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DIESELGENERATING SETS i n g l e - p h a s e :
K D E 14 E / 14 E A / 14 T / 14 TA / 19 E / 19 E A / 19 T / 19 TA
T h r e e - p h a s e :
K D E 16 E 3 / 16 E A 3 / 16 T 3 / 16 TA 3 / 19 E 3 / E A 3 / 19 T 3 / TA 3
G e n e r a t i n g & w e l d i n g s e t :
K D E 14 T W / 14 E W / 19 T W
U l t r a - s i l e n t :
K D E 14 S T / 14 S TA / 16 S T 3 / 16 S TA 3 / 19 S T / 19 S TA / 19 S T 3 / 19 S TA 3
K D A 14 S TA / 14 S TA F / 14 S TA 0 / 14 S TA F O
K D A 16 S TA 3 / 16 S TA F 3 / 16 S TA O 3 / 16 S TA F O 3
K D A 19 S TA / 19 S TA F / 19 S TA O / 19 S TA F O
K D A 19 S TA 3 / 19 S TA F 3 / 19 S TA O 3 / 19 S TA F O 3
WUXI KIPOR POWER CO., LTD.
All information in this manual is based on the latest product information availa-ble at the time of printing.We reserves the right to make changes at any time without notice and without incurring any obligation.No part of this publication may be reproduced without written permission.This manual should be considered an important part of the generating set, and it must stay with the generating set if resold.Check local laws and regulations before operating the generating set. If you have any questions about compliance with local requirements governing generating set use, consult a qualified electrician, electrical inspector, or licensed contractor.Read this manual careful. Pay special attention to these symbols and any inst-ruction that follow:
PREFACE
If a problem should arise, or if you have any questions about your generating
set, consult our company or an authorized our agent.
Thank you for purchasing a our generating set.This manual covers the operation and maintenance of our generating sets
generating set. All information in this manual is based on the latest product information available at the time of printing.
KDE14E/14EA/14T/14TA,19E/19EA/19T/19TA,KDE16E3/16EA3/16T3/16TA3/19E3/ EA3/19T3/TA3,KDE14TW/14EW/19TW, KDE14ST/14STA/16ST3/16STA3/19ST/19STA /19ST3/19STA3,KDA14STA/14STAF/14STAO/14STAFO,KDA16STA3/16STAF3/16STAO3/16STAFO3,KDA19STA/19STAF/19STAO/19STAFO/19STA3/19STAF3/19STAO3/ 19STAFO3
WARNING: Failure to properly follow these precautions can result in property damage, serious injury or DEATH!Read all labels and the owner's manual before operating this generator.Operate only in well ventilated areas. Exhaust gas contains poisonous carbon monoxide, and can be deadly. Always stop engine before refueling. Wait 5 minutes before restarting.Check for spilled fuel or leaks. Clean and/or repair before use.Keep any sources of ignition away from fuel tank, at all times.
The conditions of generator rated output:
Altitude: 0 m Ambient temperature: 25 Relative humidity: 30%
Ambient modified coefficient: C (Relative humidity 30%)
Note: When the relative humidity is 60%, the modified coefficient is C-0.01
When the relative humidity is 80%, the modified coefficient is C-0.02
When the relative humidity is 90%, the modified coefficient is C-0.03
When the relative humidity is 100%, the modified coefficient is C-0.04
Counting example:
When the rated power of generator is P =5KW, altitude is 1000m, ambient N
temperature is 35 , relative humidity is 80%, the rated power of generator is:
P=P (C-0.02) = 5 (0.82-0.02) = 4KWN
2. Modified coefficient table of ambient condition power
Ambient temperature ( )Altitude
(m)
0
500
1000
2000
3000
4000
25
1
0.93
0.87
0.75
0.64
0.54
30
0.98
0.91
0.85
0.73
0.62
0.52
35
0.96
0.89
0.82
0.71
0.6
0.5
40
0.93
0.87
0.80
0.69
0.58
0.48
45
0.90
0.84
0.78
0.66
0.56
0.46
The choice of the electric cable depends on the allowable current of the cable
and the distance between the load and the generator. And the cable section
should be big enough.
If the current in the cable is bigger than the allowable current, it will become over
hot and the cable will be burnt. If the cable is long and thin, the input voltage of
the electric appliance will be not enough, causing that the generator doesn't start.
In the following formula, you can calculate the value of the potential "e".
The relations among of the allowable current, and length, section of the Insulating
cable (single core, multi-core) are as follow:
(Presume that the use voltage is 220V and the potential is below 10V.
2The application of the single-core insulating cable section mm
2The application of the multi-core insulating cable section mm
1. The choice of the electric cable
Potential (v) = Current (A) 3Length
Section area
1
58
50A
100A
200A
300A
Current
Lengthbeneath 75m 125 20015050m 100m
8
22
60
100
14
30
60
100
38
60
125
200
22
38
60
100
22
50
80
125
30
50
100
150
50A
100A
200A
300A
Current75m 125 20015050m 100m
14
38
38 2
60 2
14
38
38 2
60 2
22
38
38 2
60 2
22
50
50 2
60 2
30
50
50 2
80 2
38
60
50 2
100 2
Lengthbeneath
1111 PPENDIX
1
2
2
3
4
4
4
5
7
7
8
18
18
19
20
22
23
24
25
26
26
26
28
CONTENTS6. Electrical wiring diagram of the welding generator (Smart panel) (Type TWA3, EWA3)
Starting signal output
Preheat signal output
Charging signal input
Water temperature signal input
Exci
tatio
n w
indi
ngS
ubsi
diar
y w
indi
ng
Sampling inputMain winding
Current transformer
Current transformer
Current transformer
Red
Green
Yellow
Black
Yellow/Green
Breaker Output terminal
Ch
arg
ing
re
lay
Th
rottle
so
len
oid
va
lve
Receptacle
Oil
sen
so
r
Oil
me
ter
Yello
w/G
reen
Whi
te/B
lack
Smart panel indicator
Sm
art
pa
ne
l co
ntr
ol d
evi
ce
Emergency stop button
Em
erg
en
cy s
top
sig
na
l
Cu
rre
nt sa
mp
ling
Voltage sampling input
Power supply switch
Red
Green
Yellow
Black
Red
Green
Yellow
Blue
Red
Red
RedBrownRed Red
Yellow
Green
Oranger
White
BrownRed
Yello
wYe
llow
Purple
Charging generator
Charging regulating device
Yellow/Green
Sta
rte
r m
oto
r
Ba
tte
ry
Preheat relay Low oil pressure signal input
Low
oil
pres
sure
sw
itch
Wat
er te
mpe
ratu
re s
witc
h
Preheat plug
Overload signal output
Grey
Grey
Red
Yellow/Green RV0.5
Absorbing board
Welding output
Plastics protective coverPlastics protective cover
Plastics protective cover
Control module
Driving board
Welding output
Plastics protective coverPlastics protective cover
Plastics protective cover
Control module
Driving board
30
30
31
36
38
38
39
40
41
42
44
45
45
46
47
48
52
53
59
Coa
rse
red
Ye
llow
Gre
en
Co
ars
e r
ed
Blu
e
Coarse red
Blu
e
Coarse red
Blu
e3
Coarse black
Co
ars
e r
ed
Coarse red
Yellow/Green
Yellow/Green
Purp
le
Re
d2
Blu
e
Blu
e
RedGreen
Whi
te
Bla
ck
Yellow/Green
Red
Green
Yellow
Bla
ck
Wh
ile
Blu
e
Th
rou
gh
an
d b
rea
k re
latio
n c
ha
rt o
f e
lect
rica
l d
oo
r lo
ck
Coar
se re
dCo
arse
red
Coars
e red
Coar
se re
d
Gre
en
2
Coa
rse
Yello
w
Pu
rple
1P
urpl
e1
Whi
le3Re
d2
Yellow2
Green2
Blue2
Red2
While2
Yello
w
Yello
w3
Blue
2
Blu
eB
lue3
Wh
ile1
Red1Yellow1Green1Blue1
Blu
e
Blu
e
BlueBlue
Yellow
Yellow
Yellow
Yellow
Purple
Black Black
Ab
so
rbin
g b
oa
rd
Welding output
Pla
stic
s p
rote
ctiv
e c
ove
r
Co
ntr
ol m
od
ule
Pla
stic
s p
rote
ctiv
e c
ove
r
Pla
stic
s p
rote
ctiv
e c
ove
r
Drivi
ng
bo
ard
5. Electrical wiring diagram of the welding generator (Type TW3, EW3)
4. Electrical wiring diagram of the signal phase (Smart panel) generator set (Type TA3, EA3)
Sta
rting
sig
nal o
utpu
t
Pre
heat
sig
nal o
utpu
t
Cha
rgin
g si
gnal
inpu
t
Wat
er te
mpe
ratu
re s
igna
l inp
ut
Excitation winding Subsidiary winding
Sa
mplin
g in
pu
tM
ain
win
din
gC
urre
nt tr
ansf
orm
er
Cur
rent
tran
sfor
mer
Cur
rent
tran
sfor
mer
Red
Gre
en
Yello
w
Bla
ck
Yello
w/G
reen
Bre
ake
rO
utp
ut te
rmin
al
Charging relayThrottle solenoid valve
Re
cep
tacle
Oil sensor Oil meter
Yellow/Green
White/BlackS
ma
rt p
an
el
ind
ica
tor
Smart panel control device
Em
erg
en
cy s
top b
utto
n
Emergency stop signal
Current samplingVolta
ge s
am
plin
g in
pu
t
Pow
er s
uppl
y sw
itch
Red
Gre
en
Yello
w
Bla
ck
Red
Gre
en
Yello
w
Blu
e
Red
Red
Red
Bro
wn
Red
Red
Yello
w
Gre
en
Ora
nger
Whi
te Bro
wn
Red
YellowYellow
Pur
ple
Cha
rgin
g ge
nera
tor
Char
ging
regu
latin
g de
vice
Yello
w/G
reen
Starter motor
Battery
Pre
he
at re
lay
Low
oil p
ress
ure
signa
l inpu
t
Low oil pressure switch
Water temperature switch P
reh
eat p
lug
Ove
rlo
ad
sig
na
l o
utp
ut
Gre
y
Gre
y
Yello
w/G
reen
RV
0.5
Red
(T)
3.Electrical wiring diagram of three phases generator set (Type T3, E3)
Coarse red Coarse red Coarse red Coarse red
Yellow Green
Coarse red
Blue
Coarse redBlue
Coarse red
Yellow
Blue3
Coarse red
Green2
Coarse black
Coarse red
Coarse redCoarse yellow
Coarse yellow While3
Yellow/GreenPurple1Purple1Yellow/Green
Yellow/GreenWhile2
Yellow2While2
Green2
Blue2Red2
Purple
Red2
While1 Blue
Blue
BlueBlue
RedGreen
BlackYellow
YellowYellow
YellowBlack
Yellow/Green
BlackRed
GreenYellow
Black
While
Blue
Through and break relation chart of electrical door lock
Co
de
nu
mb
er
Ord
er
nu
mb
er
1 2 3 4 5 6 7 8 9 10
11 12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
A0
A1
A2
A3
A4
EH
FU
1
FU
2
FU
3
GB
HL
1
HL
2
HL
3
HL
4
K1
K2
K3
K4
K5
P1
P2
QF
S1
S2
SA
SL
W0
W1
W2
W3
X1
X2
YV
Na
me
TL
-47
mo
du
le
Pro
tect
ive
ele
me
nt
A .V
. R
Ch
arg
ing
re
gu
lato
r
Ch
arg
ing
ge
ne
rato
r
Pre
he
at p
lug
Fu
se
Fu
se
Fu
se
Ba
tte
ry
Co
mb
ina
tion
ind
ica
tor
ligh
t
Ch
arg
ing
in
dic
ato
r lig
ht
Wa
ter
tem
pe
ratu
re in
dic
ato
r lig
ht
Oil
pre
ssu
re in
dic
ato
r lig
ht
Pre
he
at re
lay
Star
ting
elec
trica
l mac
hine
ry a
bsor
bing
iron
swi
tch
Ma
ste
r co
ntr
ol r
ela
y
Ch
arg
ing
re
lay
Oil
me
ter
Vo
ltag
e m
ete
r
Bre
ake
r
Wa
ter
tem
pe
ratu
re s
witc
h
Oil
pre
ssu
re s
witc
h
Ele
ctrica
l d
oo
r lo
ck
Oil
sen
sor
Ma
in w
ind
ing
: /S
am
plin
g w
ind
ing
Ma
in w
ind
ing
Sa
mp
ling
win
din
g
Ro
tato
r e
xcita
tion
win
din
g
Re
cep
tacl
e
Re
cep
tacl
e
Oil
switc
h s
ole
no
id v
alv
e
Sta
rtin
g r
ela
y
2. Electrical wiring diagram of signal phase generator set with smart panel (Type TA, EA)
Excitation windingSub winding
Sa
mp
ling
inp
ut
Ma
in w
ind
ing
Cu
rren
t tr
an
sfo
rme
rR
ed
Dis
co
nn
ecto
r
Re
dO
utp
ut te
rmin
al
Bla
ck
Ye
llow
/Gre
en
Ye
llow
/Gre
en
Charging relay
Throttle solenoid valve
Oil
sen
sor
Oil
me
ter
White/Black
Yellow/Green
Current sampling
Volta
ge s
ampl
ing
inpu
tEmergency stop signal
Em
erge
ncy
stop
but
ton
Blu
e
Red
Red
Red
Red
Star
ting
signa
l out
put
Preh
eat s
igna
l out
put
Char
ging
sig
nal in
put
Wat
er te
mpe
ratu
re s
igna
l inpu
t W
hite
Ye
llow
Gre
en
Ora
ng
er
Bro
wn
Water temperature switch
Low
oil
pres
sure
sig
nal i
nput
Low oil pressure switch
Re
d
Cha
rgin
g ge
nera
tor
Ye
llow
/Gre
en
Charg
ing reg
ulating
devic
e
Pu
rple
Yellow
Battery
Starter motor
Red
Red
Pre
he
at p
lug
Pre
he
at re
lay
Bro
wn
Ove
rload
sig
nal
out
put
Sm
art
pa
ne
l in
dic
ato
r
Gre
y
Gre
y
Smart panel control device
Through and break relation chart of electrical door lock
Coarse red Coarse red Coarse redCoarse red
Coarse red
Coarse red
Coarse red
Coarse red
Coarse red
Coarse red
Coarse red
Coarse red
Coarse red
Blue
GreenYellow
Blue
Blue
Yellow
Yellow
Purple Purple
Red Red
Green
Bule
BlueRed
PurpleRed Blue
Yello
w
Gre
en White White Bule Bule Bule
Bule Bule
Bule
Yellow
Yellow
Orange OrangeGreenRed
Black
White
BlackYellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
YellowRed Blue
Gre
en
Wh
ite
Ye
llow
Wh
ite
BlackRed Red Black
Red Yellow Black
Red Blue
RedBlack
Purple PurpleYellowGreen
Coarse Yellow
Coarse Yellow
YellowGreen
YellowGreen
1. Electrical wiring diagram of the signal phase generator set (T type E type)
White
Co
de
nu
mb
er
Ord
er
nu
mb
er
1 2 3 4 5 6 7 8 9 10
11 12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
A0
A1
A2
A3
A4
EH
FU
1
FU
2
FU
3
GB
HL
1
HL
2
HL
3
HL
4
K1
K2
K3
K4
K5
P1
P2
QF
S1
S2
SA
SL
W0
W1
W2
W3
X1
X2
YV
Na
me
TL
-47
mo
du
le
Pro
tect
ive
ele
me
nt
A .V
. R
Ch
arg
ing
re
gu
lato
r
Ch
arg
ing
ge
ne
rato
r
Pre
he
at p
lug
Fu
se
Fu
se
Fu
se
Ba
tte
ry
Co
mb
ina
tion
ind
ica
tor
ligh
t
Ch
arg
ing
in
dic
ato
r lig
ht
Wa
ter
tem
pe
ratu
re in
dic
ato
r lig
ht
Oil
pre
ssu
re in
dic
ato
r lig
ht
Pre
he
at re
lay
Star
ting
elec
trica
l mac
hine
ry a
bsor
bing
iron
swi
tch
Ma
ste
r co
ntr
ol r
ela
y
Ch
arg
ing
re
lay
Oil
me
ter
Vo
ltag
e m
ete
r
Bre
ake
r
Wa
ter
tem
pe
ratu
re s
witc
h
Oil
pre
ssu
re s
witc
h
Ele
ctrica
l d
oo
r lo
ck
Oil
sen
sor
Ma
in w
ind
ing
: /S
am
plin
g w
ind
ing
Ma
in w
ind
ing
Sa
mp
ling
win
din
g
Ro
tato
r e
xcita
tion
win
din
g
Re
cep
tacl
e
Re
cep
tacl
e
Oil
switc
h s
ole
no
id v
alv
e
Sta
rtin
g r
ela
y
1111 ELECTRICAL WIRING DIAGRAM
1010
10.1Please refer to the operation manual about the starting, running and service of
the unit.
10.2Select the cable according to working conditions,and connect the cable to
the terminal firmly to avoid an sparks or burning out the terminal. Choose
the cable diameter according to 5-7A/mm current flow.
10.3Run the unit with well ventilation. Meanwhile, do not put anything on the
unit to maintain sufficient cooling of it.
10.4Choose the appropriate welding rod according to the width of the work
pieces that your need to weld.
10.5Start the unit following the starting instructions of the operation manual.
Any welding or power outputting must be performed only after the unit wa-
rmed up 5 minutes and got steady working condition.
10.6Choose the welding current with the selection button and a regulating knob ac-
cordin to the width of work piece and the diameter of the welding rod.
When the small current for thin steel pieces is required, first turn the
regulating knob to low, and then choose the appropriate small current by
regulating the regulation knob. The regulation range for this work condition is
in the low-end regulation range.
When big current for thick steel pieces is required, turn the regulating knob to
high. Then you can choose a big current by regulating the regulating knob.
The regulation range for this work condition in the high-end regulation range.
10.7The updated AVR technology and IGBT module control technology are
applied in this unit, which ensures stables welding current and generating
voltage. And there wont be any interference between the generating and
welding condition when they are used simultaneously. The unit can be ap-
plied for welding and generating simultaneously, however, the total load of
the unit cannot surpass the rated load.
10.8Remove the welding cable in time. If the set is used for the generating only.
Turn off the air switch in the generating circuit or pull out the plug of the po-
wer to avoid short.
10.9 The welding current data table.
g
2
Diameter of welding rods(mm) 2.0
70
2.5
60-80
3.2
100-130
4.0
140-190
5.0
200-270
5.8
250-300
6.0-6.3
300-400Weld current (A)
OPERATION INSTRUCTIONS
Contact your agent if the warning lamp lights even though the fuel is sufficient.
Item
Model
Ge
ne
ratin
g &
we
ldin
g s
et
En
gin
e
Ge
ne
ratin
g (
AC
)W
eld
ing
(D
C)
Rated frequency (Hz)
Rated power (kVA)
Rated voltage (AC) (V)
Rated current (AC) (A)
Phase no.
Power factor (Cos )
Welding voltage at zero load(DC)(V)
Rated welding current(DC)(A)
Welding voltage(DC)(V)
Welding load continuous ratio
Adjustable load continuous ratio (A)
Rated speed (r/min)
Excitation method
Working method
Structure
Connecting method
Total weight (kg)
Model
Type
Displacement (L)
Bore Stroke (mm)
Fuel
Fuel consumption (g/kW.h)
Starting method
Lubricating system
Fuel tank capacity (L)
Engine oil capacity (L)
Overall dimension (L W H)(mm)
KDE14EW/KDE14TW KDE19TW
50
12
400/230
17.3
60
12
416/240
16.7
3000 3600
Specifications and data of generating & welding set
50
12
400/230
17.3
60
12
416/240
16.7
Transistor excitation voltage/regulation
12hrs continuous running
Hand-cart
Transmission rigid connection
T: 1515 650 965 E: 1210 835 880
4-stroke, OHC, 3-cylinder, water-cooled
Light diesel oil
12V DC electric starter
Pressure and splash
38
5.2
75
315
30-35
60%
70-350
three-phase
0.8(lay)
75
400
33-38
60%
75-440
30003600
350 370
KM376G KM376AG
0.993
76 73
1.048
76 77
300 300
2.8 Super Silent (ST) Generator
Cooling air outlet
Lifting hookFuel filler cap
Control panel Junction box
Oil drain position
Exhaust outlet
Flange bolt
Fuel boxSide box
Specifications and technical of Ultra-silent generating set
Light diesel oil
12VDC electric starter
Pressure and splashing
Single phase Three phase Single phase Three phase
Self-excited stabilivolt (AVR)
Ultra silent generator
13.5KVA 15.5KVA 16.25KVA 19.0KVA
50 60 50 60 50 60 50 60
230/115 240/120 230/115 240/120
52.2/104.4 58.3/116.6 62.6/125 70.8/142
13 15 15 17 16.7 18.7 18.7 21
KDE19STKDE19STAKDA19STAKDA19STAFKDA19STAOKDA19STAFO
KDE19ST3KDE19STA3KDA19STA3KDA19STAF3KDA19STAO3KDA19STAFO3
KM376G
1.047
76X77
KM376G
300
16.5/3000 17/360016.5/3000 17/3900
12 14 14.4 17
400 416 400 416
19.5 21.5 23.5 26.4
1.0 0.8( ) 1.0 0.8( )
1.047
76X77
300
Generating Set ModelE
ng
ine
Model
Type
Displacement(L)
BoreXStroke(mm)
Fuel
startomg system
lubricating system
Engine oil capacity(L)
Rated output (KW)
Rated frequency (Hz)
Rated voltage(V)
Rated current(A)
Max output (KVA)
Phase
Power factor
Excitation method
Fuel tank capacity (L)
Structure
LxWxH(mm)
Net weight (kg)
Noise grade dB(A)/1m
Un
it
38
Calibration power kw/r(r/min)
Fuel consumption (g/kWh)
Ge
ne
rato
r u
nit
KDE14STKDE14STAKDA14STAKDA14STAFKDA14STAOKDA14STAFO
KM376G
0.993
76X73
15/3000 17/3600
KM376G
KDE16ST3KDE16STA3KDA16STA3KDA16STAF3KDA16STAO3KDA16STAFO3
0.993
76X73
300 300
5.2
15/3000 17/3600
75
The noise level of the ST series generator is lower than that of T series gener-
ator obviously.
The sound-absorbing measures of ST series generator is as follows:
A. Redesign the structure of the air passage and its bottom adopts natural air-
intake type forced air-cool structure.
B. Increase the depth of the sound-absorbing inner wall to improve the sound
insulation.
C. Enlarge the generator cabinet to improve the air self-circulation in the unit
cabinet.
The noise level of the ST series is reduced remarkably although it's heavier
than silent type(T)Generator.The parts adapted by the ST series and its engi-
ne is almost same with those of T series.
The operation of the super silent generator is nearly same as silent type gene-
rator (T series) but the position of the drain plug and dimensions of the control
panel are different from the T series.
2.9 The contrast of mart silent type generator (TA series)
and intellectualized super silent type generator(STAseries):Intellectualized silent type (TA) and intellectualized super silent type (STA) is
same with its T series and ST series respectively in the structure.
The difference: intellectualized silent and intellectualized super silent genera-
tor adopts microprocessor technology, which can finish data acquisition, cont-
rol analyses, fault detection and warning, generator data, So the generator set
can control the its running process automatically to protect its diesel engine
and generator itself.
Smart controlling display switch Circuit breakerFuse
AC receptacles (single-phase)Smart controlling display
Power switch
Fuel indicator
Emergency stop
Starter failureSet running
Voltage Current Frequency Running time Battery voltage
Over loading Ultra temperature
Insufficient fuel
Generator protection
Creepage protection
Remote control indicator
Screen selection key
Starter key
Stop key
Delete key
Displayed figureOil pressure
Charge failure
Warm up
Specifications and technical data of single-phase generating set
Model
Un
itE
ng
ine
Ge
ne
rato
r
Model
Type
Displacement (L)
Bore Stroke (mm)
Fuel
Starting system
Lubricating system
Fuel tank capacity (L)
Lube oil capacity (L)
Rated frequency (Hz)
Rated output (KVA)
Rated voltage (V)
Rated current (A)
Max output (KVA)
Power factor
Excitation method
Structure
L W H (mm)
Net weight (kg)
Fuel consumption(g/kw.h)
KM376G
KDE14TKDE14TA
KDE14EKDE14EA
KDE19TKDE19TA
KDE19EKDE19EA
KM376AG
4-stroke, overhead camshaft, 3-cylinder, water-cooled
4-stroke, overhead camshaft, 3-cylinder, water-cooled
0.993 1.048
76 73 76 77
Light diesel oil
12V DC electric starter
Pressure and splashing
38
5.2
300300
50
12
230/115
52.2/104.4
13
60
14
240/120
58.3/116.6
15
50
14.4
230/115
62.6/125
16.7
60
17
240/120
70.8/142
18.7
0.9(lag)
Self-excited stabilivolt (AVR)
Sound-proof shield
T: 1500 650 925 E: 1150 690 865
350 370300 320
The intellectualized T series and ST series can monitor the load include the
power, frequency, voltage, and current. Once there is abnormal condition dur-
ing the running, intellectualized instrument panel and indicating lamp can dis-
play and in dicate the fault information in detail. At this time, the unit will stop
automatically. Don't re start the unit until clear the information by using the reset
key in the instrument and eliminate the fault. Otherwise the unit will warn as
long as you start the unit.
2.9.1 the use of the intellectualized generator
The operation of the intellectualized silent set and intellectualized super silent
set is just the same. The batter should be connected to unit completely, and the ne-
gative wire and positive wire shouldn't be confused. Make sure engine oil, fuel
and wa ter reach it s max le vel. Only after turning the key of digital display in the
instrument panel to ON position, then continue to operate the digital display
according its function. Be sure to start the unit before understanding the oper-
ation manual of the digital panel.
2.9.2 the operation of the digital instrument panel
The digital panel includes: display panel and control panel
Display panel is mounted on the instrument panel, and the control panel is
located in unit cabinet, connected by the data wire between them.
1.the functions of the digital panel
The functions of the digital panel include: setting, display, protection, start,
stop, clear information and so on.
A. Parameter-set function
(1). Preheat setting: (yes, No)
(2). Phase setting (1.2.3)
(3). Voltage setting 115, 120, 230, 240V)
(4) Frequency setting (50, 60Hz)
(5) Current setting (0 75A)
(6) Preheat time setting (0 255s)
2.Running electrical parameter display function
(1).Iindicate output voltage
(2).Indicate output current
(3).Indicate output frequency
(4).Indicate running time
(5).Indicate battery voltage
3.Warning indication & protection function
(1). Low and over voltage protection
(2). Low and over frequency protection
(3). over current protection
TECHNICAL SPECIFICATIONS AND DATA
Specifications and technical data of three-phase generating set:
Generating Set Model
Model
Type
Displacement (L)
Bore Stroke (mm)
Fuel
Starting system
Lubricating system
Fuel tank capacity(L)
Engine oil capacity(L)
Fuel consumption(g/kw.h)
Three phase
Three phase
Three phase
Single phase
Single phase
Single phase
Max out-
put kVA
Rated
voltage V
Rated cur-
rent A
Power factor
Excitation
Structure
L W H (mm)
Net weight (kg)
En
gin
eG
en
era
tor
Un
it
KM376AG
KDE16T3KDE16TA3
KDE16E3KDE16EA3 KDE19TA3 KDE19EA3
KM376G
4-stroke, OHV, 3-cylinder, water-cooled
4-stroke, OHC, 3-cylinder, water-cooled,
0.993 1.048
76 73 76 77
Light diesel oil
12V DC electric starter
Pressure and splash
38
5.2
Three phase: 0.8 lag
Self-excited stabilivolt (AVR)
Sound-proof shield
T: 1500 650 925 E: 1150 690 865
350 370
50
13.5
3.5 3
60
15.5
4 3
50
16.25
4.3 3
60
19
5 3
400
230
19.5
15.6
15
4 3
416
240
21.5
17.2
480
277
18.6
15
400
230
23.5
18.8
18.75
5 3
416
240
26.4
21.1
480
277
22.9
18.3
17
4.5 3
21
5.5 3
Three phaseRated out-
put kVA Single phase
Rated frequency Hz
300 300
320 320
KDE19T3 KDE19E3
NOTE: A is smart panel
(4).Engine oil pressure warning
(5).Overheat warning
(6).Charging motor fault
(7).Emergency stop warning indication
(8) Low fuel pressure warning
4.Starting function
(1) Preheat start
(2) Wireless remote start
5.The stop of the unit and troubleshooting
(1).Stop the unit.
(2).Eliminate the fault of the unit(If you only clear the information displayed by
the meters, but doesn't solve the trouble, the information will be displayed at
the meters when restart the generator.)
2.The use of the digital panel
There are four knobs, 5 digital diodes and 16 LED in the display panel.
Output voltage Output current Output frequency Running time Battery voltage
Running
Overload
Emergency stop
Lower oil pressure
Charging fault
Preheat fault
Electric protection
Insufficient fuel
Protection
Overload
Start faultItem
Phase sequence switch(suitable for multi-phase)
Starting
Stop/clear
agent.
Knob function-setting function Be sure to set the value of Preheat and Preheat time, phase, voltage, frequency,
current before initial start. And those values should have been set before expor-
ting the factory.
1.Push down the item and phase sequence switch for 1 second after starting
the generator 10 s, it enters to setting functions.
2.Push down the item key to choose function-set item. These are 6 functions to
choose for the consumer:
(1). Preheat setting
(2). No. of Phase setting
(3). Voltage setting
(4). Frequency setting
(5). Current setting
(6). Preheat time setting.
3. Push down the phase sequence switch key to affirm the parameter set.
4. Push down start key and stop/clear key to set the parameter.
The details of the setting are as followed:
(1)Preheat setting:
Push down the item key to choose the Preheat function.
When panel displays no-H, the unit loses its Preheat function. And when it displ-
ays Preheat, it will start its Preheat function. You should keep STA, TA series
unit in Preheat position, then push down the phase sequence choose key, which
indicates the Preheat setting is finished.
(2) Phase setting:
Push down item key to set the function you desired.
The screen displays:
PH-1 means single-phase output setting
PH-2 means dual-phase simultaneous output setting.
PH-3 means three-phase output setting.
When screen indicates PH-1 or PH-2 or PH=2 or pH-3, push down start or stop/
clear key to choose the No. of phase, then push down phase sequence switch
key to finish the above operation.
(3).Frequency switch setting:
After entering setting function, push down item key. When the screen displays
F-60 or F-50, push down start or stop/clear then switch to the output frequency
you desired. Then you should push down phase sequence switch to affirm what
your choose.
voltage choose setting:
agent.
After entering setting function, push down the item key.
When the screen displays U-115 or U-230 or U-240 or U-120, push down start
or stop/clear to choose the output voltage you desired. Then you should push
down phase sequence switch to affirm what your choose.
U-115 means output 115V
U-120 means output 120V
U-230 means output 230V
U-240 means output 240V
(4). Current setting:
After entering setting function, push down the item key.
When the screen displays I XXXX.X (X indicates the current value, I indicates
current symbol I ), push down start or stop/clear to set the current you desired.
The current will rise or drop 0.5A by pushing down start or stop/clear key each
time. Then you should push down phase sequence switch to affirm what your
choose.
(5). Preheat time setting
After entering setting function, push down the item key.
When the screen displays HtXXX (X indicates the value, Ht indicates Preheat
time), push down start or stop/clear to set the Preheat time you desired. The
Preheat time will increase or decrease 1s by pushing down start or stop/clear
key each time. Then you should push down phase sequence switch to affirm
what your choose.
5.Exit the setting function:
Pushing down the item and phase sequence switch key simultaneously for 1s,
it will eixt setting function and return electrical parameter indication state.
Running indication function Push down the item key to choose the display parameter.
1.display the output voltage
When output voltage indicating lamp lights, digital diode displays: (unit: V)
single-phase output indication
dual-phases (any phase) output indication
AXXX.X means output voltage of A phase
BXXX.X means output voltage of B phase
AXXX. X means the output voltage of A phase.
BXXX. X means the output voltage of B phase.
CXXX. X means the output voltage of C phase.
ABXXX. X means the AB line voltage.
BCXXX. X means the BC line voltage.
ACXXX. X means the AC line voltage.
It can switch to display the different phase voltage and line voltage by pushing
down the phase sequence switch key.
2.Indicate the output current
The digital diode indication information is as followed, when indicating lamp is
got on.
single-phase output current display.
dual-phase output current display.
AXXX.X
BXXX.X
AXXX.X
BXXX.X
CXXX.X
It can switch to display the different phase current by pushing down the phase
sequence switch key, when it is in the state of displaying output current.
3.Display the output frequency
The digital diode displays XX.XX (Hz), when output frequency indicating lamp
lights.
4.Display the running time
The digital diode displays XXXX.X (hours), when running indicating lamp lights.
For example: 0.1 hour means 6 minutes. It will log the running time every 6 minutes.
5.Display the battery voltage
The digital diode displays XXXX.X (V), when battery voltage indicating lamp
lights.
XXXX.X
It can display output voltage of
any phase when they are output
simultaneously.
Three-phase output phase
voltage display.
XXXX.X
It can display output voltage of any phase when
they are output simultaneously.
Three-phase output phase current display.
agent.
2.Starting function 1.Push down the start key directly to start the unit when there is no fault of the
unit. The preheat time is varied from the ambient temperature (when the amb-
ient temperature is high the preheat time is about 6s. The fault preheat time is
6s). It will connect the starter motor automatically after preheating successfully.
2.When the unit is in warning state, you should push down the stop/clear key
to eliminate the fault before starting the unit.
3. Stop function
When the unit is running or starting, you can push down the stop/clear key to
stop the unit.
4.Troubleshooting and clear function
When there is some fault of the unit, the corresponding warning indicating lamp will
light.
1.Push down the Item key to observe the information of the electrical parame-
ter when the unit stops for the fault.
2.Push down the stop/clear key to clear the fault state, making unit stay at the
pre-start state
5.Fault warning and protection function
1.engine oil pressure is not enough:
When the unit detects that the engine oil pressure isn't enough lasting for 1s,
the unit will stop and the relay will be activated. The low oil pressure indicating
lamp will light.
2.Over-heat warning:
When the unit detects overheat signal continuously lasting for 1s, the unit will
stop and the relay will be activated. The over-heat indicating lamp will light.
3. When the unit detects fault signal of the charging motor continuously lasting
for 3s,the unit will stop and the relay will be activated.The charging motor fault
indicating lamp will light.
4.Over/low voltage protection warning
(1). If the output frequency is set as 50Hz but it is over 55Hz, over/low protect-
ion indicating lamp will glitter, then the over/low protection indicating lamp light 3
seconds later with the unit stops.
If the output frequency is lower than 47Hz, over/low protection indicating lamp
will glitter, then the over/low protection indicating lamp light 7 seconds later
with the unit stops.
5. Overload protection
(1). The unit that can switch between the single-phase and dual-phase: when
the single-phase current, delivered by the dual-phase circuit simultaneously,
is 100% 110% of the set current the overload indicating lamp will glitter.Then
it will cut off the air switch, and the overload indicating lamp will light an hour
later.
When single-phase current reaches 110% of the set current, the overload ind-
icating lamp will glitter. Then it will cut off the air switch, and overload indicati-
ng lamp will light 10 second later.
(2) When the current of any phase reaches the 100 110% of the set current,
the overload indicating lamp will glitter. After it glitters lasting for 10s, the air
switch will be cut off, and overload indicating lamp will light. When the current
of any phase is over the 110% of the set current, the overload indicating lamp glitt-
ering for 10s, cut off the air switch, and the overload indicating lamp will light.
6.Start fault warning
If the unit doesn't start successfully in 10 second after the unit is connected to
starter motor, it will cut off the starter motor relay automatically. As a result,
start fault indicating lamp light.
7. Insufficient fuel warning: (STA, TA series doesn't have such a function)
If the unit detects the signal of the insufficient fuel continuously, it will stop to
protect the unit automatically, and insufficient fuel indicating lamp will light 1
second later.
8. Emergency stop indication:
If the unit detects the signal of the emergency stop continuously, emergency
stop indicating lamp will light 0.3 seconds later.
agent.
Control panel function Control panels can be divided into three types according its set current.
(Those values have been set before exporting from the factory).
1.the control panel with a 20A mutual inductor
2.the control panel with a 50A mutual inductor
3.the control panel with a 75A mutual inductor
*The cautions for setting the current: 1.If it is single-phase output, the set current should be single-phase output current.
2.If it is dual-phase output, the set current should be phase current in which the
voltage is bigger.
For example: if the output of dual-phase circuit is 115V/230V, and its output
power is 5kW, the output current should set as 5000/230=21.7A(28.0A)
3.If it is three-phase output, the set current is equal to single-phase output
current when three-phase load is balanced.
For example: if the output of three-phase circuit is 230V, and its output power
is 8.5kW, the output current should set as 8500/230=12.32A(12.5A)
*The cautions for choosing a current mutual inductor: Choose the appropriate mutual inductor according to the size of the set current.
Make sure that the value of the 110% set current I shouldn't be beyond the
measure scope of the mutual chosen.
1.The measure scope of a 20A mutual inductor should be 2 29A. (It will be
inaccurate if it is lower than 2A). And its max set current of a 20A mutual
inductor is 24.5A. If the set current is lower than 24.5A, the 20A mutual induc-
tor is the only right one.
2.The measure scope of a 50A mutual inductor should be 5 60A ( It will be
inaccurate if it is lower than 5A). And its max set current of a 50A mutual
inductor is 51A. If the set current is between 24.5 and 51A, the 50A mutual
inductor is the only one for your choose.
3.The measure scope of a 75A mutual inductor should be about 6 90A(It will
be inaccurate if it is lower than 6A). And its max set current of a 75A mutual
inductor is about 75A. If the set current is between 50A and 75A, the 75A
mutual inductor is the only right one for your choose.
Caution:
(1)A, B, C phase voltage is referring to the neutral line N, the voltage and
current of single-phase unit should be connect to A phase.
The voltage/current connection of dual voltage unit: 230/240V output wire
should be connected to A phase, and 115/120 output wire should be connected to
B phase.
(2)the input voltage scope of A.B.C each phase: 60 300.
(It shouldn't exceed the scope, otherwise the voltage measure is not accurate)
Voltage input (before the air switch) (6 large pin) A-A phase live wire B-B phase live wire C-C phase live wire N-neutral line
Current input (6 small pin) A -A A phase mutual inductor 1 2
B -B B phase mutual inductor 1 2
C -C C phase mutual inductor 1 2
1.ON running signal 2.start signal 3.+12V battery
OFF 1-3 NC (normal close); 3-5 NC (normal open) 2-4 NC (normal close); 4-6 NC (normal open)
Emergency stop DJ7021-2.8-11 1,2: the relay of the air switch (normal contact) 3,4: Preheat relay
DJ7041-2.8-11 1. Preheat signal 6. insufficient fuel 2.overheat signal 7.battery voltage 3.electric protection signal 8.charging motor AC signal 1 4.G ND 9.charging motor AC signal 2 5. low engine oil pressure
DJ7061-6.3-11
DJ7061-2.8-11
DJ7031-6.3-21
DJ7061-2.8-21
DJ7091-2.8-11
Control panel connection diagram
Use only genuine parts or their equivalent for maintenance and repair. Parts of lower quality may damage the engine.
(1) Shorten maintenance intervals when the set is run at dirty area.(2) These items should be performed by authorized agent unless the owner has proper tools and is mechanically proficient. See the Operation Manual.(3) Record the running hours for professional commercial use to determine proper maintenance intervals.(4) To determine the water draining intervals of the fuel-water separator according to local diesel oil quality, usually drain water from the separator per 50~100hrs.
Th
e m
axi
mu
m la
d o
f e
ach
re
cep
-
tacl
e o
r te
rmin
al (
kVA
)
Frequ-ency (Hz)
Three phaseTerminal
KDE19T3/TA3/E3/EA3Model KDE16T3/TA3/E3/EA3
50 60 50 60
Three phaseTerminal
Three phaseTerminal
Three phaseTerminal
Recep-tacle
Recep-tacle
Recep-tacle
Recep-tacle
13.5
10
8
6
4
0
1.1
1.8
2.5
3.1
15.5
12
10
8
6
0
1.2
1.8
2.5
3.2
3.8
16.25
15
12
10
8
6
4
0
0.4
1.4
2.0
2.7
3.4
4.0
19
15
12
10
8
6
4
0
1.3
2.3
3
3.7
4.3
5
Model
Frequency (Hz)
One circuit (kVA)
Two circuit used (kVA)
Three circuit used (kVA)
50
4.5
9.0
10.8
60
5.2
10.3
12.4
50
5.4
10.8
13
60
6.3
12.6
15.2
KDE19T3/TA3/E3/EA3KDE16T3/TA3/E3/EA3
Model
Frequency (Hz)
One circuit (kVA)
Two circuit used (kVA)
Three circuit used (kVA)
50
7.2
10.8
10.8
60
8.3
12.4
12.4
50
8.7
13
13
60
10.1
15.2
15.2
KDE19T3/TA3/E3/EA3KDE16T3/TA3/E3/EA3
dealer.