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© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017© Copyright 2017 OSIsoft, LLC
Digital Transformation and the IIoT
Cindy Crow
Global Industry Principal Oil & Gas
Presented by:
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
What the Industrial Internet of Things Looks Like Today
2
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
“Today, your cell phone has more computer power than
all of NASA back in 1969, when it placed two astronauts
on the moon.”-Michio Kaku
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Today’s Summary
4
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017 5
Our main focus was the digital transformation.
What does that mean?
According to Wikipedia: Digital transformation is the change associated with the
application of digital technology in all aspects of human society.
Digital transformation may be thought of as embracing digital technologies:
digital competence → digital usage → digital transformation
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Minerva Utilization – Training Levels
User
Specialist
SME
PI System Admin / CoPI
6
EVEYONE - Minimal training required. Online Resources
or by Request
Someone who works in the System. Process
Engineers, Analyst. Trained in both intro classes.
Can create and share tools.
A specialist that gets to the next level. The
go-to person in the department. Trained in
both intro classes. Proficient in tool creation.
Can train Users and assist
Specialist.
Coordinators of Process Information
– full time in Minerva / PI System Expert Level Training Three weeks
classroom Six Months Full Time
Experience
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Know your Business Challenges
7
Operational Excellence
Asset Integrity & Reliability
Predictable Delivery
Empowered People
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Build a Vision, Strategy and Approach
8
Operational
Insight
Pilot facility
Facility 2
Facility …
Facility N
Dashboard KPITechnical
Monitoring
Condition
Based
Maintenance
Exception
Based
Surveillance
Predictive
models
$$$$
$$$$
$$$$
$$..n
Increased complexity
Incre
ased v
alu
e
Transformation Journey
$$$
$$$$
$$$$ $$$$
Self funding way of working
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Cars with Network of
RoadsCars with no Roads
Faster Horse
9
TS Data Trans
Data
Static
Data
IIOT Platform
Manual Data Modeling &
Hand cranked ETL
SearchMaana
Bitstew
APMPredix APM
ABB Ability
Siemens
Mindsphere
…
Sit
eE
nte
rpri
se/C
lou
d
TS Data Trans
Data
Static
Data
IIOT Platform
APMPredix
APM
ABB Ability
etc
Events
Digital Twin System
Graph
Model
Event
Labeling
Physics +
Processe
s
People +
Fin
Models
Data Lake
MLBI TechPowerBI
Tableau
Qlik
AzureML
SAS
Knime
Site-based analytics
IIoT Applications IIoT Applications with
Digital Twin System
TS Data Transactional
Data
Event
Detectio
n
TS Viz APM MES
NEC
Maana
The IIoT Analytics Landscape
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Real-time Operations Business IntelligenceEnterprise
Insights
Machine learning
Enterprise
Intelligence
&
Data model
Artificial Intelligence
Modelling and simulation
Dashboards
Reports
Data
Lake
Operational
Intelligence
Time series Data
Infrastructure ERP HCM CRMContext and
Structure
Community
Data
Time Series
DataIntegration Business DataETL
From Swamp to Data Lake
10
REGIONAL SEMINARS 2017
A Digital Transformation Journey toward Drilling Optimization
1
1
REGIONAL SEMINARS 2017 8
But Digital Transformation in itself has its own set of challenges too..
REGIONAL SEMINARS 2017 8
Putting it all togetherA Systems of Systems Approach
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
We Are Getting More Connected
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Your Challenge- BuzzWords
• IIoT
• BIG
Data
• Analytics
Industry 4.0
Cloud
Mobility
Our Vision- ReminderIIoT Digital Transformation Is Happening Today
© Copyright 2017 OSIsoft, LLC
1.5 Billion Tags 19,000 Sites160+ Enterprise
Agreements70+ Connected
Services
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017 17
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
• asdf
Self-driving carsFraud
detection
in banking
Weather forecasting
Medical diagnostics Email spam filtering
IIOT and Machine Learning in Our World Today
To name a few…
Recommendations
for movies,
purchases, etc.
OSIsoft IIoT, Advanced Analytics, and Big DataSummit
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Machine Learning
19
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Predictive Maintenance on ESPsVideo link to presentation: https://cdn.osisoft.com/osi/presentations/2016-rs-houston-iiot/2016-rs-houston-iiot-090-
Element-Analytics-Kalwani-Predictions-Machine-Learning-Data-Lakes-and-Data-Readiness.pdf
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Failure Predictions for Turbine Compressor Sets
21
Energy infrastructure company, owner/operator of natural
gas pipeline systems in North America.
Challenge Key Questions & Data Solution & Result
• Reduce downtime on gas
gathering turbine
compressor sets operating
in remote locations.
• No leading indicators of
when and where failures are
taking place.
• Move beyond scheduled or
condition-based
maintenance into predictive
maintenance.
• Why are assets failing?
• How do we tell a sensor
failure from a real failure?
• What are features of failures
• PI – 320,000 tags
• Status tags in PI
• Maintenance data from work
and asset management
system
• Solution: Predictive model
giving dynamic conditional
warning to potential
compressor failures.
• 32% potential reduction in
failure rate and 2-3%
increase in uptime.
• Reduced amount of
interaction with machines,
improving worker safety.
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Game Changer
22
© Copyright 2017 OSIsoft, LLC
IIoT Game Changer - Edge Devices
12
NI compactRIOEmbedded Controllers
National Instruments
DELL
PowerEdge R940
The edge is where the things are and where the data is created.
RealWear
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
IoT Gateways - Deploying Connectors for IoT
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017 © Copyright 2017 OSIsoft, LLC
The Role of IIoT within Industrial Operations
Traditional
Operations
IIoT Enabled
Operations
SenseProcess/
Control
System
Connect StructureStore Analyze Model Implement Automate
SenseConnect/
Gateway
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
The Role of the PI System in IIoT
© Copyright 2017 OSIsoft, LLC
Traditional
Operations
IIoT Enabled
Operations
SenseProcess/
Control
System
SenseConnect/
Gateway
Connect Analyze Model Implement Automate
PI
Connectors
PI ServerPI
Integrators
Store Structure
PI Visualization
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
3 Use Cases for “New” IoT
•
•
•
Monitor what you couldn’t
Integrate new sensor types
Add sensors around existing systems
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
1) Primary Use Case: Now Connect What was Physically
and Economically Not Possible Before
…. Remote and mobile assets
DTE Energy Shortens
Customer Outages
Challenge
Determining where to
send crews during
outages to minimize
patrol times and reduce
duration of outages.
Solution
Install wireless sensors
to help pinpoint fault
locations. Leverage
OSIsoft technology to
collect and share this
data across the
enterprise.
Results
Prevented spending $25
million in Capex. Reduce 6.6
million customer outage
minutes annually.
With Wireless Sensors & The PI System
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
2) Use Case: New Sensors Outside of Existing Systems
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
3) Use case: Upgrade existing Systems with new sensors
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
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The IIoT Challenge
Automation/Control
SystemsNew Sensor
Technology
Remote and Mobile
Assets
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© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Strategic Approach to an IIoT Enabled Enterprise
Automation/Control
SystemsNew Sensor
Technology
Remote and Mobile
Assets
Enterprise
Operations
Infrastructure
Real-time Monitoring Vendor ApplicationsAnalytics 3rd Party Services
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1 0 0 0 0 0 0 0 0 00
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© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Data Infrastructure: Designed For Today, and Tomorrow’s IIoT
Automation/Control
SystemsNew Sensor
Technology
Remote and Mobile
Assets
Enterprise
Operations
Infrastructure
0
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1 0 0 0 0 0 0 0 0 00
0 1 1 1 1 1 1 1 1 11
1
Volume Variety Velocity
DTE:
3 million
customers
27 million + tags
SetPoint:
400,000 events
/sec
E.ON:
310,000
tags,250
formats, 140+
locations
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017
Summary: Steps to Strategically Embracing IIoT
© Copyright 2017 OSIsoft, LLC
4
5
6
Connect Analyze Model Implement Automate
PI
Connectors
PI ServerPI
Integrators
Store Structure
PI Visualization
…and Achieving Digital Transformation
SenseConnect/
Gateway
IIoT Enabled
Operations
digital competence → digital usage → digital transformation
• Build a Vision, Strategy and Approach
• Educate, Include and Allow
• Model, Improve and Automate
REGIONAL SEMINARS 2017 8
Conclusions
The Digital Transformation journey has many business and technical
challenges. A sound business strategy along with an innovative mindset
toward the enablement of new or enhanced business models should be the
driver toward successful execution.
It is not about data, big data, or IoT platforms. Data provides no value
without a clear business strategy.
© Copyright 2017 OSIsoft, LLCREGIONAL SEMINARS 2017 37
Thank You