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www.saf-fro.com DIGI@WAVE / DIGI@PULS MIG/MAG welding installations with digital control provided with the latest technology inverter. 2216-001 2006-004 2006-014 Awarded by the French Welding Institute. Aim for digital precision!

DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

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Page 1: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

www.saf-fro.com

DIGI@WAVE / DIGI@PULSMIG/MAG welding installations with digital control provided with the latest technology inverter.

2216

-001

2006

-004

2006

-014

Awarded

by the French Welding

Institute.Aim for

digital precision!

Page 2: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

The new DIGI@WAVE and DIGI@PULS installations have beendeveloped in response to customer requests for the best welding characteristics combined with excellent reliability and unequalled ease of use. Air Liquide Welding has used themost advanced technology available in the group and designedthese products in direct collaboration with a selection ofEuropean industrial customers with the objective of giving the

2

DIGI@WAVE / DIGI@PULS, technology at the service o

2006

-004

2006

-014

Products designed to satisfy the demanding environment of t Reduction of noise and pollution and ease of use and operation for improved welding conditi increase in the power available for difficult applications and the assurance of having available by reloading the software directly from a workstation.

Food industry and chemical equipment

Transport/naval/rail

Digital setting with totalcontrol of the waveform

Storage and printingof programs

Great versatility of usemanually and automatic

1279

-004

1279

-001

2705

-040

1349

-006

1655

-005

2005

-502

Page 3: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

3

best response to market expectations. The introduction of digital control for all parameters provides exceptional arc stability and extremely accurate reproduction ofwelding parameters. The synergic rules have been produced by the best European welders of the group making them a truly “one-button operation” thus making the uniteasy to adjust.

f high-quality welding

oday’s modern enterprise:ons,the latest technological developments

Air Liquide Welding processes for all the customer’srequirements

Power calibrated to industrialrequirements

Modularconfigurationfor allworkshop/siterequirements

Automobile manufacture

Heavy metalwork/nuclear

2677

2231

-005

0478

-010

1349

-007

2005

-780

2000

-160

Page 4: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

Graphic screen, parameter pre-selection1

a - Menub - Programme no.c - Presets d - Pre-displaye - Wire gradef - Wire diameter

g - Gash - Transfer modei - Setting modej - Welding modek - Locking

Parameter print buttonHelp buttonSelection validation buttonReturn to previous menu buttonScreen navigation buttonSetting button7

6

5

4

3

2

DIGI@WAVE has been designed for all applications requiring very high quality

welding for all thicknesses and all materials used in the main industrial sectors. A wide

graphic screen allows the operator to navigate easily around a menu bar for adjusting

the various parameters of the unit. User-friendliness and high level performance make

the DIGI@WAVE the ideal partner for your manual, automatic and robotic welding.

4

DIGI@WAVE / DIGI@PULS, a range adapted to new in

Welding power source

Wire feeder

Connection harness 2/5/10 & 15 m

Welding torch

Workshop trolley

Wire feed trolley

Main power on/off switch

Torch connector

Slinging ringsI

H

G

F

E

D

C

B

A

2006

-001

DIGI@WAVE interface

DIGI@WAVE installation

12 4

5

6 7

3

2006

-008

2005

-694

A

B

C

D

E

F

G

H

I

Communication

by BUS CAN

1a

1k1i 1j

1c1d

1e 1f 1g 1h

1b

ab

c

d

ef

g

Programme selector DisplayProgramme selector Entry validationArc height settingWire speed settingDisplay selection

+

g

f

e

d

c

b

a

Remote control

* Separate air cooler upon request

Maincharacteristics

DIGI@WAVE280 A Compact air 400 A Separate water* 500 A Separate water*

Standard interface Expert (graphic screen, extended setup)

Main applicationsAutomobile construction and repair. Rail, road and naval

construction. Metalwork, infrastructures, energy. Food industry.

Uses Manual/Automatic and Robotic at A1, A2, A3 levels.

ProcessesElectrodes, Short arc regimes smooth current MIG/MAG, Speed Short arc™ and Spray arc, Pulsed and Low Noise

Pulsed™, MODULE in Spray-MODAL™ regime.

Synergic laws available(wire/gas combinations)

115 152 153

Number of welding and storable programs 100

Page 5: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

5

DIGI@PULS has the same welding performance as DIGI@WAVE. The front panel is

simplified to give direct access to the welding parameters. Parameter

optimization is carried out after selection of the wire grades and diameter, the gas

and the material thickness. It is provided with most of the advanced processes

(Pulsed, Speed Short Arc (SSA™), etc. (see table on pages 14 and 15).

dustrial requirements

Welding power source

Wire feeder

Connection harness 2/5/10 & 15 m

Welding torch

Workshop trolley

Wire feed trolley

Main power on/off switch

Torch connector

Slinging ringsI

H

G

F

E

D

C

B

A

2006

-011

DIGI@PULS interface

DIGI@PULS installation

1 2

3

10

98

7

5 6

4

2006

-016

A

B

C

D

E

F

G

H

I

Direct access

to parameters

Welding voltage and setup parameter display Welding current or wire speed or thickness displayMode and welding cycle selection LEDs Process choice selectorGas selectorWire grade selector Wire diameter selectorScrolling of setup parametersParameter settingSelector for wire speed or thickness display10

9

8

7

6

5

4

3

2

1

Maincharacteristics

DIGI@PULS

320 A Separate air 320 A Separate water 420 A Separate water 520 A Separate water

Standard interface Easy (2 displays 7 segments, restricted setup)

Main applications Traditional rail, road and naval construction. Metal construction, steel and stainless steel metalwork, infrastructures

Uses Manual/Automatic and Robotic at A1 level

Processes Electrodes, Short arc regimes smooth current MIG/MAG, Speed Short arc™ and Spray arc, pulsed current

Synergic laws available (wire/gas combinations) 99 121 121

Number of welding and storable programs 100

Page 6: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

PROMIG conventional torchesComplete range of manual MIG-MAG torches which are innovative, powerful and suited to quality applications in the various market sectors. Torches comply with the EN 60974-7 standard and use European standard connections.

PROMIG NG 241 341 341 W 441 W 450 W

DutycyclewithAr+CO2

60 % 250 A 320 A - - -

100 % - - 340 A 400 A 450 A

Wire diameterrange 0.6 - 1.0 mm 1.0 - 1.2 mm 1.0 - 1.2 mm 1.0 - 1.6 mm 1.0 - 1.6 mm

Standard lengths 3, 4 and 5 m 3, 4 and 5 m 3, 4 and 5 m 3, 4 and 5 m 3, 4 and 5 m

OptionsStick-out setting. High-currentalum. wearconduit.

Stick-out setting.High-current alum.wear conduit Tip +high-currentcontact tube.

Stick-out setting.High-current alum.wear conduit Tip +high-currentcontact tube.

Stick-out setting. High-current alum. wearconduit.

Stick-out setting. High-current alum. wearconduit.

Although it is true that welding performance is linked to the technology of the current source and the correct regulation ofthe wire speed, the welding torch makes an equally importantcontribution. The parameters sent by the current source must be very accurately transferred by the torch in the arc. Air Liquide Welding torches have been developed specifically foruse with DIGI@WAVE and DIGI@PULS installations to optimizeperformance.

6

DIGI@WAVE / DIGI@PULS, tools and options which m

Digital torches with integral settingsThese high-level torches use advanced digital technology to obtain system miniaturization in order to fit the maximum number of possibilities for settings and parameters into the smallest possible space. The DIGI@TORCH range meets the challenge of making the torch as small and easy to handle as a conventional torch with, in addition, the inclusion of almost complete remote control functionality.

Wire speed settingArc length setting2

1

P E

2191

-001

2005

-698

2005

-723

2006

-226

2006

-118

R

1185

-016 Push-pull torches and guns

Several push-pull systems are available for use with DIGI@WAVE and DIGI@PULS. The ALUTORCHE and DIGI@TORCH PP ranges offer great operationalconditions due to the miniaturization of the wire drive system in line with thepush-pull wire feeding axis.These torches and guns give an excellent wire feeding quality, and therefore an excellent weld quality and are particularly recommended for aluminium applications or usage with small diameter wires. They can be easily adapted with a push-pull kit.

DIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays

Type 241 341 341 W 441 W

Dutycycle withAr+CO2

60 % 250 A 320 A - -

100 % - - 340 A 400 A

Wire diameterrange

0.8 - 1,0 mmpossible (1.2)

0.8 - 1.0 mmpossible (0.8 and 1.6)

0.8 - 1.0 mmpossible (0.8 and 1.6) 1.0 - 1.6 mm

Cooling air air water water

DIGI@TORCH “P” for DIGI@PULS: integrated setting

Type 341 341 W 441 W

Duty cyclewithAr+CO2

60 % 320 A - -

100 % - 340 A 400 A

Wire diameterrange

1.0 - 1.2 mmpossible (0.8 and 1.6)

1.0 - 1.2 mmpossible (0.8 and 1.6) 1.0 - 1.6 mm

Cooling air water water

DIGI@TORCH advantages• Setting direct on torch• Adjustment during welding• Parameter reading

(on DIGI@TORCH E)• Ease of use

21

Page 7: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

DIGI@WAVE and DIGI@PULS wire feeders are provided with digital setting incorporating an optic encoder which guarantees precision and consistency of feeding even at very slow speeds. The double-disconnectable ducted harnesses with quick connectors are instantly interchangeable. The reel cover with half-shellopening gives easy access to the reel which is in a semi-inclined position to obtain an improved wire.

7

eet all your requirements

Wire feeder options

Wire feed pivotWire feed trolley Wire feed suspensioncradlefor DV 400and500 CDR

Flowmeter forDV 400 WKS

Harnesses Length

Steel air 2 m - 5 m - 10 m

Steel water 2 m - 5 m - 10 m - 15 m

Alu water 2 m - 10 m - 15 m - 25 m

Wire feed Diameter

Wire speed 1 - 25 m/min.

Steel 0.6 - 0.8 - 1.0 - 1.2 - 1.4 - 1.2 - 1.6 mm

Stainless steel 0.8 - 1.0 - 1.2 - 1.4 - 1.2 - 1.6 mm

Aluminium 1.0 - 1.2 - 1.4 - 1.2 - 1.6 - 2.4 mm

2005

-691

2005

-690

2005

-692

2425

-002

Wire feeding precision

Reel coverDouble-disconnectable harnessDisplayParameter settingsTorch connectorCoolant connectionsCAD connectorg

f

e

d

c

b

ad

e

c

a

fg

2005

-701

R 2004

-947

2006

-001 20

04-9

56

2425

-001

b

DIGI@PULS DV 400 CDR and DV 400 WKS wire feeder

d

e

fg

2006

-011

2005

-700

R

DIGI@WAVE DV 500 CDR wire feeder

Page 8: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

Provided with the latest digital technology, the DIGI@WAVE and DIGI@PULS power

sources offer new welding methods that respond perfectly to the technical

developments taking place in industry. These innovative processes guarantee the

quality and productivity levels demanded by modern welding applications.

8

DIGI@WAVE and DIGI@PULS, new methods of transfer

Short ArcThe Short Arc has a low spatter rate with good wetting and is suited to welding thin steel plate, working inposition and penetration passes This regime is characterized by alternating short circuits and light arc.

PulsedThe pulsed system is recommended for welding stainless steel and aluminium. It guarantees the mechanicalcharacteristics of the joint and limits spatter. The pulsed regime is a waveform which forces the drops of metal to become detached, the hot period projects the drop and the cold period allows the weld pool to cool.

Speed Short Arc™ (SSA™)The Speed Short Arc allows a high travel speed due to a rigid arc and a cold regime. It is very effective for welding thin steel plates, working in position and in closed angle and filling bevels. The SSA™

is used for short circuit welding though the normal globular regime travel speed domain.

SSA™ advantages• Increase in travel speed• Reduced distortion (thin steel sheets)• Suited to welding in position• Tolerance and usability

Main applications of SSA™: Earth Moving Plant Infrastructure

Agricultural machines, Trailers

Main applications of SSP™:Tanks, containers Boiler making

Foodstuff and chemical equipment

New

Soft Silence Pulse™ (SSP™)*The Soft Silence Pulse is a quieter pulsed modemainly intended for stainless steel weldingapplications. The SSP™ produces a softer but verystable arc with good wetting of the weld bead. This waveform significantly reduces spatter and gives a very fine appearance to the weld bead.

SSP™ advantages• Reduction of noise• Good wetting of the weld bead• Reduction of spatter• Good weld bead appearance

New

* Soft Silence Pulse™ and Spray-MODAL™ are only available on DIGI@WAVE

Page 9: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

9

for total weld quality

Main applications of CDP™: Naval Rail

Fine metalwork

Main applications of MB:Automobile, heavy vehicles

Metal furniture. Air conditioning

Main applications of SM™:Naval Rail

Boiler making

2006

-032

2006

-034

2006

-037

Cold Double Pulse™ (CDP™)

Soft Silence Pulse™ Cold Double Pulse™ Spray-MODAL™

Cold Double Pulse produces very high quality welds onthin material while avoiding distortion. CDP™ gives aTIG appearance to the weld and is very effective onvery thin aluminium or stainless steel sheet (< 2mm). The operating technique is made easier due to goodcontrol of the weld pool even on badly-preparedsheets. This sequencer mode automatically chains hot arc and cold arc regimes together.

CDP™ advantages• Effective on thin sheets• Reduces distortion• Easy operating technique• TIG appearance weld bead

New

MIG BrazingMIG Brazing is extremely effective on thin sheets andaccepts large joint tolerances. This process is widely used in the automobile industryas it gives good mechanical characteristics and conserves the coating of galvanized sheets. It is an advantageous replacement for flame brazingprocesses with the productivity of semi-automaticwelding.

MIG Brazing advantages• Effective on thin coated sheets• Reduces distortion• Large joint tolerance• Good mechanical characteristics

Spray-MODAL™ (SM™)*Spray-MODAL™ is a process that strongly reduces microporosity and increases penetration. It can be used in all positions and is particularly effectiveon aluminium sheets greater than 3 mm. Spray-MODAL™ uses a low-frequency modulated current whichhas the effect of removing most hydrogen bubbles fromthe weld pool before solidification.

Spray-MODAL™ advantages• Reduces porosity• Increases penetration• All-position welding• Higher travel speed

Page 10: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

DIGI@WAVE and DIGI@PULS power sources are designed to be ideal for use with manual, automatic or robotized applications. A1, A2 and A3 automation levelsadapt the installation for use with a simple or more advanced automatic machinesalong with robots with wire or field bus communication. Optional tools enable backupto a USB key or PC, connection of stations to a network, management of special peripherals or retrofit.

10

DIGI@WAVE and DIGI@PULS perfect manual and auto

Automation A1The A1 automation level allows direct connection of aDIGI@PULS or DIGI@WAVE to an automatic weldingmachine as standard. A robot wire feeder isrecommended, but these installations can also operatewith a manual wire feeder. This level of synchronizationdoes not require an additional card.

Auto A1 advantages:• Simple interfacing without options• "Chain" program facility *• Parameter control by instructions

Automation A2The A2 automation level with the AUTO-CARD option allows a DIGI@WAVE to be interfaced with a robot or automatic welding machine. This controlled process works by program calls or by instructions for adjusting the parameters. These installations require a DV-R 500 or DV-R 600 HD robot wire feeder for applications with a very high duty cycle. The PC-TOOL option enables download and backup on a USB key.

Auto A2 advantages:• 100 programs and backups on USB key• Monitoring of parameters by process control• Auto options are easily integrated onto a manual

welding machine

Auto A1 applications:Earth Moving Plant Infrastructure

Agricultural machines Trailers

Auto A2 applications: Tanks, containers Boiler making

Foodstuff and chemical equipment

* 10 programs on DIGI@PULS with RC-JOB option

** Backup and printing of parameters with PC-TOOL option

DV

R50

0Auto wire feederDV-R 500

DV

R40

0Auto wire feederDV-R 400

Page 11: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

Recommended configuration Required equipment Optional equipment

11

matic versatility

Automation levelsDIGI@WAVE DIGI@PULS

280 400 W 500 W 320 (W) 420 520Automationlevel A1 A1 A1 A2 A2 A3 A3 A1 A1 A2 A2 A3 A3 A1 A1 A1 A1 A1 A1

Manual wire feederDV 400 CDRDV-R 400robot wire feederManual wire feederDV 500 CDRDV-R 500robot wire feederDV-R 600 HDrobot wire feederAUTO-CARDauto cardAUTO-BUSauto cardPC-TOOLoptionRC-JOBRemote control

Automation A3The A3 automation level with the AUTO-CARD and AUTO-BUS options allows a DIGI@WAVE to be interfaced to a robot with a field bus link. This controlled process works with an advancedprotocol. These installations require a DV-R 500 or DV-R 600 HDrobot wire feeder for applications with a very high dutycycle. The PC-TOOL option enables download and backup on a USB key.

Auto A3 applications: Automobile, heavy vehicles

Equipment manufactures

*** Optional equipment

2216

-001

2008

-464Auto wire feeder

DV-R 600 HD

Auto A3 advantages:• Field bus communication with advanced protocol• Multiplexer for the management of special

peripherals***• Special wire feeder with very high duty cycle***

Page 12: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

DIGI@WAVE and DIGI@PULS installations have been designed with the same

objective to satisfy welding performance. The DIGI@WAVE has a wider range of

processes and”one-button” laws, and much wider communication possibilities

especially with regard to automation. The DIGI@PULS is designed for small and

1212

DIGI@WAVE / DIGI@PULS, welding à la carte

Additional equipment

Workshop trolley

DV 400 CDR wire feeder

DV 500 CDR wire feeder

DV 400 WKS wire feeder

DV-R 400, 500 and 600 HD wire feeder

Wire feed trolley

Wire feed pivot

Wire feed suspension cradle

Double-disconnectable air harnesses

Double-disconnectable water harnesses (1)

Double-disconnectable water harnesses (1)

Processes

Electrode

Smooth current MIG

Speed Short Arc™ (SSA™) MIG

Pulsed MIG

Soft Silence Pulse™ (SSP™) MIG

Spray-MODAL™ (SM™) MIG

Cold Double Pulse™ (CDP™) MIG

MIG brazing

Configuration

DIGI@WAVE™ DIGI@PULS™

280 400 500 320 420 520

Compact airSeparate airSeparate water

Base synergic lawsMild steel 0.6/0.8/1.0/1.2 0.8/1.0/1.2/1.6 0.8/1.0/1.2/1.6 0.6/0.8/1.0/1.2 0.8/1.0/1.2/1.6 0.8/1.0/1.2/1.6

Stainless steel 0.6/0.8/1.0/1.2 0.8/1.0/1.2/1.6 0.8/1.0/1.2/1.6 0.8/1.0/1.2 0.8/1.0/1.2/1.6 0.8/1.0/1.2/1.6

Pure aluminium (series 1000) 1.0/1.2 1.2/1.6 1.2/1.6 1.2 1.2/1.6 1.2/1.6

Pure silicon (series 4000) 1.0/1.2 1.2/1.6 1.2/1.6 1.2 1.2/1.6 1.2/1.6

Aluminium magnesium AG3 (series 5000) 0.8/1.0/1.2 1.0/1.2/1.6 1.2/1.6 1.0/1.2 1.0/1.2/1.6 1.2/1.6

Aluminium magnesium AG5 (series 5000) 0.8/1.0/1.2 1.0/1.2/1.6 1.0/1.2/1.6 1.0/1.2 1.0/1.2/1.6 1.0/1.2/1.6

Cupro aluminium 1.0/1.2 1.0/1.2 1.0/1.2 1.0/1.2 1.0/1.2 1.0/1.2

Cupro silicon 1.0/1.2 1.0/1.2 1.0/1.2 1.0/1.2 1.0/1.2 1.0/1.2

SAFDUAL ZN 1.0/1.2 1.0/1.2 1.0/1.2 1.0/1.2 1.0/1.2/1.6 1.0/1.2

SAFDUAL 100 1.0/1.2 1.0/1.2/1.6 1.0/1.2/1.6 1.0/1.2 1.0/1.2/1.6 1.0/1.2/1.6

SAFDUAL 200 1.0/1.2 1.0/1.2/1.6 1.0/1.2/1.6 1.0/1.2 1.0/1.2/1.6 1.0/1.2/1.6

SAFDUAL 400 1.2 1.2/1.6 1.2/1.6 1.2 1.2/1.6 1.2/1.6

on request

(1) For version 320 W

Page 13: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

medium-sized businesses who want to increase their productivity and weld quality

while at the same time having a product which is easy to install and use.

Although simple to use, the DIGI@PULS can also be integrated into a simplified

automatic installation or onto a robot.

1313

Basic prewiring

DIGI@WAVE™ DIGI@PULS™

280 400 500 320 420 520

Auto A1 connectorGraphic display source7-segment display sourceEnclosed wire feedWire feed displayGas purgeWire feed inchRemote control connectorPush-pull prewiringDIGI@TORCH “E” prewiringDIGI@TORCH “P” prewiringAutomatic prewiring (A1) (A1-A2-A3) (A1-A2-A3) (A1) (A1) (A1)PC-TOOL link prewiring

Basic functions

Wire speed setting (empty)Wire speed setting (welding) (RC-JOB)

Arc length setting (empty)Arc length setting (welding) (RC-JOB)

End setting (empty)End setting (welding) (RC-JOB)

Spot 2T / 4T / cycle Hot startSoft startFadingHot startSpray endSynergic modeSemi- synergic modeManual mode (free)Staged modeParameter blockingParameter limitationParameter saving (RC-JOB) (RC-JOB) (RC-JOB)

Display calibrationAssisted calibrationSoftware updateError messages ClockMaintenance configurationLanguage choice (RC-JOB) (RC-JOB) (RC-JOB)

Page 14: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

2216

-001

Options

RC-JOB Remote control

Auto A1

Auto A2

Auto A3

PC-TOOL

Push-pull torch

Push-pull gun

DIGI@TORCH “E” torch

DIGI@TORCH “P” torch

Anti-dust filter

DIGI@WAVE™ DIGI@PULS™280 400 500 320 420 520

Primary

Three-phase power supply 400 V - 50/60 Hz

Consumption

45 % - - - - 37.5 A -

60 % - 34.5 A 44.5 A - 34.5 A 44.5 A

100 % 31.4 A 29.8 A 39 A 25.9 A 29.8 A 39 A

Secondary

Open circuit voltage 106 V

Welding current 20 A - 280 A 20 A - 400 A 20 A - 500 A 20 A/320 A 20 A/420 A 20 A - 500 A

Duty cycleat 100 %

MIG 280 A/28 V 350 A/31.5 V 450 A/36.5 V 320 A/30 V 350 A/31.5 V 450 A/36.5 V

EE 280 A/31.2 V 350 A/34 V 450 A/38 V 320 A/32.8 V 350 A/34 V 450 A/38 V

Duty cycle at 60 %

MIG - 400 A/34 V 500 A/39 V - 420 A/35 V (45%) 500 A/39 V

EE - 400 A/36 V 480 A/39.2 V - 420 A/36.8 V (45%) 480 A/39.2 V

Measurements

Dimensions (L x w x h)with trolley and feeder*

845 x 380 x855 mm 1 150 x 750 x 1 500 mm*

Net weight 76 kg 107 kg 90 kg air107 kg water 107 kg

Standards EN 60974-1 / EN 60974-10

Protection class IP 23 S

Cooling

Fan - 230 V single-phase 230 V single-phase

Pump - 400 V single-phase 400 V single-phase

Maximum pressure - 4 bar 4 bar

Maximum flow rate - 4.5 l/min. 4.5 l/min.

14

Technical data

Page 15: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

2002

-377

Current sources: P/NDIGI@WAVE 280 Compact air cooled W 000 055 011

400 Separate water cooled W 000 055 015500 Separate water cooled W 000 055 020

DIGI@PULS 320 Compact air cooled W 000 055 000320 Separate water cooled W 000 055 001420 Separate water cooled W 000 055 008520 Separate water cooled W 000 270 954

Wire feeder:DV 400 CDR DIGI@PULS manual W 000 055 082DV 500 CDR DIGI@WAVE manual W 000 055 083DV 400 WKS DIGI@WAVE manual W 000 267 593DV-R 400 DIGI@PULS robotic W 000 055 084DV-R 500 DIGI@WAVE robotic W 000 055 087DV-R 600 HD DIGI@WAVE HD robotic W 000 055 068Harnesses (for use with steel):

Length 2 m 5 m 10 m 15 m 25 mAir cooling W 000 055 088 W 000 055 089 W 000 055 090 - -Water cooling W 000 055 091 W 000 055 092 W 000 055 093 W 000 055 094 -Harnesses (for use with aluminium):Water cooling W 000 055 095 - W 000 055 096 W 000 055 097 W 000 055 098Add-ons:Workshop trolley for power source W 000 055 046Pivot stand (requires wire feeder trolley) W 000 055 048Workshop trolley for wire feeder for DV 400 and 500 CDR W 000 055 050Workshop trolley for DV 400 WKS W 000 267 595Wire feed suspension support W 000 055 101Options:Manual push-pull card (PP-CARD) W 000 055 061RC-JOB Remote control W 000 055 077Socket on power source (CAD-plug) W 000 055 040Automatic/robotic interface card (auto-card A2) W 000 266 590Retrofit automatic/robotic multiplexer box (MUXAL) W 000 055 037Communication card (USB-TOOL) W 000 055 081Flowmeter kit W 000 267 596Panel with filter W 000 272 382

15

To order

Torches: 3 m 4 m 5 mPROMIG NG 241 W 000 345 060 W 000 345 061 W 000 345 062PROMIG NG 341 W 000 345 066 W 000 345 067 W 000 345 068PROMIG NG 341 W W 000 345 069 W 000 345 070 W 000 345 071PROMIG NG 441 W W 000 345 075 W 000 345 076 W 000 345 077PROMIG 450 W W 000 345 052 W 000 345 054 W 000 345 057DIGI@TORCH “E” 241 W 000 345 005 W 000 345 006 -DIGI@TORCH “E” 341 W 000 345 010 W 000 345 011 -DIGI@TORCH “E” 341 W W 000 345 007 W 000 345 008 -DIGI@TORCH “E” 441 W W 000 345 009 W 000 345 012 -DIGI@TORCH “P” 341 W 000 345 013 W 000 345 014 -DIGI@TORCH “P” 341 W W 000 345 015 W 000 345 016 -DIGI@TORCH “P” 441 W W 000 345 017 W 000 345 018 -

Push-pull torches: 8 m 8 m (straight) 8 m (curved 45°) 10 mALUTORCHE DG 342 - - - W 000 264 913ALUTORCHE DG 441 W - - - W 000 265 067DIGI@TORCH PP 352 W 000 267 606 - - -DIGI@TORCH PP 451 W - W 000 271 006 W 000 267 607 -

Page 16: DIGI@WAVE / DIGI@PULS - Usersite-339333.mozfiles.com/files/339333/DIGIPULS_520.pdfDIGI@TORCH “E” for DIGI@WAVE: integrated setting and displays Type 241 341 341 W 441 W Duty cycle

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Founded in 1902, Air Liquide is the world leader in industrial and medical gases and related services. The company has offices in 75 countries and employs a work force of 40,000. Drawing on constantly renewed technologies, Air Liquide develops groundbreaking solutions used in making countless everyday products and in helping to preserve life.

www.airliquide.com

For other countries please contact our Export departments

ALW Export Department Italy Via Torricelli15/A37135 VERONATel: +39 045 82 91 511- Fax: +39 045 82 91 536 E-mail: [email protected]

ALW Export Department France13, rue d'EpluchesBP 70024 Saint Ouen l'Aumône95315 CERGY-PONTOISE CedexTel: +33 1 34 21 33 33 - Fax: +33 1 30 37 19 73E-mail: [email protected]

www.saf-fro.com

ContactsBELGIUMAIR LIQUIDE WELDING BELGIUM SAZ.I. West Grijpen - Grijpenlaan 5 - 3300 TIENENTel.: +32 16 80 48 20 - Fax: +32 16 78 29 22

CHINASAF SHANGHAI REP. OFF.Rm. 722. Pine City Hotel777 Zhao Jia Bang Lu - SHANGHAI 200032Tel.: +86 21 64 43 89 69 - Fax: +86 21 64 43 58 97

CZECH REPUBLIC AIR LIQUIDE WELDING CZ S.R.O.Podnikatelská 565 - Areál SVUM190 11 PRAHA 9 - Bûchovice Tel.: +420 274 023 163 - Fax: +420 274 023 233

FRANCEAIR LIQUIDE WELDING FRANCE13, rue d’Épluches - BP 70024 Saint-Ouen l'Aumône95315 CERGY PONTOISE CedexTel.: +33 1 34 21 33 33 - Fax: +33 1 34 21 31 30

HUNGARY AIR LIQUIDE WELDING HUNGARY - KftKrisztina krt. 39/b - H-1013 Budapest Tel.: +36 1 339 8650 - Fax: +36 1 339 8649

ITALYAIR LIQUIDE WELDING ITALYVia Torricelli 15/A - 37135 VERONATel.: +39 045 82 91 511 - Fax: +39 045 82 91 536

LUXEMBOURGAIR LIQUIDE WELDING LUXEMBOURG S.A.5 rue de la Déportation - BP 1385 - L-1415 LUXEMBOURGTel.: +352 48 54 56 - Fax: +352 48 54 57

MALAYSIASAF-OERLIKON MALAYSIA SDN BHDNo 10, Jalan TPP 5/1 - Taman Perindustrian Puchong47100 PUCHONG, SELANGORTel.: +603 8060 8638 - Fax: +603 8061 620

NETHERLANDSAIR LIQUIDE WELDING NETHERLANDSRudonk 6 B - NL 4824 AJ BREDATel.: +31 76 541 00 80 - Fax: +31 76 541 58 96

POLANDAIR LIQUIDE WELDING POLSKA - SP. Z.o.oUL. Porcelanowa 10 - 40-246 KATOWICETel.: +48 32 609 04 50 - Fax: +48 32 609 04 60

PORTUGALAIR LIQUIDE SOLDADURA LDARua Dr. António Loureiro Borges, 4-2° ArquiparqueMiraflores - 1495-131 ALGÉSTel: +351 21 41 64 900 - Fax: +351 21 41 69 40

ROMANIADUCTILAleea Industriilor Nr 1 - 120224 BUZAUTel.: +40 238 722 058 - Fax: +40 238 716 861

RUSSIAAIR LIQUIDE WELDING17 Vorontsovskaya Str. - 109147 MOSCOW Tel.: +7 495 641 28 98 - Fax: +7 495 641 28 91

SLOVAKIAAIR LIQUIDE WELDING CENTRAL EUROPE S.R.O.Prazska 35 - 94901 NITRATel.: +421 37 69 24 601 - Fax: +421 37 65 19 919

THAILANDAIR LIQUIDE WELDING THAILAND Co Ltd40 Moo 6 - Ramindra Road Km. 9.5KHANNAYAO, BANGKOK 10230Tel.: +66 2 9432250 - Fax: +66 2 9432256

U.A.E.AIR LIQUIDE WELDING MIDDLE EAST FZEJebel Ali free zone warehouse No. FZS1AH05P.O. BOX 18734 - Jebel Ali - DUBAITel.: +971(0)48861606 - Fax: +971(0)48861608

UKRAINEAIR LIQUIDE WELDING UKRAINE, Llc.1 rue Proskura - bureau 106A - 61070 KHARKOV Tel.: +380 577 546 867 - Fax: +380 577 546 867