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11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 1 of 20 Tools & Accessories www.ktoutdoor.com K&T Saw Shop 606-678-9623 or 606-561-4983

Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

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Page 1: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 1 of 20Tools & Accessories

www.ktoutdoor.com

K&T Saw Shop 606-678-9623 or 606-561-4983

Page 2: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 2 of 20Tools & Accessories

Ref # Part Number DescriptionQty91735 Kit - Spike110928 Screw Hx hd 10-24 x 1/295169 Kit - Spark Arrester91485 Wrench - Socket85687 Wrench - Screwdriver88755 Scrench93284 Case - Carrying, 14"92913 Bar Guard 14"93090 Guide - Timing90256 Kit - Tune-up93285 Case - Carrying, 16"92896 Bar Guard 16"214215 Guide - File93900 Kit - Pressure Test90533 Tool - Pressure Test501334 Tester - Ignition214194 Lubri - Gun85702 Lubricant - Custom, 6 oz. can85703 Lubricant - Custom, 6 oz. cans 1-6 pack67537 Loctite69794 Locquic110083 R.T.V. Sealant214211 Kit - Tool maintenance

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K&T Saw Shop 606-678-9623 or 606-561-4983

Page 3: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 3 of 20Bar & Chain Combinations

www.ktoutdoor.com

K&T Saw Shop 606-678-9623 or 606-561-4983

Page 4: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 4 of 20Bar & Chain Combinations

Ref # Part Number DescriptionQty91663 Bar - 14" Mini Pro92625N Chain - SM250GL214345 Bar - 16" Mini Pro214239N Chain - SM250GL214236 Bar - 16" Mini Pro214241 Chain - MP370G

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K&T Saw Shop 606-678-9623 or 606-561-4983

Page 5: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 5 of 20Carburetor (Part 1)

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K&T Saw Shop 606-678-9623 or 606-561-4983

Page 6: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20Carburetor (Part 1)

Ref # Part Number DescriptionQty91571A Carburetor Asy (Zama)191571B Carburetor Asy (Zama)1

1 91801 Shaft Asy - Throttle12 91802 Spring - Throttle return13 91803 Plate - Throttle14 91804 Screw - Plate (m3)15 91805 "E" Ring16 91824 Kit - Diaphragm & Gaskets17 92093 Diaphragm - Fuel pump18 91806 Cover - Fuel pump19 91807 Screw - Idle speed110 91808 Insert - Friction111 91809 Screw - Pump cover (m4)412 91810 Needle - Inlet113 91817 Spring - Lever114 91812 Lever - Inlet needle115 91813 Pin - Lever116 91814 Screw - Lever pin (M3)117 91815 Diaphragm Asy - Metering118 91816 Cover - Diaphragm119 91817 Screw - Diaphragm cover (m3)420 91818 Needle - Idle mixture121 91819 Spring - Needle122 91820 Screen - Filter123 91821 Gasket - Metering diaphragm124 92097 Welch Plug125 91822 Orifice - Main fuel (press - in)125 93627 Orifice - Main fuel (screw - in)125 92751 Orifice - Main fuel (press - in)125 93628 Orifice - Main fuel (screw - in)1

91823 Repair Kit

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K&T Saw Shop 606-678-9623 or 606-561-4983

Page 7: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 7 of 20Carburetor (Part 2)

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K&T Saw Shop 606-678-9623 or 606-561-4983

Page 8: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 8 of 20Carburetor (Part 2)

Ref # Part Number DescriptionQty93766 Carburetor Asy (Zama)1

1 91801 Shaft Asy - Throttle12 91802 Spring - Throttle return13 91803 Plate - Throttle14 91804 Screw - Plate (m3)15 91805 "E" Ring16 91824 Kit - Diaphragm & Gaskets17 92093 Diaphragm - Fuel pump18 91806 Cover - Fuel pump19 91807 Screw - Idle speed110 91808 Insert - Friction111 91809 Screw - Pump cover (m4)412 91810 Needle - Inlet113 91811 Spring - Lever114 91812 Lever - Inlet needle115 91813 Pin - Lever116 91814 Screw - Lever pin (m3)117 91815 Diaphragm Asy - Metering118 91816 Cover - Diaphragm119 91817 Screw - Diaphragm cover (m3)420 91818 Needle -Idle mixture121 94033 Needle - High speed122 91819 Spring - Needle223 91820 Screen - Filter124 91821 Gasket - Metering diaphragm125 92097 Welch Plug126 93950 Orifice - Main fuel1

94141 Repair Kit

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K&T Saw Shop 606-678-9623 or 606-561-4983

Page 9: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 9 of 20Chain Brake Assembly

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K&T Saw Shop 606-678-9623 or 606-561-4983

Page 10: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 10 of 20Chain Brake Assembly

Ref # Part Number DescriptionQty214377 CHAIN BRAKE Asy1

1 111047 Screw - Fil 18-32 x 5/812 94709 Band - Brake12 92487 Band - Brake13 94006 Latch13 93092 Latch14 93602 Pivot - Latch15 94007 Spring - Compression15 93140 Spring - Compression16 92482 Pivot - Lever17 214375 Lever Asy - Actuating18 92867 Lever19 213907 Pin - Roller110 214368 Bearing - Roller111 90658 Screw - Adjusting112 110907 Ring - Retaining113 84929 Nut - Bar adj.114 94174 Housing - Brake114 92862 Housing - Brake1

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Page 11: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 11 of 20Handle & Frame Assembly

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K&T Saw Shop 606-678-9623 or 606-561-4983

Page 12: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 12 of 20Handle & Frame Assembly

Ref # Part Number DescriptionQty1 103270 Screw - Fil 1/4-20 x 1-1/212 105043 Washer - Spring lock13 100005 Washer14 102208 Screw - Fil 1/4-20 x 1-3/415 105043 Washer - Spring lock16 110870 Washer1

93060A Kit - Handle and Frame17 110981 Screw-Hx 12-24 x 13/1618 111011 Screw - Pn 10-16 x 7/829 110977 Screw-Pn 10-16 x 1-5/8310 110882 Washer511 93057 Spacer - Mount312 110989 Grommet313 93031 Link Mount114 110978 Screw-Pn 8-16 x 5/8315 93026 Guard - Chain116 94054 Kit - Handle117 93030 Insert - Handle118 110976 Screw - Pn 1/4 - 14 x 1-3/4119 110870 Washer120 94052 Frame121 110960 Washer - Wavey122 110936 Retainer - Spring223 91162A Trigger - Throttle124 90606 Spring - Trigger125 90615 Spring - Trigger release126 91504 Release - Trigger127 91171 Mount128 105615 "O" Ring129 91170 Mount Asy130 105615 "O" Ring1

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Page 13: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 13 of 20General

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K&T Saw Shop 606-678-9623 or 606-561-4983

Page 14: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 14 of 20General

Ref # Part Number DescriptionQty1 110676 Nut-Hx 1/4-2822 110972 Screw-Hx 1/4-28 x 3/413 CHAIN BRAKE ASY See "Chain Brake Assembly"

illustration and parts list.

4 Chain Asy See Bar & Chain Combinations parts list.15 Bar See Bar & Chain Combinations parts list.16 110639 Screw-Hx hd 12-24 x 127 92863 Cover-Fuel & Oil tank8 93194A Washer-Rubber19 92480 Lever-Handguard110 213278 Clutch Kit110 213277 Clutch Asy111 93608 Spring Asy112 Shoe-Clutch213 110957 Rivet214 85064 Plate215 94247 Rotor115 94247 Rotor Kit116 94244 Nut-Clutch117 94243 Plate-Dust118 85504 Drum & Spkt Asy - .250P119 67650 Bearing-Spkt118 95197 Drum/Spkt/Brng Asy - .375P119 91222 Kit-Needle brng120 67303 Washer-Sprocket121 91454A Tank Kit-Fuel & Oil122 91283 Cap-Fuel & Oil (unvented)223 91148 Seal-Fuel vent124 84956 Pickup-Fuel125 83900A Piston-Pulse Oiler126 83946 Spring-Piston127 85557 Body-Oiler128 93295 Rod-Oiler129 89070 Nut-Air cleaner cover130 89069 Cover-Air cleaner131 92410 Filter-Air132 110953 Screw-Hx hd 12-24 x 5/8333 89051B Shroud133 213822 Shroud/Latch Asy134 111007 Rivet135 93912 Spring-Throttle latch136 92649 Kit-Ignition switch137 104810 Nut-Hx 15/32-32138 69344 Wire Asy-Ignition139 110953 Screw-Hx hd 12-24 x 5/8340 110882 Washer141 Starter Asy See "Starter Assembly" illustration and

parts list.

42 93236 Deflector-Air143 94142 Gasket-Starter housing144 102762 Screw-Hx hd 10-24 x 1/2145 Powerhead Asy See "Powerhead Assembly"

illustration and parts list.

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Page 15: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 15 of 20General

Ref # Part Number DescriptionQty46 Handle & Frame Asy See "Handle & Frame

Assembly" illustration and parts list.

47 93383 Plate-Name147 95204 Plate-Name147 93908 Plate-Name, French1

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Page 16: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 16 of 20Powerhead Assembly

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Page 17: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 17 of 20Powerhead Assembly

Ref # Part Number DescriptionQty1 83898 Connector - Outlet12 84613 Connector - Pump13 83896 Bail - Mounting14 83886 Pump Assembly - Pulse15 105603 "O" Ring16 85769 Ring - Pump piston17 92204 Piston Assembly - Pump18 83891 Spring - Pump19 83890 Sleeve - Pump110 110651 Screw - Adjustment111 83887 Body Assembly - Pump112 110653 "O" Ring113 214746 Kit - Muffler114 110681 Screw - Skt hd 10-24 x 1/4215 92961 Deflector - Exhaust116 213327 Screw - Special217 213346 Body - Cover113 92962 Kit - Muffler114 110681 Screw - Skt hd 10-24 x 1/4215 92961 Deflector - Exhaust116 93036 Screw - Special217 93655 Body - Cover118 63432 Spark Plug118 93017 Spark Plug119 89060 Rod - Throttle120 89059 Hose - Fuel121 90660 Adapter - Fuel hose122 110908 "O" Ring123 110961 Nut - Hx 5/16-24124 91961 Flywheel Pawl Assembly125 68796 Pin - Pawl226 67814 Spring - Pawl227 91872 Pawl - Starter224 94513 Flywheel/Pawl Assembly125 68796 Pin - Pawl226 67814 Spring - Pawl227 94493 Pawl - Starter228 102164 Key - Woodruff129 110586 Screw - Pan hd 8-32 x 1-3/4230 100080 Washer - #8231 84957 Coil & Lamination132 50120 Wire Assembly - Spark plug133 110617 Screw - Pan hd 6-32 x 3/4134 69344 Wire Assembly - Coil135 110014 Screw - Pan hd 8-32 x 1/2136 85358 Condenser137 100035 Nut - Hx 6-32138 67841 Cover - Breaker box139 69323 Seal - Breaker box140 110969 Screw - Hx hd 8-32 x 1/2241 69322 Washer - Special142 105976 Washer - #8143 88811 Breaker Assembly144 84505A Kit - Breaker box145 92037 Washer1

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Page 18: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 18 of 20Powerhead Assembly

Ref # Part Number DescriptionQty46 105367 Nut - Hx 10-24147 110614 Screw - Hx hd 10-24 x 2-3/8148 Carburetor Assembly See "Carburetor (Part 1)" and

"Carburetor (Part 2)" illustrations and parts lists.

49 110652 Screw - Pan hd 8-32 x 1-1/8150 100080 Washer - #8151 89057 Gasket - Carburetor152 89056 Insulator153 89054 Gasket - Insulator154 89648A Shield155 93353 Deflector - Sawdust156 110674 Screw - Hx hd 10-24 x 1/2 s/t257 93764 Cylinder/C'case Assembly158 83856 Bolt - Bar mounting159 94519 Stud159 94143 Stud157 214156 Cylinder/C'case Assembly158 83856 Bolt - Bar mounting159 94143 Stud160 110914 Plug - Cup261 111024 Plug - Cup262 110639 Screw - Hx hd 12-24 x 1463 91704 Piston Assembly164 88126 Pin - Piston165 91703 Ring Set - Piston166 92023 Ring - Retaining263 94661 Piston Assembly164 92836 Pin - Piston165 91703 Ring Set - Piston166 92023 Ring - Retaining267 111026 Ring - Snap268 91705 Connecting Rod Assembly169 110933 Bearing - Caged170 66853 Screw - Special271 68095 Roller - Needle (set of 20)168 94135 Connecting Rod Assembly169 110984 Bearing - Needle170 94654 Screw - Connecting rod271 68095 Roller - Needle (set of 20)172 93763 Sleeve Assembly - Bearing273 83859 Seal - Oil272 91566 Sleeve Assembly - Bearing273 83859 Seal - Oil274 91422 Sleeve275 213282 Bearing - Needle276 91932 Crankshaft1

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Page 19: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 19 of 20Starter Assembly

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Page 20: Diagram(s) and/or PartsList(s) PRO MAC 510 02/77 to 04/82 IPL 215288 Page 6 of 20 Carburetor (Part 1) Ref # Part Number Qty Description 91571A 1 Carburetor Asy (Zama) 91571B 1 Carburetor

11-600018U PRO MAC 510 02/77 to 04/82 IPL 215288 Page 20 of 20Starter Assembly

Ref # Part Number DescriptionQty213260 Starter Assembly1

1 91255 Kit - Starter handle12 105490 Washer13 110041 Screw - Pan hd 8-32 x 1/214 68497 Washer15 213261 Drum/Rope Assembly16 83203 Rope-Starter17 83078 Spring-Rewind18 110041 Screw-Pan hd 8-32 x 1/219 91182 Lever-Choke110 91183 Plate-Choke111 94148 Housing-Starter112 67571 Guide-Rope113 91570 Plate1

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