9
DHY9KSEm POWER PRODUCTS Power for your life...

DHY9KSEm - ThePowerSite.co.ukthepowersite.co.uk/media/attachment/file/t/p/File-1372340926.pdfAVR Radiator for 50 Coolant Integrated with genset Coolant Protection Port ... Control

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  • DHY9KSEm

    POWER PRODUCTS

    Power for your life...

  • 01

    HYUNDAI engine HY380Close coupled to a HYUNDAI alternator 164BComAp control module MRS10Delixi main circuit breaker: 4-Poles 40ARCDSpeed governor: Mechanical fuel injection governor Excitation System: Self excited A.V.R.Model: SX460Key switchEmergency stop switchATS communication connectorDC12V sealed for life maintenance free batteryLockable battery isolator switchPowder coated canopy50 radiatorSteel base frame with forkliftVibration isolators between the engine/alternator and

    base frame

    Base fuel tank for 12 hours runningDrain points for fuel tank

    Prime power (kVA)Standby power (kVA)Voltage (V)Ampere (A)

    General Features Standards & Conditions

    Power Source

    Frequency 50Hz 60Hz

    1P kVA 8 8.8

    50Hz8

    8.823034.8

    60Hz8.89.7

    24036.7

    Phase Number and Voltage Single Phase 3 Wire Pf 1Frequency

    DHY9KSEm

  • 02

    DHY9KSEm DHY9KSEm4 stroke water-cooled Diesel engine

    Industrial Silencer

    Switch in the Negative Pole

    Oil Sump Pump

    Water Jacket Preheater 220/240V

    Oil Preheater

    Standard Air Filter

    Self excited

    Anti-condensing Heater

    Winding Temperature Measuring Instrument

    IP23 Single Bearing,Class H insulation

    Alternator Preheater

    AVR

    Radiator for 50

    Coolant Integrated with genset

    Coolant Protection Port

    Shelter of Water Tank

    Start-up and Charging

    Batteries with cables and Switch

    Protecting Jacket of Solenoid Terminal

    Battery Charger

    System power Key switch

    AMF

    Paralleling

    Breather valve

    Fuel Level Sensor

    External fuel filling valve

    Outside Refueling

    Outside Watering

    Rainhat of Hush Pipe

    Lifting Lugs

    Shock Absorbers

    Emergency stop button Outside

    Control Cabinet with windows inside the doors

    Air Inlet

    Air Outlet

    Silencer

    Base Fuel Tank

    Holes for Forklift

    Pulling slots

    Wiring hole

    Earthed Protection

    Drain Outlet

    Parts Manual

    Operation manual

    Warranty manual

    Records notebook of Maintenance

    Genset Model Genset Model

    DHY9KSEm

    1 32

    4

    5

    6

    7

    8

    9

    1011

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    Exhaust gas outlet

    Radiator outlet

    Coolant filling

    Control panel

    Socket power output

    Circuit breaker

    Lifting lug

    Base frame fork lift

    Air inlet

    Base lifting hole

    Emergency stop button

    540

    42

    1500x760x1090mm

  • 03

    Diesel engine

    Alternator

    General technical data

    Model................................................................DHY9KSEm

    Structure type ................................................................DHY

    Tank capacity..................................................................42L

    Dry weigh....................................................................540kg

    Noise level @7m ..............................................................60

    Dimensions L×W×H.............................. 1500x760x1090mm

    Engine Manufacturer/Brand...................................HYUNDAI

    Engine Model............................................................. HY380

    Dimensions L×W×H.........................................754x522x613

    Dry Weigh (approx.) .................................................. 155Kg

    Number of Cylinders...........................................................3

    Bore............................................................................80mm

    Stroke .........................................................................90mm

    Displacement.............................................................1.357L

    Compression Ratio .......................................................18:1

    Type of injection............................................ Direct injection

    Intake System........................................................... Natural

    Intake Resistance................................................1.6m3/min

    Cooling System ...............................................Water cooled

    Fan ........................................................................... Pusher

    Battery Voltage .............................................................. 12V

    Type of Fuel............................................. No.2-ASTM D975

    Type of Oil ..................................... API CD/SE or CCMCD4

    Oil Capacity ...................................................................3.5L

    Type of Coolant .............................................Glycol mixture

    Coolant Capacity ..............................................................7L

    Back Pressure ...................................................... 4.5m3/min

    Fuel Consumption(100%load) .............................240g/kW.h

    Frequency Standby Power Prime Power50Hz 13.5kW 12kW60Hz 15kW 14kW

    Alternator Manufacturer/Brand ............................. HYUNDAI

    Alternator Model ...........................................................164B

    Exciter...................................................................Brushless

    Cooling Fan ......................................... Cast alloy aluminum

    Windings..........................................................100% copper

    Insulation Class ................................................................. H

    Winding Pitch...................................................................2/3

    Terminals ............................................................................4

    Drip Proof ..................................................................... IP23

    Altitude..................................................................... 1000m

    Overspeed..............................................................2250rpm

    Air Flow............................... 0.8m³/s(50Hz),0.99 m³/s(60Hz)

    Voltage Regulation ...................................................± 1.0 %

    Total Harmonic TGH / THCat no load < 1.5 % - on load < 5%

    Telephone Interference..............................THF

  • MRS 10

    04

    Control System

    Standard Optional Impossible

    With control module, you can parallel several sets for supplying power with wider range output. The basic functions include: automatic closing and tripping, automatic paralleling and splitting, automatic load share and distribution, and remote control for one set. Also you can choose an ATS to realize automatic switch between the mains and generator sets, In case mains fails, generater set can start automatically and supply power,is quite intelligent this operation. Several gensets can meet requirement of remote control.

    CONTROL SYSTEM P-10

    Wa

    rnin

    g/S

    hu

    tdo

    wn

    Mo

    nit

    or

    Fu

    nc

    tio

    nEn

    gine

    Fig

    ure

    Co

    ntr

    ols

    Me

    asu

    rem

    en

    ts

    Generator Current

    Generator Frequency

    Phase to Plase Voltage

    Phase to Neutral Voltage

    Generator KVAr

    Generator KW

    Generator KVA

    Generator Output KWh

    Power factor

    Mains Phase to Phase Volts

    Mains Phase to Neutral Volts

    Mains Frequency

    Power Switch on

    Fuel solenoid valve control

    Remote Start control

    Oil Preheating

    Water preheating

    Oil pressure

    Coolant temperature

    Battery voltage

    Engine rotating speed

    Engine hours run

    Under / Over Mains Volts

    Under / Over Mains Frequency

    External Remote control start

    output ( load / un-load)

    Configurable relay outputs

    AMF function

    Display LCD brightness adjusting

    PIN password

    RS232/485 Interface

    Faults report

    Inclucling user adjustable language

    Multi-language function

    Alternator Under / Over Volts

    Alternator Under / Over Frequency

    Under / Over Speed

    Low Oil Pressure

    High Engine Temp

    High/Low Battery Volts

    Over current

    Electrical Trip

    Reverse Power Electrical Trip

    Phase Sequence Electrical Trip

    Earth Fault Shutdown

    Adjustable start period/times

    Period maintenance alarm

    ●●●●●●●×●××××●○○○●●●●●××

    ×

    ●×●●○×○●●●●●●●●○○○○●○

    InteliLiteNTMode Start

    I

    Stop

    0

    Mode

    Hornreset

    Faultreset

    MRS 10

    G

    Enter

    Page

    I / 0

    InteliLiteNTMode Start

    I

    Stop

    0

    Mode

    Hornreset

    Faultreset

    MRS 10

    G

    Enter

    Page

    I / 0

    1 START button

    2 STOP button

    3 FAULT RESET button

    4 HORN RESET button

    5 MODE LEFT button

    6 MODE RIGHT button

    7 GCB button

    8 Gen-set failure

    1

    2

    34

    8

    910

    714

    15 5 6

    13

    12

    11

    9 Gen-set voltage OK

    10 GCB ON

    11 PAGE button

    12 UP button

    13 DOWN button

    14 ENTER button

    15 Graphic B/W display

    1 Control panel

    2 Control module MRS10

    3 Main Breaker 40A

    4 Auxiliary Breaker 32A

    5 Main socket 63A

    6 Auxiliary socket 32A

    7 ATS socket

    1

    2

    7

    3 4 5 6

  • Routine Maintenance Diagram

    05

    ,Oil filter

  • HYUNDAI also provides spare parts such as filters, water-oil separators, oil filters or any other part if necessary.

    06

    Minor Repair / 1000 hrs optional

    1234567891011121314151617181920

    No. Part Name Part No. Q'ty UNIT

    CZ475Q-144100

    9.05.01.0070

    HG4-401-74

    CZ475A-148000

    CZ475Q-080004

    CZ480Q-050001

    CZ480Q-050006

    CZ475Q-020003

    CZ475Q-020002

    CZ380Q-030003

    CZ380Q-110005

    9.18.01.0001

    N85-02001

    1.04.05.0254

    1.04.03.1001

    1.04.03.4001

    1.04.05.0452

    1.04.05.0450

    9.20.01.0027

    N85-26000

    FUEL FILTER ELEMENT

    AIR FILTER ELEMENT

    FAN BELT

    FUEL INJECTOR / NOZZLE

    WATER PUMP SET

    PISTON RING SET

    CONNECTING ROD BEARING SHELL SET

    EXHAUST VALVE

    INTAKE VALVE

    CYLINDER HEAD GASKET

    OIL SUMP GASKET

    SILICONE TUBE SET

    VALVE SPRING SEAT SETS

    FUSE

    ENGINE START RELAY

    ENGINE STOP CONTROLLER

    WATER TEMPERATURE SENSOR

    OIL PRESSURE SENSOR

    AVR SX460

    OIL FILTER ELEMENT 10

    10

    4

    2

    3

    1

    3

    3

    3

    3

    1

    1

    1

    3

    2

    2

    1

    1

    1

    1

    The following lists are optional by the needs of customers.

    PCS

    PCS

    PCS

    PCS

    PCS

    SETS

    SETS

    SETS

    PCS

    PCS

    PCS

    PCS

    SETS

    SETS

    PCS

    PCS

    PCS

    PCS

    PCS

    SETS

  • 07

    1 Control Box

    2 Control Module HAT240

    3 Lock

    4 ATS Switch 21HS-100A

    5 Battery Charger

    6 Fuse (7 pieces)

    7 Main Power inlet door

    8 ATS Connect socket

    9 Generator Power inlet door

    10 Load Power inlet door

    2 1

    4

    3

    5

    6

    7

    8

    910

    ATS Control Box

    Automatic Transfer Switch Control Module. The module features 8-Bit microprocessor control. The module is used to monitor two single phase AC supply. Once I# AC supply failure is detected (under voltage,over voltage,miss phase), The module Automatically transfer the switch to II# AC supply, and control generator to start.

    AUTO

    AUTO

    0

    10

    2030 40

    50

    60S

    00:00

    00:000

    10

    2030 40

    50

    60S0

    10

    2030 40

    50

    60S

    Control module HAT240

    ATS1m-100A

    Model type

    Voltage

    Current

    NO. of Pole

    Weight

    Operation voltage

    Short-time withstand current

    Rated conditional withstand current

    Opening-closing capacity

    Operation time

    21HS-100A

    AC250V

    100A

    2

    1.1Kg

    AC220V/1.6A

    10KA

    25KA

    AC3-10LE/8LE(cos=0.35)

    ≤0.03sec

    ATS Switch 21HS-100A

  • POWER PRODUCTS