Dimensions of Logistics-2- Supply Chain Management

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    SUPPLY CHAIN MANAGEMENT

    MODULE 7

    DIMENSIONS OFLOGISTICS

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    INTRODUCTION

    Peter Drucker1962 The Economys Dark Continent

    Logistics is one of the most neglected but most promising

    areas of business

    Logistics originated in the military's need to supply itself with

    arms, ammunition and rations as the army moved to different

    locations

    Gulf War in 1991, Afghanistan War in 21stcentury regarded assignificant logistical wars

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    MICRO DIMENSION OF LOGISTICS

    Micro Dimension of logistics examines the relationshipsbetween logistics and other departments in an organization

    Interfaces with Manufacturing:

    Length of the Production Run - Balance economies of long

    production runs against increased costs of high inventories

    Supply interfaces - Stocking adequate supplies to ensure

    uninterrupted production

    Protective packaging - Principal purpose is to protect the

    product from damage during transit

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    Interfaces with Sales and Marketing:

    Sales forecastSales forecast will decide quantities estimated to betransported and stored

    Product- Size, shape, weight, volume of the product impacts

    storage, transportation and handling

    PriceLarger shipments means cheaper transportation rate,therefore shipment sizes should be customized to the carriers vehiclecapacity

    Promotion - Logistics function must be aware of any promotionalactivities so that it can plan accordingly

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    MICRO DIMENSION OF LOGISTICS CONTINUED

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    MICRO DIMENSION OF LOGISTICS CONTINUED

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    Interfaces with Sales and Marketing continued Place:

    Wholesalers - Since wholesalers combine purchases for multipleretailers, the shipment sizes are larger and number oftransactions are fewer, resulting in smaller logistics costs

    Retailers - With the exception of very large retailers who actmore like wholesalers, smaller shipment sizes are the standard.These generally cost more for transportation and orderprocessing

    Interfaces with Finance and Accounting:

    Logistics management can have a major impact on overall

    Return on Investment

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    LOGISTICS ACTIVITIES

    Transportation: Physical movement or flow of goods between different

    locations

    Storage: Inventory management and warehousing

    Packaging: Affected by type of product and transportation

    Materials handling:

    Movement into, from and within a warehouse

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    LOGISTICS ACTIVITIES CONTINUED

    Order fulfillment: Completing customer orders which affects lead time

    Forecasting:

    Predicting inventory necessary to fulfill customerdemand

    Production planning: Product necessary to cover market

    Purchasing: Procurement of supplies which affects transportation

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    APPROACHES TO ANALYZING LOGISTICS SYSTEMS CONTINUED

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    Materials Management v/s Physical Distribution continued Heavy Outbound:

    e.g. Dow Chemicals - Inbound crude oil by-products, saltwater and other raw

    materials flow from a limited number of sources and move in volumes over

    relatively short distances. On the outbound side, a wide variety of complex

    industrial and consumer chemicals are produced that need storage, packaging,

    and transportation to the customer.

    Reverse Systems:

    e.g. HP, Samsung - These companies have frequent product returns on the

    outbound side of their logistics systems due to exchange or repairs.

    Nodes v/s Links: Nodes are places where goods stop for processing

    e.g. Warehouses, Production plants, Stock points

    Links are the means of transport connecting the nodes

    e.g. Aircraft, Ship, Train, Truck etc.

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    APPROACHES TO ANALYZING LOGISTICS SYSTEMS CONTINUED

    Logistics Channels: Network of intermediaries involved in the logistics system

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    LOGISTICS AND SYSTEMS ANALYSIS

    Cost Perspective: The most efficient systems are not always comprised of each

    component operating at its lowest possible cost

    The significant concern is to have the entire system operating at

    its lowest total cost

    Optimization:

    Deciding upon the best possible alternative in terms of locations

    and transport options:

    Constructing warehouse near to factory or near to customerlocation ?

    Which mode of transport to be utilized ?

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    LOGISTICS AND SYSTEMS ANALYSIS CONTINUED

    Levels of optimality: There are often constraints working which result in less than optimum

    outcomes

    Additionally, logistics systems must work in harmony with marketing,

    finance, production etc.

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    TECHNIQUES OF LOGISTICS SYSTEM ANALYSIS

    Short-Run/Static Analysis: Looks at short run situation and selects the system with the lowest overall

    cost

    Comprises of a matrix-like table which presents each of the logistics and

    other relevant costs for two or more alternative logistics systems.

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    TECHNIQUES OF LOGISTICS SYSTEM ANALYSIS CONTINUED

    Long-Run/Dynamic Analysis: Mathematically calculates the point of equality between two alternate logistics

    systems over a longer time duration

    Comprises of a graph of fixed and variable costs of the two systems

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    Competition through customer service: Order Cycle:

    Shorter order cycle, less inventory required

    Substitution:

    More substitutable product, higher customer service level

    required

    Inventory Effect:

    Increase inventory, reduce cost of lost sales

    Transportation Effect:

    Increase transportation, reduce cost of lost sales

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    FACTORS AFFECTING THE COST AND IMPORTANCE OF LOGISTICS

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    FACTORS AFFECTING THE COST AND IMPORTANCE OF LOGISTICS

    CONTINUED

    Product factors:

    Value:

    When product value increases, the cost of warehousing, transportationand inventory increases

    Density:

    Higher the density, more efficient use of warehouse and transportation

    space

    Damage:

    Greater the risk of damage, higher the transportation and warehousingcost

    Special Handling Requirements: Critical, Very Heavy and Very High Value raw materials/products

    e.g. Aircrafts, Oil Rigs, Medical equipment

    Distance FactorWarehouse near to factory or near customer?

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