GOVER�ME�T OF RAJASTHA�,

BOARD OF TECH�ICAL EDUCATIO�, RAJASTHA�,JODHPUR

TEACHING AND EXAMINATION SCHEME FOR

Diploma III Year (PRI�TI�G TECH�OLOGY) SCHEME SESSIO�: 2012-2013 & O�WARDS

1. L : Lecture 5. PR : Marks for Board’s Examination for Practicals

2. T : Tutorial 6. CT : Marks for Class Tests

3. P : Practical 7. TU : Marks for Tutorials

4. TH : Marks for Board Examination for Theory 8. PR(S) : Marks for Practical and Viva

PR310 Common to all branches except CC/CE/EE

Code

No.

Subjects

Distribution of Time Distribution of Max. Marks/ Duration

Total

Marks

Hours per week

L T P Tot

Board's Exam.

TH Hrs. PR Hrs.

Sessionals

CT TU PR(S)

PR301 Printing Materials 2 1 -- 3 70 3 -- -- 30 50 -- 150

PR 302 Printing Science 2 -- 2 4 70 3 -- -- 30 -- 50 150

PR 303 Advance Printing Techniques 2 1 -- 3 70 3 -- -- 30 50 -- 150

PR 304 Accounting, Costing &

Estimating

2 1 -- 3 70 3 -- -- 30 50 -- 150

PR 305 Reproduction Photography &

Techniques-II

2 -- 2 4 70 3 -- -- 30 -- 50 150

PR 306 Book Binding, Warehousing &

Finishing

2 -- 3 5 70 3 -- -- 30 -- 50 150

PR 307 Photo Litho Plate Making 2 -- 2 4 70 3 50 3 30 -- 50 200

PR 308 Offset Litho Machining 2 -- 2 4 70 3 50 3 30 -- 50 200

PR 309 Ink Technology 2 1 -- 3 70 3 -- -- 30 50 -- 150

*PR310 Management &Entrepreneurship 2 1 -- 3 70 3 -- -- 30 50 -- 150 Project -- -- -- -- -- -- 100 -- -- -- -- 100 Total 2

0

05 11 3

6

700 200 300 250 250 1700

Grand Total : 1700

Printing Technology

2

PR

I�T

I�G

MA

TE

RIA

LS

CO

DE

PR

30

1

L

T P

2 1

--

Ra

tion

ale

It is essential fo

r the d

iploma stu

dents in

prin

ting tec

hnology to know ab

out vario

us m

aterials bein

g used

in

printing. K

eeping th

is aspect in

mind m

ost o

f the im

portan

t materials lik

e metals p

aper, in

ks, p

lastics,

rubber, ad

hesiv

es, photograp

hic m

aterials have b

een included in the co

ntents o

f the su

bject.

Co

nten

ts

1.

Meta

l :

1.1

Types o

f metal

1.2

Characteristics o

f metal

1.3

Type allo

ys- v

arious co

mpositio

n of lin

o & stereo

s & their p

urposes

1.3.1

Effec

t of w

orking temperatu

re

1.3.2

Speed

cooling

1.3.3

Impuritie

s

1.3.4

Main

tenance o

f compositio

n

13.5

Testin

g for porosity

1.3.6

Hard

ness.

1.4

Metals fo

r electro typing & their ch

aracteristics.

1.5

Physical a

nd ch

emical p

roperties o

f Magnesiu

m, A

luminium, Zinc, C

opper, N

ickel,

Chromium.

1.6

Metal u

sed for printing su

rface lik

e Relief, P

lanograp

hy & Intag

lio processes. T

heir

characteristic

s and ap

plicatio

n.

2.

Pa

per &

Bo

ard

:

2.1

Fibers

2.2

Pulping, B

leaching

2.3

Stock prep

aration

2.4

Paper m

anufac

turin

g

2.5

Finish

ing co

nvertin

g and co

ating

2.5.1

Fibrous an

d Non-fib

rous ra

w materials u

sed in paper &

board

manufactu

re

2.5.2

Classificatio

n, Selec

tion of paper an

d board

s

2.5.3

Differen

t varietie

s & their ch

aracteristics

2.5.4

Surface treatm

ent related

to ultim

ate use lo

ading, sizin

g, co

lourin

g, co

ating

materials.

2.5.5

Choice o

f paper fo

r differe

nt printing processes

2.5.6

Surface treatm

ents.

3.

Prin

ting

Ink

s :

3.1

General ch

aracteristics

3.2

Requirement of printing inks

3.3

Types o

f Pigments

3.4

Vehicle

s

3.5

Varn

ishes

3.6

Solvents

3.7

Agents

4.

Pla

stics an

d R

ub

ber :

4.1

Types u

sed in

4.1.1

Laminatin

g

4.1.2

Printing

Printing Technology

3

4.1.3

Blan

kets

4.1.4

Rollers

4.1.5

Stereo

s

4.1.6

Stamps

4.1.7

Film

.

5.

Ad

hesiv

es :

5.1

Classificatio

n

5.2

Characteristics &

range o

f applicatio

ns o

f adhesiv

es

5.3

Uses in

binding & wareh

ouse w

ork,

5.4

Their ran

ge o

f applicatio

n & selectio

n for sp

ecific purposes

6.

Ph

oto

gra

ph

ic Mate

rials a

nd

Lig

ht S

ensitiv

e Ma

terials :

6.1

Main

kind of film

s

6.2

Photograp

hic p

apers

6.3

Film

positiv

es

6.4

Main

Base

6.5

Strip

ping

6.6

Thick

ness

6.7

Right &

wrong read

ing negativ

es

6.8

Paper p

ositiv

e materials

6.9

Photograp

hic m

aterials based

on Silver &

Non-silv

er

6.10

Classificatio

n acco

rding sp

eed, co

ntrast, sp

ecial sensitiv

ity.

6.11

Range o

f sensitized

materials

6.12

Relatio

nship with differe

nt processes

6.13

Photo-sen

sitive p

olymers &

their ap

plicatio

n.

7.

Prin

t-Fin

ishin

g M

ateria

ls :

7.1

Secu

ring materials lik

e Thread

, Tapes, S

titching wire.

7.2

Adhesiv

es their classes, ch

aracteristics, ap

plicatio

ns, selectio

n of purposes.

7.3

Cover m

aterials lik

e Non-woven materia

ls, Leath

er, Leath

erette and Plastic.

7.4

Finish

ing materials lik

e Gold leaf, M

etal foils, C

olourin

g materials fo

r edge d

ecoratio

n.

7.5

Material u

sed for varn

ishing an

d laminatio

n.

8.

Ma

terials H

an

dlin

g :

8.1

A brief su

rvey of m

aterials handling an

d sto

rage o

f Paper, F

ilms, C

hemica

ls, Other

printing materials.

Referen

ce Bo

ok

s :

1.

Adhunik Sanyojan

Shash

tra

Anupam Prak

ashan

2.

Art &

Print Productio

n

N.N.Sark

ar

3.

Book Binding & Finish

ing

B.D. M

endiratta

4.

Hand book of P

rinting Tech

nology

EIIR

Board

5.

Hand book of pulp & paper, p

aper b

oard

and

EIIR

Board

paper b

ased Tech

nology

6.

Hand book on Printing Tech

nology

NIIR

Board

7.

Intro

ductio

n to Printing

Herb

ert Simonn

8.

Letter P

ress Printing

Anupam Prak

ashan

9.

Modern

Printing Tech

nology

NIIR

Board

10. O

ffset Printing

Anupam Prak

ashan

11. P

ractical Printing an

d Binding

Odhams J

* *

* *

*

Printing Technology

4

PR

I�T

I�G

SC

IE�

CE

CO

DE

PR

30

2

L

T P

2 -- 2

Ra

tion

ale

The S

tudent w

ill learn the sc

ientific ap

proach

to the d

ifferent printing materials. H

e will also

learn

about th

e testin

g of m

aterials for q

uality

contro

l. The su

bject w

ill make th

e student to

learn ab

out th

e

chemical reactio

n in

volved in

the v

arious sta

ges o

f Reproductio

n photograp

hy, S

urfac

e prep

aration an

d

Pressw

ork etc.

Co

nten

ts

1.

Meta

llurg

y :

1.1

Princip

le properties an

d uses o

f Copper, Z

inc, A

luminium & Chromium

1.2

Type allo

y- req

uirements, m

etals used

in type allo

ys, p

roperties, co

mpositio

n of vario

us

type allo

ys, m

elting ran

ge an

d meltin

g point

1.3

Effec

t of Im

purities a

nd remedies, d

ross &

segregatio

n

2.

Prin

ting

Ink

s :

2.1

General featu

re

2.2

Testin

g of

2.2.1

Visco

sity

2.2.2

Yield

valu

e

2.2.3

Thixotro

py

2.2.4

Tack

2.2.5

Drying tim

e

2.2.6

Coverin

g power

2.2.7

Resistan

ce to chemical fad

ing

2.2.8

Light fa

stness

2.2.9

Stan

dard

three an

d four co

lour process in

ks

3.

Pa

per

:

3.1

Raw materials u

sed in manufactu

ring & outlin

e of paper m

anufactu

ring.

3.2

Physical a

nd ch

emical te

sting of paper- C

hecking of dimensio

ns, w

eight, fo

lding

enduran

ce, bustin

g stre

ngth, te

nsile stren

gth, ch

emical testin

g, m

icrosco

pe ex

aminatio

n of

fiber.

3.3

Paper testin

g fro

m Prin

ters point of view- O

il absorbency, D

amping ex

pansio

n, su

rface

gloss, o

pacity

, smoothness, p

ick resista

nce, p

rintab

ility of paper. E

ffect of humidity on

paper an

d printing quality

. Contro

l of humidity in pressro

om.

4.

Ch

em

istry o

f litho

gra

ph

y :

4.1

Princip

les of lith

ograp

hy

4.2

Chemistry

of plate m

aking operatio

ns (su

rface & deep

etch)

4.3

Desen

sitisation and its ch

emistry

4.4

Chemistry

of bi &

tri metal p

lates

5.

Ph

ysics a

nd

Ch

em

istry o

f Ph

oto

gra

ph

y :

5.1

Chemistry

of w

et plate p

rocess

5.2

Chemistry

of develo

pment, fix

ation, red

uctio

n, in

tensificatio

n

5.3

Ortho & Pen ch

romatism

5.4

Characteristics &

Time-g

amma C

urve

5.5

Flare an

d its d

eterminatio

n

Printing Technology

5

6.

Electro

nics :

6.1

Photo electricity

6.2

Photoelectric cells

6.3

Applicatio

n in printing

6.4

Electro

nic d

evices

6.5

Densito

meter an

d its ap

plicatio

n in the an

alysis p

rocess in

ks

6.6

Integ

rating lig

ht m

eters

7.

Wa

ter :

7.1

Importan

ce of w

ater in offset p

rinting process

7.2

Roll o

f ph, co

nductiv

ity & water h

ardness in

dampening so

lution

7.3

Roll o

f fountain

solution & requirement fo

r improved dampening perfo

rmance.

P

ractica

l

.1

Conductiv

ity of w

ater d

eterminatio

n by elec

tronic m

ethods.

2

Determ

inatio

n of burstin

g stre

ngth of paper.

3

Determ

inatio

n of deficie

ncy of process in

k e.g

. hue erro

r and greyness.

4

Determ

inatio

n of efficie

ncy of process in

k.

5

Determ

inatio

n of fa

stness o

f colour of in

k.

6

Determ

inatio

n of fo

lding stren

gth.

7

Determ

inatio

n of G

SM of any paper.

8

Determ

inatio

n of rea

m weig

ht an

d su

bsta

nce o

f paper.

9

Determ

inatio

n of resista

nce o

f ink toward

s ordinary

chemica

ls such as so

ap water, w

eak

alkalin

e and acid

s.

10

Determ

inatio

n of ten

sile strength of paper.

11

Determ

inatio

n of visco

sity of an

y ink.

12

Micro

scopic ex

aminatio

n of fib

ers.

13

ph determ

ination by electro

nic meth

ods.

14

ph determ

ination by manual

15

Printab

ility test o

f paper.

Referen

ce Bo

ok

s :

1.

Hand book on printing tec

hnology

NIIR

Board

2.

Lithograp

hers M

anuals

G.A.T.F.

3.

Paper &

Inks

C.S. M

ishra

4.

Practical G

uide B

ook in Offse

t Printing &

K.Goswami

Troublesh

ooting

5.

Printing Basic S

cience

Chale

s C. A

mmonds

6.

Printing Scie

nce

F. Patem

an & L.C. Y

oung

* * * * *

Printing Technology

6

AD

VA

�C

E P

RI�

TI�

G T

EC

H�

IQU

ES

CO

DE

PR

30

3

L

T P

2 1

--

Ra

tion

ale

It is essen

tial for stu

dent fro

m printing tec

hnology to

learn ab

out ad

vance p

rinting te

chniques.

Becau

se today printing tec

hnique incorporate

all the engineerin

g discip

lines like modern

printing

techniques an

d develo

pments in

printing. S

o stu

dents are req

uired

to know th

e modern

develo

pments in

field. T

he su

bject fu

lfils these n

eeds.

Co

nte

nts

1.

Flex

og

rap

hy

:

1.1

Develo

pment of th

e process

1.2

Basics o

f flexograp

hy

1.3

Advantages o

f flexograp

hy

1.4

The flex

ograp

hy printing units

1.5

Flex

ograp

hy plate m

aking

1.6

Printing su

btracts

2.

Gra

vu

re Prin

ting

:

2.1

Intro

ductio

n & princip

le of th

e process

2.2

Evalu

ation of th

e process

2.3

Outlin

e of th

e gravure c

ylinder su

rface prep

aration & modern

trends in

surface

prep

aration of cy

linder

2.4

Applicatio

n of gravure p

rocess in

perio

dical p

rinting, pack

aging, fin

e art, stamp work &

security

printing.

3.

Dig

ital p

rintin

g P

rocess :

3.1

Silver h

alide p

rocesses

3.2

Therm

al prin

ting processes

3.3

Mech

anics o

f digital th

ermal p

rinting

3.4

Direct th

ermal printing

3.5

Therm

al transfer p

rocess

3.6

Laser th

ermal tra

nsfer p

rocess

3.7

Continuous in

k jet p

rinting

3.8

Electro

grap

hic p

rinting

4.

Dig

ital C

olo

ur P

ress :

5.

P.O

.S. S

yste

m :

5.1

Need

and merits

5.2

Barco

de

5.3

Stan

dard

isation

5.4

JAN sy

mbols (E

AN-13)

5.5

Characteristics

5.6

Barco

de scan

ner

6.

Miscella

neo

us P

rocesses : A

pplicatio

n & Out lin

e the p

rocess

6.1

Xero

grap

hy

6.2

Therm

ograp

hy

6.3

Collotype

Printing Technology

7

6.4

Die S

tamping

6.5

Tran

sfer printing

�o

te : V

isit to m

od

ern

ind

ustries rela

ted to

1.

Dry offset p

rinting

2.

Flex

o printing

3.

Grav

ure p

rinting

4.

Secu

rity printing

Referen

ce Bo

ok

s :

1.

Art &

Print Productio

n

N.N.Sark

ar

2.

Flex

o & Grav

ure

Printing Review, N

ew Delh

i

3.

Flex

ograp

hic P

rincip

les & Practices

F.C.Durra

mt

4.

Pocket G

uide to

Digital P

rinting

Fran

k Cost

5.

Printing Tech

nology (5e)

J.A

dams

* * * * *

Printing Technology

8

AC

CO

U�

TI�

G, C

OS

TI�

G &

ES

TIM

AT

I�G

CO

DE

PR

30

4

L

T P

2 1

--

Ra

tion

ale

All p

roductiv

e activ

ities in

an industry

are motivated

by profit. A

n acco

untan

t analy

ses the fin

ancial a

spect

of a b

usin

ess to give a co

rrect pictu

res to whether it is ru

nning on profit o

r at a loss, as w

ell as h

ow th

at

profit h

as been

made o

r that lo

ss sustain

ed. P

eople in

printing management sh

ould be ab

le to do th

is

evalu

ation with a v

iew to en

hancin

g the p

rofit o

r eliminatin

g the lo

ss of an organizatio

n.

Co

nten

ts

1.

Acco

un

ting

:

1.1

Princip

le of acco

untancy,

1.2

Proced

ure,

1.3

Prep

aration of trad

ing profit &

loss acco

unt,

1.4

Balan

ce sheet.

2.

Co

sting

:

2.1

Elements o

f cost,

2.2

Objects o

f costin

g,

2.3

Princip

le of a scien

tific costin

g sy

stem,

2.4

Prep

aration an

d an

alysis o

f statement of expenses.

3.

Dep

artm

en

talisa

tion

:

3.1

Classes o

f departm

ents

3.2

Allocatio

n

3.3

Appointment of expenses

3.4

Bases o

f appointment

4.

Dep

artm

en

t La

bo

ur C

ost :

4.1

Direct an

d indirect h

ours

4.2

Hourly rates

4.3

Reco

very

of ele

ments o

f cost

4.4

Distrib

ution of E

xpenses, P

remise

s, Capital, P

ower, P

ersonnel, W

ages, M

aintenance,

Administrativ

e expenses

5.

Distrib

utio

n o

f Dep

artm

enta

l Co

st to W

ork

s :

5.1

Hourly Cost rates

5.2

Direct serv

ice expenses rates

6.

Ro

utin

e Office a

nd

Wo

rks :

6.1

Estim

ating departm

ent

6.2

Estim

ate fo

rm

6.3

Order d

epartm

ent

6.4

Work instru

ction tic

ket

6.5

Cost sh

eet

6.6

Work daily

docket

6.7

Daily

return of m

aterials issued

6.8

Daily

deliv

ery sh

eet

6.9

Costin

g departm

ent

Printing Technology

9

6.10

Compilatio

n of co

st sheet

6.11

Reco

rded lab

our co

st

6.12

Budgeted

and reco

rded co

st

6.13

Sales d

aybook an

d an

alysis o

f costs

6.14

Relativ

e profitab

ility

7.

Estim

atin

g :

7.1

Estim

ator’s q

ualificatio

ns an

d work

7.2

Productio

n norm

s and hourly rates

7.3

Salien

t features o

f federatio

n Costin

g Syste

m.

8.

Prep

ara

tion

:

8.1

Copy Fittin

g & Castin

g off.

8.2

Calcu

lation of Q

uantity

of P

aper, In

k, B

oard

, Coverin

g mate

rial, Stitch

ing wire

8.3

Numerical p

roblem

s.

Referen

ce Bo

ok

s:

1.

Acco

untancy for P

rinter

F. Shakelto

n

2.

Cost A

ccounting meth

ods &

Problem

s

B.K. B

harti

3.

Costin

g Acco

unting

Mahaveer P

ublicatio

n, D

elhi

4.

Costin

g Acco

unting

Sahitya B

hawan, A

gara

5.

Costin

g for P

rinter

Hery

Chff

6.

Estim

ating for P

rinter

Hery

Chff

7.

Estim

ating M

ethods &

Cost A

naly

sis for P

rinters

Vekatara

man & Balara

man

8.

Princip

les & Practice o

f Cost A

ccounting

N.K. Prasad

9.

Printer’s C

ostin

g & Estim

ating

B.D.M

endiratta

* * * * *

Printing Technology

10

RE

PR

OD

UC

TIO

� P

HO

TO

GR

AP

HY

& T

EC

H�

IQU

ES

-II

CO

DE

PR

30

5

L

T P

2 -- 2

Ra

tion

ale

Photomechanical tra

nsfer o

f images a

nd im

age g

eneratio

n are th

e areas of m

uch im

portan

ce for a

student to

learn, in making printing su

rface. The su

bject

main

ly deals

with operatio

n an

d handling of

differe

nt eq

uipments, m

achinery etc. u

sed for rep

roductio

n photograp

hy.

Co

nten

ts

1.

Den

sitom

etry :

1.1

Optical d

ensity

and its m

easurement

1.2

Tran

smissio

n and reflectio

n Densito

meter &

their ap

plicatio

ns.

2.

Co

lou

r an

d its R

epro

du

ction

:

2.1

Prep

aration of co

lour

2.2

Additiv

e and su

btractiv

e colours.

2.3

Colour rep

roductio

n by su

btractiv

e process.

2.4

Filters, F

ilter factor, F

ilter ratio & their d

eterminatio

n.

2.5

Circu

lar screen an

d an

gles

2.6

Direct co

lour sep

aration.

2.7

Use o

f Gray Scale, R

egister m

arks, C

olour sep

aration guides

2.8

Black

Printer n

egativ

e.

2.9

Indirect co

lour sep

aration fro

m a reflectio

n co

py & sm

all transparen

cy

2.10

Evalu

ation of sep

aration negativ

es.

3.

Co

lou

r Co

rrection

:

3.1

Deficie

ncy of process in

ks

3.2

Correctio

n by positiv

e mask

ing

3.3

Negativ

e masking

3.4

Multi la

yer d

ye m

ask

3.5

High lig

ht m

ask

3.6

Chromo-chrome co

lour scan

ning and co

rrection

3.7

Single o

verla

y

3.8

Double o

verla

y

3.9

Tri-m

ask

3.10

Multi m

ask an

d Biverti m

ask

3.11

Under co

lour rem

oval

3.12

Camera b

ack mask

ing

4.

Miscella

neo

us C

am

era W

ork

s :

4.1

Duo tone n

egativ

e mask

ing

4.2

Re-screen

ing of halfto

ne p

roofs

4.3

Prep

aration of screen

tints

4.4

Dropout negativ

es

4.5

Contact scree

n an

d halfto

ne te

chniques

4.6

Line an

d halfto

ne co

mbinatio

n

4.7

Auto screen

films

4.8

Register co

ntro

l devices

4.9

Photograp

hic co

lour proofing

Printing Technology

11

5.

Electro

nic C

olo

ur S

can

ners :

5.1

Working princip

les an

d parts

5.2

Functio

ns o

f an electro

nic co

lour scan

ner

5.3

Advantages o

ver co

nventional co

lour co

rrection

5.4

Copy an

alysis w

ith ex

posure co

ntro

l & ad

justm

ent

5.5

Electro

nic circu

itry co

mputer facilities

5.6

Sharp

and un sh

arp mask

s

5.7

Under-co

lour re

moval

5.8

Scan

ning (R

eflectio

n co

py & Tran

smissio

n co

py)

6.

Electro

nic C

olo

ur S

epa

ratio

n :

6.1

Princip

les of electro

nic co

lour sep

aration

6.2

Colour co

rrection

6.3

Vario

us k

inds o

f copy scan

ning with size rep

roductio

n

6.4

Scan

ner o

utput

6.5

Program

ming

6.6

Operatio

n of scan

ner &

preca

utions

6.7

Evalu

ation of sep

aration negativ

es and positiv

e

6.8

Dot generatio

n

7.

Reto

uch

ing

:

7.1

Dot etch

ing

7.2

Stag

ing

7.3

Brush etc

hing

7.4

Chemical red

uctio

n

7.5

Farm

ers reducer

7.6

Reto

uching scree

n negativ

e and positiv

e

7.8

Colour ch

arts

7.9

Under co

lour rem

oval fo

r 4 & 6 co

lour w

ork

7.10

Sequence o

f colour printing

7.11

Dot size an

d dot percen

tage

8.

Qu

ality

Co

ntro

l Aid

s :

8.1

Tone an

d co

lour co

ntro

ls

8.2

Grey scales

8.3

Colour co

ntro

l patch

es

8.4

The in

k paper in

teraction

8.5

Measu

rement an

d co

ntro

l by Densito

meter

8.6

Use o

f punch register sy

stems fo

r perfect reg

istration

8.7

Proofing meth

ods

P

ractica

l

1

Halfto

ne n

egativ

e making usin

g glass scree

ns.

2

Halfto

ne n

egativ

e making usin

g co

ntact screen

s.

3

Re-screen

ing of halfto

ne p

rints.

4

Making negatives fo

r duo tones.

5

Colour sep

arations n

egative m

aking for th

ree and four co

lour process b

y direct m

ethod.

6

Colour sep

aration by indirect m

ethod.

7

Colour co

rrection by mask

ing.

8

Exercises in

chemica

l reductio

n of halfto

ne n

egativ

e / positiv

e.

9

Prep

aration of tin

t negativ

e.

10

Compositio

n lin

e and halfto

ne negativ

es.

Printing Technology

12

Referen

ce Bo

ok

s :

1.

Colour C

ontro

l in Lithograp

hy

Kelv

in Tritto

n

2.

Grap

hic A

rts Photograp

hy

G.A.T.F

3.

Grap

hic R

eproductio

n photograp

hy

Focal P

ress, Landon

4.

Grap

hic R

eproductio

n photograp

hy

J.M

. Buden

5.

Halfto

ne P

hotograp

hy

G.A.T.F

6.

Line P

hotograp

hy

G.A.T.F

7.

Lithograp

hers M

anual

G.A.T.F

8.

Photo M

achines

G.A.T.F

9.

Printing Tech

nology (5e)

J.Adams

* * * * * *

BO

OK

BI�

DI�

G, W

AR

EH

OU

SI�

G &

FI�

ISH

I�G

CO

DE

PR

30

6

L

T P

2 -- 3

Ra

tion

ale

This is a co

re subject, after p

rinting is co

mplete; th

e prin

ted sh

eets are required

to be p

ut in

a

proper sh

ape su

ch as b

ooks, m

agazines, reg

isters etc. for th

is knowled

ge o

f vario

us m

ethods an

d tech

nique

of L

aminatin

g, V

arnish

ing, C

arton an

d Box m

aking, B

inding and Finish

ing is v

ery esse

ntial. A

diploma

holder is req

uired

to su

perv

ise the b

inding and fin

ishing sectio

n in a p

ress.

Co

nten

ts

1.

Bo

ok

Bin

din

g :

1.1

Brief h

istory

1.2

Modern

trends

1.3

B.I.S

and Intern

ational p

aper sizes an

d su

b-divisio

ns

1.4

Handling temperatu

re

1.5

Humidity co

ntro

l

1.6

Storag

e and safety

of printed

and unprinted

stock

1.7

Common ca

use o

f spoilag

e of paper

1.8

Grams p

er square m

eter (G

SM)

2.

Wa

reho

use O

pera

tion

an

d M

ach

ines :

2.1

Jogging

2.2

Folding

2.3

Gath

ering

2.4

Collatin

g

2.5

Stitch

ing

2.6

Sewing

2.7

Cuttin

g and trim

ming operatio

ns

2.8

Treatm

ent of plates

2.9

Maps-trip

ping an

d guard

ing

3.

Sew

ing

:

3.1

Differen

t kinds

3.1.1

Thread

cord sew

ing

3.1.2

Flex

ible se

wing

3.1.3

Over casin

g

3.1.4

Tape se

wing

Printing Technology

13

3.1.5

Fren

ch sewing

3.1.6

Side an

d sad

dle stitch

ing

3.2

End papers an

d their ty

pes in

common use

4.

Fo

rwa

rdin

g O

pera

tion

s :

4.1

In board

& Out board

forward

ing

4.2

Gluing the b

ack

4.3

Rounding an

d back

ing

4.4

Object-care an

d precau

tions

4.5

Reducin

g sw

elling in the b

ack

4.6

Flat b

acks

4.7

Back

lining

4.8

Adhesiv

e binding

4.9

Therm

oplastic u

n sewing

4.10

Thread

less and perfect b

inding

5.

Atta

chin

g B

oa

rd :

5.1

Dimensio

nal v

ariation of board

s

5.2

Lining

5.3

Cuttin

g to size

5.4

Warp

ing of board

s prev

ention

5.5

Attac

hing board

s

5.6

Lacin

g in

5.7

Spilt b

oard

work

6.

Co

verin

g O

pera

tion

s :

6.1

Differen

t kinds o

f coverin

g materials

6.2

Measu

ring and cu

tting to size

6.3

Shape ap

plying

6.4

Adhesiv

e turning it

6.5

Pressin

g

6.6

Settin

g the g

roove o

r joins

6.7

Settin

g the h

ead

6.8

Settin

g the b

and

6.9

Polish

ing

6.10

Pressin

g and pastin

g down

7.

Fin

ishin

g :

7.1

Deco

rative w

ith fin

ishing tools

7.2

Blind blocking

7.3

Gold blocking

7.4

Sliding hand tools

7.5

Fillets

7.6

Pallets

7.7

Rules an

d meter

7.8

Letterin

g

7.9

Type h

older

7.10

Brass ty

pe

7.11

Making for to

oling and letterin

g

7.12

Heatin

g, testin

g an

d pressin

g

7.13

Clean

ing, In

laying lacin

g

Printing Technology

14

7.14

Bands o

pen up an

d pressin

g

7.15

Edge-d

ecoratio

n

7.16

Colourin

g

7.17

Spray

ing

7.18

Marb

ling

7.19

Gilding

7.20

Gaufferin

g or to

oling the ed

ges

7.21

Head

bands

7.22

Hand made an

d mach

ine m

ade h

ead bands

8.

Ad

hesiv

es :

8.1

Vario

us ty

pes

8.1.1

Characteristics

8.1.2

Uses

9.

Miscella

neo

us O

pera

tion

s :

9.1

Punching

9.2

Perfo

rating

9.3

Eye cu

tting

9.4

Indexing

9.5

Round co

rnerin

g

9.6

Label p

unching

9.7

Cuttin

g & Creasin

g

9.8

Numberin

g

9.9

Bronzin

g

9.10

Metal d

ecoratio

n

9.11

Varn

ishing

Pra

ctical

1.

Handling & care o

f binding materials an

d eq

uipments.

2.

Logging, C

ounting, Folding Gath

ering and Collatin

g by hand.

3.

Book se

wing by hand, differe

nt k

inds o

f sewing, sa

wn in

sewing, tap

e sewing, flex

ible se

wing, over

casting sewing.

4.

Working on guillo

tine.

5.

Prep

aration of ad

hesiv

es.

6.

Binding in clo

th.

7.

Prep

aration of pads.

8.

Prep

aration of en

d papers.

9.

Prep

aration of books, co

ntain

ing all th

e forward

ing operatio

ns.

10. Edge d

ecoratio

n.

11. Exercises in

coverin

g-prep

aring clo

th, R

exene an

d leath

er covers an

d fin

ishing, gold blocking.

12. Ledger b

inding inclu

ding ed

ge d

ecoratio

n, in

dex cu

tting etc

.

13. Rebinding of old damaged books

14. Library

binding

15. Loose leaf b

inding

16. Exercises o

n folding, se

wing and stitc

hing machine

17. Simple e

xercises in

pack

aging- prep

aration of box, en

velo

pes b

ags etc.

18. Exercises in

ruling on pen \ d

isc ruling machines. R

un through work and sto

p work. T

wo colour w

ork.

Printing Technology

15

Referen

ce Bo

ok

s :

1.

Basic B

ook Binding

Lewis, A

.W.

2.

Book Binding & Finish

ing

B.D. M

endiratta

3.

Book binding & the care o

f Books

Douglas C

ockerell

4.

Book binding by hand

Lauran

ce Town

5.

Finish

ing Process in

printing

Focal M

ortin

, A.G.

6.

Fundamental o

f packaging

Pain

, F.A., 1

981.

7.

Fundamentals o

f Pack

aging

Pain

, F.A.

8.

Hand Book of pack

aging Engg.

Hanlon, J.F

.

9.

Manual of B

ook Binding

Johnson, A

.W.

10. M

odern

Book binding

Alex J. V

aughan

11. G

um, A

dhesiv

es &

Sealan

ts Tech

nology &

NIIR

Board

their A

pplicatio

ns

* * * * * *

PH

OT

O L

ITH

O P

LA

TE

MA

KI�

G

CO

DE

PR

30

7

L

T P

2 -- 2

Ra

tion

ale

It is a tec

hnology su

bject. T

he areas o

f photo lith

o plate m

aking are m

uch im

portan

t for stu

dent to

learn in making prin

ting surfaces.

The subject

main

ly deals

with operatio

n and learn

s of differe

nt

equipments, m

achinery

etc. u

sed for photo lith

o plate m

aking.

Co

nten

ts

1.

Lith

o P

late M

etals :

1.1

Characteristics

1.2

Ink & water recep

tivity of Z

inc, A

luminium, C

opper, C

hromium, Steel

1.3

Variab

les in Grain

ing lik

e Types o

f grain

& Anodizin

g

2.

Gen

eral O

pera

tion

s in P

late M

ak

ing

:

2.1

Counter E

tching

2.2

Pre-treatm

ent of th

e surface

2.3

Pre-etch

ing

2.4

Coatin

g so

lutions

2.5

Illuminations fo

r printing down

2.6

Facto

rs govern

ing exposures

2.7

Light sen

sitivity of bi-ch

romate co

lloids

2.8

Dark

and co

ntinuing reactio

ns

3.

Su

rface P

lates :

3.1

Develo

pment

3.2

Use o

f ammonia

3.3

Hard

ening of alb

umin im

age a

fter develo

pment

3.4

Post treatm

ent fo

r removal o

f residual film

3.5

Desen

sitisation & After treatm

ents

Printing Technology

16

4.

Deep

Etch

Pla

tes :

4.1

Develo

pment

4.2

Deep

etching

4.3

Alco

hol w

ash

4.4

Lacq

uerin

g

4.5

Inking

4.6

Removal o

f stencil

5.

Mu

ltiple Im

ag

ing

:

5.1

Multip

le images b

y step

and rep

eat machine

5.2

Additio

n and removal o

f work on zin

c and alu

minium plates

5.3

Troubles in

plate m

aking

5.4

Prev

ention and remedies

6.

Sp

ecialized

Pla

tes :

6.1

Pre-sen

sitised plates n

egativ

e & positiv

e both

6.2

Wipe o

n processes

6.3

Bi-&

tri-metal p

lates

6.4

Direct im

age p

lates

7.

Co

ntro

l Dev

ices :

7.1

Light in

tegratin

g meter

7.2

Light sen

sitivity guide

7.3

Star targ

et

8.

Film

Asse

mb

ly:

8.1

Plan

ning

8.2

Equipment an

d material

8.3

Prep

aring the la

yout

8.4

Impositio

n schemes u

p to 32 pages (sh

eet work)

8.5

Impositio

n schemes u

p to 32 pages (h

alf sheet w

ork)

9.

Mo

dern

Pla

te Ma

kin

g M

etho

ds:

9.1

Automatic p

late processo

r

9.2

Electro

static chemical tran

sfer

9.3

Photo-direct

9.4

Direct-im

age

9.5

Projectio

n plate m

aking

9.6

Laser-ex

posed

plate

Pra

ctical

1.

Care an

d handling of plate m

aking eq

uipments.

2.

Grain

ing

3.

Study of an

odisin

g.

4.

Film

asse

mbly up to 16 pages.

5.

Surface p

late making involving lin

e work, halfto

ne w

ork, and co

mbination.

6.

Deep

-etch plate m

aking involving lin

e work, halfto

ne w

ork, an

d co

mbinatio

n.

7.

PS plate m

aking involving lin

e work, halfto

ne w

ork, an

d co

mbinatio

n.

8.

Line co

lour w

ork fro

m key negativ

e and co

lour sch

eme.

9.

Additio

n and deletio

n of w

ork.

10. S

tudy of A

utomatic p

late processo

r.

Printing Technology

17

Referen

ce Bo

ok

s :

1.

Enlarg

ing

Jacco

bson & M

athews, F

ocal

2.

Intro

ductio

n to Lithograp

hy

Gerald

Wood

3.

Lithograp

her’s M

anual

GATF

4.

Photo lith

o Offset

Eric C

hambers

5.

Photo M

echanics &

Printing

Gordon

6.

Practical P

hoto Engrav

ing for stu

dents

F.H. H

urdler P

itman

7.

Tech

niques o

f Photograp

hy

R.O. Fosett.

* * * * *

OF

FS

ET

LIT

HO

MA

CH

I�I�

G

CO

DE

PR

30

8

L

T P

2 -- 2

Ra

tion

ale

It is

a tech

nology subject.

Tech

nician

working in printing industry

are

required

to deal

with

differe

nt printing processes. T

he d

iploma h

olders are req

uired

to have a g

ood knowled

ge of th

ese prin

ting

processes. T

he su

bject d

eals with the d

ifferent processe

s of lith

o offset etc.

Co

nten

ts

1.

Offset M

ach

ine: P

rincip

le & D

esign

:

1.1

Handling of sin

gle co

lour offset m

achines.

1.1.1

Mech

anical &

operatio

nal featu

res

1.1.2

Pressu

re settings

1.1.3

Plate cy

linder

1.1.4

Blan

ket c

ylinder

1.1.5

Impressio

n cylinder

1.1.6

Cylinder g

ears

1.1.7

Fiitin

g of offset b

lankets

1.1.8

Sheet d

etectors

1.1.9

Anti-seto

ff devices

1.1.10 Paper co

ntro

ls, Deliv

ery

1.2

Inking Syste

m

1.2.1

Structu

re

1.2.2

Settin

g

1.2.3

Contro

l

1.3

Dampening Syste

m

1.3.1

Structu

re

1.3.2

Settin

g

1.3.3

Contro

l

1.4

Feed

ing Syste

m

1.4.1

Types o

f feeders an

d their w

orking

1.4.2

Vario

us ty

pes o

f Grip

pers an

d its d

esign

1.4.3

Settin

g of F

eeding unit

1.5

Deliv

ery Syste

m

1.5.1

Structu

re

1.5.2

Types

1.5.3

Settin

g

1.5.4

Contro

l

Printing Technology

18

2.

Mu

lti Co

lou

r Offse

t Ma

chin

es & P

erfectors:

2.1

Princip

le & desig

n

2.2

Constru

ction

2.3

Operatio

n

2.4

Tran

sfer syste

ms

2.5

Mach

ine settin

g

2.6

Fittin

g plate

s on multico

lour m

achine to

secure reg

ister

2.7

Wet o

n wet p

rinting

3.

Web

Offset M

ach

ines:

3.1

Desig

n featu

res

3.2

Reel S

tand

3.3

Web ten

sion & ten

sion co

ntro

l

3.4

Path

rollers

3.5

Folders

3.6

Printing unit c

ylinder co

nstru

ction (M

ono, 3C, 4I)

3.7

Inking sy

stem

3.8

Damping sy

stem

3.9

Drier u

nit

3.10

Automatic co

ntro

l register

3.11

Make-read

y on web offset p

ress

3.12

Speed

Measu

rement by Stro

bosco

pe in

high sp

eed machine

3.13

Automatic reel ch

ange m

echanism

3.14

Tem

peratu

re contro

l

3.15

Colour printing

3.16

Colour of in

k

3.17

Colour seq

uence

4.

Offset P

rinters W

ork

:

4.1

Pre-m

ake read

y

4.2

Make read

y

4.3

Running & co

mpletin

g job

4.4

Prep

aration of th

e pile

4.5

Settin

g the sh

eet path

4.6

Printed

image size

4.7

Prep

aring the p

late storag

e

4.8

Roller w

ash-up dampening unit, C

leaning

4.9

Registratio

n of co

lour w

ork

4.10

Colour m

ixing and matc

hing

4.11

Ink & water m

anagement

4.12

Merit &

demerits

4.13

Care, M

aintenance a

nd sto

rage o

f rollers

4.14

Determ

inatio

n of ro

ller hard

ness

4.15

Importan

ce of co

ntro

l of ph

4.16

Relativ

e humidity (rh

)

4.17

Tem

peratu

re in press ro

om

5.

Pa

per fo

r offset p

rintin

g:

5.1

General p

roperties effectin

g Printab

ility

5.2

General p

roperties effectin

g Print Q

uality

5.3

General p

roperties effectin

g Paper C

onditio

ning

Printing Technology

19

6.

Press O

pera

ting

Pro

ble

ms:

6.1

Slur

6.2

Image b

linding

6.3

Set o

ff

6.4

Pick

ing

6.5

Plucking

6.6

Fluffin

g

6.7

Scumming

6.8

Tinting

6.9

Bleed

ing

6.10

Mottlin

g

6.11

Ghost m

arks

6.12

Hick

ies an

d sp

ots etc

7.

Bla

nk

et & R

oller

s:

7.1

Structu

re and properties o

f blan

kets

7.2

Selectio

n of off-set b

lankets

7.3

Characteristics, C

are & mainten

ance o

f blan

kets

7.4

Differen

t types o

f rollers a

nd their fu

nctions

7.5

Rollers H

ardness

8.

Mech

an

ism o

f prin

ting

ma

ch

ines:

8.1

Applicatio

n of bearin

g & their classificatio

n

8.2

Gears &

its classification

8.3

Cams

8.4

Clutch

& its fu

nction & classificatio

n

8.5

Purpose &

functio

n of pulleys, b

elt drives, b

reaks

8.6

Basic P

rincip

le of co

mpressio

n & Vacuum pumps &

applica

tion

8.7

Tools &

applicatio

n used

for cy

linders lik

e skeleto

n cylinder, ro

llers, drums, sp

indles,

brushes an

d track

s

8.8

Eccen

tric motion & Parallel m

otions

9.

Electr

ic Mo

tors:

9.1

Varieties, u

ses & sp

ecification

9.2

Suitab

ility to vario

us p

rinting eq

uipments

9.3

Motor en

closures

9.4

Care &

main

tenance

9.5

Troublesh

ooting

9.6

Safety

precau

tions

10

. P

rintin

g M

ach

ine M

ain

tena

nce:

10.1

Rapier an

d main

tenance o

f prin

ting machine a

nd grap

hic arts eq

uipment

10.2

Testin

g the m

achine u

nder n

ormal p

rinting co

nditio

ns

10.3

Foundatio

n & Erectio

n of m

achine

10.4

Purpose o

f lubricatio

n (oilin

g & greasin

g both) &

its meth

od

10.5

Main

tenance o

f moving parts

10.6

Care o

f rollers

10.7

Operato

r’s duties

10.8

Pressro

om co

nditio

ns

Printing Technology

20

11

. M

od

ern D

evelo

pm

en

ts:

11.1

Multi-co

lour w

eb offset

11.2

Perfectin

g offset

11.3

Dry offset

11.4

Applicatio

n of co

mputer in

quality

contro

l

Pra

ctical

1.

Handling, m

ake-read

y and operatio

n on sh

eet fed

offset m

achine.

2.

Proofing of lin

e and text m

atter

3.

Printing for halfto

nes

4.

Proofing of lin

e and halfto

ne c

ombinatio

n

5.

Proofing of duo tones

6.

Proofing three a

nd four co

lour jo

bs

7.

Printing of posters, calen

dars 8

. Printing of 16 pages b

ookwork

9.

Printing of sm

all jobs in

four or m

ore u

ps

10 P

rinting of fo

lders

Referen

ce Bo

ok

s :

1.

Hand Book of O

ffset Tech

nology

EIRI B

oard

2.

Hand book on printing tec

hnology

NIIR

Board

3.

Intro

ductio

n Lithograp

hy

Gerald

Wood Pitm

an

4.

Lithograp

her’s M

anuals

GATF

5.

Lithograp

hic O

ffset Press O

peratin

g

C.W

.Lath

am

6.

Lithograp

hic p

ress operatio

n

A.S.Porter

7.

Offset P

ress Troubles

R.F. R

ied

8.

Offset P

rinting

C.S.M

ishra

9.

Photo Litho Offset

Eric C

hanbers

10. Practical G

uide B

ook in Offse

t Printing & Troublesh

ooting

K.Goswami

11. Printing Tech

nology (5e)

J.Adams

12. Sheet F

ed Offset T

echnology

Anjan

Kumar B

aral

13. Web Offset P

ress Troubles

G.A.T.F.

* * * * * *

Printing Technology

21

I�K

TE

CH

�O

LO

GY

CO

DE

PR

30

9

L

T P

2 1

--

Ra

tion

ale

Paper

& Ink Tech

nology is

an allied

field

of printing tech

nology, which can

make many

opportunitie

s of employment av

ailable to

the stu

dents. T

here fo

re some sp

ecial knowled

ge o

f ink and paper

is required

.

Co

nten

ts

1.

Ra

w M

ateria

ls used

in In

ks:

1.1

Pigments

1.2

Dye stu

ffs

1.3

Oils

1.4

Resin

s

1.5

Solvents

1.6

Plasticiser

1.7

Waxes

1.8

Drives

1.9

Other ad

ditiv

es

2.

Differen

t meth

od

s of D

ryin

g o

f Ink

s:

2.1

Absorption

2.2

Evaporatio

n

2.3

Precip

itation

2.4

Oxidatio

n

3.

Ma

nu

factu

ring

Pro

cesses of In

k.

4.

Letterp

ress Ink

:

4.1

General C

onsid

eration

4.2

Troubles w

ith letterp

ress inks d

urin

g printing

5.

Lith

og

rap

hic In

ks:

5.1

Qualitie

s of good offset in

ks

5.2

Merits o

f offset in

ks lik

e- D

raying cap

acity, M

oistu

re resistance, T

ackiness, F

low, V

iscosity

,

Thixotro

py, O

ptical m

erits like- O

pacity

, Colour effec

t, Colour stren

gth, Faded co

lour, In

k liftin

g,

Heat resista

nce, A

ffected fro

m lig

ht.

5.3

Vario

us ty

pes o

f offse

t inks lik

e- S

heet fed

inks, H

eat set inks, Q

uick

set inks, H

igh Gloss In

ks,

Web fed

inks, M

etallic inks, M

etal deco

rative in

ks, M

agnetic in

ks, M

oistu

re set inks, P

rocess in

ks

6.

Gra

vu

re Ink

s :

6.1

General co

nsid

eration

6.2

Inks fo

r pack

aging, paper &

board

, cellulose film

s, plastic film

s, Aluminium foil

6.3

Publicatio

n gravure in

ks

7.

Flex

og

rap

hic In

ks:

7.1

General co

nsid

eration

7.2

Substrate

s

7.3

Raw material an

d ad

ditiv

es

7.4

Formulation

Printing Technology

22

7.5

Inks fo

r: paper, flex

ible film

s, PVC film

s, polyester film

s, aluminium foils.

7.6

Ultrav

oilet-C

urin

g inks (U

V Inks)

7.7

Press b

ehaviour of F

lexo inks

8.

Screen

Ink

s:

8.1

Characteristics o

f screen inks

8.2

Raw materials

8.3

Inks fo

r: Paper &

Board

, impervious su

rfaces, metal co

ntain

ers, sheet p

lastic, glass,

plastic co

ntain

ers, printed

circuits resists, tran

sfer inks, o

verp

rinting varn

ishes,

fluorescen

t inks, p

rocess in

ks.

9.

Ink

s for S

pecia

l Pu

rpo

se:

9.1

Inks fo

r use o

n food wrap

pers an

d pack

ages

9.2

Phosphorescen

ce ink, T

extile tran

sfer inks, C

arbonisin

g inks, M

agnetic in

ks, D

rop Out

Inks, G

old & Silver v

arnish

ing inks.

10

. Q

ua

lity C

on

trol o

f Ink

s:

10.1

Care &

Storag

e of in

ks

10.2

Quality

Contro

l Test lik

e- Visco

sity, C

olour stren

gth, In

k Drying on paper/m

achine,

Pigment test, S

pecific d

ensity

, Printab

ility, R

ub resista

nce, E

mulsificatio

n.

�o

te :

1.

Visit to

ink manufactu

ring industrie

s.

2.

Visit to

paper m

anufac

turin

g industries.

3.

Visit to

security

ink industrie

s.

4.

Visit to

security

paper in

dustries.

Referen

ce Bo

ok

s:

1.

Flex

o & Grav

ure

Printing Review, N

ew Delh

i

2.

Modern

Tech

nology of P

rinting Inks

EIRI B

oard

3.

Modern

Tech

nology of P

rinting W

riting Inks

NIIR

Board

4.

Paper &

Ink

C.S. M

ishra

* * * * *

Printing Technology

23

MA

�A

GE

ME

�T

an

d E

�T

RE

PR

E�

EU

RS

HIP

CO

DE

PR

31

0

L

T P

Common to all b

ranches e

xcept C

C/CE/EE

2 1

--

RA

TIO

�A

LE

To ach

ieve th

e target an

d goals in

an organisatio

n it is essen

tial to co

-

ordinate th

e entire sy

stem. For th

is purpose th

e knowled

ge o

f prin

ciples o

f managem

ent,

human reso

urces

develo

pment,

material

managem

ent and fin

ancial

managem

ent is

required

.

Entrep

reneursh

ip w

ill intro

duce th

e students ab

out h

ow to

set up a sm

all-scale

industry

. The su

bject in

cludes th

e proced

ure fo

r how to select, p

roceed

and start th

e SSI,

which

also involves a co

ncrete m

arket su

rvey rep

ort an

d project fo

rmulatio

n.

CO

�T

E�

TS

1.

Prin

ciples o

f Ma

na

gem

ent :

1.1

Management, ad

ministratio

n and organisatio

n, differe

nce b

etween them.

1.2

Scien

tific management : Mean

ing, characteristics,

object

and advantage : Taylor's

scientific m

anagement – Fayol’s p

rinciples o

f management, fu

nctio

ns o

f management

1.3

Types

of ownersh

ip, sole

trading, partn

ership, joint sto

ck, co-operativ

e and public

enterp

rise

1.4

Types o

f organisatio

n, differen

t types an

d their ch

arts.

1.5

Importan

ce of human relatio

n professio

nal eth

ics

1.6

Need

for lead

ership, lead

ership qualities

1.7

Motivatio

n

2.

Hu

ma

n R

esou

rces Dev

elop

men

t :

2.1

Intro

ductio

n, object an

d functions o

f human reso

urce d

evelo

pment departm

ent

2.2

Recru

itment, so

urces an

d m

ethods o

f selection, n

eed fo

r effective train

ing, m

ethod of

training, duties o

f superv

isor / F

ormen, R

ole o

f HRD in industries.

3.

Wa

ges a

nd

Incen

tives :

3.1

Defin

ition an

d req

uirements o

f a good wage sy

stem meth

ods o

f wage p

ayment

3.2

Wage in

centives - ty

pe o

f incentive, d

ifference in

wage in

centive an

d bonus. in

centive to

superv

isor.

4.

Ma

terial M

an

ag

emen

t :

4.1

Purch

asing Functio

ns and duties

of purch

ase

departm

ent organisatio

n of purch

ase

departm

ent, m

ethods o

f purch

asing, purch

ase o

rder co

ntracts, leg

ality of co

ntracts ty

pes

of co

ntracts i.e. p

iece work co

ntract, lu

mpsum co

ntract, ite

m rate co

ntract, p

ercentag

e

contract, m

erits and lim

itation of each

contract sy

stem, departm

ental ex

ecution of w

orks,

rate contract - D

.G.S &

D and C.S.P.O. te

nder, n

ecessity, ty

pes o

f tenders, te

nderin

g

proced

ure, earn

est money and secu

rity money

4.2

Store an

d sto

re keep

ing : F

unctio

ns and duties o

f store d

epartm

ent, lo

cation and layout of

store,

bin card

s, sto

re led

ger,

receipt and issu

e proced

ure

of materials,

physica

l

verifica

tion of sto

res, disp

osal m

ethod of unserv

iceable artic

les and protectio

n of sto

res.

4.3

Sales : fu

nctio

n an

d duties o

f sales d

epartm

ent sales p

romotion ad

vertise

ment serv

ice

after sales.

Printing Technology

24

5.

Fin

an

cial M

an

ag

em

ent :

5.1

Functio

n and duties o

f finance departm

ent

5.2

Brief

idea

of journal,

ledger,

trial balan

ce, trad

ing acco

unt, profit

and loss

account,

balan

ce sheet.

5.3

Cheques (cro

ssed an

d bearer ), d

raft, promisso

ry note, lette

r of cred

it, brief id

ea of co

st

accounting.

5.4

Numerical p

roblem

s.

6.

Ma

rketin

g M

an

ag

em

ent :

6.1

Concep

t of M

arketin

g

6.2

Problem

s of M

arketing

6.3

Pricin

g policy

6.4

Distrib

ution ch

annels a

nd meth

ods o

f mark

eting

7.

En

trepren

eu

rship

:

7.1

Entrep

reneursh

ip an

d Entrep

reneur

7.2

Need

of E

mployment and Opportunitie

s.

7.3

Essen

tial Characteristic

s of a g

ood Entrep

reneur

7.4

Industrial P

olicy.

7.5

Classificatio

n of in

dustries- T

iny, sm

all scale , Medium scale, L

arge scale,

Handicraft, A

ncillary

7.6

Type o

f industries- P

roductio

n, Jo

b based

& Serv

ice

8.

En

trepren

eu

rial D

evelo

pm

en

t :

8.1

Product id

entificatio

n/ selectio

n

8.2

Site selectio

n

8.3

Plan

t layout

8.4

Institu

tional su

pport n

eeded

8.5

Pre-m

arket su

rvey

9.

En

trepren

eu

rship

Su

pp

ort S

yste

m:

9.1

Role o

f District In

dustries C

entre in

setting up industry

9.2

Functio

n of N

SIC, SISI, N

ISIET, N

RDC, SSIC, SIDO, N

MTC, K

VIC, R

SMML.

9.3

Role o

f state finance co

rporatio

n, state e

lectricity co

rporatio

ns, p

ollution co

ntro

l board

,

BIS, I.S

.O. etc.

10

. S

etting

up

SS

I :

10.1

Registratio

n of S

SI

10.2

Allotment of la

nd by RIIC

O

10.3

Prep

aration of project rep

ort

10.4

Structu

re of organisatio

n

10.5

Building co

nstru

ction

10.6

Estab

lishment of m

achines

11

. T

ax S

yste

m a

nd

Insu

ran

ce :

11.1

Idea o

f income tax

, sales tax, ex

cise duty and cu

stom duty

11.2

Industrial a

nd fire in

suran

ce, proced

ure fo

r industrial in

suran

ce.

Printing Technology

25

12

. F

ina

ncia

l So

urces fo

r SS

I :

12.1

Vario

us in

stitutions p

roviding loans fo

r industries

12.2

Vario

us ty

pes o

f loans

12.3

Subsid

ies

13

. L

ab

ou

r Leg

islatio

n a

nd

Po

llutio

n C

on

trol A

cts :

13.1

Industrial acts : fac

tory act 1

948

13.2

Workmen's co

mpensatio

n act 1

923

13.3

Appren

tices act 1

961

13.4

Water p

ollution co

ntract act 1

974 an

d 1981

13.5

Air p

ollution co

ntract act 1

981

13.6

Enviro

nmental p

rotectio

n act 1

986

13.7

Forest (an

imal co

nserv

ation act 1

972)

13.8

Pollution co

ntro

l provisio

ns in

motor vehicle act.

14

. P

roject R

epo

rt :

14.1

Proced

ure o

f prep

aring a p

roject rep

ort

14.2

Format o

f project rep

ort

14.3

Prep

aration of project rep

ort fo

r some S

SI ite

ms

15

. IS

O : 9

00

0 S

eries of Q

ua

lity S

yste

m :

15.1

Defin

ition of fe

w im

portan

t terms related

to IS

O quality

syste

m

15.2

Vario

us m

odels fo

r quality

assuran

ce in IS

O : 9

000 series

15.3

Vario

us ele

ments o

f ISO : 9

001 model (2

0 points)

15.4

Benefits b

y beco

ming an IS

O : 9

000 co

mpany

15.5

Intro

ductio

n to total q

uality

management (T

QM)

RE

FE

RE

�C

E B

OO

KS

:

1.

Industrial M

anagement

V.K. Sharm

a & O.P. H

arkut

2.

Industrial E

ngg. &

Management

O.P. K

hanana

3.

Industrial E

ngg. &

Management

T.R. B

anga

4.

Hand Book of S

mall S

cale Industry

P.M

. Bhandari

5.

Hand Book on Entrep

reneursh

ip Develo

pment

O.P. H

arkut

6.

Entrep

reneurial D

evelo

pment

S.S. K

hanka

7.

Statistical Q

uality

Contro

l

Mahohar M

ahajan

8.

ISO : 9

000 Quality

Syste

m

S. D

alela

*****