Diesel Head Repair Casting Seat Repair Tools Injector ... Head Repair Casting Seat Repair Tools Injector Sleeve Removal and Installation Tools Cummins Komatsu GM-Detroit Diesel Caterpillar

Diesel Head Repair Casting Seat Repair Tools Injector Sleeve Removaland Installation Tools Cummins Komatsu GM-Detroit Diesel CaterpillarMack Navistar/International Casting Seat Cutter Gauge Counterbore andTapered Reamers Tapered Tap Tap Driver Tapered Plugs Drill BushingEnd Facing Counterbore Tapered Length Drill Counterbore Pilot DrivingArbor Guide Bushing Navistar/International Sleeve Seat Cutter GaugeFinger Sleeve Installation Kits Flat Tip Protrusion Gauge Sleeve Drive-inCaterpillar Sleeve Roll-in Tool Sleeve Seat Cutter Sleeve Seat CutterGauge Leak Detector Leveling Pilot Counterbore Pilot Injector HoleCountersink Sleeve Installing Stud Tip Reamer End Facer Sleeve BodyReamer Sleeve Clamp Plug Tap Sleeve Hammer Tool Assembly Plug TapGuide Bushing Tip Expander Tip Expander Driver Leveling Guide BushingTool Bits Split Sleeve Tap Driver Extension Adapter Sleeves CrossoverGuide Pins Diesel Head Repair Casting Seat Repair Tools InjectorSleeve Removal and Installation Tools Cummins Komatsu GM-DetroitDiesel Caterpillar Mack Navistar/International Casting Seat Cutter GaugeCounterbore and Tapered Reamers Tapered Tap Tap Driver Tapered PlugsDrill Bushing End Facing Counterbore Tapered Length Mack DrillCounterbore Pilot Driving Arbor Guide Bushing Sleeve Seat CutterGauge Finger Sleeve Installation Kits Flat Tip Protrusion Gauge SleeveDrive-in Tool Sleeve Cummins Roll-in Tool Sleeve Seat Cutter Sleeve SeatCutter Gauge Leak Detector Leveling Pilot Counterbore Pilot InjectorHole Countersink Sleeve Installing Tool Faring Stud Tip Reamer EndFacer Sleeve Body Reamer Sleeve Clamp Plug Tap Sleeve Hammer ToolAssembly Plug Tap Guide Bushing Tip Expander Tip Expander DriverLeveling Guide Bushing Tool Bits Split Sleeve Tap Driver ExtensionAdapter Sleeves Crossover Guide Pins Diesel Head Repair Plugs CastingSeat Repair Tools Injector Sleeve Removal and Installation Tools CumminsKomatsu GM-Detroit Diesel Caterpillar Mack Navistar/InternationalCasting Seat Cutter Gauge Counterbore and Tapered Reamers TaperedTap Tap Driver Tapered Plugs Drill Bushing End Facing CounterboreTapered Length Drill GM-Detroit Diesel Counterbore Pilot Driving ArborGuide Bushing Sleeve Seat Cutter Gauge Finger Sleeve Installation KitsFlat Tip Protrusion Gauge Sleeve Drive-in Tool Sleeve Roll-in Tool SleeveSeat Cutter Sleeve Komatsu Seat Cutter Gauge Leak Detector LevelingPilot Counterbore Pilot Injector Ho le Countersink Sleeve Installing ToolFaring Stud Tip Reamer End Facer Sleeve Body ReDiesel Head Repair

1-800-423-3384(Main) 1-800-821-7520 (East)

Tools, Materials & Equipment

Irontite by Kwik-Way Inc. Marion, Iowa • Cleveland, Ohio

1-800-423-3384 (Main) 1-800-821-7520 (East) 1For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability

CASTING REPAIR TOOLS - CUMMINS L-10DESCRIPTION PART #The Complete L-10 (and M-11) Series Kit w/Toolbox 450-6110-26Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-169/16” Tapered Length Drill 414-6113-20End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-40Seat Cutter Guide Bushing 414-6114-36Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-26Casting Seat Cutter Gauge 414-6111-26Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08

Cummins Diesel Engines

Casting Seat Repair Tools - SERIES KITSAssure all the right tools for any series you need. Eachseries has a kit with tools designed and manufacturedspecifically for that use. Tools available individually or inthe series kit.

CASTING REPAIR TOOLS - CUMMINS 220DESCRIPTION PART #The Complete 220 Series Kit with Toolbox 450-6110-22Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-109/16” Tapered Length Drill 414-6113-20End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-40Seat Cutter Guide Bushing 414-6114-30Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-26Casting Seat Cutter Gauge 414-6111-20Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08

CASTING REPAIR KITS - CUMMINSDESCRIPTION Series PART #Complete Kit 220 450-6110-22Complete Kit 250 450-6110-25Complete Kit L-10 450-6110-26Complete Kit C & J 450-6110-27Complete Kit Small V 450-6110-28

Combination Counterbore & Tapered Reamer

Tapered Tap

Split Sleeve Tap Driver

Casting Seat Cutter Gauge

Tapered Plugs Drill Bushing

CASTING REPAIR TOOLS - CUMMINS 250DESCRIPTION PART #The Complete 250 Series Kit with Toolbox 450-6110-25Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-129/16” Tapered Length Drill 414-6113-20End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-40Seat Cutter Guide Bushing 414-6114-32Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-26Casting Seat Cutter Gauge 414-6111-20Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08

2 1-800-423-3384 (Main 1-800-821-7520 (East) For Casting Repair or Removal and Installation tools not listed, call the factory or sales office for information on parts and availability


Taper Length DrillEnd Facing Counterbore

Gauge Finger

Seat CutterGuide Bushing

Casting Seat Cutter

Driving Arbor

CASTING REPAIR TOOLS - CUMMINS SMALL VDESCRIPTION PART #The Complete Small V Series Kit with Toolbox 450-6110-28Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-189/16” Tapered Length Drill 414-6113-25End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-45Seat Cutter Guide Bushing 414-6114-32Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-25Casting Seat Cutter Gauge 414-6111-28Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 468-1611-08

CASTING REPAIR TOOLS - CUMMINS C & JDESCRIPTION PART #The Complete C & J Series Kit with Toolbox 450-6110-27Kit includes the following:Counterbore & Tapered Reamer (carbide) 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver with #3 MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 414-6113-151/2” Tapered Length Drill 414-6113-25End Facing Counterbore 414-6113-30Counterbore Pilot 414-6113-45Seat Cutter Guide Bushing 414-6114-35Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 414-6114-25Casting Seat Cutter Gauge 414-6111-25Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08

SLEEVE REMOVAL TOOLS - CUMMINSDESCRIPTION Series PART #Mandrel 220, 250, L-10 415-6132-29Mandrel C & J, Small V 415-6132-59Tool Body 220 415-6132-21Tool Body 250, L-10, Small V (& Komatsu 155/455) 415-6132-51Tool Body C & J 415-6132-71

MandrelTool Body

SLEEVE REMOVAL TOOLS - CUMMINSDESCRIPTION Series PART #Complete Kit 220 415-6132-20Complete Kit 250, L-10 415-6132-50Complete Kit C & J 415-6132-70Complete Kit Small V 415-6132-80



Sleeve Drive-in Tool

Flat Tip Protrusion Gauge

Driving Arbor

Cummins Engine Tooling CategoriesThe tools for heavy duty diesel engines are categorizedby the injector sleeve areas:

• 220 Series • 250 Series• L-10 Series • C & J Series• Small V Series • M-11• ISX Signature Series

Select the tools you need or choose the complete kit toassure the right tools for the job.

SLEEVE INSTALLATION KITS - CUMMINSDESCRIPTION Series PART #Complete Kit 220 450-6152-20Complete Kit 250 450-6152-50Complete Kit L-10 450-6152-40Complete Kit C & J 450-6152-70Complete Kit Small V 450-6152-80Complete Kit M-11 450-6152-30Complete Kit ISX (Signature 600) 450-6156-00

SLEEVE INSTALLATION TOOLS - CUMMINS 220DESCRIPTION PART #The Complete 220 Series Kit with Toolbox 450-6152-20Kit includes the following:Sleeve Drive-in Tool 416-6152-21Sleeve Roll-in Tool 416-6152-23Sleeve Seat Cutter Guide Bushing 416-6152-26Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-27.060 - .070 Seat Cutter Gauge 416-6152-94Gauge Handle 414-6111-30Gauge Finger 433-6991-00.060 - .070 Flat Tip Protrusion Gauge 414-6111-12Casting Cleaning Brush 450-6951-01

SLEEVE INSTALLATION TOOLS - CUMMINS 250DESCRIPTION PART #The Complete 250 Series Kit with Toolbox 450-6152-50Kit includes the following:Sleeve Drive-in Tool 416-6152-51Sleeve Roll-in Tool 416-6152-53Sleeve Seat Cutter Guide Bushing 414-6114-32Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-27.060 - .070 Seat Cutter Gauge 416-6152-94Gauge Handle 414-6111-30Gauge Finger 433-6991-00.060 - .070 Flat Tip Protrusion Gauge 414-6111-12Casting Cleaning Brush 450-6951-02


SLEEVE INSTALLATION TOOLS - CUMMINS L-10DESCRIPTION PART #The Complete L-10 Series Kit with Toolbox 450-6152-40Kit includes the following:Sleeve Drive-in Tool 416-6152-61Sleeve Roll-in Tool 416-6152-53Sleeve Seat Cutter Guide Bushing 414-6114-36Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-27.090 - .100 Seat Cutter Gauge 416-6152-98Gauge Handle 414-6111-30Gauge Finger 433-6991-00.090 - .100 Flat Tip Protrusion Gauge 414-6111-19Casting Cleaning Brush 450-6951-02

Sleeve Seat Cutter

Gauge Finger

Sleeve SeatCutter Gauge

Sleeve Roll-in Tool



SLEEVE INSTALLATION TOOLS - CUMMINS C & JDESCRIPTION PART #The Complete C & J Series Kit with Toolbox 450-6152-70Kit includes the following:Sleeve Drive-in Tool 416-6152-71Sleeve Roll-in Tool 416-6152-73Sleeve Seat Cutter Guide Bushing 414-6114-36Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-77.050- .065 Seat Cutter Gauge 416-6152-97Gauge Handle 414-6111-30Gauge Finger 433-6991-00.050 - .065 Flat Tip Protrusion Gauge 414-6111-17

SLEEVE INSTALLATION TOOLS - CUMMINS ISX (SIGNATURE 600)

DESCRIPTION PART #The Complete ISX (Signature 600) Kit with Toolbox 450-6156-00Kit includes the following:Injector Tube Clamp Assembly 416-6154-40Removal Tool 415-6136-00Tap Assembly (incl Tap & Extensionlisted below) 415-6156-60includes: Tap 453-6156-58

Tap Extension 453-6156-59Sleeve Drive-in Tool 416-6156-51Sleeve Nose Roll-in Tool 416-6156-43Sleeve Roll-in Tool 416-6156-53Gude Bushing 416-6156-32Driving Arbor 414-6114-10Sleeve Seat Cutter (Carbide) 416-6156-27Gauge Finger 433-6991-00Gauge (Cutter) 416-6156-94Gauge Handle 414-6111-30Tip Protrusion Gauge 414-6156-50Casting Cleaning Brush (Carbon Steel) 450-6951-015/16” ‘L’ Wrench 467-1612-001/4” ‘T’ Wrench 467-1612-01

SLEEVE INSTALLATION TOOLS - CUMMINS SMALL VDESCRIPTION PART #The Complete Small V Series Kit with Toolbox 450-6152-80Kit includes the following:Sleeve Drive-in Tool 416-6152-81Sleeve Roll-in Tool 416-6152-83Sleeve Seat Cutter Guide Bushing 414-6114-32Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-87.110 - .120 Seat Cutter Gauge 416-6152-99Gauge Handle 414-6111-30Gauge Finger 433-6991-00.110 - .120 Flat Tip Protrusion Gauge 414-6111-18Casting Cleaning Brush 450-6951-02

SLEEVE INSTALLATION TOOLS - CUMMINS M-11(for Stainless Steel Injector Sleeves)

DESCRIPTION PART #The Complete M-11 Series Kit with Toolbox 450-6152-30Kit includes the following:Injector Tube Clamp Assembly 416-6154-40Tap 437-5331-36Tool Boy & Mandrel 415-6132-40

includes: Sleeve Removal Tool Body 415-6132-41Sleeve Removal Mandrel 415-6132-49

Sleeve Drive-in Tool 416-6152-61Sleeve Nose Roll-in Tool 416-6152-45Sleeve Roll-in Tool 416-6152-43Sleeve Seat Cutter Guide Bushing 414-6114-36Driving Arbor 414-6114-10Sleeve Seat Cutter 416-6152-27.110 - .120 Seat Cutter Gauge 416-6152-98Gauge Handle 414-6111-30Gauge Finger 433-6991-00.110 - .120 Flat Tip Protrusion Gauge 414-6111-19Casting Cleaning Brush 450-6951-02



INJECTOR SLEEVES - CUMMINS

DESCRIPTION SERIES PART #Injector Sleeve 220 419-6192-21Injector Sleeve 250, L-10 419-6192-51Injector Sleeve (Stainless Steel) M-11 419-6192-41Injector Sleeve C & J 419-6192-71Injector Sleeve Small V 419-6192-81O Rings 250, L-10, Small V 419-6192-52O-Rings M-11 419-6192-42

220 SERIES INJECTOR SLEEVES 416-6192-21These sleeves are used with bores of 4-7/8” and 5-1/8” and includethe following:

NHD 180NHE 195NH 220NT 743

250 & L-10 SERIES INJECTOR SLEEVES 416-6192-51These sleeves are used with bores of 5-1/2” and include thefollowing:

NH 230 NHC 250NTC 250 SUPER 250SUPER 250/270 NT 270NT 280 NTC 290NT 310 NTC 335NTC 350 NTC 400NTA 370 NT 380NTA 400 NTA 420NT 855 V 903VT 903 V-8 265V 785, 927 VT 1710N14

L-10, M-11 Series with 5-1/2” bores include the following:

L-10 300 L-10 350L-10 400 L-10 BCIV Formula

C & J SERIES INJECTOR SLEEVES 416-6192-71These sleeves are used with bores of 4-1/8” - 4-7/6”” and include thefollowing:

JN 130 JNF 130

C 160 CF 160CR 160 C 175C 180 C 190CS 195

JS 6 JNS 6JNS 6

SMALL V SERIES INJECTOR SLEEVES 416-6192-81These sleeves are used with bores of 4-5/8” andinclude the following:

V6 140 V8E 170V 8 185 V 352V 278 V 470V 504 V 555VT 555 V8 210

O-Rings


Komatsu Diesel Engines

Komatsu Repair Tools and SuppliesThe tools for heavy duty diesel engines are categorized bythe injector sleeve areas :• 155-4, 355-4 • 110 • 125 • 170Tools are available individually or as a kit for each series.

CASTING SEAT REPAIR TOOLS - KOMATSU 155-4, 355-4 DESCRIPTION PART #The Complete 155-4, 355-4 Series Kit with Toolbox 451-6210-55Kit includes the following:Counterbore & Tapered Reamer 414-6112-10Tapered Tap 407-5310-807/8” Split Sleeve Tap Driver #3MT 449-6933-30H-Solid Tapered Plugs (5) 452-2610-80Drill Bushing 421-6213-25Taper Length Drill 421-6213-55End Facing Counterbore 414-6113-30Counterbore Pilot 421-6213-40Guide Bushing 421-6214-35Driving Arbor 414-6114-10Casting Seat Cutter 421-6214-20Seat Cutter Gauge 421-6211-25Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8' Hex Key 467-1611-08

End-Facing Counterbore

Driving Arbor

Combination Counterbore &Tapered Reamer

Taper Length Drill

Drill BushingTaperedPlugs


Tapered Tap

Sleeve Roll-in Tool

Sleeve Drive-in ToolLeveling Pilot

Komatsu Sleeve Removal and Installation ToolsSpecially designed for the series listed. Each tool isavailable individually or as part of a kit.

SLEEVE REMOVAL & INSTALLATION - KOMATSU 155-4, 355-4DESCRIPTION PART #The Complete 155-4, 355-4 Series Kit with Toolbox 422-6251-00Kit includes the following:Complete Tool *Includes Tool Body & Mandrel 420-6232-50

* Tool Body 415-6132-51* Tool Mandrel 422-6232-59

Sleeve Drive-in Tool 422-6252-51Sleeve Roll-in Tool - Standard 422-6252-53Guide Bushing 422-6252-56Sleeve Seat Cutter 422-6252-57Sleeve Seat Cutter Gauge 422-6252-95Gauge Handle 414-6111-30Gauge Finger 433-6991-00Flat Tip Protrusion Gauge 422-6211-15

SLEEVE INSTALLATION KITS - KOMATSUDESCRIPTION Series PART #Complete Kit 155-4, 355-4 451-6251-00Complete Kit 110 422-6231-00Complete Kit 125 422-6241-00Complete Kit 170 451-6271-00

Flat Tip ProtrusionGauge

Sleeve Remover


Komatsu Diesel Engines

SLEEVE REMOVAL & INSTALLATION - KOMATSU 110DESCRIPTION PART #The Complete 110 Series Kit with Toolbox 422-6231-00Kit includes the following:Tap (25mm X 1.5mm) 422-6241-10Sleeve Remover 422-6241-20Sleeve Drive-in Tool 422-6241-25Sleeve Tip Roll-in Tool 422-6244-43Stud (2) 422-6244-45Allen Nut (2) 422-6244-46Roll-in Tool 422-6242-43Guide Bushing 422-6242-55Sleeve Seat Cutter 422-6242-66Injector T.P. Gauge & Leveling Tool 422-6242-70Flat Tip Protrusion Gauge (.031 - .067) 422-6242-71Flat Tip Protrusion Gauge (.051 - .087) 422-6242-723/8” Leveling Pilot 438-6611-42.385” Leveling Pilot 438-6611-4313/32” Leveling Pilot 438-6611-447/16” Leveling Pilot 438-6611-45Casting Cleaning Brush 450-6951-03

SLEEVE REMOVAL & INSTALLATION - KOMATSU 170DESCRIPTION PART #The Complete 170 Series Kit with Toolbox 451-6271-00Kit includes the following:1/4” Piloted Tap 424-6271-10Removal Tool 424-6271-20with Puller Screw, Cup & NutDriving Arbor 414-6114-10Sleeve Drive-in Tool 424-6271-30Sleeve Nose Roll-in Tool 424-6271-40Tip Expander 424-6271-68Tim Expander Driver 424-6271-69Sleeeve Hammer Tool Assembly 437-6995-25Standard Roll-in Tool 424-6271-60Guide Bushing 424-6272-10Sleeve Seat Cutter 424-6272-27Cutter Gauge 424-6272-95Gauge Handle 414-6111-30Gauge Finger 433-6991-00Flat Tip Protrusion Gauge 424-6273-11

SLEEVE REMOVAL & INSTALLATION - KOMATSU 125DESCRIPTION PART #The Complete 125 Series Kit with Toolbox 422-6241-00Kit includes the following:Special Tap 422-6241-10Sleeve Remover 422-6241-20Sleeve Drive-in Tool 422-6241-25Special Sleeve Tip Roll-in Tool 422-6244-43with thrust drive & tip cage with rollers10mm Socket Cap Screw (2) 422-6244-44Standard Sleeve Roll-in Tool 422-6242-43Guide Bushing 422-6242-56Sleeve Seat Cutter 422-6242-66Seat Cutter Gauge (T.P. .132 - .167) 422-6242-68Seat Cutter Gauge (T.P. .193 - .224) 422-6242-69Gauge Handle (2) 414-6111-30Gauge Finger 433-6991-00Casting Cleaning Brush 450-6951-03

Sleeve Seat Cutter

Guide Bushing

Sleeve Nose Roll-in Tool

Sleeve SeatCutter Gauge

Special Sleeve Tip Roll-in Toolwith thrust drive & tip cage with

rollers

Long, Thin Roll-in Tool


GM-Detroit Diesel Engines

CASTING INJECTOR SEAT REPAIR - GM/DETROIT DIESEL 53, 71, 92

DESCRIPTION PART #The Complete 53, 71, 92 Series Kit with Toolbox 451-6410-00Kit includes the following:Counterbore & Tapered Reamer (carbide) 425-6412-10Tapered Tap 407-5307-807/8” Tap Driver #3MT 449-6933-30G-Solid Tapered Plugs (5) 452-2607-80Taper Length Drill (13/32 HSS) 425-6413-20Drill Bushing 425-6413-10End Facing Counterbore 425-6413-30Counterbore Pilot 425-6413-40GMC Countersink 425-6414-50Guide Bushing 425-6414-30Driving Arbor 414-6114-10Casting Seat Cutter (carbide) 425-6414-20Seat Cutter Gauge 425-6411-20Gauge Handle 425-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08

GM-Detroit Diesel Injector Seat Area ToolsDesigned for rebuilding the injector seat areas of thefollowing GM-Detroit Diesel engine heads:

• 53 • 71 • 92• 50 • 60

Ideal for: • repairing cracks that develop in the injector area • rebuilding the injector area due to successive

resurfacing of the face of the head

Each of the tools needed for a series are availableindividually or in a Kit.

CASTING REPAIR KITS - GM/DETROIT DIESELDESCRIPTION Series PART #Complete Kit 53, 71, 92 451-6410-00Complete Kit 50, 60 451-6470-00

Combination Counterbore & Tapered Reamer

End-Facing Counterbore

Injector Hole Countersink

Tapered Plugs

Tap Driver

Tapered Tap



Drill

Drill Bushing

Gauge Finger

Guide Bushing

Casting Seat Cutter

Counterbore Pilot

CASTING INJECTOR SEAT REPAIR - GM/DETROIT DIESEL 50,60DESCRIPTIONPART #The Complete 50, 60 Series Kit with Toolbox 451-6470-00Kit includes the following:5/8” Pilot Drill 433-6470-79Counterbore & Tapered Reamer 414-6112-10“H” Tap 407-5310-807/8” Tap Driver #3MT 449-6933-30Tapered Plugs - “H” (5) 452-2610-80Drill Bushing 433-6470-808” Long 13/32” Drill 433-6470-821-3/16” Counterbore Cutter 414-6113-3013/32” Pilot 425-6413-40Casting Countersink 425-6414-50Guide Bushing 433-6470-83Driving Arbor 414-6114-10Casting Seat Cutter 433-6470-84Casting Seat Cutter Gauge 433-6470-85Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08

WATER DIRECTOR REPLACEMENT - GM/DETROIT DIESEL 71, 92

DESCRIPTION PART #G-Oversize Tap 407-5308-40Special Size Drilled Plug 452-2608-55End Facing Counterbore 425-6413-30Counterbore Pilot 426-6490-95Installation Tool 425-6491-00One-Piece Water Directors 426-6491-50

GM-Detroit Diesel Water Director ReplacementFor some of the 71 and early 92 series engines, it isnecessary to replace the larger 2-piece director with asmaller, one-piece director.

INJECTOR SLEEVES & O RINGS - GM/ DETROIT DIESELInjector Sleeve 53, 71, 92 430-6495-31Heavy Duty Sleeves 53, 71, 92 430-6495-71Buna O Rings 53, 71 430-6495-32Viton O Rings 53, 71, 92 430-6495-33



SLEEVE REMOVAL & INSTALLATIONGM/DETROIT DIESEL 53, 71, 92

DESCRIPTION PART #The Complete 53, 71, 92 Series Kit with Toolbox 451-6461-00 Kit includes the following:Sleeve Removal Tool 427-6462-10Injector Hole Countersink 425-6414-50Sleeve Installing Tool - Standard* 427-6462-50

*Pilot (included with Install Tool) 427-6462-60Dowel Pin 427-6462-65Tip Reamer 427-6463-00Flaring Stud 427-6463-10End Facer 427-6464-10Sleeve Seat Cutter (Carbide) 427-6464-50Sleeve Seat Cutter Gauge 427-6464-55Gauge Handle 414-6111-30Gauge Finger 433-6991-001/8” Hex Key 467-1611-08Casting Cleaning Brush 450-6951-04

GM-Detroit Diesel Sleeve Removal and Installation ToolsFor removing and installing new injector sleeves for:

• 53 • 71 • 92• 50 • 60 • 8.2

Specially designed for the series listed. Available

Sleeve Removal Tool

Tip Reamer

Sleeve Seat Cutter

Sleeve Installing Tool - Standard

Flaring Stud

SLEEVE INSTALLATION KITS - GM/DETROIT DIESELDESCRIPTION Series PART #Complete Kit 53, 71, 92 451-6461-00Complete Kit 8.2 451-6481-00Complete Kit 50, 60 451-6471-00Complete Kit 50, 60 Hand Operation 451-6475-00

Sleeve Installing Tool - Alternate

SLEEVE REMOVAL & INSTALLATION - GM/DETROIT DIESEL 8.2DESCRIPTION PART #The Complete 8.2 Series Kit with Toolbox 451-6481-00Kit includes the following:Sleeve Removal Tool 427-6462-10Button Hook Pick 431-6482-12Sleeve Installation Tool 431-6482-50Sleeve Tip Expander 431-6483-10Driver for Tip Reamer 431-6483-05Sleeve Tip Reamer 431-6483-00Sleeve End Facer 427-6464-10Seat Cutter (Carbide) 431-6484-50Seat Cutter Gauge 431-6484-55Gauge Handle 414-6111-30Gauge Finger 433-6991-00Flat Tip Protrusion Gauge 431-6481-823/32” Hex Key 467-1611-06Casting Cleaning Brush 450-6951-04

INJECTOR SLEEVES & O RINGS - GM/DETROIT DIESEL 8.2Injector Sleeve 432-6498-35Viton O Rings 431-6498-33



SLEEVE REMOVAL & INSTALLATION- GM/DETROIT DIESEL 50, 60

DESCRIPTION PART #The Complete 50, 60 Series Kit with Toolbox 451-6471-00Kit includes the following:Sleeve Removal Tool 427-6462-10Sleeve Installation Tool (w/Pilot*) 433-6472-50

*Pilot 427-6462-60Flaring Stud 427-6463-10Driver for Tip Reamer 433-6474-40Tip Reamer 433-6463-55Sleeve End Facer 427-6464-10Guide Bushing Assembly 433-6474-30Driving Arbor 414-6114-10Sleeve Seat Cutter (Carbide) 433-6474-50Sleeve Seat Cutter Gauge 433-6476-55Gauge Handle 414-6111-30Gauge Finger 433-6991-00Tip Protrusion Gauge 433-6474-60Casting Cleaning Brush 450-6951-01

Sleeve Seat CutterGauge

Sleeve Seat Cutter

Optional Sleeve Body Reamer

Injector Sleevewith O Ring (50/60)

End Facer

SLEEVE REMOVAL & INSTALLATION -GM/DETROIT DIESEL 50, 60

DESCRIPTION PART #The Complete 50, 60 Series Kit with Toolbox (HAND OPERATION) 451-6475-00Kit includes the following:Sleeve Removal Tool 427-6462-10Sleeve Installation Tool (w/Pilot*) 433-6472-50

*Pilot 427-6462-60Flaring Stud 427-6463-10Driver for Tip Reamer 433-6474-40Tip Reamer 433-6463-55Sleeve End Facer 427-6464-10Guide Bushing Assembly 433-6474-30Sleeve Seat Cutter (HSS) 433-6474-80Cutter Driver 433-6474-70Tip Protrusion Gauge 433-6474-60Casting Cleaning Brush 450-6951-01

OPTIONAL TOOLS AND SUPPLIES - GM-DIESELAlternate Sleeve Install. Tool 53, 71, 92 428-6462-55with No-Stretch Adjustable Stop Nut with Pilot (427-6462-60)Optional Sleeve Body Reamer53, 71, 92 429-6463-50Pilot 53, 71, 92 429-6463-51Reamer 53, 71, 92 429-6463-55Seat Cutter for Thick Sleeve 53, 71, 92 429-6464-52

Injector Sleeve(53/71/92)

O Ring(53/71/92)

Injector Sleeve(8.2)

O Ring(8.2)

INJECTOR SLEEVES & O RINGS - GM/DETROIT DIESELInjector Sleeve 53, 71, 92 430-6495-31Injector Sleeve O Ring 53, 71, 92 430-6495-32Injector Sleeve 8.2 432-6498-35Injector Sleeve O Ring 8.2 432-6498-33Injector Sleeve with O Ring 50, 60 433-6475-31Injector Sleeve 50, 60 433-6475-32Injector Sleeve O Ring 50, 60 433-6475-33


Caterpillar Diesel Engines

Sleeve Removal Tool

Plug Tap Guide BushingPlug Tap

Sleeve Clamp

SLEEVE REMOVAL & INSTALLATION- CATERPILLAR 3114, 3116, 3126 (2-vlv)

DESCRIPTION PART #

The Complete 3114, 3116, 3126(2-valve) Series Kit with Toolbox 451-6551-00 Kit includes the following:

Sleeve Clamp 437-6551-15

Plug Tap (1-3/16”-12) 437-5331-36

Plug Tap Guide Bushing 437-6551-40

Sleeve Removal Tool 437-6552-30

Sleeve Hammer Tool Assembly 437-6995-25

Tip Expander 437-6551-21

Tip Expander Driver 437-6551-25

Sleeve Roll-in Tool 437-6551-43

Sleeve Seat Cutter 437-6553-56

Seat Cutter Guide Bushing 437-6553-66Casting Cleaning Brush 450-6951-02

Caterpillar Sleeve Removal and Installation ToolsFor removing and installing new injector sleeves.Specially designed for the series listed.Select the individual tools or choose the kit to assure allthe right tools for the job.

SLEEVE REMOVAL AND INSTALLATION TOOLS - CATERPILLAR

DESCRIPTION SERIES PART #

Complete Kit 3114, 3116, 3126(2-valve) 451-6551-00

Complete Kit 3176, 3196 451-6571-00

Complete Kit 3406E 437-6562-50

Tip Expander

Tip Expander DriverSleeve Roll-in Tool


Sleeve Seat CutterSleeve Hammer Tool Assembly

SLEEVE REMOVAL & INSTALLATION - CATERPILLAR 3176, 3196

DESCRIPTION PART #

The Complete 3176, 3196 Series Kit with Toolbox 451-6571-00 Kit includes the following:

Sleeve Clamp 437-6551-15

Plug Tap (1-7/16”-12) 437-5331-28

Plug Tap Guide Bushing 437-6571-30

Threaded Sleeve Removal Tool 437-6571-80

Sleeve Removal Mandrel 437-6571-50

Sleeve Drive-in Tool 437-6572-10

Sleeve Hammer Tool Assembly 437-6995-25

Tip Expander 437-6574-10

Tip Expander Driver 437-6574-00

Sleeve Roll-in Tool 437-6571-43

Sleeve Seat Cutter 437-6574-50

Sleeve Seat Cutter Guide Bushing 437-6574-20

SLEEVE REMOVAL & INSTALLATION - CATERPILLAR 3406E

DESCRIPTION PART #

The Complete 3406E Series Kit with Toolbox 437-6562-50 Kit includes the following:

Installation Tool Body 437-6562-49

Hammer Tool Assembly 437-6995-25

INJECTOR SLEEVES & O RINGS - CATERPILLARInjector Sleeve 3176, 3196 437-6571-76Injector Sleeve 3114, 3116, 3126 437-6551-16

Injector Sleeve3176/3196

Injector Sleeve3114/3116/3126


Mack Diesel Engines

Taper Length Drill Drill Bushing

Grooving Tool

HEAD GROOVING TOOL - MACKDESCRIPTION PART #Complete Tool* 444-6691-00

* Including Tool Bit 445-6697-26

HEAD GROOVING TOOL, TOOL BITS - MACKDESCRIPTION PART #Tool Bits E9, EM400, EM998: 8 Cyl.-4 Valve 444-6697-25Tool Bits 673, 675, 676: 6 Cyl.-2 Valve 445-6697-26Tool Bits E6, EM300, EM350: 6 Cyl.-4 Valve 445-6697-26Tool Bits E7 - 250 & 425 H.P: 6 Cyl.-4 Valve 445-6697-27Tool Bits 865, 866: 8 Cyl.-2 Valve 445-6697-28

Tool Bits

CASTING SEAT REPAIR TOOLS - MACK 2-VALVEDESCRIPTION PART #The Complete 2-Valve Engine Kit with Toolbox 451-6610-00 Kitincludes the following:Leveling Guide Bushing 441-6611-35Hold Down Clamp 438-6611-503/8” Leveling Pilot 438-6611-42.385” Leveling Pilot 438-6611-4313/32” Leveling Pilot 438-6611-447/16” Leveling Pilot 438-6611-45Tapered “G” Reamer 407-5207-80Tapered “G” Tap 407-5307-80Tapered “G” Plugs (5) 452-2607-807/8” Split Sleeve Tap Driver #3MT 449-6933-30Drill Bushing 438-6613-12“W” Taper Length Drill 438-6613-2013/16” Straight Shank Counterbore 438-6613-30Stop Collar 439-6613-501/8” Hex Wrench 467-1611-08

Kit includes one of the Following Drills:Straight Shank Piloted Drill 438-6612-55Morse Taper Piloted Drill 438-6612-65

Mack Casting Seat Repair Tools -

Assure all the right tools for the repair of the injector seatarea castings of 2-valve engines.

Tools are available individually and as a complete set for:• 673, 675, 676: 6 Cylinder, 2-Valve


Tap

Leveling Pilot

Tools and Equipment Not Listed:

For Casting Repair or Removal and Installation tools notlisted, call the factory or sales offices for information on partsand availability.

Leveling Guide Bushing


Navistar/International Diesel Engines

SLEEVE REMOVAL & INSTALLATION- NAVISTAR/INT’L 179, 239, 259

DESCRIPTION PART #The Complete 179, 239, 259 Series Kit with Toolbox 451-6723-00Kit includes the following:Removal Tool 447-6724-30Drive-in Tool 447-6722-10Roll-in Tool 447-6722-43

SLEEVE REMOVAL & INSTALLATION - NAVISTAR/INT’L 466DESCRIPTION PART #The Complete 466, 360, 414, 436 Series Kit with Toolbox451-6743-00Kit includes the following:Removal Tool 448-6744-30Drive-in Tool 448-6742-10Roll-in Tool 448-6742-43Casting Cleaning Brush 450-6951-06

SLEEVE REMOVAL & INSTALLATION- NAVISTAR/INT’L 7.3 POWERSTROKE, 466E (2-VALVE), 530E

DESCRIPTION PART #Complete 7.3 PowerStroke, 466E (2-vlv), 530E Series Kit 451-6773-00Kit includes toolbox & the following:Tap 437-5331-66Guide Bushing 448-6771-40Removal Tool 448-6774-30Installation Tool 448-6772-10Casting Cleaning Brush 450-6951-05

Removal Tool Drive-in Tool

Roll-in Tool

Installation Tool

SLEEVE REMOVAL AND INSTALLATION KITS - NAVISTAR/INT’LDESCRIPTION SERIES PART #Complete Kit 179, 239, 259 451-6723-00Complete Kit 466, 360, 414, 436 451-6743-00Complete Kit 7.3 PowerStroke, 466E, 530E 451-6773-00

Injector Sleeve179, 239, 259

Injector Sleeve7.3

Injector Sleeve466E, 530E

Injector Sleeve466, 360, 414, 436

SLEEVE REMOVAL & INSTALLATION - NAVISTAR/INT’L 6.0DESCRIPTION PART #The Complete 6.0 Series Kit 451-6776-00Kit includes toolbox & the following:Ratchet Tip Plug TQ Tool 411-5821-20Installation Tool 448-6776-10Glow Plub Removal Tool 448-6776-20Removal Tool 448-6776-30Guide Bushing 448-6776-40Glow Plug Tap 448-6776-50Tap 448-6776-60Glow Plug Guide Bushine 448-6776-70Glow Plug Installation Tool 448-6776-80

OPTIONAL ROLL-IN TOOLS - (NAVISTAR/INTERNATIONAL)Roll-in Tool 7.3 448-6777-33Roll-in Tool 466E (2-vlv), 530E 448-6774-63

INJECTOR SLEEVES - (NAVISTAR/INTERNATIONAL)Injector Sleeve 179, 239, 259 448-6792-39Injector Sleeve 466, 360, 414, 436 448-6794-61Injector Sleeve 7.3 448-6797-31Injector Sleeve (stainless steel) 466E (2-vlv), 530E 448-6797-32Injector Sleeve 6.0 448-6776-31Glow Plug Sleeve 6.0 448-6776-32


Other To o l s

OPTIONAL HEAD SERVICING TOOLS & MATERIALS -CUMMINS

• Cylinder Head Grooving Tools• Leak Detectors• Special Tools

OTHER TOOLS AND MATERIALS - CUMMINS

DESCRIPTION SERIES PART #Roll-in Tool Tension Spring Unit 250 416-6153-601” Parallels (Pair) 414-6111-40Torque Wrench Adapter 417-6152-24

LEAK DETECTOR - CUMMINS

DESCRIPTION SERIES PART #Leak Detector 220 417-6172-20Leak Detector 250, Small V 417-6172-50Leak Detector L-10/M-11 417-6172-60Leak Detector C & J 417-6172-70

Complete Cylinder Head Grooving Tool-Cummins

1” Parallels

Torque Wrench Adapter

CROSSOVER GUIDE PINSLARGE-END DIAMETER SERIES PART #.563 Cummins 335, 350 449-6937-35.625 Cummins 220, 250 449-6937-50.567 Caterpillar 3406 449-6937-66

CYLINDER HEAD GROOVING TOOL - CUMMINS• For regrooving the face of the head after resurfacing• Select from three sizes of pilots - extra tool bits also available

DESCRIPTION PART #Complete Tool 418-6191-003/8” Pilot 418-6191-117/16” Pilot 418-6191-121/2” Pilot 418-6191-13Tool Bit 418-6191-21Tool Bit for Cummins ST913 Grooving Tool 418-6199-21


Other To o l s

SPLIT SLEEVE TAP DRIVERSDESCRIPTION OUTER DIAMETER PART #3/4” Split Sleeve Tap Driver #3 MT 449-6933-207/8” Split Sleeve Tap Driver #3 MT 449-6933-307/8” Split Sleeve Tap Driver #4 MT 449-6933-351” Split Sleeve Tap Driver #4 MT 449-6933-50


EXTENSION ADAPTER SLEEVESLENGTH INNER DIA. OUTER DIA. PART #4 1/2” #2 MT #3 MT 449-6935-205” #2 MT #4 MT 449-6935-255 1/2” #3 MT #4 MT 449-6935-309 1/2” #4 MT #3 MT 449-6935-50

IDL ADAPTERSINNER DIAMETER OUTER DIAMETER PART ##2 IDL 449-6935-70#3 IDL 449-6935-75

Extension Adapter Sleeve

BRIDGEPORT AND DCM ADAPTERSINNER DIAMETER OUTER DIAMETER PART ##2 7/8” 449-6935-907/8” R8 Collet 449-6935-98

Adapters (IDL shown)

OTHER - HINOPush-Rod Tube Roll-in Tool Hino 423-6315-20

CASTING CLEANING BRUSHES (to clean cast seat area)DESCRIPTION SERIES PART #Cummins 220, ISX 450-6951-01Cummins 250, L10, M-11, SmV 450-6951-02Komatsu 105, 110, 125 450-6951-03GMC 50/60 450-6951-01GMC 53, 71, 92, 8.2 450-6951-04Caterpillar 3114, 3116, 3126 450-6951-02Navistar/International 7.3, 466E 450-6951-05Navistar/International 360, 466 450-6951-06

Diesel Injector Casting Cleaning BrushesThese Carbon Steel brushes are designed by Irontite toaid in cleaning the CASTING seat area prior to injectorsleeve installation.

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Diesel Head Repair Casting Seat Repair Tools Injector Sleeve Removaland Installation Tools Cummins Komatsu GM-Detroit Diesel CaterpillarMack Navistar/International Casting Seat Cutter Gauge Counterbore andTapered Reamers Tapered Tap Tap Driver Tapered Plugs Drill BushingEnd Facing Counterbore Tapered Length Drill Counterbore Pilot DrivingArbor Guide Bushing Navistar/International Sleeve Seat Cutter GaugeFinger Sleeve Installation Kits Flat Tip Protrusion Gauge Sleeve Drive-inCaterpillar Sleeve Roll-in Tool Sleeve Seat Cutter Sleeve Seat CutterGauge Leak Detector Leveling Pilot Counterbore Pilot Injector HoleCountersink Sleeve Installing Stud Tip Reamer End Facer Sleeve BodyReamer Sleeve Clamp Plug Tap Sleeve Hammer Tool Assembly Plug TapGuide Bushing Tip Expander Tip Expander Driver Leveling Guide BushingTool Bits Split Sleeve Tap Driver Extension Adapter Sleeves CrossoverGuide Pins Diesel Head Repair CastingSeat Repair Tools Injector Sleeve Removaland Installation Tools Cummins KomatsuGM-Detroit Diesel Caterpillar MackNavistar/International Casting Seat CutterGauge Counterbore and Tapered ReamersTapered Tap Tap Driver Tapered PlugsDrill Bushing End Facing CounterboreTapered Length Mack Drill Counterbore Pilot Driving Arbor Guide BushingSleeve Seat Cutter Gauge Finger Sleeve Installation Kits Flat TipProtrusion Gauge Sleeve Drive-in Tool Sleeve Cummins Roll-in ToolSleeve Seat Cutter Sleeve Seat Cutter Gauge Leak Detector LevelingPilot Counterbore Pilot Injector Hole Countersink Sleeve Installing ToolFaring Stud Tip Reamer End Facer Sleeve Body Reamer Sleeve ClampPlug Tap Sleeve Hammer Tool Assembly Plug Tap Guide Bushing TipExpander Tip Expander Driver Leveling Guide Bushing Tool Bits SplitSleeve Tap Driver Extension Adapter Sleeves Crossover Guide Pins DieselHead Repair Plugs Casting Seat Repair Tools Injector Sleeve Removal andInstallation Tools Cummins Komatsu GM-Detroit Diesel Caterpillar MackNavistar/International Casting Seat Cutter Gauge Counterbore andTapered Reamers Tapered Tap Tap Driver Tapered Plugs Drill BushingEnd Facing Counterbore Tapered Length Drill GM-Detroit DieselCounterbore Pilot Driving Arbor Guide Bushing Sleeve Seat CutterGauge Finger Sleeve Installation Kits Flat Tip Protrusion Gauge Sleeve

1-800-423-3384 (Main) 1-800-821-7520 (East)

Irontite by Kwik-Way Inc.Marion, Iowa • Cleveland, Ohio

A complete line of Diesel Head Repair Tools

Injector Sleeve Removal and Installation ToolsCrack Detection and Repair Tools and Equipment for cast iron and aluminum

Operating SuppliesEngine and Cooling System Cleaners and Sealers

www.irontite.com

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Diesel Head Repair Casting Seat Repair Tools Injector ... Head Repair Casting Seat Repair Tools Injector Sleeve Removal and Installation Tools Cummins Komatsu GM-Detroit Diesel Caterpillar