Die-Casting Selector Guide

DIE LUBRICANTS PLUNGER LUBRICANTS SERVICE LUBRICANTS

HEATTREATMENT

MACHINING

ASSEMBLY

TRIMMING

Henkel is the world market leader of innovative coatings and lubricant dispersions. Our lubricant coatings provide clean, long-lasting lubrication and protection to metal and rubber substrate, while our specialty lubricants are widely used in steel forging, aluminum casting and other manufacturing processes for components that are crucial to the automotive and aerospace industries. Products include:

• Die Lubricants• Plunger Lubricants• Ladle Coatings

Combined with an unmatched level of knowledge, quality, innovation and technical support, Henkel provides the most comprehensive line of metal solutions to optimize the process and maximize success. Our technical service representatives provide hands-on help to ensure our customers needs are met anywhere in the world.

Features and Benefits

• Global market reach• Unmatched R&D and technical support• Process cost saving

Die-casting Industrial Value Chain

Henkel offers full front-end solutions for metal forming and coating process. We improve overall manufacturing efficiency and quality for customers with sustainable technologies.

COATINGS

Henkel Introduction

• Trimming Lubricants• Service Lubricants

• Environmentally sustainable solutions available• Wide range of products

TRIMMING LUBRICANTS

CASTING

MELTING

INGOTS

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Industries Served

Henkel offers metalcasting solutions for light-metal, steel and cast-iron applications to a variety of industries including aerospace, transportation and other various industries.

Automotive production(Both for automotive andMotocycle)

• Engine Parts• Car Air Compressors• Turbo Charger• Steering Parts• Cylinder head

Aviation components Agriculture machine Building and construction equipment

Metals Cast

Henkel’s die-casting lubricants could be used in diversified substrates, the main substrates and their melting temperatures are as follows.

Home appliance components

Alloys Melting Temperatures

Aluminium 660°C

Magnesium 650°C

Zinc 420°C

Lead 328°C

Tin 232°C

Copper 1083°C

Brass 900°C

Electronic components

• Hard Disc Drivers• Printer Parts• VTR Cylinder Head• Hard Disc Driver Motor Bracket

• Zinc Precision Parts

Industries & Substrates Covered

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We provide die management technology to optimize productivity and reduce unit component manufacturing cost. The Bondertie® L-CA release agents water-based range are specifically designed for the high pressure die casting of aluminum, magnesium and other non-ferrous metals. All Bonderite® L-CA provide superior release and lubrication at extremely cost-effective dilution ratios. The wide range of Bonderite® L-CA release agents formulations allows for specialist products for niche applications, including very thin casting, radiators or structural castings.

Products Dilution Ratio Features and Benefits

Bonderite® L-CA 639S 50 - 120Superior release properties which reduce the need for additional antiweld pastes in many cases. Aluminium and magnesium pressure die casting.

Bonderite® L-CA 333 Serious Varies with series

Big castings on big presses with automatic application, particularly on hot dies. A flexible and forgiving product series that is also suitable for smaller castings. It is with the properties of higher dilution ratio, high wetting and sliding lubrication properties at wide range of die temperature, clean environmental friendly.

Bonderite® L-CA CP 503S 180-200Very thin or structural castings, or where laser weldability is required. Especially ideal for Mg and vacural casting.

Bonderite® L-CA CP 780 160-300 Large castings on big presses with automatic application, particularly on hot dies. Particularly suitable for heavy section castings and for Mg casting.

Bonderite® L-CA CP 571A 60 - 150Excellent all purpose release agent, providing good release and clean castings.

Bonderite® L-CA CP 581 40 - 150 Where a silicon oil-free product is demanded.

Bonderite® L-CA CP 579 70 - 150Small to mid-size presses where good release and shiny parts are most important. Bonderite® L-CA CP 517M (11%) also available.

Bonderite® L-CA CP 543 40 - 100Medium size presses, very flexible product & where price is important. Contains mineral oil and low wax content.

Bonderite® L-CA CP 715R 40 - 60 Radiator casting.

Bonderite® L-CA DCLP Ready for use

Only for use with Bonderite® L-CA DCLP equipment, an innovative and fully integrated lubrication solution designed to meet all the requirements of pressure die casting and Thixo casting. It is based on a principle of individual thermal die management and lubrication, ensuring that every die is given optimum treatment.

Bonderite® L-CA CP 747 100-200Large castings on big presses with automatic application, particularly on hot dies. Particularly suitable for heavy section castings and for Mg castings.

Bonderite® L-CA CP 1002 60-160Wax-free formulation; Strengthen wetted capability at high temperature; Especially suitable for magnalium casting.

Features and Benefits

• Higher wetting temperature protect dies and allow higher production rates• Highly concentrated products and advanced formulation allow extremely high dilution ratios (up to 1:300)• Very clean and paintable castings with high surface finish (e.g. special formulations for electronic applications)• Wax-free or Silicon-free formulations are available, extend die life and down-time• High shear stability• No build up• Resistance to bacterial attack• Hard water stable• Superior emulsion stability• Recyclable

Sustainability

Water & Waste WaterHigh wetting temperatures reduce cooling-water needs

Energy & ClimateHighly concentrated products = reduced transport costs

①Ladle Coatings

②Plunger lubricants

③Die release agents

④Hot spot lubricants

Overview of Bonderite® High Pressure Die-Casting-Die Lubricants

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Plunger Lubricant

Machining efficiency is another key fact to high productivity of die caster. Henkel water-based, oil-based and dry plunger lubricants keeps your machines running at peak efficiency.

Products Dilution Ratio Features and Benefits

Bonderite® L-CA PL 2002Supplied Ready for use for plunger

Graphite in Oil Plunger Lubricant, excellent lubricity that will extend plunger life. Good shelf life and stability.

Bonderite® L-CA PL 66005 Ready for use Non-graphite oil-based plunger lubricant.

Bonderite® L-CA 686Supplied Ready for use or diluted with water 1:1 for plunger, can dilute up to 1:4

Non-graphite water-based plunger lubricant.

Bonderite® L-CA CT 480 Ready for useNon graphite, amide-free wax pellet, solid plunger lubricant. Require applicator.

Henkel’s lubricants are suitable for stamping, trimming, cutting and grinding procedures. Variety of chemicals including straight oils, soluble oils, emulsions, semi-synthetics, synthetics or dry films are available in these procedures.

Henkel has the proven technology for aluminum wheels and other high safety performance castings.

Features and Benefits

• Solvent-free

• Improved metal fluidity

• Improved surface finish

• Superior coating life on the die surface

Overview of Bonderite® High Pressure Die-Casting (continued)

Ladle Coating & Others

Ladle coating & Others, hot-spot lubricants, start-up coating and pin & slide lubricant are also the key factors to your success.

Products Dilution Ratio Features and Benefits

Bonderite® L-CA 696Supplied Ready for use for auxiliary

Long coating life, prolongs the life of protected items. Excellent ladle and launder coating.

Bonderite® L-CA 5099Supplied Ready for use for auxiliary

Hot-spot lubricants, anti-solder paste. Excellent prevention of welding.

Bonderite® L-CA C 412 Ready for useStart-up coating or sometimes used as hot-spot lubricant. Aluminium/Graphite pigmented grease.

Bonderite® L-GP AGU+ Ready for usePin & slide lubricant, excellent die parts protector from high temperature and corrosive environment, long lasting.

Products Particles Insulation Properties

Conductivity Value (W/mK) Features and Benefits

Bonderite® L-CA CG 555 Very

CoarseHigh 5.5

Roughness peels oxide layer from alloy during pour.

Bonderite® L-CA 395 Coarse High 4.5 Roughness peels oxide layer from alloy during pour.

Bonderite® L-CA CG 595 Medium High 9.0 Good insulating properties from a smooth film coating.

Bonderite® L-CA CL-101 Fine Low 11.5High lubricity and release properties forecasting automotive wheels and components where low porosity is required.

Overview of Bonderite®

Low Pressure and Gravity Die Casting

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Listed 5th year in a row Industry sector leader for 5 years Listed for 3rd time Listed for 1st time

Global 100Most Sustainable Corporations in the World

Targets

More social progress and better quality of life

15% less energy per production unit

Reduced footprint

10% more NES perproduction unit

15% less waste perproduction unit

20% safer per million hours worked

15% less water per production unit

Henkel's commitment to leadership in sustainability is deeply embedded in our values. Maintaining a

balance between economic success, protection of the environment, and social responsibility has been

fundamental to our corporate culture for decades. Our pursuit of sustainability is both long-term and

entrepreneurial in nature, covering all of our activities throughout the value chain. Having invested many

years of focused effort in the cause of sustainable development, we have built up an excellent reputation

as a company with globally leading positions in this arena.

Our long-term Sustainability Strategy has been developed to address one of the central challenges we

will face: to decouple growth from resource consumption. At the heart of this strategy is the simple, yet

challenging, ambition: to achieve more with less and to triple our efficiency by 2030. We are convinced

that in the long run, sustainability is essential to take our business success into the future, and have

outlined our targets and six focal areas as shown below:

Sustainability

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The data contained herein is intended as reference only. Some products / package sizes may not be available in your country or may have a lead time. Please contact your local Henkel subsidiary for assistance and recommendation on specifications and applications of these products.

Contact us at: www.henkel.asia/metals

HENKEL ASIA-PACIFIC &CHINA HEADQUARTERSNo. 928 Zhangheng Road Zhangjiang High-Tech ParkPudong New DistrictShanghai 201203, P.R. ChinaTel: +86-21-2891 8000Fax: +86-21-2891 8971

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