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Copyright © 2017 by CIMdata, Inc. 1
www.CIMdata.com
Copyright © 2017 by CIMdata, Inc.
Global Leaders in PLM Consulting
Digitalization, Model-Based X, PLM & the Digital Thread: Where do we go from here?PDT Europe 201718 October 2017—Gothenburg, SWEDEN
Peter Bilello, PresidentTel: +1.734.668.9922Email: [email protected]
Copyright © 2017 by CIMdata, Inc. 2
Our Mission...Strategic management consulting for competitive advantage in global markets
CIMdata is the leading independent global strategic management consulting
and research authority focused exclusively on the PLM market.
We are dedicated to maximizing our clients’ ability to design and deliverinnovative products and services through the application of PLM.
Copyright © 2017 by CIMdata, Inc. 3
Regardless of what we call the process, digitalization and systems complexity will continue to profoundly affect the way we do product design, development & sustainment
Multiple digital threads will evolve in organizations based on the business requirements and specific application use cases
Product innovation platforms will need to be open and flexible to enable the “digital thread/digital twin” vision
Technology is the least important issue – organizational culture, process change, standards, and people skills will be the gating factors to successful business adoption and financial ROI
Key TakeawaysDigitalization, PLM, MBx, and the Digital Thread: Where do we go from here?
Copyright © 2017 by CIMdata, Inc. 4
Digitalization: the administration of digitalis (used to treat congestive heart failure) until the desired physiological adjustment is attained—Merriam-Webster
Digitalization: the use of digital technologies to change a business model and provide new revenue and value-producing opportunities; it is the process of moving to a digital business—Gartner
First, A Definition: “Digitalization” Let’s first get a few things straight
I think we should go with the second definition…
Copyright © 2017 by CIMdata, Inc. 5
Significant electronics & software content
New processes & materials—lighter, stronger, green
Consumers demand “mass customized” products with all the latest technological features… Now!
Shorter lifecycles = continuous product innovation
“IoT” environment = constant market feedback
Complexity = Risk, Digitalization = Opportunity Business Success now requires a Model-Based Systems Engineering approach
Complex market requirements demand more upfront cross-domain engineering
Copyright © 2017 by CIMdata, Inc. 6
Real world feedback
Model-Based Enables Systems EngineeringDigital collaboration enables high-value information continuity across lifecycle processes
Market
Assessment
Feasibility /
Concept
Exploration
System
Concept of
Operations
System
Requirements
High-Level
Design
Detailed
Design
Assembly & Component
Definition
Component Procurement
Unit / Device
Testing
Subsystem
Verification
System
Verification
System
Validation
Deployment
and
Operations
Service
and
Maintenance
End of Lifecycle
Disposition
Time Line
Le
ve
l of D
eta
il
Stage Gate / Approval
System Validation Plan
System Verification Plan
Subsystem
Verification Plan
Unit Test
Plan
High fidelity virtual prototypes for product
functional V&V
Cross domainsystem concept
models
Adapted from: US Federal Highway Administration:http://ops.fhwa.dot.gov/publications/seitsguide/“Systems Engineering for Intelligent Transportation Systems”
“Digital Twins”
Implementation
Mechanical
Software
Electrical
Copyright © 2017 by CIMdata, Inc. 7
Model‐Based Systems Engineering (MBSE) – “the formalized application of modeling to support system requirements, design, analysis, verification and validation activities beginning in the conceptual design phase and continuing throughout development and later life cycle phases.”
Model‐Based Engineering (MBE) – Integrated use of models to define the system technical baseline across the full life cycle, across all disciplines, across all program members [models are the authoritative definition of the system]
Model‐Based Enterprise (MBE) – “a vision to transform an enterprise’s engineering, manufacturing, and aftermarket services through product data reuse and derived context, rather than interpreting inputs and recreating the models and drawings.”
Model-Based Definition (MBD) – The practice of using 3D models (i.e., solid models, 3D PMI and associated metadata) within 3D CAD software to define (provide specifications for) individual components and product assemblies.
Model-Based Design (MBD) – “A mathematical and visual method of addressing problems associated with designing complex control, signal processing and communication systems as applied in the design of embedded software.”
Common Model-Based DefinitionsOverlapping and somewhat confusing terminology used by the industry today
Copyright © 2017 by CIMdata, Inc. 8
Digital/Model-Based Engineering “As Is” Overlapping and somewhat confusing terminology used by the industry today
Mechanical Design
Digital Factory
Tech Docs
BOMs, Reqs, Configurations,Portfolio, Change Mgmt…
ProductReqs.
Modeling & Simulation
Software Engineering
ALM
Design For Mfg
PDM
Electronics Design
Test/V&VSystem Architecture & Requirements
Model Based Design
Supply Chain Mgmt.
In Service (SLM)
Costing
MBSE
Inventory
Procurement
Model-Based Enterprise
SPDM
Copyright © 2017 by CIMdata, Inc. 9
Model-Based – What is the Business Challenge?Disciplines are approaching digital design & development from different perspectives
All areas are supported by a number of overlapping solutions
Systems Engineering
(RFLP)
Copyright © 2017 by CIMdata, Inc. 10
So, Which Model is Correct?Many competing, complimentary views
Some…
and
none…all…
Copyright © 2017 by CIMdata, Inc. 12
Digital Thread is the creation and use of cross-domain common digital surrogates of a system to allow dynamic, real-time assessment of the system’s current and future capabilities to inform decisions throughout the entire life cycle
Digital surrogate (i.e., the digital twin) is a physics-based description of the system resulting from the generation, management, and application of data, models, and information from authoritative sources across the system’s lifecycle
Digital Thread & Digital Twin (DoD/USAF)The thread that binds…the product and systems world
Extracted from: https://www.dodmantech.com/ManTechPrograms/Files/AirForce/Cleared_DT_for_Website.pdfAlso see: http://www.manufacturing-operations-management.com/manufacturing/2016/04/what-is-the-digital-thread-and-digital-twin-definition.html
Digital thread is enabled and supported by a robust systems model and MBSE processes
Copyright © 2017 by CIMdata, Inc. 13
Must design, build and operate “systems of systems”
Rapidly changing threats & operational requirements
Rapidly changing electronics & S/W technologies
Extremely long lifecycles requiring continuous system & subsystem upgrades (LOTAR)
Cyber security threats to sensitive IP
Shrinking DoD R&D & procurement budgets (since 2008)
Defense Systems Have Unique RequirementsReliability & Sustainability drives the need for a Systems Engineering approach
“The Digital Thread Puts EngineeringBack Into Systems Engineering1”
1 Dr. Ed Kraft, USAF AEDC/CZ; Presented to the NIST MBE Summit December 18, 2013
Copyright © 2017 by CIMdata, Inc. 14
Relationship of Digital Initiatives (“As Is”)Key domains in model-based are typically managed partially or totally in silos today
Mechanical Design
Digital Factory
Tech Docs
BOMs, Reqs, Configurations,Portfolio, Change Mgmt…
HumanRes.
Procurement
Costing
Finance
ProductReqs.
Modeling & Simulation
SPDM
Software Design
ALM
Design For Mfg
PDM
Electronics Design
Test/V&VSystem
Architecture &
Requirements
Model Based Design
Customers (CRM)
Inventory
Supply Chain Mgmt.
IoT/ Digital Twins
In Service (SLM)
Physical
Virtual
Copyright © 2017 by CIMdata, Inc. 15
Sewing the MBSE Digital Thread (“To Be”) Conceptual Systems Engineering across domains; connections to PLM/M&S for V&V
Mechanical Design
BOMs, Reqs, Configurations,Portfolio, Change Mgmt…
ProductReqs.
Modeling & Simulation
SPDM
Software Design ALM
PDM
Electronics Design
Test/V&V
System Architecture & Requirements
Model Based Design
MBSE Use Case:Conceptual Design, Optimization and Validation Of Cyber-Physical Systems
The thread needs to connectinformation across domains:
* Systems Architecture & Requirements
* Software/ALM* EDA/ECAD/EBOM* MDA/MCAD/PDM* M&S/CAE/SPDM* Test/V&V/TDM
MBSE
Virtual
Copyright © 2017 by CIMdata, Inc. 16
Evolving standards for cross-domain data linking & interoperability
SysML v2.0 – Next generation MBSE systems modeling language
UPDM – Unified systems modeling standard for DoD and MoD
STEP AP 233/239/242 & 209 – New unified data architecture
OSLC – Open Services for Lifecycle Collaboration (www.oasis.org)
PDES Requirements Traceability Project – Connect requirements information across the domains of MBSE, PLM/MCAD & ECAD via open source Eclipse resources (ReqIF Studio, Lyo/OSLC, Papyrus)
Modelica & FMI/FMU – Functional Mockup Interface/Mockup Unit
MoSSEC – Modeling & Simulation information in a collaborative Systems Engineering Context. See http://www.mossec.org/
Sewing the MBSE Digital Thread (“As Is”) Significant collaboration efforts underway to integrate data and processes
Copyright © 2017 by CIMdata, Inc. 17
Sample of commercial solution offerings from MBSE providers
Reqs and ALM/PLM integration using OSLC – IBM Rational and Aras
Integration of sys design arch & req in Magic Draw (SysML) with PLM & Product Line Engineering tools – No Magic
OSLC integration of req (IBM Doors & The Reuse Company) with physics-based systems modeling simulation via FMI (Modelon)
SysML data for use with automation of physics-based systems modeling and simulation – Phoenix Integration MBSE Pak
Integration of MBSE system engineering data with PLM, CAD and CAE applications – InterCAX Syndeia, ParaMagic, ParaSolver
MOSSEC implementation at CFMS/Airbus & Model Integration in the SAVI consortia work with Rockwell Collins - Eurostep
Sewing the MBSE Digital Thread (“As Is”) Significant collaboration efforts underway to integrate data and processes
Copyright © 2017 by CIMdata, Inc. 18
Sewing the MBEnt Digital Thread (“To Be”) Use of 3D model-based design information in manufacturing; Connections to PLM, ERP
ERP
PLM
Mechanical Design
Digital Factory
Tech Docs
BOMs, Reqs, Configurations,Portfolio, Change Mgmt…
Procurement
Costing
ProductReqs.
Software Design
ALM
Design For Mfg
PDM
Electronics Design
System Architecture & Requirements
Model Based Design
Inventory
Supply Chain Mgmt.
Model-Based Enterprise
MBEnterprise Use Case:Move from 2D drawings and docs to3D Models + PMI on the shop floor
Copyright © 2017 by CIMdata, Inc. 19
Aerospace and automotive have 20+ years of PLM experience MBEnterprise is supported as part of PLM strategies (maturity levels growing)
Early adopters: Boeing, Gulfstream, GM, Ford, Airbus…
Commercial aerospace OEMS proactive in getting FAA to accept electronic Technical Data Packages for flight certification signoffs and design approvals
Gulfstream’s maturity level is very advanced
Model-Based is now the basis for their FAA certification
Using embedded PMI with 3D directly to factory instead of 2D drawings & paper
Boeing: demonstrates massive use of 3D for 777 (mostly 3D) and 787 (all 3D)
CIMdata’s A&D PLM Action Group actively researching what is needed to fully define PMI (manufacturing data such as GD&T embedded in models)—many unresolved issues being addressed by joint industry & DoD/govt. activities
NIST, DMDII/UI Labs, Air Force Research Labs(AFRL), NAVAIR, etc. active in this area
3D data interoperability solution providers such as ITI and Anark partnership
Sewing the MBEnt Digital Thread (“As Is”) The MB Enterprise journey is still at its beginnings—early adopter successes (1 of 2)
Copyright © 2017 by CIMdata, Inc. 20
DLA (Defense Logistics), NAVAIR, Army and others working on MBE-based TDPs (still relatively low maturity levels) Standardize the acquisition and sustainment of TDPs
Provide work force with the tools, training, infrastructure, and processes required to be successful
Army prototyping a 3D TDP for gun barrel (with Army Materiel Command)
U.S. Army & Boeing A-10 wing replacement
Sewing the MBEnt Digital Thread (“As Is”) The MB Enterprise journey is still at its beginnings—early adopter successes (2 of 2)
NSN = National Stock NumberSource: http://www.nist.gov/el/msid/upload/D1_2_Norton-DLA-A-10-Overview-DLA-MBE-Engagement.pdf
A-10 Wing replacement metrics—results of using model data vs. paper drawings• Significant reduction in NSN errors and
missing information (standard parts)• Elimination of non-described NSNs
Copyright © 2017 by CIMdata, Inc. 21
Industry 4.0: Models from Ideation to UtilizationDigital Prototypes to Digital Twins: Millions/Billions of devices interconnected
Courtesy of GE Digital (GE.com)
Copyright © 2017 by CIMdata, Inc. 22
Sewing the “In Service” Digital Thread (“To Be”) The use of 3D model-based design information in Sustainment & Repair Operations
ERP
PLM
Mechanical Design
Mfg Plan
Tech Docs
BOMs, Reqs, Configurations,Portfolio, Change Mgmt…
Procurement
Costing
ProductReqs.
Software Engineering
ALM
Design For Mfg
PDM
Electronics Design
System Architecture & Requirements
Model Based Design
Inventory
Supply Chain Mgmt.
Model-Based Enterprise
In Service (SLM)
Digital TwinsModeling &
Simulation SPDM
Copyright © 2017 by CIMdata, Inc. 23
Connecting the Lifecycle Digital ThreadBuilding out all of these threads will enable the desired closed loop lifecycle process
ERP
PLM
Mechanical Design
DigitalFactory
Tech Docs
BOMs, Reqs, Configurations,Portfolio, Change Mgmt…
Procurement
Costing
ProductReqs.
Software Engineering
ALM
Design For Mfg
PDM
Electronics Design
System Architecture
& Design (RFLP)
Model Based Design
Inventory
Supply Chain Mgmt.
In Service (SLM)
IoT/ Digital Twins
Modeling & Simulation
SPDM
Test/V&V
Copyright © 2017 by CIMdata, Inc. 24
PLM is the Required End-to-End ConnectivityPLM touches all phases of a product’s life—digitalization demands it
Requirements
Planning
Conceptual Design
Product Engineering Manufacturing
Engineering
Simulation & Validation
Build and Produce
Sales & Distribution
Maintenance& Repair
Disposal & Recycling
Test & Quality
PLM Solutions—Information Management across Media, Process, Time, Geography, & Enterprise
In-service Operation
PortfolioManagement
Re-useRe-purpose
Re-mfg.Re-coverRe-cycleRe-tire
Info
Copyright © 2017 by CIMdata, Inc. 25
Relationship of MBSE to PLMWill PLM expand to enable Model-Based Systems Engineering (MBSE) going forward?
Supply Chain Mgmt.
MBDERP
PLM
Mechanical Design
Digital Factory
Tech Docs
BOMs, Reqs, Configurations,Portfolio, Change Mgmt…
Procurement
Costing
ProductReqs.
MBSESystem
Design & Architecture
(RFLP)Modeling & Simulation
SPDM
Software Engineering
ALM Design For Mfg
PDM
IoT/Digital Twins
Customers (CRM)
In Service (SLM)
Electronics Design
Test/V&V
Inventory
Copyright © 2017 by CIMdata, Inc. 26
Business Value Comes with Adoption Maturity It takes time, management commitment and cultural change
Bu
sin
ess V
alu
e/R
OI
Model Based Maturity
Institutionalization
Adoption
Trial Use
Understanding
Awareness
Contact
We are in the early stages of this journey
Copyright © 2017 by CIMdata, Inc. 27
It is about people & process as well—not just technology
Barriers to Industry Implementation What users cited as problems to overcome in adopting & using MBE/MBSE
People
ProcessTechnology
Source: CIMdata MBSE web survey conducted with ANSYS & INCOSE (2015)
Copyright © 2017 by CIMdata, Inc. 28
Needs to be developed and supported in the context of an enterprise “platform of platforms” solution but… Implemented and promoted based on specific MBE business use case success
and measurable ROI Crawl…Walk…Run!
Define and pilot well-defined MBx processes in specific business focus areas—Must account for cultural change and the people buy-in/training required
Need to supply “integrated, yet open” solutions of software and services based on industry standards and best practices
Industry & DoD need to support new contractual concepts AND accept electronic project deliverables/signoffs/TDPs For digital information and models to replace paper and 2D drawings, OEMs
need to understand what they are asking suppliers to do to change processes
Key Factors for SuccessDriving the PLM/Model-Based digitalization strategy to realization
Copyright © 2017 by CIMdata, Inc. 29
Regardless of what we call the process, digitalization, and systems complexity will continue to profoundly affect the way we do product design, development & sustainment
Need to continually rethink PLM/MBSE/MBE/MBD and the Digital Thread to enhance our ability to design and deliver innovative and value added products and services Business models. platform integration strategies based on evolving standards,
solution/services offerings, new delivery & pricing models…
Digitalization makes everything subject to rapid change!
Final ThoughtsDigitalization, MBx, PLM, Innovation Platform, Digital Thread: What does it all mean?
It isn’t about what we call digitalization; It is about delivering value to customers and all other stakeholders of the enterprise
Copyright © 2017 by CIMdata, Inc. 30
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