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Digital Hydraulic Actuator for Flight Control Innovative solution for high energy efficiency, reliability and safety Alessandro Dell’Amico, PhD Saab AB, Linköping University

Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

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Page 1: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

Digital Hydraulic Actuator for Flight Control

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Innovative solution for high energy efficiency, reliability and safety

Alessandro Dell’Amico, PhDSaab AB, Linköping University

Page 2: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

Background• Development and investigation of the

Digital Hydraulic Actuator for Flight Control

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• System integration• Industrial support• Requirements

• Specialized knowledge• Actuation and mechatronics• Dissemination

• Specialized knowledge• Digital hydraulics• Laboratory

• Sensors• Diagnostics

Page 3: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

Road to successful collaboration

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System integration

Industrial support

Requirements

Mechatronics

Digital hydraulics

Laboratory Sensors

Diagnosis

Iron Bird

2012

Actuation

Safety analysis

2015 2018

CISB scholarships:3 doctorates1 post doc

CISB travel:Professor visits

Student projects:collaboration Master thesis

ITA professors chair

Exchange students from Brazil1 undergraduate1 master4 PhD

1 visiting professor

Exchange students from Sweden8 undergraduate3 master1 PhD

2 visiting professors

Student project

Page 4: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

Funding• Sweden’s Innovation Agency, Vinnova

• Saab AB

• Foundation for Support of Research and Innovation of Santa Catarina, FAPESC

• CERTI

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Page 5: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

What’s the problem?

• Throttle control• Leakage• Distribution• Fluid conditioning• Maintenance

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Energy losses!

Page 6: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

Technology Assessment

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Energy EfficientActuation Systems

MEADigital Hydraulic What

HowWhen?

Multi-mode hydraulics

Nextstep

Page 7: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

What’s Digital Hydraulics?

• Discretized hydraulic system• Components

• On/off valves• Output

• Flow• Force

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• Higher efficiency• Higher reliability• Easier maintenance

Expected outcome

Page 8: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

Digital Hydraulic Actuator, DHA

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Servo hydraulic actuatorDigital hydraulic actuator

Page 9: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

• Low-level control strategies• Design and manufacturing of test bed• Proof-of-concept• Energy consumption study of the digital

system• Aircraft simulation with the DHA• Safety and reliability analyses and

comparison with conventional system

Technical Results

• Conceptual study on how to utilizeDigital Hydraulics for aircraftapplications

• Aircraft simulation with Digital Hydraulics

• Reference system and requirements• Solutions assessment in full system

simulations

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Page 10: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

Digital Hydraulic Actuator, DHA

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Digital Actuator

Force Actuator (Load)

Digital Control

Manifold

PressureSources

Pressurereducing

valve

Old test bench (spring load) New test bench (hydraulic load)

Page 11: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

Publications (published and planned)Total for project:• Conference papers and presentations

• 2 published• 3 planned• 3 presentations

• Journal papers• 4 planned

• Master theses• 2 in Sweden• 1 in Brazil as joint thesis• 3 in Brazil (1 in progress)

• PhD dissertation• 1 in Brazil

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Page 12: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

Lessons Learned• Established network very helpful• Funding important to create mobility• Physical meetings synchronized with conferences, etc• Communication

• Mail: when needed• Web-meetings: 3-4 times a year• Physical meetings: 2-3 times a year

• High level coordination important• Funding• Application procedures

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Page 13: Digital Hydraulic Actuator for Flight ControlTotal for project: • Conference papers and presentations • 2 published • 3 planned • 3 presentations • Journal papers • 4 planned

COMPANY RESTRICTED | NOT EXPORT CONTROLLED | NOT CLASSIFIEDAlessandro Dell’Amico

ContactProject [email protected]

Scientific leader – [email protected]

Scientific leader – [email protected]

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