown in the table.Therefore caution should be exercised when COMNICAvalves are operated in proximity to solenoid valves

Input Voltage - Flow Characteristics

(Example) COM-8-2C-250-AN-10

Supply Pressure - Flow Characteristics

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Supply pressure (21 MPa)

Flow

Supply Pressure

Example 1 .COM-3

Solenoid Solenoid

Solenoid Solenoid

Flow Variation of COMNICA Valve When Solenoid Valve Switched at 1 L/min

tL/min

Valve positionFlow variation

Valve position

Flow variation Sol.'a' energized

Sol.'b' energized

Sol. energized

ä

ä

å

E 43

Operating Considerations

Notes regarding the above examples.� Orientation of electromagnetic fields shown in the illustration may differ according to the electrical wiring.� Solenoid valves placed in proximity in positions other than those illustrated may also increase/decrease COMNICA valve controlled flows.� Similar interference may occur with COM-7/8. Consult TOKIMEC as necessary.

Controller Unit Nomenclature and Functions

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70 1.40 0 25 0.30 80 0.65 0 50 0.10120 0.30 0170 0.10 0

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Digital IndicatorDuring normal operation, contact point signal (channel)name and flow setting values can be monitored.During settings, channel name, flow setting values,and acceleration time is displayed.

Solenoid LED DisplayDuring normal operation, the LED displaywill indicate which solenoid, “a” or “b”, isin operation.

UP-DOWN ButtonMode settings for setting flow and changesin acceleration/deceleration times relativeto channel name and for each channel.

Setting Display LEDDuring setting, displays channel name (Ch), flow setting (Q), oracceleration/deceleration time (T) parameters which can be adjustedwith the UP-DOWN button.Ch: green Q: orange T: yellow

MODE/SEL. ButtonUsed to switch between settingmode and normal operationalmode.

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(Example) 2.COM-5

Flow Variation of COMNICA Valve When Solenoid Valve Switched at 5 L/min

Solenoid Solenoid

Solenoid Solenoid

Valve positionFlow variation

Valve position

Flow variation Sol.'a' energized

Sol.'b' energized

Sol. energized

E 44

Dimensions

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Max.

E 45

Dimensions

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E 46

Shockless (SH) Type

Operation

Wiring (Example)

Two - high/low speed - flow levels, high/low speed arrival times, and low speed flow hold time can be independently set for solenoids “a” and “b”.Shockless operation and speed control (flow control) can be easily obtained by selecting the A (solenoid ‘a’) or B (solenoid ‘b’) direction withthe contact point signals of the sequencer. Also positioning control can be obtained by using the stop signal (HALT). (When the energizesignal to the solenoid is cut, mode automatically switches to low speed.)

If stop (HALT) signal is input, COMNICA valve will stop according to deceleration time TOA or TOB setting.

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B input

When using shielded cable, connect shielded cable to FG (ground) or to 0V.

Min.(stop signal input min. pulse width)

Time

sec.

Color Wire Function Nomenclature

White A input

Green B input

Yellow Stop input

Red 24V power

Black 0V power

Brown Frame ground

Gray Shield

E 47

3 Channel Setting (SH) Type

Operation

Wiring (Example)

Three flow levels - high speed, medium speed, low speed - and arrival times for solenoids “a” and “b” can be independentlyset. Valve can be directly connected to sequencers, general-purpose relays, proximity switches, etc., to provide simplemanagement of shockless operation, speed control (flow control) and positioning.

Input of emergency stop signal, will immediately generate zero output from amp to valve regardless of whether there are other contact pointinput signals and valve returns to neutral position and zero flow. Valve return time to neutral position will be the minimum time of the valveregardless of the TOA and TOB setting times.Operational output signal will be ON (contact point closed) when controller is operating normally and OFF (contact point open) underabnormal conditions and during data setting. Operational condition can be viewed with the monitor.

*1 Source method wiring possible. Reverse polarity of inputcommon for source method.* 2 When using shielded cables, connect shield cable to FG(ground earth) or OV.

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Time

sec.

input

input

input

input

input

input

Emergency stop input

Sink methodWire Color

White-red dot

White-black dot

Yellow-red dot

Yellow-black dot

Pink-red dot

Pink-black dot

Orange-red dot

Orange-black dot

Gray-red dot

Gray-black dot

Red

Black

Orange-red 2 dot

Gray

Function Abbreviation

input

input

input

input

input

input

Load

Emer. stop input

Input common

Oper. OK output +

Oper. OK output -

24V power

0V power

Frame ground

Shield

E 48

Operation

Analog Input (AN )Type

Wiring (Example)

Operation is based on direction of analog voltage polarity with absolute values specified for flow. By setting lag timein advance, ramping can be achieved in response to step input. Lag time is set by arrival time against max. flow. ‘A’direction ramp up time (TAU), ramp down time (TAD), ‘B’ direction ramp up time (TBU) and ramp down time (TBD)can be set separately.

Input of emergency stop signal, will immediately generate zero output from amp to valve regardless of commandvoltage and valve returns to neutral position with zero flow. Time of valve return to neutral position will be theminimum time of the valve regardless of the TAD and TBD setting times.

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setting range Flow setting rangesec .

Wire color Function Abbreviation

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Green Command common

Yellow Emergency stop input

Red 24V power

Black 0V power

Brown Frame ground

Gray Shield

(emergency stop signal input min. pulse width)

Time

Min.

Analog voltage

E 49

Options

Handheld Setting Device

Model: COH-1-10 (for all COMNICA valves)

• Handheld setting device allows easy data setting ofCOMNICA valves in difficult locations.• Contact point signal name and flow setting valuesselected during operation can monitored similar as withthe valve display.

• COMNICA valve basic data can be copied to thehandheld setting device and copied into other COMNICAvalves enabling same settings for multiple valves.

� In addition as shown in the illus-tration at right, the device can alsobe used as a converter when aPC is used to set data for theCOMNICA valve. As a result,by using a PC, various adjust-ment values can be copied tomultiple COMNICA valves assettings. (integrated RS-232C/422 converter function)

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Hand Held Seting Device

Commercial cable

Handheld setting device

SeriesCOMNICA Valve

Special harness (4m)(included with setting device)

O-Rings

E 50

Mounting Bolts (JIS B1176,Strength Class 12.9)

• Subplate must be ordered separately.• See page Q6, Q8 for dimensions.• See page Q8 for multiple valve mount subplates.• COM-3/5 mounting bolts must be ordered separately. COM-7/8 subplates are supplied with hex socket bolts for mounting.• Max. working pressure 21 MPa. For higher pressures, valve should be mounted on manifold block.

Subplate

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M5 : 7v8 NcmM6 : 9v14 NcmM10 : 50v60 NcmM12 : 75v81 Ncm

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007911429 AS568-114(FKM,Hs90)

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JIS B 2401 1A-P4

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AS568-014(NBR,Hs90)

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007902617 AS568-026(NBR,Hs70) JIS B 2401 1A-P4

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Hex Socket BoltsValve Modela Quantity

Mounting bolts must be ordered separately.Bolt tightening torque

No. Part No. Standard Qty No. Part No. Standard QtyO-Rings

Subplate ModelValveModel

Port Dia.

Port Dia.Subplate Model

ValveModel

Porting

SideRear

Rear

E 51

Construction

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007990219 AS568-902(NBR,Hs90)

007990419 AS568-904(NBR,Hs90)

007911817 AS568-118(NBR,Hs70)007901317 AS568-013(NBR,Hs70)

007911019 AS568-110(NBR,Hs90)007912319 AS568-123(NBR,Hs90)

AS568-008(NBR,Hs70)

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JIS B 2401 1A-P4

007901219 AS568-012(NBR,Hs90)

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007911429 AS568-114(FKM,Hs90)

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No. Part No. Standard QtyO-Rings

Pilot valve

Pilot Valve

See upper schematicfor construction

Main Valve

E 52

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007921517 AS568-215(NBR,Hs70)

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007911429 AS568-114(FKM,Hs90)

AS568-008(NBR,Hs70)

JIS B 2401 1A-P21008001917008000217

007900817

JIS B 2401 1A-P4

007901219 AS568-012(NBR,Hs90)

007921017 AS568-210(NBR,Hs70)

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Construction

No. Part No. Standard QtyO-Rings

Pilot valve

Pilot Valve

See upper schematicfor construction

Main Valve