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“Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE WSDOT Mega Projects Bridge Manager June 12, 2017

“Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

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Page 1: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

OrganizationDate

“Digging Deeper into the Alaskan Way Viaduct Replacement Program”Tim Moore PE, SEWSDOT Mega Projects Bridge ManagerJune 12, 2017

Page 2: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Today’sFOCUS

• Concrete Innovation• Holgate to King • South cut‐and‐cover• Bored tunnel• South Dearborn street off‐ramp• The path forward

Page 3: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

This is a SAFETY project

The viaduct in 1953

The viaduct and neighboring seawall are vulnerable to earthquakes

Page 4: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Geography

vS. drivers

Page 5: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Building a new  SR 99 Corridor

Page 6: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Today’s FOCUS

• Why it matters

• Holgate to King • South cut‐and‐cover• Bored tunnel• South Dearborn street off‐ramp• The path forward

Page 7: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Stage 2: Holgate to King

Building SOUTH ACCESS

12 PSG Spans1900’ Length(200,000 sq ft)

Page 8: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

8’-4

6 ¼”

4’-1”

WF100G

WF74G to WF100G

$250/sq ft

SuperGIRDERS

Page 9: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Building SOUTH ACCESS

Page 10: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

$320/sq ft65,000 sq ft

Building SOUTH ACCESS

Page 11: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

R = 38’

R = 70’

Building SOUTH ACCESS

Page 12: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Gateway to the SEATTLE TUNNEL

Page 13: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Today’s FOCUS

• Why it matters• Holgate to King 

• South cut‐and‐cover• Bored tunnel• South Dearborn street off‐ramp• The path forward

Page 14: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Future SOUTH PORTAL

Page 15: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

South operations building

Launch pit

Cut and cover tunnel

Building the SOUTH PORTAL

Page 16: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

King 

Jackson 

Main 

Washington

Tunnel Alignment

N

South End Settlement Mitigation

SESMP – 670 shaftsSouth Cut & Cover – 1050 shafts

Page 17: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Today’s FOCUS

• Why it matters• Holgate to King • South cut‐and‐cover

• Bored tunnel• South Dearborn street off‐ramp• The path forward

Page 18: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Poor, unconsolidated soils

Till deposits

Cohesionless sand and gravel – regional aquiferCohesionless silt and fine sandCohesive clay and silt

Till‐like deposits

GEOLOGIC Profile

150’ below WT

270’ max depth

Page 19: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Launch Pit

Tunnel Spoils Conveyor Belt

Operations Building 

Spoils Removal Barge

This is available as an interactive map online at www.AlaskanWayViaduct.org and at Milepost 31.  N

Temporary Electrical Substation

Water Storage Facility

Access Shaft

SR 99 tunnel

PROJECT WORK SITE

Page 20: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

74 ea shafts

Page 21: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Access pit,February 13, 2015

Repairing 

BERTHA

Page 22: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Repairing 

BERTHAModular lift tower, Jan. 20, 2015

Mammoet

• Skid track

• 48 rams equalize load

• Strand jacks  (2200 tons)

Page 23: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Lifting Bertha’s cutterheadand main drive unit,March 30, 2015

Repairing 

BERTHA

Page 24: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

24

Page 25: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

MPBX 031r1

10 day closure –mined 42 rings (273’)

Page 26: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Bent 97W – Beneath the Viaduct

Page 27: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Regular

MAINTENANCE

Center PlateReplaceable pre‐cutting bits

Fixedpre‐cutting bits Cutterhead scrapers

Page 28: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

28

Near Virginia Street (270’ of Overburden)

Page 29: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Tunneling machine

DISASSEMBLY

Page 30: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Tunneling machine

DISASSEMBLY

Page 31: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Tunnel DesignElectrical rooms

Equipment rooms

Egress corridor

Pump station

Utility corridor

Smoke extraction

duct

Page 32: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel
Page 33: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

33

The tunnel behind Bertha, August 18, 2016

BUILDING THE HIGHWAYinside the tunnel

Page 34: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

BUILDING THE HIGHWAYinside the tunnel

Page 35: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Concrete supports for tunnel roadway decks and walls

BUILDING THE HIGHWAYinside the tunnel

Page 36: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

BUILDING THE HIGHWAYinside the tunnel

Page 37: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

BUILDING THE HIGHWAYinside the tunnel

Interior roadway construction

STP crews build the rebar cage for future roadway walls

Page 38: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

BUILDING THE HIGHWAYinside the tunnel

Page 39: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

• Panel Length 29’-9 1/2”• Panel Width 8’- 0 ½”• Panel Depth 14 1/2”• Total # of Panels 1127 ea.• f’c = 7.0 ksi• Prestressed transversely• Post-Tensioned Longitudinally

NB Roadway Slab

Clear opening – 33’- 4” to deliver and rotate panel (3.5’ added clearance)

Page 40: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Northbound Lower Roadway Pre‐stressed Post‐Tensioned Slab with O’Lay

BUILDING THE HIGHWAYinside the tunnel

Page 41: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Precast Operation at Concrete Tech Corporation

BUILDING THE HIGHWAYinside the tunnel

Page 42: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Today’s FOCUS

• Why it matters• Holgate to King • South cut‐and‐cover• Bored tunnel

• South Dearborn street off‐ramp

• The path forward

Page 43: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Future SOUTH PORTAL

Page 44: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

S. Dearborn StreetOFF-RAMP

Off‐ramp bridge column, September 2016

Future northbound SR 99 off‐ramp bridge

Page 45: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Superelastic nickel-titanium shape memory alloy (SMA) bars• Reduce residual displacements

Page 46: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

ECC mix design specified in special provisions

Page 47: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

S. Dearborn StreetOFF-RAMP

Current design philosophy with conventional concrete and 

conventional rebar

SMA/ECC Specimen #1 SMA/ECC Specimen #2

Page 48: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

S. Dearborn StreetOFF-RAMP

Page 49: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

Today’sFOCUS

• Why it matters• Holgate to King • South cut‐and‐cover• Bored tunnel• South Dearborn street off‐ramp

• The path forward

Page 50: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

COMPLETED work

Map of state-led/funded improvements

Page 51: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

PROGRAM CONSTRUCTIONSCHEDULE

2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021

Bored Tunnel

North Access

North Surface Streets

South Access –Drilled Shafts

South Dearborn Street Off-ramp

South Access –SR 99 Connections

South Access – Surface Street Connections

Viaduct Demolition

Battery Street Tunnel Decommissioning

Waterfront Seattle Construction

Tunneling delay

Page 52: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

EXISTING

PLANNED

Courtesy of Waterfront Seattle

Page 53: “Digging Deeper into the Alaskan Way Viaduct Replacement ... · “Digging Deeper into the Alaskan Way Viaduct Replacement Program” Tim Moore PE, SE ... Shaft SR 99 tunnel

How to REACH US

Website: www.AlaskanWayViaduct.org

Twitter: @BerthaDigsSR99

Email:[email protected]

Hotline:1‐888‐AWV‐LINE

Our information center, Milepost 31, is located at 211 First Ave. S. in Seattle’s Pioneer Square neighborhood.