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Differential temperature controller for solar thermal plants for drinking water heating and heating support

Differential temperature controller for solar thermal plants...Number high current relay outputs - make contact - for immersion heater (3) [1] or number relays with 230V output for

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Page 1: Differential temperature controller for solar thermal plants...Number high current relay outputs - make contact - for immersion heater (3) [1] or number relays with 230V output for

Differential temperature controller for solar thermal plantsfor drinking water heating and heating support

Page 2: Differential temperature controller for solar thermal plants...Number high current relay outputs - make contact - for immersion heater (3) [1] or number relays with 230V output for

smar t Sol - family

Ű convenient operation Ű easy installation Ű puristic design Ű higher efficiency of the plant

32

Page 3: Differential temperature controller for solar thermal plants...Number high current relay outputs - make contact - for immersion heater (3) [1] or number relays with 230V output for

OperatiOn anD VisualizatiOn Ű Full graphic TFT colour display with backlight Ű Rotary encoder with Push, ESC button Ű Different operation levels for OEM , heating installer and end user Ű Self-explanatory menu and user guidance Ű Animated hydraulic systems Ű Combination of plain text displays and symbols Ű Multilingualism

Wiring Ű Easily removable terminal cover for access to the terminal

compartment Ű Connection diagram is laser engraved underneath the terminal cover Ű Variable wiring and connection possibilities Ű Proven spring-type terminals Ű Convenient, intersection-free wiring Ű Strain relief device

installatiOn anD serVice WizarD Ű Solar thermal plant is ready to operate with just a few settings Ű Possibility of a preliminary diagnosis by the enduser in case of error

massages Ű Targeted Information for the installer to eliminate malfunction or to

perform maintenance work

plant VisualizatiOn Ű Measurement value output for inputs and outputs Ű Service hour counter for outputs Ű Display C02-savings Ű Error list Ű Solar yield measurement with data output and graphical

representation Ű Remote access plus software packages for plant monitoring and

optimization

Data interfaces Ű Data interfaces such as SD card for data logging and USB for PC

connection (optionally for smart Sol)

Benefit Ű 15 % higher efficiency of the plant by

Ű forecast of sun radiation (saving primary energy) Ű efficient tank charge (saving pump current)

Ű Full graphic colour display for clear and logical visualization Ű Innovative operation concept for easy handling Ű Smart and time-saving wiring concept Ű Installation wizard for safe commissioning Ű Service wizard for targeted and quick customer service Ű Data logging for analysis and systematic plant optimization Ű From a basic controller extendable to a complex system controller Ű Attractive, elegant and puristic design

Sie haben dieInbetriebnahme abgeschlossen!

Weiter

0.9 Abschluss

04.07.2011 09:15

1.1.4 Wärmemenge

04.07.2011 10:22

365d [kWh]

800600400200

0

smart sol plusDifferential temperature controller for complex solar thermal plants for drinking water heating and heating supportControl of complex solar thermal plants with up to 2 collector arrays or 4 tanks

smart solDifferential temperature controller for middle range solar thermal plants for drinking water heating and heating supportControl of middle range solar thermal plants with up to 2 collector arrays or 2 tanks

HyDraulic systems Ű Full graphic colour display Ű smart Sol: 20 systems Ű smart Sol plus: 20 + 10 systems

smar t Sol - smar t Sol plus

54

Page 4: Differential temperature controller for solar thermal plants...Number high current relay outputs - make contact - for immersion heater (3) [1] or number relays with 230V output for

OperatiOn anD VisualizatiOn Ű Full graphic FSTN monochrome display with backlight Ű Rotary encoder with Push, ESC button Ű Different operation levels for OEM , heating installer and end user Ű Self-explanatory menu and user guidance Ű Graphical hydraulic systems Ű Combination of plain text displays and symbols Ű Multilingualism

Wiring Ű Easily removable terminal cover for access to the terminal

compartment Ű Connection diagram is laser engraved underneath the terminal cover Ű Variable wiring and connection possibilities Ű Proven spring-type terminals Ű Convenient, intersection-free wiring Ű Strain relief device

installatiOn anD serVice WizarD Ű Solar thermal plant is ready to operate with just a few settings Ű Possibility of a preliminary diagnosis by the enduser in case of error

massages Ű Targeted Information for the installer to eliminate malfunction or to

perform maintenance work

plant VisualizatiOn Ű Measurement value output for inputs and outputs Ű Service hour counter for outputs Ű Error list Ű Solar yield measurement with data output

smart sol nano Differential temperature controller for simple solar thermal plants for drinking water heating and heating supportControl of simple solar thermal plants with 1 collector array and 1 tank

Benefit Ű High plant performance through efficient tank charge Ű Full graphic display for clear and logical visualization Ű Innovative operation concept for easy handling Ű Smart and time-saving wiring concept Ű Installation wizard for safe commissioning Ű Service wizard for targeted and quick customer service Ű Attractive, elegant and puristic design

smar t Sol nano

HyDraulic systems Ű Full graphic FSTN monochrome display Ű Graphical hydraulic systems

76

Page 5: Differential temperature controller for solar thermal plants...Number high current relay outputs - make contact - for immersion heater (3) [1] or number relays with 230V output for

technical Data incl. Options smart sol smart sol plus smart sol nano

Mains voltage "230VAC, 50Hz optional 110 VAC, 60Hz"

85 … 265VAC, 50/60Hz "230VAC, 50Hz optional 110 VAC, 60Hz"

Inputs "4 x PT1000 sensors or Impulse 1 x vortex sensor via male connector"

"8 x PT1000 sensors or Impulse of which 1 x radiation sensor 2 x vortex sensors via male connector"

"3 x PT1000 sensors or impulse 1 x vortex sensor via male connector"

Outputs "2 x triacs speed-controlled, max 1A each 1 x relay, max 1A 1 x PWM or analog output for high-efficiency pumps"

"4 x triacs speed-controlled, max 1A each 1 x relay, max 1A 4 x PWM or analog outputs for high-efficiency pumps"

"1 x triac speed-controlled, max 1A 1 x relay, max 1A or max 15A 1 x PWM or analog output for high-efficiency pumps"

Error messages "Visually on the display Audibly by an alarm"

"Visually on the display Audibly by an alarm"

Visually on the display

Temperature sensors 0 … 40°C, condensation not admissible "PVC, operation temperature range -10 … +105°C, length 2.500 mm Silicon, operation temperature range -30 … +200°C, length 2.500 mm"

"PVC, operation temperature range -10 … +105°C, length 2.500 mm Silicon, operation temperature range -30 … +200°C, length 2.500 mm"

Micro fuse incl. spare fuse "PVC, operation temperature range -10 … +105°C, length 2.500 mm Silicon, operation temperature range -30 … +200°C, length 2.500 mm"

Type 5 x 20 mm, 4A, time-lag Type 5 x 20 mm, 2A, time-lag

Ambient temperature Type 5 x 20 mm, 2A, time-lag 0 … 40°C, condensation not admissible 0 … 40°C, condensation not admissible

Protection class IP20 IP20 IP20

Dimensions, width x height x depth 115 x 173 x 47 mm 220 x 219 x 50 mm 103 x 150 x 45 mm

Active display area, width x height 64 x 35 mm 70 x 53 mm 45 x 23 mm

smar t Sol - technical data smar t Sol - measurements

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material:Dimensions are not specified,see 3D - data

EG-510023_rev001-3

bauerm16.03.2012

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A2Y:\CommonShare\EG-5100\EG-510023_rev001-3.idw

date name

alternative:

replacing: replaced by:

CAD-system: Autodesk Inventor

alternative:

hazardous substances according to TL 1052copyright and confidental property of emz

This drawing is emz intellectual property. Thereproduction, use, distribution and/or grantingaccess to is strictly prohibited, unless specificallyauthorised by emz in writing. All offences will beprosecuted to the full extent of the law, includingany applicable claims for damages.

Tolerances unless otherwise specifed Classification of characteristicsdimension in mm tolerance in mm dimension in inch tolerance in inch

0 - 6 ±0,1 standardwithout symbol

meaningsymbol

( ±0,004 )( 0,0 - 0,236 )

majorrelevant( ±0,008 )( 0,236 - 1,181 )±0,26 - 30

( ±0,012 )

criticalangular ± 1°

Geometic dimension and tolerances by ISO 2768 - K

> 120 according to ISO 2768 - m30 - 120 ±0,3 ( 1,181 - 4,724 )

( D ) documented safety

SP-201458.2 Oberfläche 0,05 mm schwarz gummiertSP-201458.1 Oberfläche nach VDI 3400 #27 schwarz matt

Type Nr / drawing Nr.: Bemerkung / Remark

102

150

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EG-510018_rev004-1

bauerm16.03.2012

1 1

A0Y:\CommonShare\EG-5100\EG-510018_rev004-1.idw

date name

alternative:

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alternative:

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Page 6: Differential temperature controller for solar thermal plants...Number high current relay outputs - make contact - for immersion heater (3) [1] or number relays with 230V output for

Solar controller - Equipment overview standard and [options at a surcharge] smart Sol nano

smart Sol

smart Sol plus

Hardware

Number measuring inputs for temp.sensor, incremental encoder, radiation sensor (1) 2 [1] 4 8

Number triac outputs for pumps and valves 1 2 4

Number relay outputs - change-over contact (2a) (4a) - [1] 1

or number relay outputs - make contact (2b) (4b) - [1] [1]

Number high current relay outputs - make contact - for immersion heater (3) [1] - -

or number relays with 230V output for free use (5) [1] - -

Additional supply terminals, 2 x 85V-265V for vales, 5V and 24V for sensors - - √

Number fixed analog or PWM outputs for high-efficiency pumps (6) [1] [1] 2 [2]

Number switchable measuring inputs (PWM outputs or measuring inputs) (7) - [1] [2 oder 4]

Number male connectors for analog vortex flow sensors [1] [1] 1 [1]

SD card slot for data logging (8) - [√] √

Power reserve for real-time clock [√] [√] √

USB for access to SD card or PC - [√] √

Acoustic alarm in case of error messages - [√] √

Energy-saving switch power supply with a wide-range input - - √

Transformer power supply with supply voltage √ √ -

Module for integration of a BWT water softening system (9) - [√] [√]

Extension module customized (10) - [√] [√]

Full graphic TFT colour display with backlight, dimmable - √ √

Full graphic FSTN monochrom display with backlight √ - -

system

Multi-piece plastic housing √ √ √

Operation via rotary encoder and ESC button √ √ √

Spare fuse √ √ √

Laser engraved connection diagram underneath the terminal cover √ √ √

Wall mounting, installation in pump group or tank √ √ √

Maximum number languages (11), additional on request 4 15 15

Maximum number collector arrays (12a) 1 2 2

Maximum number tanks (12b) 1 2 4

Number hydraulic systems (12c) 1 [2] 9 [11] 30

Additional hydraulic systems on request (13) [√] [√] [√]

Installation wizard √ √ √

Service wizard √ √ √

Solar heating support √ √ √

Parameter sets, software functions, printings, type labels, housing colours, operating instructions ….. due to customized requirements (minimum of 500 controllers)

[√] [√] [√]

Operation functions

Differential temperature control (Delta-T-control) √ √ √

Fixed temperature control (Fixed-T-control) √ √ √

Solar controller - Equipment overview standard and [options at a surcharge] smart Sol nano

smart Sol

smart Sol plus

Disable the tank recharge (14) - [√] √

Priority charging - √ √

Low-flow-function for low-flow-plants - √ √

Tube collector function √ √ √

Thermostat function (15) √ √ √

Speed control and speed limitation of the pumps √ √ √

Collector defrosting - √ √

Holiday function - √ √

Automatic summer/winter time changeover - √ √

Collector minimum temperature √ √ √

Overtravel time for outputs √ √ √

Quick charging - √ √

Signal processing global radiation sensor (16) - - √

Anti-legionella function (17) [√] [√] √

Heating return increase (18) - [√] √

Charge zone control - - √

Bypass in the solar circuit - √ √

Direct back-up heating via electric immersion heater (19a) [√] - -

Back-up heating via different heat sources (19b) [√] [√] √

protective functions

Collector emergency OFF √ √ √

Collector cooling √ √ √

Antifreeze √ √ √

Tank maximum temperature limitation √ √ √

Tank temperature limit cut-out √ √ √

Anti-blocking protection √ √ √

Soft charge - √ √

Tank cooling √ √ √

monitoring and service functions

Sensor monitoring √ √ √

Monitoring the output parameters √ √ √

Plausibility checks √ √ √

Sensor balancing √ √ √

Display tank sensor top √ √ √

Service hour counter for outputs √ √ √

Data logging on SD card (20) - [√] √

Measurement value output on the display √ √ √

Error list √ √ √

Manual Mode √ √ √

Reset of complete or parameter related factory settings √ √ √

Solar yield measurement via pump activation incl. data output √ √ √

Solar controller - Equipment overview standard and [options at a surcharge] smart Sol nano

smart Sol

smart Sol plus

Solar yield measurement via vortex or impeller incl. data output (21) [√] [√] √

Graphical representation of the solar yield on the display (22) - √ √

Display of C02-savings - √ √

Comprehensive accessory for plant monitoring and optimization (23) - [√] [√]

accessory

Collector and tank sensors PT 1000 [√] [√] [√]

SD card - [√] [√]

Global radiation sensor - - [√]

smart Box for remote access via internet, ethernet, smart phones: parameterization, software update, visualization of SD card data, screen viewer (24)

- [√] [√]

Local PC software: parameterization, software update, visualization of SD card data, screen viewer (25)

- [√] [√]

(1) If an incremental encoder or a radiation sensor is used a usage as a temperature input is no longer possible.

(2a+2b) Relays necessary for disable the tank recharge, heating return increase, anti-legionella function, back-up heating; smart Sol: additional 11 hydraulic systems.

(3) 1 hydraulic system for direct electrical back-up heating without interstage contactor.

(4a+b) Optional power reserve for real-time clock required.

(5) Depending on the used function additional hydraulic systems can result.

(6) smart Sol nano: all inputs remain available; smart Sol: 1 input is omitted; smart sol plus: 2 inputs are omitted if the 2 optional PWM outputs are used.

(7) smart Sol: either fixed (6) or switchable, no combination possible; smart Sol plus: 2 or 4 inputs switchable or 2 fixed (6) and 2 switchable.

(8) Optional power reserve for real-time clock required.

(9) Not in combination with extension module.

(10) Additional measuring inputs, low voltage outputs, various bus systems, additional hydraulic systems; no combination with module for water softening system.

"(11) smart Sol, smart Sol plus: currently available in German, English, French, Italian, Spanish, Czech, Polish, Swedish, Finnish, Danish; smart Sol nano: currently available in German, English, French, Italian - additional languages only possible by setting up language blocks."

(12a+b+c) smart Sol nano, smart Sol, smart Sol plus: number and type of hydraulic systems depend on the chosen relays.

(13) Additional hydraulic systems depending on inputs and outputs or use of extension module.

(14) smart Sol: optional relay output incl. special software algorithms and power reserve for real-time clock required.

(15) Function only possible in case of free outputs.

(16) Radiation sensor required; 1 temperature input is then omitted.

(17) smart Sol nano, smart Sol: optional relay output and power reserve for real-time clock required.

(18) smart Sol: optional relay output required.

(19a) Optional high current relay and power reserve for real-time clock required.

(19b) smart Sol: optional relay (change-over or make contact) and power reserve for real-time clock required; smart Sol nano: optional relay (with external interstage contactor) or high current relay and in each case power reserve for real-time clock required.

(20) SD card slot with SD card and power reserve for real-time clock required.

(21) Impeller flow meter (input incremental encoder) or vortex sensor (male connector) required.

(22) Use of the data from the SD card (if available) or from the RAM memory; RAM data are lost in case of power failure.

(23) smart Box (25) or local PC-Software (26) from emz available as accessories.

(24+25) USB connection and SD card slot with SD card required.

smar t Sol - equipment over view

10 11

Page 7: Differential temperature controller for solar thermal plants...Number high current relay outputs - make contact - for immersion heater (3) [1] or number relays with 230V output for

emz-Hanauer GmbH & Co. KGaA | Siemensstraße 1 | 92507 [email protected]

www.emz-hanauer.com