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DigiTemp-E Wireless Temperature measurement in molten metals

DigiTemp-E Wireless - ABANTEKabantek.net/digitemp_wireless.pdf · The DigiTemp-E Wireless has three user-oriented data interfaces and four control outputs as standard. Standard interfaces

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Page 1: DigiTemp-E Wireless - ABANTEKabantek.net/digitemp_wireless.pdf · The DigiTemp-E Wireless has three user-oriented data interfaces and four control outputs as standard. Standard interfaces

DigiTemp-E Wireless

Temperature measurement in molten metals

Page 2: DigiTemp-E Wireless - ABANTEKabantek.net/digitemp_wireless.pdf · The DigiTemp-E Wireless has three user-oriented data interfaces and four control outputs as standard. Standard interfaces

Safety-related benefits:

• Nocableslyingaround

• Norepairsinsecurityrestrictedandhazardousenvironments

Cost-relevant advantages:

• Nowiringorcableconnectionbetweenthesubmersiblemeasuringprobeandmeasuringinstrument

• Noattachmentofcableconduit/terminalblocks

Temperaturemeasurementinmoltenmetals

DigiTemp-E Wireless

Temperature measurement using wireless transmission:

WithDigiTemp-EWirelessyoucanreceivethetemperaturemeasurementresultswirelessly.LocatednearthehandleoftheoptionalQUBEmeasurementlanceistheQUBETbattery-poweredwirelesstransmissionmodule,whichtransfersthetemperaturemeasurementdatadirectlytotheDigiTemp-EWirelessinstrument.Upto1000measurementscanbetakenusingtheQUBETwithitslong-lifelithiumionbatteries.Thebatteriesarechargedusingthededicatedchargingstation.

Theever-increasingdemandsonmeasurementtechnologyrequiretheintegrationofnewelectronicshardware,interfaces,andinparticularthesoftware.

TheinnovativeDigiTemp-EWirelessinstrumentfullymeetstheseexpectations.Itsfeaturesarereliability,easeofuse,andflexibilityinapplication.

TheDigiTemp-EWirelessmeasuresandanalyzesthetemperatureinsteel,iron,andnon-ferrousmelts.SensorsareconnectedtotheinstrumentthroughwiredlancesorwithmanuallyoperatedQUBEwirelesslances.

Page 3: DigiTemp-E Wireless - ABANTEKabantek.net/digitemp_wireless.pdf · The DigiTemp-E Wireless has three user-oriented data interfaces and four control outputs as standard. Standard interfaces

Standard features of the DigiTemp-E Wireless:

• WirelessreceiverfortheQUBETwirelessmeasurementlance

• Non-reflecting45mmdisplaywithwirelessconnectionandsignalstrengthindication

• LEDmeasurementsequencesignals

• Highmeasurementaccuracybyhigh-resolutionA/Dconverter

• Universalapplicationusingawiderangepowersupply

• CurvesforthermocoupletypesS,R,B,K,andD

• Measurementerrordetectionandinterpretation

• Automatictestmeasuringrecognition

• Fourpre-programmeddatatelegrams,threeadditionaldatatelegramsfreelyprogrammableusingEthernet

YoucansetinstrumentparametersandselectdatatelegramsusinganLCDinterfaceinsidetheinstrument.

Theparameterizationispasswordprotected,sothatonlyauthorizedpersonnelcanperformthistask.Parameterscanbesetfor:

• evaluationtolerances;

• thermocouplecalibrationtype;

• measurementtimes;

• dataInterfaces;

• startconditions;

• calibrationoffset;and

• bathlevel.

Youcanalsosetinstrumentconfigurationparametersusingawebbrowser.

Inadditiontotheconventionalimmersiontemperaturemeasurementinmoltensteel,theDigiTemp-EWirelesscanbeadaptedforothermeasurementtasksinmoltensteel.Thisisdonebyusingamenuinsidetheinstrumenttosetparametersfordifferentmeasurementsensorsusedforimmersiontemperaturemeasurementsin:

• steel,iron,andnon-ferrousmeltswithPositherm®dis-posableprobes;

• ironmeltswithMulti-Stik®andMaxi-Stik®reusableprobes;and

• non-ferrousmetalandaluminium.

Thefunctionaloperationoftheinstrumentiseasyandfullyautomatedandalsofeatures:

• password-protecteddeviceconfigurationusinganinternalLCDandbuttons;and

• backupandrestoreoftheinstrumentparametersusinganintegratedandremovabledongle.

Page 4: DigiTemp-E Wireless - ABANTEKabantek.net/digitemp_wireless.pdf · The DigiTemp-E Wireless has three user-oriented data interfaces and four control outputs as standard. Standard interfaces

TheDigiTemp-EWirelesshasthreeuser-orienteddatainterfacesandfourcontroloutputsasstandard.

Standard interfaces and outputs:

• measurementdataoutputusingaV24interfaceorserialTTY20mAinterfaceforPLCandperipheraldevices;

• mAoutputwithfollowmode;

• Ethernetinterface;

• bathlevel;

• wirelessreceiverunit;and

• controloutputsforsignalisationandPLC.

ThestandardEthernetinterfaceandtheoptionalProfibusandModbusinterfacesallowtheequipmenttooperateonthenetwork.

Theinstrumentcandetectbathlevelinmoltensteelandironwheninwiredoperation.ThisisdoneusingourPositherm®immersionthermocoupleconnectedtoanautomaticlance.

Machine-specificinstallationsarenotneededwiththismethodofbathleveldetection.

Option for an extension module:

• SecondserialTTY20mAinterface,or

• ProfibusDP/ModbusRTU,or

• Two-channelmAoutput,or

• SecondV24interface

Page 5: DigiTemp-E Wireless - ABANTEKabantek.net/digitemp_wireless.pdf · The DigiTemp-E Wireless has three user-oriented data interfaces and four control outputs as standard. Standard interfaces

MeltControl 2020 software

TheDigiTemp-EWirelessinstrumentscanbenetworkedwithaPCusinganEthernetinterface.WiththemeasurementdatasoftwareinstalledonthePC,youcanremotelyanalyseandsavethemeasurementsequences,results,andcurvesoftheDigiTemp-EWirelessinstrument.

DigiTemp-EWirelessinstrumentparameterscanalsobesetusingMeltControl2020.MeltControl2020isaserverapplicationandcanbeusedwithWindows7®.

MeltControl 2020 software:Measurement data management system

Page 6: DigiTemp-E Wireless - ABANTEKabantek.net/digitemp_wireless.pdf · The DigiTemp-E Wireless has three user-oriented data interfaces and four control outputs as standard. Standard interfaces

Measurementapplication Temperaturemeasurement

Bathleveldetection

Continuoustemperaturemeasurement

MeasurementapplicationselectedontheinternalLCDOnlyinwiredoperation

Measurementinput 1analoginputchannel Galvanicallyisolated

Measurementrate 10samples/second

Inputrange Temperature: TypeS:200°Cto1760°CTypeR:200°Cto1760°CTypeB:200°Cto1820°CTypeK:200°Cto1370°CTypeD:200°Cto2300°C

arithmeticallylinearisedaccordingtoIEC584,IPTS68,IPTS48,orITS90

accordingtoASTME988

Accuracy Temperature±1°C at0°Cto50°Cambienttemperature

inmeasurementrange>400°C

Temperatureplateaudetection

plateaulength:windowheight:

0.1sto5s0.2°Cto10°C

adjustablein0.1sstepsadjustablein0.1°Csteps

Measurementcircuitmonitoring

automaticthermocouple-breakdetectio

automaticsensorrecognition

Offsetadjustment ±5°C

Startconditions Temperature 200°Cto1200°C adjustablein50°Csteps

Maximummeasurementtime 6sto60s

Traceanalysis Plateauquerywitherrormeasurementinterpretation

Display 4-digit7-segmentLED,45mmdigitheight

Matrixdisplayforsignalandbatterystrength

T°CorT°FOptionalheatnumberinputboard

Temperaturedisplay in°Cor°F selectable

Displayresolution 1°C/1°F

Measurementsequencedisplay

Signaloutputs fourpotential-freePhotoMOSsolidstaterelayswithtwocommon500mAFfuses:oneforhornandoneformeasurementsequence(green,yellow,red).

maximum250VAC/DC,maximum500mA,maximum60W/VA

statussignalsalsoavailableusingserialcommunicationportsTTY,Ethernet,Profibus(optional)

Standarddataoutputs TTY20mA,serial,orV24interface

EthernetmAoutputBathleveldetection

protocol:CTS,3964,3964R,STXETXBCC,STXBCCETXTCP/IP0/4-20mA‘Measurement’contact

ornoprotocol

onlyforwiredoperationwithautolances

Technical dataDigiTemp-E Wireless:

Additionalinterfaces/options SecondserialTTY20mAinterface,orSecondV24interface,orProfibusDP/ModbusRTUinterface

Datatelegrams Fourselectableandthreefreelyprogrammable

programmableusingawebbrowser

Housing,dimensions,andweight

metalhousing,protectionIP55weight:approx.7.5kg

coatingRAL9005 dimensions:H=230mm,W=260mm,D=150mm

Operatingdata powersupply90to264VAC,47to63Hz

powerconsumptionmaximum34VA

ambienttemperature0to+50°C

Page 7: DigiTemp-E Wireless - ABANTEKabantek.net/digitemp_wireless.pdf · The DigiTemp-E Wireless has three user-oriented data interfaces and four control outputs as standard. Standard interfaces

1. QUBE T Transmitter

Measurementapplication Temperaturemeasurement

Transmission 2.4GHz Antennainstalledinsidethehousing

Inputrange TypeSTypeRTypeBTypeKTypeD

arithmeticallylinearisedaccordingtoIPTS68andIPTS48

ITS90

Displays In-builtdisplayformeasurementplace selectableorprogrammableusingpushbutton

Housing robustaluminumincludingmechanicalinterlockfordisplayandbattery

IP65protection

2. QUBE Handle

Ergonomicdesignwithmolded,rubbergrip

3. Battery and charging station

Battery Long-lifelithiumionbuilt-infuelgaugeUpto1000measurementspossible

rechargeable

Chargingstation FastchargewithfeedbackLEDsandself-cleaningbladecontacts

QUBE T

1

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Page 8: DigiTemp-E Wireless - ABANTEKabantek.net/digitemp_wireless.pdf · The DigiTemp-E Wireless has three user-oriented data interfaces and four control outputs as standard. Standard interfaces

Heraeus Electro-Nite International NV

Centrum Zuid 1105

3530 Houthalen, Belgium

Tel: +32 11 / 60 02 11

Fax: +32 11 / 60 04 00

Email: [email protected]

www. heraeus-electro-nite.com

Heraeus Electro-Nite GmbH & Co. KG

UnterdemHofe10

58099Hagen(D)

Tel. +49(0)6181.352700

Fax +49(0)6181.352800

Email: [email protected]

www.heraeus-electro-nite.com

Certified Quality System DIN EN ISO 9001:2000 DIN EN ISO 14001

Dat

e of

pri

nt:

01

Aug

20

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