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DFW Consolidated Headquarters – Foundation Package Addendum Two Dated 6/21/2013 The documents are changed as follows; 1. Bid Forms, Bid Checklist is revised to clarify that the current MBE Certificates must be included with submitted bids for all contractors and subcontractors to show that the 35% MBE goal has been achieved. 2. The Sign In sheet for the Non Mandatory Pre Bid meeting is attached. 3. The slides from the Pre Bid meeting are attached. 4. The CMAR#3 Fact Sheet which was distributed at the Pre Bid meeting is attached. 5. The HKS Tilt Wall Structural Narrative is attached. 6. The questions received by 11am on Wednesday have been answered and are attached. 7. Specification Sections 22 11 16, 22 13 16, 22 13 19, 22 14 13, 22 14 23 and 22 14 25 are Issued and/or Revised. 8. Specification SS-RFID is added for clarification for MEP Underground trench identification. 9. Sheets C4.01, C4.02, S2.00.G, A8.21, A8.22, E1.00, E1.21, E2.21.G, E2.21.H, P1.00, P1.21, T1.01, T2.01.A, T2.01.B and T2.01.C are re-issued for clarification. 10. Bids are still due at 11am on Tuesday June 25 th at the Airport Development and Engineering Building, 3003 South Service Road, DFW Airport.

DFW Consolidated Headquarters – Foundation Package ... · DFW Consolidated Headquarters – Foundation Package . Addendum Two Dated 6/21/2013 . The documents are changed as follows;

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Page 1: DFW Consolidated Headquarters – Foundation Package ... · DFW Consolidated Headquarters – Foundation Package . Addendum Two Dated 6/21/2013 . The documents are changed as follows;

DFW Consolidated Headquarters – Foundation Package

Addendum Two Dated 6/21/2013

The documents are changed as follows;

1. Bid Forms, Bid Checklist is revised to clarify that the current MBE Certificates must be included with submitted bids for all contractors and subcontractors to show that the 35% MBE goal has been achieved.

2. The Sign In sheet for the Non Mandatory Pre Bid meeting is attached. 3. The slides from the Pre Bid meeting are attached. 4. The CMAR#3 Fact Sheet which was distributed at the Pre Bid meeting is attached. 5. The HKS Tilt Wall Structural Narrative is attached. 6. The questions received by 11am on Wednesday have been answered and are attached. 7. Specification Sections 22 11 16, 22 13 16, 22 13 19, 22 14 13, 22 14 23 and 22 14 25 are Issued

and/or Revised. 8. Specification SS-RFID is added for clarification for MEP Underground trench identification. 9. Sheets C4.01, C4.02, S2.00.G, A8.21, A8.22, E1.00, E1.21, E2.21.G, E2.21.H, P1.00, P1.21, T1.01,

T2.01.A, T2.01.B and T2.01.C are re-issued for clarification. 10. Bids are still due at 11am on Tuesday June 25th at the Airport Development and Engineering

Building, 3003 South Service Road, DFW Airport.

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Page 1 of 1

BID CHECKLIST

ALL OF THESE FORMS SHOULD BE INCLUDED WITH YOUR SUBMITTAL IN THIS ORDER

Section

1. Bid Form _______

2. Additional Provisions - Includes Bid Scope(s) _______

3. MBE FORMS (ONLY MBE Certification applies to this project)

Commitment to Minority Business Enterprise (MBE) Participation Form _______ Schedule of Subcontractors (Preliminary) _______

MBE Certificates or Letters for all Proposed Contractors and Subcontractors (From NCTRCA or DFWMSDC or WBCS) _______

Intent to Perform Contract as a D/S/M/WBE Subcontractor _______ D/S/M/WBE Good Faith Effort Plan (and supporting documentation) _______ Not Required if bid meets 35% MBE Goal

4. Sample Insurance Certificate showing coverage limits (For Offsite Work & Auto) _______

BID SCHEDULE

• Plans Available 6/10/2013

• Non Mandatory Pre-bid Meeting 6/18/2013 2 pm

• Deadline for Questions 6/19/2013 11 am

• Bids Due 6/25/2013 11 am

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DFW  AIRPORT  CMAR  #3Pre-­‐Bid  Conference  -­‐  SA-­‐02Tuesday,  June  18,  2013

NAME COMPANY ADDRESS CITY EMAILCERTIFICATION  STATUS  

(MBE,  WBE,  DBE)SCOPE  OF  WORK

PRIME  CONTRACTOR  OR  SUBCONTRACTOR?

Andres  Montuyd MDI  GC 1225  Lakeshore  Drive Coppell [email protected] General  Contractor PrimeAnn  Adams Rone  Engineering 8918  Ambassador  Row Dallas [email protected] Lab SubcontractorAnthony  Roman Southern  Star  Excavation  &  Demo 555  Republic  Dr. Plano [email protected] MBE Excavation  &  Demo SubcontractorArturo  Venegas VeMAC 1919  E.  Rio  Grande El  Paso [email protected] D/MBE Concrete/Saw  Cut/Seal SubcontractorBill  Welty Housley 3122  Kellyway  Dr. Carrollton bwelty@hc-­‐inc.com N/A Utilities Prime/SubChris  Burnett Kone 801  Hammond  St. Coppell [email protected] Elevators SubcontractorChris  Escobedo Phillips/May  Corporation 4861  Sharp  St. Dallas [email protected] MBE GC PrimeCraig  Harbour Beard 11245  Indian  Trail Dallas [email protected] MBE MEP SubcontractorCraig  Parchman Diversified  Electrical  Solutions 2515  Willowbrook,  Suite  11 Dallas craigp@ao-­‐des.com MBE Electrical SubcontractorCraig  Wilkinson Pegasus  Tx 14095  Lamar  St. Dallas [email protected] MBE ConcreteCrystal  Jamaica Phillips/May  Corporation 3003  S.  Service  Rd.,  Trailer  D5 DFW  Airport [email protected] MBE General  Contractor PrimeDavid  Bates TD 13850  Diplomat Dallas [email protected]  Holland Housley 3122  Kellyway  Dr. Carrollton dholland@hc-­‐inc.com N/A Utilities Prime/SubDavid  Layne TDPM 3003  S.  Service  Rd.,  D4 DFW  Airport [email protected] N/A Mechanical SubcontractorDon  Kelsey Omega  Contracting,  Inc. 2518  Chalk  Hill  Road Dallas donk@azteca-­‐omega.com MBE ConcreteDow  Jones Staff  Zone 4026  N.  Belt  Line Irving [email protected] WBE Staffing SubcontractorDuncan  McCormick Omega  Contracting,  Inc. 2518  Chalk  Hill  Road Dallas duncanm@azteca-­‐omega.com MBE ConcreteElberto  Acosta Civil  Works  Inc. 12200  Ford  Rd.,  Suite  484 Dallas [email protected] MBE Drainage/Utilities Prime/SubEric  Garcia JRB  Engineering DBE LabErnie  Adams Southwest  Construction Dallas eadams@sw-­‐construction.com Waterproofing SubcontractorFrancisco  Parra DFW  BDDD DFW  Airport [email protected] OwnerGrant  Mendeljian T.O.H. [email protected] CMHuelon  Harrison Legacy  Resource  Group 2560  Cedar  Crest Dallas [email protected] D/MBE M/WBE  Coordination SubcontractorHugo  Trevino Chartwell 320  Decker  Drive Dallas [email protected] SubcontractorJacob  Wadlington Alpha  Testing  Inc. 2209  Wisonsin  St. Dallas [email protected] Materials  Testing SubcontractorJason  Hathaway FJW  Construction 905  W.  Mitchell Arlington [email protected] PrimeJeff  Heimer T.O.H. [email protected] MBE CMAR-­‐3Joe  Blanchard Advantage P.O.  Box  471103 Ft.  Worth [email protected] D/WBE SubcontractorJohn  Cairasco T.O.H. [email protected] Safety  Manager CMJohn  M.  Griggs National  Fire  Protection,  LLC 625  E.  Vista  Ridge  Mall,  Unit  311 Lewisville [email protected] Fire  Protection SubcontractorJohn  Mooncotch Royal  Crane  Service 2560  Cedar  Crest,  Suite  A Dallas [email protected] MBE Crane/Excavating SubcontractorJosh  Vining Greystone  Roofing 5099  Highway  377,  Suite  600 Krugerville [email protected] HUB Roofing SubcontractorJulie  Evans Phillips/May  Corporation 4861  Sharp  St. Dallas [email protected] MBE GC PrimeLarry  Adair Beard 11245  Indian  Trail Dallas [email protected] MBE MEP SubcontractorLarry  Jackson Big  D  Concrete 10361  Bickham  Rd. Dallas [email protected] D/MBE Redi-­‐Mix  Concrete SubcontractorLeonard  Gill TDPM 13850  Diplomat Dallas [email protected]  Parnell Weldon  Contractors 3420  W.  Pioneer  Pkwy. Arlington lparnell@weldon-­‐contractors.com Mechanical/Plumbing SubcontractorLinda  McClellen A-­‐E-­‐I 1103  Arwine  Ct.,  Suite  301 Euless linda@a-­‐e-­‐i.net DBS/SUE Utility  Location SubcontractorLorrie  Adair HKS 350  N.  St.  Paul Dallas [email protected] N/A ArchitectMac  Koshnoodi MK  Const. 310  Santa  Clara  St. Irving [email protected] N/A General  Contractor Prime

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DFW  AIRPORT  CMAR  #3Pre-­‐Bid  Conference  -­‐  SA-­‐02Tuesday,  June  18,  2013

Manny  Moran Phillips/May  Corporation 4861  Sharp  St. Dallas [email protected] MBE Prime/SubMaqsood  Khan 2CMD  Inc. 1420  N.  Cooper,  Suite  110 Arlington [email protected] D/MBE Concrete PrimeMark  James Trinity  TransCon 890  Carolina  Way Argyle [email protected] N/A General  Contractor PrimeMelvin  A.  Taylor Big  D  Concrete 10361  Bickham  Rd. Dallas [email protected] D/MBE Redi-­‐Mix  Concrete SubcontractorMike  Herrera JMEG,  L.P. 13995  Diplomat  Dr. Farmers  Branch [email protected] N/A Electrical SubcontractorMike  Lewis TDMP  Phillips/May  Corp. 4861  Sharp  St. Dallas [email protected] MBE Prime/SubNatalie  Gregory North  Texas  Contracting 4999  Keller  Haslet  Rd. Keller [email protected] N/A Utility  Concrete PrimeNathali  Parker KLP  Commercial 329  W.  Main  St. Rosebud [email protected] MBE Material  SupplierNick  Barker T.O.H. [email protected]  Ogungola Reyes  Group  Ltd. 1520  Parker  Rd. Grand  Prairie [email protected] MBE General  Contractor PrimeRaquel  Olivier Olivier  Inc. 1825  Market  Center  Blvd.,  Suite  340 Dallas rolivier@olivier-­‐inc.com D/M/WBE Document  Control/Cost  Control SubcontractorRich  Gorlik Pegasus  Tx 14095  Lamar  St. Dallas [email protected] MBE ConcreteRichard  Gartner Trinity  TransCon 890  Carolina  Way Argyle [email protected] N/A General  Contractor PrimeRick  Lee HKS 350  N.  St.  Paul Dallas [email protected] N/A ArchitectRonnie  Ramin Weldon  Contractors 3420  W.  Pioneer  Pkwy. Arlington rramin@weldon-­‐contractors.com Mechanical/Plumbing SubcontractorRoy  Pompa EMR  Elevator  Inc. 705  Secretary  Drive Arlington [email protected] Elevator SubcontractorSandra  Zapata Reyes  Group  Ltd. 1520  Parker  Rd. Grand  Prairie [email protected] MBE General  Contractor PrimeSantiago  Dominguez Vanguard  Electrical  Services 13665  Jupiter  Rd.,  Suite  408 Dallas [email protected] MBE Electrical SubcontractorSharon  Douglas Bradley  Douglas 5001  Brentwood  Stair  Rd.,  Suite  106 Ft.  Worth [email protected] D/MBE Concrete Prime/SubStephen  L.  Baker EMR  Elevator  Inc. 705  Secretary  Drive Arlington [email protected] WBE Elevators SubcontractorSteve  Mulligan Kone 801  Hammond  St. Coppell [email protected] Elevators SubcontractorSteve  Sosa Bradley  Douglas 5001  Brentwood  Stair  Rd.,  Suite  106 Ft.  Worth [email protected] WBE Concrete SubcontractorSteven  Hallman EJ  Smith 828  Stella Dallas [email protected] MBE Concrete SubcontractorTorri  Birdwell D  &  P  Cleaning  Services 3526  Old  Calaway  Rd. Dallas [email protected] DBE Commercial  &  Industrial  Cleaning SubcontractorVictoria  Johnson Manning  Concrete 4425  W.  Airport  Frwy. Irving [email protected] D/WBEWalt  Comis T.O.H. [email protected] Superintendent CM

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DFW Airport

S 02 C lid d Q d i kSA02 Consolidated HQ Foundation Package

Bid date:  June 25th, 2013

Bid time: 11:00 AMBid time:  11:00 AM

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Project Team

• Gary Ralls – Project Executive

• Jeff Heimer Operations Manager• Jeff Heimer – Operations Manager

• John Cairasco – Safety Manager

• Nick Barker ‐ Project ManagerNick Barker  Project Manager

• Walt Comis – Superintendent

• Katrina Keyes – MBE Program Director 

• Carol Stephens – MBE Program Manager

• Grant Mendeljian – Purchasing Manager

• Vincent Gallagher ‐ Estimator

• Jennifer Elsner – Contract Administrator

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DFW Team

• Jack Zill – AVP Project Administration

• Felix Galan ‐ BDD DMWBE Business SpecialistFelix Galan  BDD DMWBE Business Specialist

• Francisco Parra – BDD DMWBE Business Specialist

• Cathleen Baulish – Contract Manager

• Ruth Dornier – Capital Assistance & Bonding Program

• Stuart Jackson – Audit Manager

• Christa Aleshire – Project Manager

• Ben King – Contract Administrator

P t i k C ROCIP P M• Patrick Craney – ROCIP Program Manager

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Project Overviewj

• The total project is a new 150,000 SF Tilt Wall Concrete Office Building and associated 520 Car 3 level parking garage This workBuilding and associated 520 Car, 3 level parking garage. This work is not within the secure area of DFW Airport. 

• Currently our focus is on the building structural concrete slab foundation and under‐floor utilities only.

• The plans are not complete.

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Project Locationj

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Scopes of Workp

1. Earthwork Bids with Garage soon.

2 Site Utilities2. Site Utilities

3. Underground Mechanical and Plumbing Piping

4. Underground Electrical and Data Conduits4. Underground Electrical and Data Conduits

5. Concrete

6. Elevators

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Bid Forms to be Submitted with Proposal

• Bid Form• Additional Provisions• Minority Business Participation Forms• Minority Business Participation  Forms

• Commitment to MBE Participation• Preliminary Schedule of Subcontractors

• D/S/M/WBE Good Faith Effort Plan (and supporting documentation)D/S/M/WBE Good Faith Effort Plan (and supporting documentation)• Required with bid submission if 35% MBE Goal is not met • Not Required if bid meets 35% MBE Goal 

• MBE Certification Certificates• Intent to Perform Contract as a D/S/M/WBE Subcontractor

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MBE Program• SA ‐02  

• 35% MBE Goal • MBE Classifications : Asian Pacific/Indian American, Black American , Hispanic 

American, American Indian, Indo Asian American.American, American Indian, Indo Asian American.• A certified MBE Prime Contractors self‐performance counts towards meeting 

the 35% MBE goal.  (MBE Certificate must be submitted with bid.)

• Valid MBE certification certificates required with bid submittal:• Valid MBE certification certificates required with bid submittal:• North Central Texas Regional Certification Agency (NCTRCA)• D/FW Minority Supplier Diversity Council (DFW MSDC)

• MBE must have an office in one of DFW Airport’s relevant market areas:Dallas Collin Delta DentonEllis Hunt Johnson KaufmanParker Rockwall Wise Tarrant

• Review DFW Airport Business Diversity Department web page www.dfwairport.com/bdd

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MBE Program Assistance

Carol Stephens , MBE Program Manager 

Office: 214‐599‐9766 Cell: 972‐984‐0718Office: 214 599 9766     Cell: 972 984 0718    

Email: [email protected]

• Provide assistance to MBE firms

• Provide MBE subcontractors and suppliers list to prime bidders

• Verify valid MBE certificates

• Assist with questions  on MBE program and forms required  for bid submission

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Safetyy

• John Cairasco – TOH Safety Manager• John Cairasco – TOH Safety Manager

• Patrick Craney ROCIP Project Manager• Patrick Craney – ROCIP Project Manager

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DFW ROCIP Programg• The Dallas/Fort Worth International Airport has elected to implement a Rolling Owner 

Controlled Insurance Program (ROCIP) for Contractors providing direct labor at the Project Site Participation is mandatory but not automatic A contractor must enrollProject Site.  Participation is mandatory, but not automatic.  A contractor must enroll for each contract it gets on the DFW Project Site and cannot start work until their enrollment is complete.

• This is a Bid Net ROCIP program meaning that contractors will need to exclude all costs f W k ’ C i G l Li bili C ’ P ll i Li bili B ild ’for Workers’ Compensation, General Liability, Contractor’s Pollution Liability, Builders’ Risk and Excess Liability insurance with limits specified in the Contractor Required Coverage section of the ROCIP Manual. Initial bids and subsequent change orders must exclude all costs for insurance coverage provided under the ROCIP.  

• The ROCIP will provide enrolled contractors Workers’ Compensation, General Liability, Excess Liability, Builder’s Risk, and Contractors Pollution Liability.  There is a $10,000 deductible that is the enrolled contractor’s responsibility on the General Liability Policy and $25,000 deductible on the Builder’s Risk and Contractors Pollution Liability ypolicies.

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DFW ROCIP Program• All Contractors are required to have and maintain offsite Workers’ Compensation, offsite 

General Liability, Auto Liability, and if required Excess Liability, Professional Liability, Aircraft Li bilit d C t t ’ P ll ti Li bilit f th d ti f th i t t t DFW

g

Liability and Contractor’s Pollution Liability for the duration of their contract at DFW.

• All contractors and subcontractors of every tier working on the DFW TRIP Project and NON‐TRIP Projects shall institute and maintain a Modified Duty Program for injured workers. In all cases possible, health care providers/physicians treating injured workers from the DFW p p p y g jTRIP Program or NON‐TRIP Projects will be asked to prescribe work restrictions for injured workers consistent with the Modified Duty Program rather than prescribing days away from work, contractors will be required to accommodate those restrictions.

• Each Contractor is also required to include the ROCIP provisions into all awarded• Each Contractor is also required to include the ROCIP provisions into all awarded subcontracts and ensure that they enroll each subcontractor that they hire of all tiers.

• The ROCIP Program Manual has been included in your bid documents – if you have any questions please contact the ROCIP Program Manager: Patrick Craney at [email protected] or 972‐973‐2394.

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QUESTIONS?

• Nick Barker ‐ Project Manager

ll h

Q

• Vincent Gallagher – Estimator

• Kha Nguyen – BIM Engineer

E‐mail all questions to: [email protected]

DEADLINE FOR QUESTIONSTOMORROW AT 11 AM

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Turner | Omega | Howard

DFW International Airport CMAR #3

TOH PROJECT TEAM

UPCOMING BID PACKAGES

The Turner | Omega | Howard (TOH) Joint Venture is the construction manager for DFW Airport’s CMAR #3 program. The TOH JV consist of 3 locally based proven construction firms. Turner Construction Company has 110 year history of vast construction and aviation experience. Currently working on construction project at 20 U.S. airports, Turner is ranked among the top five airport builders in the United States and have proven experience in the local Dallas/Fort Worth market. Omega Contracting, Inc. is a Dallas-based, Minority Business Enterprise (MBE) firm providing construction services on commercial and heavy civil projects. Established in 1993, Omega has a long history of prove con-struction experience at DFW Airport. Howard Construction LLC is a Fort Worth-based, Minority Business Enterprise (MBE) firm specializing in general construction and construction management. Established in 1946, Howard worked on DFW Terminal D and other projects at DFW Airport.

Dallas/Fort Worth (DFW) International Airport Construction Manager At-Risk (CMAR) #3 program is the construction and renovation of various facilities and projects throughout the airport. Projects include the Southgate Development infrastructure, new airport corporate head-quarters, Founders Plaza, Water Tower and other important infrastruc-ture projects. These projects and other assigned to CMAR #3 are expected to take place over the next few years. CMAR #3 is not a part of DFW Airport’s Terminal Renewal Improvement Program (TRIP).

Supplimental Agreement (SA) Bid Scope Bid Date

SA-01 Lighting & Landscaping (Phase II) August 2013

SA-02 Consolidated Headquarters Foundation Package (Phase I)

June 2013

SA-02 Consolidated Headquarters,Core and Shell (Phase II)

August - September 2013

SA-02 Consolidated Headquarters,Interiors (Phase III)

November 2013

SA-03 Water Tower (Phase I) June - July 2013

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DFW International Airport CMAR #3

Vincent GallagherPre Construction [email protected]

Jeff HeimerOperations [email protected]

Carol StephensMBE Program [email protected]

TOH CONTACT INFORMATION

Relevant Market Area

Collin Dallas Delta Denton Ellis Hunt Johnson Kaufman Parker Rockwall Tarrant Wise

MBE PROGRAM

MBE firms interested in bonding and insurance assistance are encourged to contact Ruth Dornier with National Insurance Consultants Inc., (NICI) at [email protected] with the DFW ROCIP - Capital Assistance & Bonding Program.

MBE BONDING & INSURANCE ASSISTANCE

Turner | Omega | Howard

Turner | Omega | Howard is committed to supporting our community and diversity on every project. Projects assigned to Construction Manager At-Risk (CMAR) #3 will fall under DFW Airport’s Minority Business Enterprise (MBE) program. Only MBE firms certified as Asian (Pacific/Indian) American, Black American, Hispanic American, American Indian and Indo-Asian American with the North Central Texas Regional Certification Agency (NCTRCA) and/or Dallas/Fort Worth Minority Supplier Development Council will count toward the MBE goals. DBE firms certified within one of the ethnic minority groups listed above will also count toward the MBE goals.

MBE firms must have an office in DFW Airport’s relevant market area to count toward the MBE goals. The 12 counties making up DFW’s relevant market area are:

Additional information about DFW Airport’s MBE Program can be obtain from DFW Airport’s Business Diversity & Development at their website - http://www.dfwairport.com/bdd/index.php

For general information regarding TOH, please call 972-973-1839 or visit www.TOHJV.com.

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19 June 2013

DFW Airport Headquarters – Foundation package

Bidder’s questions – Addendum 02

1. Are the four (4) fire hydrants scoped in the documents to be included in this job or will they be installed as part of the South Gate plaza work? Action: Turner Omega Howard (TOH) The 4 hydrants shown on site are to be bid as part of this package.

2. What is required for the temporary water service to TOH facility? Minimum water pressure,

pipe sizing, type, and location etc. can a sketch be prepared? Action: TOH-Include a hydrant tap or meter and 200’ of 1” pvc for the jobsite trailer and 50’ of 2” copper line and a utility sink and connections, taps etc for the temporary building water as required to distribute the water for construction.

3. Are we installing a 5 ft curb inlet with one (1) 5 ft extension (per visual on drawing) or a 10 ft

curb inlet (per text on drawing)? Action: Criado Install 5ft inlet and 5 ft extension similar to Southgate work.

4. Will the Southgate Plaza site utilities be installed prior to commencement of the site utilities

package included in this scope (SA-01)? If not are we expected to carry cost for a second mobilization to complete the tie-ins? Action: TOH-The Southgate Plaza Site Utilities will be installed before the CHQ Site Utilities, Coordination meetings between both contractors will be facilitated by TOH.

5. During the prebid it was stated that the electrical scope of work was only for the office area and to be stubbed 5’ beyond the building line. Page 3A-16 Bid Package #04 – Underground Electrical and Data Conduits –Inclusions, lists much more work including work in the Garage area such as Pedestals and work shown on the Technology drawings. Please clarify what work beyond 5’ of the office area building line is to be included.

Action: TOH – To clarify, here is an overall plan of work for this site. The Office Building schedule is 14 months. The Garage schedule is 7 months. The office building sits on structural carton forms; the garage requires 12’ of over-excavation and replacement in lifts for the garage and 5’ outside the garage. The 12’ deep hole will restrict all site utilities and underground MEP in that area.

Our plan is to release all of the Site Utilities, All of the MEP under the office building slab and north and south of the building. The work that stops 5’ from the building is along column line A as the piping and conduits extend to the east towards the future parking garage structure.

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The garage area will be used for stockpiling spoils and casting beds until the tilt wall panels have been erected. The demo and haul off of the casting beds, excavation and utility and underground MEP will be bid and completed in that area at later dates.

Summary of Bid Package Work

02 Site Utilities

Include all work shown on plans.

03 Underground Mechanical and Plumbing Piping

M2.00 - Include the 6 CHW R/S piping from 12” AFF outside of the building to 5’ past column line A and cap for future. M2.10 - No work at this time. P1.00 – Include all work on plan 5’ past column line A, excluding Service Yard work. P2.21.G and P2.21.H – Exclude all work under future Parking Garage.

04 Underground Electrical and Data Conduits

E0.01 – Include all work under the Office Building from 12” AFF outside of the building to 5’ past column line A, excluding all work at the Service Yard and under the Garage. E1.00 - Include all work under the Office Building from 12” AFF to 5’ past column line A. E2.21.G and E2.21.H – Exclude all work under future Parking Garage.

T1.01 – Include all work from the Parsons Hand Hole to the Ground Floor IDF Room in Sector C. Continue the 4” Conduits from the Ground Floor IDF Room in Sector C to 5’ past column line A. Do not include the Maxcell innerduct linings from the IDF in Sector C towards the Garage and from the new 36”x60”x36” handhole (between column line F and E) to the east.

05 Concrete

Include the Office Building Structural Slab and Piers in the base bid. Exclude any work on the Garage or any site paving and walks.

06 Elevators

Include all 5 Elevators including the two Garage Elevators.

6. The catalog number for the Pedestals on the drawings is not complete.

Action: MOYE: The part number for the pedestal complies with the Manufacturer catalog. Please clarify what does not appear complete.

7. Are any tile/carpet rings required for the floor boxes?

Action: HKS Interiors – No, we will use cover plates.

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There are a lot of small raceways (1”, 1 ¼”, 1 ½” and 2”) in the project. Are they to be installed under the slab or can they be installed in the slab? Specs state no raceways to be installed in the slab without written permission from the structural engineer.

Action: ARI/Moye All Conduits should be bid below slab.

8. Are the Telecom underslab raceways to be installed using the “SUPERVOID” system or concrete encased as shown on the drawings?

Action: Moye & TOH: Supervoid is not applicable to the office building MEP. Trenching is to be provided per specifications, DFW guidelines, and geotechnical report. The concrete encased conduits are intended to be only those outside the envelope of the building or garage (ie. runs across the site).

9. What type raceway is permitted in the void area of the “SUPERVOID” . PVC, EMT, GRC or PVC coated GRC?

Action: ARI/Moye Supervoid is not applicable to the office building MEP.

10. The hanger detail for the raceways in the “SUPERVOID” shows stainless steel clevis hangers. Can we us fiberglass/stainless steel strut with stainless steel strut straps?

Action: ARI/Moye Supervoid is not applicable to the office building MEP.

11. What is the spec for the OSB that covers the “SUPERVOID” cages?

Action: TOH Supervoid is not applicable to the office building MEP.

12. What is the spec for the Non-Woven Geo-Fabric that wraps the “SUPERVOID” wire cages?

Action: ARI Supervoid is not applicable to the office building MEP.

13. The manufacturer of the “SUPERVOID” requires the PVR (max soil expansion potential vertical rise of soil) for the proper height of the wire cages. The Geotech report lists two different numbers for this based on different tests. What is the PVR for this work?

Action: TOH Supervoid is not applicable to the office building MEP.

14. Drawing T2.01A shows 2 each – 1 ¼” raceways for the Type 1 floor boxes on the floor plan. The NOTES call out for 1 – 2” raceway.

MOYE RESPONSE: The correct quantity and size is (2) 1 ¼” raceways for the Type 1 floor boxes. Drawings have been updated.

15. The quantity and locations for floor boxes on Drawings E1.00 and T2.01A,B and C do not match.

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MOYE RESPONSE: Quantity and locations have been modified. Please see Addendum 02 revised drawings; T2.01A, T2.01B and T2.01C.

16. The floor boxes shown on the “T” drawings do not call for a 1” raceway for power. Is this correct?

MOYE RESPONSE: T-Series drawings do not specify raceway requirements for electrical/power. Please refer to Electrical plans for electrical conduit requirements.

17. Inclusion #12 for the electrical work (3A-16) references a MEP Matrix for equipment furnished by Turner Omega Howard. We cannot locate this matrix list.

Action: TOH – Not Applicable – Strike.

18. Will the tilt walls be formed on the slab or on casting beds? Action: HKS structures - Casting beds

19. Who will be responsible for spoils removal from the site? Action: TOH. Spoils Removal will be bid with the Earthwork and Garage Structure in the future. All spoils are to be stockpiled on site as directed by the TOH Superintendent.

20. Does the Supervoid detail apply to both the Office Building and Garage or just the Garage?

Action: TOH – Deleted, No Supervoid is required.

21. Tilt wall panels are not well detailed to reflect embeds/connections at supporting

structure. Will the panels be estimated in the shell and interiors package? Action: TOH – Please see the attached narrative from HKS.

22. Are we to include those steel embeds that are shown on the plans or leave those to be picked

up in the structural steel package which should be more complete and comprehensive? We are trying to avoid scope duplication between bids. Action: TOH – Item #4 in the Bid Package 05 is a $10,000 Material Allowance to include all miscellaneous steel embeds.

23. Please confirm that we are to include void forms, waterproofing and other similar materials

that are involved in at-grade concrete pours? Action: TOH – All Concrete materials are to be provided in Bid Package 05 – Concrete.

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24. Drawing E0.01 shows an IDF room in the Garage, but drawing E2.21.H shows a different room

layout that does not include a IDF room. Also the Technology drawings do not indicate an IDF room in the Garage. Please clarify. Action: – TOH - All work in the Garage is future and not in these Bid Packages. MOYE RESPONSE: Formal IDF rooms in the Garage have been deleted. The IDF function is taking place with the (2) pedestals/enclosures shown on the north and south sides of the Garage.

25. The Technology series drawings show (11) more floor boxes than the electrical drawings (8

more on T2.01.A, 1 more on T2.01.b and 2 more on T2.01.C). Which is correct? MOYE RESPONSE: Quantity and locations have been modified. Please see Addendum 02 revised drawings; T2.01A, T2.01B and T2.01C.

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DFW International Airport Contract No. 9500496 SA 02 DFW Consolidated Headquarters AGUIRRE RODEN 13009-00

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DOMESTIC WATER PIPING Addendum 02 June 21, 2013

SECTION 221116

DOMESTIC WATER PIPING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Special and General Provisions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Under-building-slab and above ground domestic water pipes, tubes, and fittings inside buildings.

2. Thrust blocks. 3. Sleeves and Sleeve Seal Systems. 2.4. Encasement for piping.

B. Related Requirements:

1. Section 331100 "Water Utilities" for water-service piping and water meters outside the building from source to the point where water-service piping enters the building.

1.3 ACTION SUBMITTALS

A. Product Data: For transition fittings and dielectric fittings.

B. LEED Submittals:

1. Product Data for Credit IEQ 4.1: For solvent cements and adhesive primers, documentation including printed statement of VOC content.

2. Laboratory Test Reports for Credit IEQ 4: For solvent cements and adhesive primers, documentation indicating that products comply with the testing and product requirements of the California Department of Health Services' "Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers."

1.4 INFORMATIONAL SUBMITTALS

A. System purging and disinfecting activities report.

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DOMESTIC WATER PIPING Issue For Bid May 20, 2013

B. Field quality-control reports.

PART 2 - PRODUCTS

2.1 PIPING MATERIALS

A. Comply with requirements in "Piping Schedule" Article for applications of pipe, tube, fitting materials, and joining methods for specific services, service locations, and pipe sizes.

B. Potable-water piping and components shall comply with NSF 14 and NSF 61. Plastic piping components shall be marked with "NSF-pw."

2.2 COPPER TUBE AND FITTINGS

A. Hard Copper Tube: ASTM B 88, Type L (ASTM B 88M, Type B) water tube, drawn temper.

B. Soft Copper Tube: ASTM B 88, Type K (ASTM B 88M, Type A) water tube, annealed temper.

C. Cast-Copper, Solder-Joint Fittings: ASME B16.18, pressure fittings.

D. Wrought-Copper, Solder-Joint Fittings: ASME B16.22, wrought-copper pressure fittings.

E. Bronze Flanges: ASME B16.24, Class 150, with solder-joint ends.

F. Copper Unions:

1. MSS SP-123. 2. Cast-copper-alloy, hexagonal-stock body. 3. Ball-and-socket, metal-to-metal seating surfaces. 4. Solder-joint or threaded ends.

G. Copper Pressure-Seal-Joint Fittings:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Elkhart Products Corporation. b. NIBCO Inc. c. Viega. d. Or equal.

2. Fittings for NPS 2 (DN 50) and Smaller: Wrought-copper fitting with EPDM-rubber, O-ring seal in each end.

3. Fittings for NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Cast-bronze or wrought-copper fitting with EPDM-rubber, O-ring seal in each end.

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DOMESTIC WATER PIPING Addendum 02 June 21, 2013

2.3 GALVANIZED-STEEL PIPE AND FITTINGS

A. Galvanized-Steel Pipe:

1. ASTM A 53/A 53M, Type E, Grade B, Standard Weight. 2. Include ends matching joining method.

B. Galvanized-Steel Pipe Nipples: ASTM A 733, made of ASTM A 53/A 53M or ASTM A 106/A 106M, Standard Weight, seamless steel pipe with threaded ends.

C. Galvanized, Gray-Iron Threaded Fittings: ASME B16.4, Class 125, standard pattern.

D. Malleable-Iron Unions:

1. ASME B16.39, Class 150. 2. Hexagonal-stock body. 3. Ball-and-socket, metal-to-metal, bronze seating surface. 4. Threaded ends.

E. Flanges: ASME B16.1, Class 125, cast iron.

2.2 PVC PIPE AND FITTINGS

A. PVC Pipe: ASTM D 1785, Schedule 80.

B. PVC Socket Fittings: ASTM D 2467 for Schedule 80.

C. PVC Schedule 80 Threaded Fittings: ASTM D 2464.

2.42.3 PIPING JOINING MATERIALS

A. Pipe-Flange Gasket Materials:

1. AWWA C110/A21.10, rubber, flat face, 1/8 inch (3.2 mm) thick or ASME B16.21, nonmetallic and asbestos free unless otherwise indicated.

2. Full-face or ring type unless otherwise indicated.

B. Metal, Pipe-Flange Bolts and Nuts: ASME B18.2.1, carbon steel unless otherwise indicated.

C. Solder Filler Metals: ASTM B 32, lead-free alloys.

D. Flux: ASTM B 813, water flushable.

A. Brazing Filler Metals: AWS A5.8/A5.8M, BCuP Series, copper-phosphorus alloys for general-duty brazing unless otherwise indicated.Solvent Cements for Joining PVC Piping: ASTM D 2564. Include primer according to ASTM F 656.

1. PVC solvent cement shall have a VOC content of 510 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

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E.2. Adhesive primer shall have a VOC content of 550 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

2.52.4 ENCASEMENT FOR PIPING

A. For use in wrapping metal piping below grade and in thrust block assemblies.

A.B. Standard: ASTM A 674 or AWWA C105/A21.5.

B.C. Material: High-density, cross-laminated polyethylene film of 0.004-inch (0.10-mm) minimum thickness, or LLDPE film of 0.008-inch (0.20-mm) minimum thickness.

C.D. Form: Tube

D.E. Color: Black or Natural.

2.62.5 TRANSITION FITTINGS

A. General Requirements:

1. Same size as pipes to be joined. 2. Pressure rating at least equal to pipes to be joined. 3. End connections compatible with pipes to be joined.

B. Fitting-Type Transition Couplings: Manufactured piping coupling or specified piping system fitting.

C. Plastic-to-Metal Transition FittingsSleeve-Type Transition Coupling: AWWA C219.:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Charlotte Pipe and Foundry Company. b. Harvel Plastics, Inc. c. Spears Manufacturing Company. d. Or approved equal.

2.6 SLEEVES

A. PVC-Pipe Sleeves: ASTM D 1785, Schedule 80 and Schedule 120.

1. Sleeves at grade level slab penetrations and penetrations of walls below grade are to have an integral water dam.

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2.7 SLEEVE SEAL SYSTEMS

A. Basis-of Design Product: Subject to compliance with requirements, provide Link-Seal modular seals as manufactured by PSI-Thunderline, or comparable product by one of the following:

1. Advance Products & Systems, Inc. 2. CALPICO, Inc. 3. Metraflex Company (The). 4. Pipeline Seal and Insulator, Inc. 5. Proco Products, Inc. 6. Or approved equal.

B. Description: Modular sealing-element unit, designed for field assembly, for filling annular space between piping and sleeve.

1. Sealing Elements: NBR interlocking links shaped to fit surface of pipe. Include type and number required for pipe material and size of pipe.

2. Pressure Plates: Stainless Steel. 3. Connecting Bolts and Nuts: Stainless steel of length required to secure pressure

plates to sealing elements. 2. Cascade Waterworks Manufacturing. 3. Dresser, Inc.; Piping Specialties Products. 4. JCM Industries. 5. Romac Industries, Inc. 6. Smith-Blair, Inc.; a Sensus company. 7. Viking Johnson. a. Or equal.

2.7 DIELECTRIC FITTINGS

A. General Requirements: Assembly of copper alloy and ferrous materials with separating nonconductive insulating material. Include end connections compatible with pipes to be joined.

B. Dielectric Unions:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Capitol Manufacturing Company; member of the Phoenix Forge Group. b. Central Plastics Company. c. McDonald, A. Y. Mfg. Co. d. Watts; a division of Watts Water Technologies, Inc. e. Wilkins; a Zurn company. f. Or equal.

2. Standard: ASSE 1079. 3. Pressure Rating: 125 psig (860 kPa) minimum at 180 deg F (82 deg C). 4. End Connections: Solder-joint copper alloy and threaded ferrous.

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DOMESTIC WATER PIPING Issue For Bid May 20, 2013

C. Dielectric Flanges:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Capitol Manufacturing Company; member of the Phoenix Forge Group. b. Central Plastics Company. c. Watts; a division of Watts Water Technologies, Inc. d. Wilkins; a Zurn company. e. Or equal.

2. Standard: ASSE 1079. 3. Factory-fabricated, bolted, companion-flange assembly. 4. Pressure Rating: 150 psig (1035 kPa) minimum at 180 deg F (82 deg C). 5. End Connections: Solder-joint copper alloy and threaded ferrous; threaded

solder-joint copper alloy and threaded ferrous.

D. Dielectric-Flange Insulating Kits:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Advance Products & Systems, Inc. b. Calpico, Inc. c. Central Plastics Company. d. Pipeline Seal and Insulator, Inc. e. Or equal.

2. Non-conducting materials for field assembly of companion flanges. 3. Pressure Rating: 150 psig (1035 kPa). 4. Gasket: Neoprene or phenolic. 5. Bolt Sleeves: Phenolic or polyethylene. 6. Washers: Phenolic with steel backing washers.

E. Dielectric Nipples:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Elster Perfection Corporation. b. Grinnell Mechanical Products; Tyco Fire Products LP. c. Precision Plumbing Products, Inc. d. Victaulic Company. e. Or equal.

2. Standard: IAPMO PS 66. 3. Electroplated steel nipple complying with ASTM F 1545. 4. Pressure Rating and Temperature: 300 psig (2070 kPa) at 225 deg F (107

deg C). 5. End Connections: Male threaded or grooved.

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6. Lining: Inert and noncorrosive, propylene.

PART 3 - EXECUTION

3.1 EARTHWORK

A. Comply with requirements in Section 312300 "Excavation and Fill” for excavating, trenching, and backfilling. Where there is discrepancy, provide the more stringent requirement.

3.2 PIPING INSTALLATION

A. Drawing plans, schematics, and diagrams indicate general location and arrangement of domestic water piping. Indicated locations and arrangements are used to size pipe and calculate friction loss, expansion, and other design considerations. Install piping as indicated unless deviations to layout are approved on coordination drawings.

B. Install all piping and devices with acoustically engineered supports and mounting brackets.

C. Install acoustical measures at all pipe penetrations of acoustically critical slabs and partitions.

D. Install copper tubing under building slab according to CDA's "Copper Tube Handbook."

E.B. Install ductile-iron piping under building slab with restrained joints according to AWWA C600 and AWWA M41.Install only PVC or approved non-metallic equivalent below building slab and below grade.

F. Install underground copper tube in polyethylene encasement according to ASTM A 674 or AWWA C105/A21.5.

G.C. Minimum installation requirements for buried water piping are as follows but are superseded where more stringent requirements are referenced herein. 1. Bedding and Backfill: Pipe bedding and pipe zone backfill for the sewer piping to

be in accordance with DFW International Airport standard specifications as follows. The pipe zone consists of all materials surrounding the pipe in the trench from six (6) inches below the pipe to twelve (12) inches above the pipe.

2. Excavated site soils will be utilized to backfill the trenches above the pipe-zone. 3. Select fill will be utilized to backfill trenches in the pipe-zone. 4. Backfilled soil should be placed in loose lifts not exceeding 6-inches and should

be compacted to at least 95 percent maximum dry density (per ASTM D-698) and at a moisture content between optimum and 4 percent above optimum moisture content.

5. All necessary measures should be taken to minimize movement of the soil once backfill and compaction begins.

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H. Install shutoff valve, hose-end drain valve, strainer, pressure gage, and test tee with valve inside the building at each domestic water-service entrance. Install shutoff valve immediately upstream of each dielectric fitting.

I. Install water-pressure-reducing valves downstream from shutoff valves. Install domestic water piping level with 0.25 percent slope downward toward drain and plumb.

J. Install piping concealed from view and protected from physical contact by building occupants unless otherwise indicated and except in equipment rooms and service areas.

K. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.

L. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal, and coordinate with other services occupying that space.

M.D. Install piping to permit valve servicing.

N. Install nipples, unions, special fittings, and valves with pressure ratings the same as or higher than the system pressure rating used in applications below unless otherwise indicated.

O.E. Install piping free of sags and bends.

P.F. Install fittings for changes in direction and branch connections.

G. Install piping at grade level slab penetrations with sleeve through slab and slab seal system to prevent migration of water through the slab penetration assembly.

Q.H. Install piping to allow application of insulation.

3.3 JOINT CONSTRUCTION

A. Pipe joints are not to be made closer than twelve inches to any wall, ceiling or floor slab penetration.

B. Pipe joints and fittings are not to be encapsulated in concrete.

C. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe.

D. Remove scale, slag, dirt, and debris from inside and outside of pipes, tubes, and fittings before assembly.

E. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:

1. Apply appropriate tape or thread compound to external pipe threads.

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2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged.

F. Brazed Joints for Copper Tubing: Comply with CDA's "Copper Tube Handbook," "Brazed Joints" chapter.

G. Soldered Joints for Copper Tubing: Apply ASTM B 813, water-flushable flux to end of tube. Join copper tube and fittings according to ASTM B 828 or CDA's "Copper Tube Handbook."

H. Pressure-Sealed Joints for Copper Tubing: Join copper tube and pressure-seal fittings with tools recommended by fitting manufacturer.

I. Flanged Joints: Select appropriate asbestos-free, nonmetallic gasket material in size, type, and thickness suitable for domestic water service. Join flanges with gasket and bolts according to ASME B31.9.

E. Joints for Dissimilar-Material Piping: Make joints using adapters compatible with materials of both piping systems.

F. Plastic, Non-pressure Piping, Solvent-Cemented Joints: Clean and dry joining surfaces. Join pipe and fittings according to the following:

1. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and solvent cements.

2. PVC Piping: Join according to ASTM D 2855 and ASTM D 2665 Appendixes.

J.G. Join solvent welded plastic piping of like chemical composition and with solvent cements designed for that piping. Do not mix piping types when making joints.

3.4 TRANSITION FITTING INSTALLATION

A. Install transition couplings at joints of dissimilar piping.

B. Transition Fittings in Underground Domestic Water Piping:

1. Fittings for NPS 1-1/2 (DN 40) and Smaller: Fitting-type coupling. 2. Fittings for NPS 2 (DN 50) and Larger: Sleeve-type coupling. 3.5 DIELECTRIC FITTING INSTALLATION A. Install dielectric fittings in piping at connections of dissimilar metal piping and

tubing. B. Dielectric Fittings for NPS 2 (DN 50) and Smaller: Use dielectric couplings. C. Dielectric Fittings for NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Use dielectric

flanges. D.2. Dielectric Fittings for NPS 5 (DN 125) and Larger: Use dielectric flange kits.

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3.63.5 HANGER AND SUPPORT INSTALLATION

A. Comply with requirements for pipe hanger, support of piping and tubing products, and installation according to MSS SP-69 and manufacturer's written instructionsin Section 22 0529 "Hangers and Supports for Plumbing Piping and Equipment.".

1. Vertical Piping: MSS Type 8 or 42, clamps. 2. Individual, Straight, Horizontal Piping Runs:

a. 100 Feet (30 m) and Less: MSS Type 1, adjustable, steel clevis hangers. b. Longer Than 100 Feet (30 m): MSS Type 43, adjustable roller hangers. c. Longer Than 100 Feet (30 m) if Indicated: MSS Type 49, spring cushion

rolls.

3. Multiple, Straight, Horizontal Piping Runs 100 Feet (30 m) or Longer: MSS Type 44, pipe rolls. Support pipe rolls on trapeze.

4. Base of Vertical Piping: MSS Type 52, spring hangers.

B. Support vertical piping and tubing at base and at each floor.

C. Rod diameter may be reduced one size for double-rod hangers, to a minimum of 3/8 inch (10 mm).

D. Install hangers for copper tubing with the following maximum horizontal spacing and minimum rod diameters:

1. NPS 3/4 (DN 20) and Smaller: 60 inches (1500 mm) with 3/8-inch (10-mm) rod. 2. NPS 1 and NPS 1-1/4 (DN 25 and DN 32): 72 inches (1800 mm) with 3/8-inch

(10-mm) rod. 3. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 96 inches (2400 mm) with 3/8-inch

(10-mm) rod. 4. NPS 2-1/2 (DN 65): 108 inches (2700 mm) with 1/2-inch (13-mm) rod. 5. NPS 3 to NPS 5 (DN 80 to DN 125): 10 feet (3 m) with 1/2-inch (13-mm) rod. 6. NPS 6 (DN 150): 10 feet (3 m) with 5/8-inch (16-mm) rod. 7. NPS 8 (DN 200): 10 feet (3 m) with 3/4-inch (19-mm) rod.

E. Install supports for vertical copper tubing every 10 feet (3 m).

F. Install hangers for steel piping with the following maximum horizontal spacing and minimum rod diameters:

1. NPS 1-1/4 (DN 32) and Smaller: 84 inches (2100 mm) with 3/8-inch (10-mm) rod. 2. NPS 1-1/2 (DN 40): 108 inches (2700 mm) with 3/8-inch (10-mm) rod. 3. NPS 2 (DN 50): 10 feet (3 m) with 3/8-inch (10-mm) rod. 4. NPS 2-1/2 (DN 65): 11 feet (3.4 m) with 1/2-inch (13-mm) rod. 5. NPS 3 and NPS 3-1/2 (DN 80 and DN 90): 12 feet (3.7 m) with 1/2-inch (13-mm)

rod. 6. NPS 4 and NPS 5 (DN 100 and DN 125): 12 feet (3.7 m) with 5/8-inch (16-mm)

rod. 7. NPS 6 (DN 150): 12 feet (3.7 m) with 3/4-inch (19-mm) rod.

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8. NPS 8 to NPS 12 (DN 200 to DN 300): 12 feet (3.7 m) with 7/8-inch (22-mm) rod.

G. Install supports for vertical steel piping every 15 feet (4.5 m).

H. Support piping within 24” (600mm) maximum on each side of elbows and tees.

I. Support piping and tubing not listed in this article according to MSS SP-69 and manufacturer's written instructions.

J.C. Install thrust blocking at each change in direction of flow, below grade.

1. Poured in place concrete thrust block anchors and bracing for support against forces generated by flows in piping. Concrete to be shaped or formed into a wedge with the wide end against the solid undisturbed soil and/or vertical trench wall. Forming and placing of concrete thrust blocks shall be as detailed and as follows: a. Placed at the base of vertical sanitary waste stack and storm drain

downspout piping penetrating through the ground level slab to below grade. b. Placed at any changes in direction for all piping systems buried below

grade.

2. Concrete to have a minimum compressive strength of 2500-psi after a 28 day curing cycle and consisting of:

a. Portland Cement, Type 2, conforming to ASTM C150. b. Potable water or; non-potable water which is fresh, clean and free from

injurious amounts of sewage, oils, acid, alkali, salt or organic matter. Maximum permissible water to cement ratio, to achieve 28 day compressive strength, not to exceed 0.55-lbs. of water to 1.0-lb. of cement. 1) Exception: Water to cement ratios other than the above may be used

when the strengths of the concrete are established by proven documented testing procedures. The slump of concrete for thrust blocks shall be the minimum that is practicable such that the concrete may be easily shaped into the desired form of a wedge. Segregation of materials in the mixture shall not be permitted.

c. Aggregates shall conform to ASTM C33. All aggregate shall be able to pass through a screen sieve with two (2) inch square openings.

d. Air entraining admixtures shall conform to ASTM C260, Specifications for Air Entraining Admixtures for Concrete.

e. Accelerating or anti-freeze admixtures are not permitted.

3. Pipe Wrap: 4-mil high density cross laminated virgin polyethylene film with a tensile strength of 6,300-psi; ASTM D 4976.

a. Prior to pouring concrete for thrust block, wrap piping twenty-four (24) inches each side of thrust block and with a minimum of six (6) inches overlapping seam and seal seams and open ends water-tight.

4. Thrust blocks to be sized using the following criteria:

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a. Coefficient of friction of 0.3 minimum, along the base of the thrust block. b. Passive resistance on the vertical face of the thrust block:

1) Native Clay – 2,000psf. 2) Compacted Clay Fill – 1,500psf.

c. Passive resistance for portions of thrust block within three (3) feet of final site grade to be disregarded in sizing calculations.

5. Install Thrust Blocking as follows:

a. Provide thrust blocks at the base of each storm drain downspout, below slab to counter thrust forces generated in piping during peak flow. Position thrust blocks to withstand downward and outward thrusts.

b. Provide thrust blocks at each change in direction of flow for all piping systems buried below grade to counter thrust forces generated in piping during peak flow.

c. Thrust blocks to be supported by undisturbed soil. d. Wrap piping and fittings completely at point of support with heavy density

polyethylene film prior to pouring of concrete for thrust block. Provide a 12-inch overlap at the seams and extend length of wrap a minimum of 12-inches beyond extent of concrete pour.

e. Remove all formwork after concrete has reached full strength and, per American Concrete Institute guidelines.

f. Concrete blocking shall have been in place for 14 days prior to any testing of piping.

3.73.6 SLEEVE INSTALLATION

A. Install sleeves for piping passing through penetrations in floor slabs, partitions, roofs, and and walls below grade.

B. For sSleeves that penetrate the building envelope or elements below grade, will haveprovide with a sleeve-seal system installed,. sSelect sleeves of size large enough to provide 1-inch (25-mm) annular clear space between piping and concrete slabs and walls.

C. Install sleeves in concrete floors, concrete roof slabs, and concrete walls as new slabs and walls are constructed.

1. Cut sleeves to length for mounting flush with both surfaces.

a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas 2 inches (50 mm) above finished floor level.

2. Coordinate to provide a thicken slab at sleeved penetrations of slab on grade. Provide a thickened slab ring of concrete, around the sleeve, equal in dimensional width to the slab thickness and, with a minimum of three (3) inches of concrete on each side of water dam. Taper slab thickening back to nominal slab dimension at an angle no greater than 45 degrees.

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2.3. Using grout, seal the space outside of sleeves in slabs and walls without sleeve-seal system.

3.8 STACK-SLEEVE-FITTING INSTALLATION

A. Install stack-sleeve fittings in new slabs as slabs are constructed.

1. Install fittings that are large enough to provide 1/4-inch (6.4-mm) annular clear space between sleeve and pipe or pipe insulation.

2. Secure flashing between clamping flanges for pipes penetrating floors with membrane waterproofing. Comply with requirements for flashing specified in Section 07 6200 "Sheet Metal Flashing and Trim."

3. Install section of cast-iron soil pipe to extend sleeve to 2 inches (50 mm) above finished floor level.

4. Extend cast-iron sleeve fittings below floor slab as required to secure clamping ring if ring is specified.

5. Using grout, seal the space around outside of stack-sleeve fittings.

3.93.7 SLEEVE-SEAL-SYSTEM INSTALLATION

A. Install sleeve-seal systems in sleeves in exterior concrete walls and slabs-on-grade at service piping entries into building.

B. Select type, size, and number of sealing elements required for piping material and size and for sleeve ID or hole size. Position piping in center of sleeve. Center piping in penetration, assemble sleeve-seal system components, and install in annular space between piping and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make a watertight seal.

3.10 SLEEVE-SEAL-FITTING INSTALLATION

A. Install sleeve-seal fittings in new walls and slabs as they are constructed.

B. Assemble fitting components of length to be flush with both surfaces of concrete slabs and walls. Position waterstop flange to be centered in concrete slab or wall.

C. Secure nailing flanges to concrete forms.

D. Using grout, seal the space around outside of sleeve-seal fittings.

3.113.8 SLEEVE AND SLEEVE-SEAL SCHEDULE

A. Use sleeves and sleeve seals for the following piping-penetration applications:

B. Exterior Concrete Walls below Grade:

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1. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-PVC pipe sleeves, Schedule 80; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

2. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-PVC pipe sleeves, Schedule 120; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

C. Concrete Slabs-on-Grade:

1. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-PVC pipe sleeves, Schedule 80; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

2. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-PVC pipe sleeves, Schedule 80; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

3.123.9 CONNECTIONS

A. Drawings indicate general arrangement of piping, fittings, and specialties.

B. When installing piping adjacent to equipment and machines, allow space for service and maintenance.

C. Connect domestic water piping to exterior water-service piping with shut-off valve. Use transition fitting to join dissimilar piping materials.

C.1. Where piping turns up through slab into building envelope, make transition fitting connections above slab level and prior to any other system connections or components.

D. Connect domestic water piping to water-service piping with shutoff valve; extend and connect to the following:

1. Domestic Water Booster Pumps: Cold-water suction and discharge piping. 2. Water Heaters: Cold-water inlet and hot-water outlet piping in sizes indicated, but

not smaller than sizes of water heater connections. 3. Plumbing Fixtures: Cold- and hot-water-supply piping in sizes indicated, but not

smaller than that required by plumbing code.

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4. Equipment: Cold- and hot-water-supply piping as indicated, but not smaller than equipment connections. Provide shutoff valve and union for each connection. Use flanges instead of unions for NPS 2-1/2 (DN 65) and larger.

3.133.10 IDENTIFICATION

A. Identify system components. Comply with requirements for identification materials and installation in Section 220553 "Identification for Plumbing Piping and Equipment."

B. Identify all piping in buildings with the use of pipe marker bands and with direction of flow arrows. Place pipe marker bands at ten (10) foot intervals in concealed spaces; twenty (20) foot intervals in exposed areas and on each side of any penetrated wall, ceiling, floor or structural element. Provide pipe marker color coding per ANSI A13.1, “Scheme for Identification of Piping Systems.”

C.B. Identify all buried piping with metallic pipe marker tape located in trench immediately above piping, with color coding of and labeling conforming to ANSI A13.1, “Scheme for Identification of Piping Systems.” Indicate fluid conveyance and direction of flow.

D.C. Label pressure piping with system operating pressure.

3.143.11 FIELD QUALITY CONTROL

A. Perform the following tests and inspections:

1. Piping Inspections:

a. Do not enclose, cover, or put piping into operation until it has been inspected and approved by authorities having jurisdiction.

b. During installation, notify authorities having jurisdiction at least one day before inspection must be made. Perform tests specified below in presence of authorities having jurisdiction:

1) Roughing-in Inspection: Arrange for inspection of piping before concealing or closing in after roughing in and before setting fixturescovering piping in trench.

2) Final Inspection: Arrange for authorities having jurisdiction to observe tests specified in "Piping Tests" Subparagraph below and to ensure compliance with requirements.

c. Re-inspection: If authorities having jurisdiction find that piping will not pass tests or inspections, make required corrections and arrange for re-inspection.

d. Reports: Prepare inspection reports and have them signed by authorities having jurisdiction.

2. Piping Tests:

a. Fill domestic water piping. Check components to determine that they are not air bound and that piping is full of water.

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b. Test for leaks and defects in new piping and parts of existing piping that have been altered, extended, or repaired. If testing is performed in segments, submit a separate report for each test, complete with diagram of portion of piping tested.

c. Leave new, altered, extended, or replaced domestic water piping uncovered and unconcealed until it has been tested and approved. Expose work that was covered or concealed before it was tested.

d. Cap and subject piping to static water pressure of 50 psig (345 kPa) above operating pressure, without exceeding pressure rating of piping system materials. Isolate test source and allow it to stand for four hours. Leaks and loss in test pressure constitute defects that must be repaired.

e. Repair leaks and defects with new materials, and retest piping or portion thereof until satisfactory results are obtained.

f. Prepare reports for tests and for corrective action required.

B. Domestic water piping will be considered defective if it does not pass tests and inspections.

C. Prepare test and inspection reports.

3.15 ADJUSTING

A. Perform the following adjustments before operation:

1. Close drain valves, hydrants, and hose bibbs. 2. Open shutoff valves to fully open position. 3. Open throttling valves to proper setting. 4. Adjust balancing valves in hot-water-circulation return piping to provide adequate

flow.

a. Manually adjust ball-type balancing valves in hot-water-circulation return piping to provide hot-water flow in each branch.

b. Adjust calibrated balancing valves to flows indicated.

5. Remove plugs used during testing of piping and for temporary sealing of piping during installation.

6. Remove and clean strainer screens. Close drain valves and replace drain plugs. 7. Remove filter cartridges from housings and verify that cartridges are as specified

for application where used and are clean and ready for use. 8. Check plumbing specialties and verify proper settings, adjustments, and

operation.

3.163.12 CLEANING

A. Clean and disinfect potable domestic water piping as follows:

1. Purge new piping and parts of existing piping that have been altered, extended, or repaired before using.

2. Prior to placing newly constructed water lines and any piping that has been altered, extended, or repaired into service, execute purging and disinfecting

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procedures prescribed by the Texas Commission on Environmental Quality and test piping system to assure compliance.

B. Clean non-potable domestic water piping as follows:

1. Purge new piping and parts of existing piping that have been altered, extended, or repaired before using.

2. Use purging procedures prescribed by authorities having jurisdiction or; if methods are not prescribed, follow procedures described below:

a. Flush piping system with clean, potable water until dirty water does not appear at outlets.

b. Submit water samples in sterile bottles to authorities having jurisdiction. Repeat procedures if biological examination shows contamination.

C. Prepare and submit reports of purging and disinfecting activities. Include copies of water-sample approvals from authorities having jurisdiction.

D. Clean interior of domestic water piping system. Remove dirt and debris as work progresses and cap open ends of piping at the end of each work session.

3.173.13 PIPING SCHEDULE

A. All piping under building slab or below grade will be of non-metallic materials unless approved otherwise.

B. Metallic piping and components approved for installation under building slab or below grade are to be provided with cathodic protection or other approved means to prevent corrosion.

A.C. Transition and special fittings with pressure ratings at least equal to piping rating may be used in applications below unless otherwise indicated.

B. Flanges and unions may be used for aboveground piping joints unless otherwise indicated.

C. Fitting Option: Extruded-tee connections and brazed joints may be used on aboveground copper tubing.

D. Under-building-slab and below grade, domestic water, building-service piping, NPS 3 (DN 80) and smaller, shall be the following:

1. SPVC, ASTM D1785; Schedule 80; socket fittings; and solvent-cemented jointsoft copper tube, ASTM B 88, Type K (ASTM B 88M, Type A); wrought-copper, solder-joint fittings; and brazed joints.

E. Under-building-slab, domestic water piping, NPS 2 (DN 50) and smaller, shall be the following:

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1. Hard or soft copper tube, ASTM B 88, Type L (ASTM B 88M, Type B); wrought-copper, solder-joint fittings; and brazed joints.

F. Aboveground domestic water piping, NPS 2 (DN 50) and smaller, shall be one of the following:

1. Galvanized-steel pipe and nipples; galvanized, gray-iron threaded fittings; and threaded joints.

2. Hard copper tube, ASTM B 88, Type L (ASTM B 88M, Type B); cast- or wrought-copper, solder-joint fittings; and soldered joints.

3. Hard copper tube, ASTM B 88, Type L (ASTM B 88M, Type B); copper pressure-seal-joint fittings; and pressure-sealed joints.

G. Aboveground domestic water piping, NPS 2-1/2 to NPS 4 (DN 65 to DN 100), shall be one of the following:

1. Hard copper tube, ASTM B 88, Type L (ASTM B 88M, Type B); cast-copper, solder-joint fittings; and brazed joints.

2. Galvanized-steel pipe and nipples; galvanized, gray-iron threaded fittings; and threaded joints.

H. Aboveground domestic water piping, NPS 5 to NPS 8 (DN 125 to DN 200), shall be the following:

1. Hard copper tube, ASTM B 88, Type L (ASTM B 88M, Type B); cast-copper, solder-joint fittings; and brazed joints.

2. Galvanized-steel pipe and nipples; galvanized, gray-iron threaded fittings; and threaded joints.

3.18 VALVE SCHEDULE

A. Drawings indicate valve types to be used. Where specific valve types are not indicated, the following requirements apply:

1. Shutoff Duty: Use ball or gate valves for piping NPS 2 (DN 50) and smaller. Use butterfly or OS&Y gate valves with flanged ends for piping NPS 2-1/2 (DN 65) and larger.

2. Throttling Duty: Use ball or globe valves for piping NPS 2 (DN 50) and smaller. Use butterfly valves with flanged ends for piping NPS 2-1/2 (DN 65) and larger.

3. Hot-Water Circulation Piping, Balancing Duty: Calibrated memory-stop balancing valves.

4. Drain Duty: Hose-end drain valves.

B. Use check valves to maintain correct direction of domestic water flow to and from equipment.

- END OF SECTION –

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SECTION 221316

SANITARY WASTE AND VENT PIPING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Special and General Provisions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Pipe, tube, and fittings. 2. Specialty pipe fittings. 3. Encasement for underground metal piping. 4. Sleeves and Sleeve Seal Systems. 3.5. Thrust blocks.

1.3 PERFORMANCE REQUIREMENTS

A. Components and installation shall be capable of withstanding the following minimum working pressure unless otherwise indicated:

1. Soil, Waste, and Vent Piping: 10-foot head of water (30 kPa).

B. Seismic Performance: Soil, waste, and vent piping and support and installation shall withstand the effects of earthquake motions determined according to ASCE/SEI 7.

1.4 SUBMITTALS

A. Product Data: For each type of product indicated.

B. LEED Submittal:

1. Product Data for Credit EQ 4.1: For solvent cements and adhesive primers, documentation including printed statement of VOC content.

C. Field quality-control reports.

1.5 QUALITY ASSURANCE

A. Piping materials shall bear label, stamp, or other markings of specified testing agency.

B. Comply with NSF/ANSI 14, "Plastics Piping Systems Components and Related Materials," for plastic piping components. Include marking with "NSF-dwv" for plastic drain, waste, and vent piping and "NSF-sewer" for plastic sewer piping.

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C. Piping materials shall be of a Domestic U.S. manufacturer. Piping materials shall be melted, cast, forged, milled and finished in facilities residing within the boundaries and borders of the United States of America. Made in the U.S.A.

D. Piping materials shall be documented and submitted with factory issued Certificates of Quality and Authenticity.

1.6 PROJECT CONDITIONS

A. Interruption of Existing Sanitary Waste Service: Do not interrupt service to facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide temporary service according to requirements indicated:

1. Notify Construction Manager no fewer than two days in advance of proposed interruption of sanitary waste service.

2. Do not proceed with interruption of sanitary waste service without Construction Manager's written permission.

PART 2 - PRODUCTS

2.1 PIPING MATERIALS

A. Comply with requirements in "Piping Schedule" Article for applications of pipe, tube, fitting materials, and joining methods for specific services, service locations, and pipe sizes.

2.2 HUB-AND-SPIGOT, CAST-IRON SOIL PIPE AND FITTINGS

A. Pipe and Fittings: ASTM A 74, Service and Extra Heavy class(es).

B. Gaskets: ASTM C 564, rubber.

C. Calking Materials: ASTM B 29, pure lead and oakum or hemp fiber.

2.3 HUBLESS, CAST-IRON SOIL PIPE AND FITTINGS

A. Pipe and Fittings: ASTM A 888 or CISPI 301.

B. CISPI, Hubless-Piping Couplings:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. ANACO-Husky.

b. Dallas Specialty & Mfg. Co.

c. Charlotte Pipe and Foundry Co.

d. Matco-Norca, Inc.

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e. MIFAB, Inc.

f. Tyler Pipe.

g. Or equal.

2. Standards: ASTM C 1277 and CISPI 310.

3. Description: Stainless-steel corrugated shield with stainless-steel bands and tightening devices; and ASTM C 564, rubber sleeve with integral, center pipe stop.

C. Heavy-Duty, Hubless-Piping Couplings:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. ANACO-Husky.

b. Dallas Specialty & Mfg. Co.

c. MIFAB, Inc.

d. Charlotte Pipe and Foundry Co.

e. Tyler Pipe.

f. Or equal.

2. Standards: ASTM C 1277 and ASTM C 1540.

3. Description: Stainless-steel shield with stainless-steel bands and tightening devices; and ASTM C 564, rubber sleeve with integral, center pipe stop.

D. Cast-Iron, Hubless-Piping Couplings:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. MG Piping Products Company.

b. Charlotte Pipe and Foundry Co.

c. Or equal.

2. Standard: ASTM C 1277.

3. Description: Two-piece ASTM A 48/A 48M, cast-iron housing; stainless-steel bolts and nuts; and ASTM C 564, rubber sleeve with integral, center pipe stop.

2.4 GALVANIZED-STEEL PIPE AND FITTINGS

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A. Galvanized-Steel Pipe: ASTM A 53/A 53M, Type E, Standard Weight class. Include square-cut-grooved or threaded ends matching joining method.

B. Galvanized-Cast-Iron Drainage Fittings: ASME B16.12, threaded.

C. Steel Pipe Pressure Fittings:

1. Galvanized-Steel Pipe Nipples: ASTM A 733, made of ASTM A 53/A 53M or ASTM A 106/A 106M, Schedule 40, seamless steel pipe. Include ends matching joining method.

2. Malleable-Iron Unions: ASME B16.39; Class 150; hexagonal-stock body with ball-and-socket, metal-to-metal, bronze seating surface; and female threaded ends.

3. Galvanized-Gray-Iron, Threaded Fittings: ASME B16.4, Class 125, standard pattern.

D. Cast-Iron Flanges: ASME B16.1, Class 125.

1. Flange Gasket Materials: ASME B16.21, full-face, flat, nonmetallic, asbestos-free, 1/8-inch (3.2-mm) maximum thickness unless thickness or specific material is indicated.

2. Flange Bolts and Nuts: ASME B18.2.1, carbon steel unless otherwise indicated.

E. Grooved-Joint, Galvanized-Steel-Pipe Appurtenances:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. Anvil International; a subsidiary of Mueller Water Products, Inc.

b. Grinnell Mechanical Products.

c. Charlotte Pipe and Foundry Co.

d. Shurjoint Piping Products.

e. Victaulic Company.

f. Or equal.

2. Galvanized, Grooved-End Fittings for Galvanized-Steel Piping: ASTM A 536 ductile-iron castings, ASTM A 47/A 47M malleable-iron castings, ASTM A 234/A 234M forged steel fittings, or ASTM A 106/A 106M steel pipes with dimensions matching ASTM A 53/A 53M steel pipe, and complying with AWWA C606 for grooved ends.

3. Grooved Mechanical Couplings for Galvanized-Steel Piping: ASTM F 1476, Type I. Include ferrous housing sections with continuous curved keys; EPDM-rubber gasket suitable for hot and cold water; and bolts and nuts.

2.5 DUCTILE-IRON PIPE AND FITTINGS

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A. Ductile-Iron, Mechanical-Joint Piping:

1. Ductile-Iron Pipe: AWWA C151/A21.51, with mechanical-joint bell and plain spigot end unless grooved or flanged ends are indicated.

2. Ductile-Iron Fittings: AWWA C110/A21.10, mechanical-joint, ductile- or gray-iron standard pattern or AWWA C153/A21.53, ductile-iron compact pattern.

3. Glands, Gaskets, and Bolts: AWWA C111/A21.11, ductile- or gray-iron glands, rubber gaskets, and steel bolts.

B. Ductile-Iron, Push-on-Joint Piping:

1. Ductile-Iron Pipe: AWWA C151/A21.51, with push-on-joint bell and plain spigot end unless grooved or flanged ends are indicated.

2. Ductile-Iron Fittings: AWWA C110/A21.10, push-on-joint ductile- or gray-iron standard pattern or AWWA C153/A21.53, ductile-iron compact pattern.

3. Gaskets: AWWA C111/A21.11, rubber.

C. Ductile-Iron, Grooved-Joint Piping:

1. Ductile-Iron Pipe: AWWA C151/A21.51 with round-cut-grooved ends according to AWWA C606.

2. Ductile-Iron-Pipe Appurtenances:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Anvil International.

2) Shurjoint Piping Products.

3) Charlotte Pipe and Foundry Co.

4) Victaulic Company.

5) Tyler Pipe.

6) Or equal.

b. Grooved-End, Ductile-Iron Fittings: ASTM A 536 ductile-iron castings with dimensions matching AWWA C110/A 21.10 ductile-iron pipe or AWWA C153/A 21.53 ductile-iron fittings and complying with AWWA C606 for grooved ends.

c. Grooved Mechanical Couplings for Ductile-Iron Pipe: ASTM F 1476, Type I. Include ferrous housing sections with continuous curved keys; EPDM-rubber center-leg gasket suitable for hot and cold water; and bolts and nuts.

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2.6 COPPER TUBE AND FITTINGS

A. Copper DWV Tube: ASTM B 306, drainage tube, drawn temper.

B. Copper Drainage Fittings: ASME B16.23, cast copper or ASME B16.29, wrought copper, solder-joint fittings.

C. Hard Copper Tube: ASTM B 88, Type L and Type M (ASTM B 88M, Type B and Type C), water tube, drawn temper.

D. Soft Copper Tube: ASTM B 88, Type L (ASTM B 88M, Type B), water tube, annealed temper.

E. Copper Pressure Fittings:

1. Copper Fittings: ASME B16.18, cast-copper-alloy or ASME B16.22, wrought-copper, solder-joint fittings. Furnish wrought-copper fittings if indicated.

2. Copper Unions: MSS SP-123, copper-alloy, hexagonal-stock body with ball-and-socket, metal-to-metal seating surfaces, and solder-joint or threaded ends.

F. Copper Flanges: ASME B16.24, Class 150, cast copper with solder-joint end.

1. Flange Gasket Materials: ASME B16.21, full-face, flat, nonmetallic, asbestos-free, 1/8-inch (3.2-mm) maximum thickness unless thickness or specific material is indicated.

2. Flange Bolts and Nuts: ASME B18.2.1, carbon steel unless otherwise indicated.

G. Solder: ASTM B 32, lead free with ASTM B 813, water-flushable flux.

2.7 ABS PIPE AND FITTINGS

A. Solid-Wall ABS Pipe: ASTM D 2661, Schedule 40.

B. ABS Socket Fittings: ASTM D 2661, made to ASTM D 3311, drain, waste, and vent patterns.

C. Solvent Cement: ASTM D 2235.

1.A. Use ABS solvent cement that has a VOC content of 325 g/L or less when calculated according to 40 CFR 59, Subpart D (EPA Method 24).

2.82.2 PVC PIPE AND FITTINGS (Underground applications only, see piping schedule)

A. Manufacturers: Subject to compliance with the requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Charlotte Pipe and Foundry. 2. Or approved equal.

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B. Gravity Flow Pipe:

1. Pipe sizes 3-inches to 8-inches: Solid-Wall Hub-and-Spigot PVC Pipe, ASTM D 3034, SDR 26, Class 160-psi.

2. Pipe sizes 10-inches to 18-inches: Solid-Wall Hub-and-Spigot PVC Pipe: ASTM D 2241, SDR 26, Class 160-psi.

C. Couplings: ASTM D 3212; Hub end is integral with pipe length. Spigot ends are factory beveled.

D. Gaskets: ASTM F 477; rubber.

2.92.3 SPECIALTY PIPE FITTINGS

A. Transition Couplings:

1. General Requirements: Fitting or device for joining piping with small differences in OD's or of different materials. Include end connections same size as and compatible with pipes to be joined.

2. Fitting-Type Transition Couplings: Manufactured piping coupling or specified piping system fitting.

3. Unshielded, Non-pressure Transition Couplings:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Dallas Specialty & Mfg. Co. 2) Mission Rubber Company; a division of MCP Industries, Inc. 3) Plastic Oddities; a division of Diverse Corporate Technologies, Inc. 4) Or approved equal.

b. Standard: ASTM C 1173. c. Description: Elastomeric, sleeve-type, reducing or transition pattern.

Include shear ring and corrosion-resistant-metal tension band and tightening mechanism on each end.

d. Sleeve Materials:

1) For Cast-Iron Soil Pipes: ASTM C 564, rubber. 2) For Plastic Pipes: ASTM F 477, elastomeric seal or ASTM D 5926,

PVC. 3) For Dissimilar Pipes: ASTM D 5926, PVC or other material

compatible with pipe materials being joined.

4. Shielded, Non-pressure Transition Couplings:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

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1) Cascade Waterworks Mfg. Co. 2) Mission Rubber Company; a division of MCP Industries, Inc. 3) Or equal.

b. Standard: ASTM C 1460. c. Description: Elastomeric or rubber sleeve with full-length, corrosion-

resistant outer shield and corrosion-resistant-metal tension band and tightening mechanism on each end.

5. Pressure Transition Couplings:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Cascade Waterworks Mfg. Co. 2) Dresser, Inc. 3) EBAA Iron, Inc. 4) JCM Industries, Inc. 5) Romac Industries, Inc. 6) Smith-Blair, Inc.; a Sensus company. 7) Viking Johnson. 8) Or equal.

b. Standard: AWWA C219. c. Description: Metal, sleeve-type same size as, with pressure rating at least

equal to, and ends compatible with, pipes to be joined. d. Center-Sleeve Material: Manufacturer's standard. e. Gasket Material: Natural or synthetic rubber. f. Metal Component Finish: Corrosion-resistant coating or material.

B. Dielectric Fittings:

1. General Requirements: Assembly of copper alloy and ferrous materials with separating nonconductive insulating material. Include end connections compatible with pipes to be joined.

2. Dielectric Unions:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Capitol Manufacturing Company. 2) Central Plastics Company. 3) Hart Industries International, Inc. 4) McDonald, A. Y. Mfg. Co. 5) Watts Regulator Co.; a division of Watts Water Technologies, Inc. 6) Wilkins; a Zurn company. 7) Or equal.

b. Description:

1) Standard: ASSE 1079.

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2) Pressure Rating: 150 psig (1035 kPa). 3) End Connections: Solder-joint copper alloy and threaded ferrous.

3. Dielectric Flanges:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Capitol Manufacturing Company. 2) Central Plastics Company. 3) Matco-Norca, Inc. 4) Watts Regulator Co.; a division of Watts Water Technologies, Inc. 5) Wilkins; a Zurn company. 6) Or equal.

b. Description:

1) Standard: ASSE 1079. 2) Factory-fabricated, bolted, companion-flange assembly. 3) Pressure Rating: 300 psig (2070 kPa). 4) End Connections: Solder-joint copper alloy and threaded ferrous;

threaded solder-joint copper alloy and threaded ferrous.

4. Dielectric-Flange Insulating Kits:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Advance Products & Systems, Inc. 2) Calpico, Inc. 3) Central Plastics Company. 4) Pipeline Seal and Insulator, Inc. 5) Or equal.

b. Description:

1) Non-conducting materials for field assembly of companion flanges. 2) Pressure Rating: 150 psig (1035 kPa). 3) Gasket: Neoprene or phenolic. 4) Bolt Sleeves: Phenolic or polyethylene. 5) Washers: Phenolic with steel backing washers.

5. Dielectric Nipples:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Grinnell Mechanical Products. 2) Matco-Norca, Inc. 3) Precision Plumbing Products, Inc.

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4) Victaulic Company. 5) Or equal.

b. Description:

1) Electroplated steel nipple complying with ASTM F 1545. 2) Pressure Rating: 300 psig (2070 kPa) at 225 deg F (107 deg C). 3) End Connections: Male threaded or grooved. 4)3) Lining: Inert and noncorrosive, propylene.

2.102.4 ENCASEMENT FOR UNDERGROUND METAL PIPING

A. For use in wrapping metal piping below grade and in thrust block assemblies.

A.B. Standard: ASTM A 674 or AWWA C105/A 21.5.

B.C. Material: High-density, cross-laminated polyethylene film of 0.004-inch (0.10-mm) minimum thickness, or LLDPE film of 0.008-inch (0.20-mm) minimum thickness.

C.D. Form: Sheet or tube.

D.E. Color: Black or Natural.

2.112.5 SLEEVES

A. PCVC-Pipe Sleeves: ASTM D 1785, Schedule 80 and Schedule 120ast-Iron Wall Pipes: Cast or fabricated of cast or ductile iron and equivalent to ductile-iron pressure pipe, with plain ends and integral waterstop unless otherwise indicated.

A.1. Sleeves at grade level slab penetrations and penetrations of walls below grade are to have an integral water dam.

B. Galvanized-Steel Wall Pipes: ASTM A 53/A 53M, Schedule 40, with plain ends and welded steel collar; zinc coated.

C. Galvanized-Steel-Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B, Schedule 40, zinc coated, with plain ends.

D. Galvanized-Steel-Sheet Sleeves: 0.0239-inch (0.6-mm) minimum thickness; round tube closed with welded longitudinal joint

2.122.6 SLEEVE-SEAL SYSTEMS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Advance Products & Systems, Inc. 2. CALPICO, Inc. 3. Metraflex Company (The).

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4. Thunderline Modular Seals. 5. Or approved equal.

B. Description: Modular sealing-element unit, designed for field assembly, for filling annular space between piping and sleeve.

1. Sealing Elements: NBR interlocking links shaped to fit surface of pipe. Include type and number required for pipe material and size of pipe.

2. Pressure Plates: Stainless steel. 3. Connecting Bolts and Nuts: Stainless steel of length required to secure pressure

plates to sealing elements.

2.13 SLEEVE-SEAL FITTINGS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Presealed Systems. 2. Thunderline Modular Seals. 3. Or equal.

B. Description: Manufactured plastic, sleeve-type, waterstop assembly made for imbedding in concrete slab or wall. Unit has plastic or rubber waterstop collar with center opening to match piping OD.

2.142.7 GROUT

A. Standard: ASTM C 1107/C 1107M, Grade B, post-hardening and volume-adjusting, dry, hydraulic-cement grout.

B. Characteristics: Non-shrink; recommended for interior and exterior applications.

C. Design Mix: 5000-psi (34.5-MPa), 28-day compressive strength.

D. Packaging: Premixed and factory packaged.

PART 3 - EXECUTION

3.1 EARTH MOVING

A. Comply with requirements for excavating, trenching, and backfilling specified in Section 312300, "Excavation and Fill." Where there is discrepancy, provide the more stringent requirement.

3.2 PIPING INSTALLATION

A. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and

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calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations to layout are approved on coordination drawings.

B. Install only PVC or approved non-metallic equivalent below building slab and below gradeall piping and devices with acoustically engineered supports and mounting brackets.

C. Install acoustical measures at all pipe penetrations of acoustically critical slabs and partitions.

D. Install piping in concealed locations unless otherwise indicated and except in equipment rooms and service areas.

E. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.

F. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.

G. Install piping to permit valve servicing.

H.C. Install piping free of sags and bends.

I.D. Install fittings for changes in direction and branch connections.

J.E. Install piping to allow application of insulation.

F. Install piping at grade level slab penetrations with sleeve through slab and slab seal system to prevent migration of water through the slab penetration assembly.

K.G. Make changes in direction for soil and waste drainage and vent piping using appropriate branches, bends, and long-sweep bends. Sanitary tees and short-sweep 1/4 bends may be used on vertical stacks if change in direction of flow is from horizontal to vertical. Use long-turn, double Y-branch and 1/8-bend fittings if two fixtures are installed back to back or side by side with common drain pipe. Straight tees, elbows, and crosses may be used on vent lines. Do not change direction of flow more than 90 degrees. Use proper size of standard increasers and reducers if pipes of different sizes are connected. Reducing size of drainage piping in direction of flow is prohibited.

L.H. Lay buried building drainage piping beginning at low point of each system. Install true to grades and alignment indicated, with unbroken continuity of invert. Place hub ends of piping upstream. Install required gaskets according to manufacturer's written instructions for use of lubricants, cements, and other installation requirements. Maintain swab in piping and pull past each joint as completed.

M.I. Install soil and waste drainage and vent piping at the following minimum slopes unless otherwise indicated:

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1. Building Sanitary Drain: 2 percent downward in direction of flow for piping NPS 3 (DN 80) and smaller; 1 percent downward in direction of flow for piping NPS 4 (DN 100) and larger.

2. Horizontal Sanitary Drainage Piping: 1 percent downward in direction of flow. 3. Vent Piping: 1/2 percent down toward vertical fixture vent or toward vent stack.

N. Install cast-iron soil piping according to CISPI's "Cast Iron Soil Pipe and Fittings Handbook," Chapter IV, "Installation of Cast Iron Soil Pipe and Fittings."

1. Install encasement on underground piping according to ASTM A 674 or AWWA C105/A 21.5.

O. Install steel piping according to applicable plumbing code.

P. Install aboveground copper tubing according to CDA's "Copper Tube Handbook."

Q. Install aboveground ABS piping according to ASTM D 2661.

R. Install aboveground PVC piping according to ASTM D 2665.

J. Install underground PVC piping according to ASTM D 2321. S.1. Installation of PVC piping and materials above slab level is not allowed.

T.K. Minimum installation requirements for buried waste piping are as follows but are superseded where more stringent requirements are referenced herein. 1. Bedding and Backfill: Pipe bedding and pipe zone backfill for the sewer piping to

be in accordance with DFW International Airport standard specifications as follows. The pipe zone consists of all materials surrounding the pipe in the trench from six (6) inches below the pipe to twelve (12) inches above the pipe.

2. Excavated site soils will be utilized to backfill the trenches above the pipe-zone. 3. Select fill will be utilized to backfill trenches in the pipe-zone. 4. Backfilled soil should be placed in loose lifts not exceeding 6-inches and should

be compacted to at least 95 percent maximum dry density (per ASTM D-698) and at a moisture content between optimum and 4 percent above optimum moisture content.

5. All necessary measures should be taken to minimize movement of the soil once backfill and compaction begins.

U.L. Install engineered soil and waste drainage and vent piping systems as follows:

1. Combination Waste and Vent: Comply with standards of authorities having jurisdiction.

2. Reduced-Size Venting: Comply with standards of authorities having jurisdiction.

V. Install underground, ductile-iron, force-main piping according to AWWA C600. Install buried piping inside building between wall and floor penetrations and connection to sanitary sewer piping outside building with restrained joints. Anchor pipe to wall or floor. Install thrust-block supports at vertical and horizontal offsets.

1. Install encasement on piping according to ASTM A 674 or AWWA C105/A 21.5.

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W. Install underground, copper, force-main tubing according to CDA's "Copper Tube Handbook."

1. Install encasement on piping according to ASTM A 674 or AWWA C105/A 21.5.

X.M. Install force mains at elevations indicated.

Y.N. Plumbing Specialties:

1. Install backwater valves in sanitary waste gravity-flow piping. Comply with requirements for backwater valves specified in Section 221319, "Sanitary Waste Piping Specialties."

2. Install cleanouts at grade and extend to where building sanitary drains connect to building sanitary sewers in sanitary drainage gravity-flow piping. Install cleanout fitting with closure plug inside the building in sanitary drainage force-main piping. Comply with requirements for cleanouts specified in Section 221319 "Sanitary Waste Piping Specialties."

3. Install cleanouts spaced with accessible run of pipe between them no greater than 100-feet. The accessible run of pipe includes the accumulated distance from the cleanout access and overlapping by 5’-0” the accessible run of the next downstream cleanout.

4. Install drains in sanitary drainage gravity-flow piping. Comply with requirements for drains specified in Section 221319, "Sanitary Waste Piping Specialties."

Z.O. Do not enclose, cover, or put piping into operation until it is inspected and approved by authorities having jurisdiction.

3.3 SLEEVE INSTALLATION

A. Install sleeves for piping passing through penetrations in floor slabs, partitions, roofs, and walls below grade.

B. For sSleeves that penetrate the building envelope or elements below grade will haveprovide with a sleeve-seal system installed,. sSelect sleeves of size large enough to provide 1-inch (25-mm) annular clear space between piping and concrete slabs and walls.

C. Install sleeves in concrete floors, concrete roof slabs, and concrete walls as new slabs and walls are constructed.

1. Cut sleeves to length for mounting flush with both surfaces.

a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas 2 inches (50 mm) above finished floor level.

2. Coordinate to provide a thicken slab at sleeved penetrations of slab on grade. Provide a thickened slab ring of concrete, around the sleeve, equal in dimensional width to the slab thickness and, with a minimum of three (3) inches of concrete on each side of water dam. Taper slab thickening back to nominal

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slab dimension, beginning at outer diameter of ring and at an angle no greater than 45 degrees from the horizontal.

2.3. Using grout, seal the space outside of sleeves in slabs and walls without sleeve-seal system.

3.4 STACK-SLEEVE-FITTING INSTALLATION

A. Install stack-sleeve fittings in new slabs as slabs are constructed. 1. Install fittings that are large enough to provide 1/4-inch (6.4-mm) annular clear

space between sleeve and pipe or pipe insulation. 2. Secure flashing between clamping flanges for pipes penetrating floors with

membrane waterproofing. Comply with requirements for flashing specified in Section 07 6200 "Sheet Metal Flashing and Trim."

3. Install section of cast-iron soil pipe to extend sleeve to 2 inches (50 mm) above finished floor level.

4. Extend cast-iron sleeve fittings below floor slab as required to secure clamping ring if ring is specified.

5. Using grout, seal the space around outside of stack-sleeve fittings.

3.53.4 SLEEVE-SEAL-SYSTEM INSTALLATION

A. Install sleeve-seal systems in sleeves in exterior concrete walls and slabs-on-grade at service piping entries into building.

B. Select type, size, and number of sealing elements required for piping material and size and for sleeve ID or hole size. Position piping in center of sleeve. Center piping in penetration, assemble sleeve-seal system components, and install in annular space between piping and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make a watertight seal.

3.6 SLEEVE-SEAL-FITTING INSTALLATION

A. Install sleeve-seal fittings in new walls and slabs as they are constructed.

B. Assemble fitting components of length to be flush with both surfaces of concrete slabs and walls. Position waterstop flange to be centered in concrete slab or wall.

C. Secure nailing flanges to concrete forms.

D. Using grout, seal the space around outside of sleeve-seal fittings.

3.73.5 SLEEVE AND SLEEVE-SEAL SCHEDULE

A. Use sleeves and sleeve seals for the following piping-penetration applications:

B. Exterior Concrete Walls below Grade:

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1. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-PVC pipe sleeves, Schedule 80; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

2. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-PVC pipe sleeves, Schedule 120; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

C. Concrete Slabs-on-Grade:

1. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-PVC pipe sleeves, Schedule 80; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

2. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-PVC pipe sleeves, Schedule 120; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

3.83.6 JOINT CONSTRUCTION

A. Pipe joints are not to be made closer than twelve inches to any wall, ceiling or floor slab penetration.

B. Pipe joints are not to be encapsulated in concrete.

C. Ream ends of pipes and tubes and remove burrs.

D. Remove scale, slag, dirt, and debris from inside and outside of pipes, tubes, and fittings before assembly.

E. Joints for Dissimilar-Material Piping: Make joints using adapters compatible with materials of both piping systems.

F. Plastic, Non-pressure Piping, Solvent-Cemented Joints: Clean and dry joining surfaces. Join pipe and fittings according to the following:

1. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and solvent cements.

2. PVC Piping: Join according to ASTM D 2855 and ASTM D 2665 Appendixes.

A.G. Join solvent welded plastic piping of like chemical composition and with solvent cements designed for that piping. Do not mix piping types when making joints.

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B. Hub-and-Spigot, Cast-Iron Soil Piping Gasketed Joints: Join according to CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for compression joints.

C. Hub-and-Spigot, Cast-Iron Soil Piping Calked Joints: Join according to CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for lead-and-oakum calked joints.

D. Hubless, Cast-Iron Soil Piping Coupled Joints: Join according to CISPI 310 and CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for hubless-piping coupling joints.

E. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:

1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.

2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.

F. Join copper tube and fittings with soldered joints according to ASTM B 828. Use ASTM B 813, water-flushable, lead-free flux and ASTM B 32, lead-free-alloy solder.

G. Grooved Joints: Cut groove ends of pipe according to AWWA C606. Lubricate and install gasket over ends of pipes or pipe and fitting. Install coupling housing sections, over gasket, with keys seated in piping grooves. Install and tighten housing bolts.

H. Flanged Joints: Align bolt holes. Select appropriate gasket material, size, type, and thickness. Install gasket concentrically positioned. Use suitable lubricants on bolt threads. Torque bolts in cross pattern.

3.93.7 SPECIALTY PIPE FITTING INSTALLATION

A. Transition Couplings:

1. Install transition couplings at joints of piping with small differences in OD's. 2. In Drainage Piping: Shielded, non-pressure transition couplings. 3. In Aboveground Force Main Piping: Fitting-type transition couplings. 4.3. In Underground Force Main Piping:

a. NPS 1-1/22 (DN 4050) and Smaller: Fitting-type transition couplings. b. NPS 2 (DN 50) and Larger: Pressure transition couplings. B. Dielectric Fittings: 1. Install dielectric fittings in piping at connections of dissimilar metal piping

and tubing. 2. Dielectric Fittings for NPS 2 (DN 50) and Smaller: Use dielectric unions. 3. Dielectric Fittings for NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Use

dielectric flanges. 4. Dielectric Fittings for NPS 5 (DN 125) and Larger: Use dielectric flange

kits.

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3.103.8 HANGER AND SUPPORT INSTALLATION

A. Comply with requirements for pipe hanger and support of piping and tubing products, and installation according to MSS SP-69 and manufacturer's written instructions.devices and installation specified in the following paragraphs.

1. Install carbon-steel pipe hangers for horizontal piping in noncorrosive environments.

2. Install stainless-steel pipe hangers for horizontal piping in corrosive environments.

3. Install carbon-steel pipe support clamps for vertical piping in noncorrosive environments.

4. Install stainless-steel pipe support clamps for vertical piping in corrosive environments.

5. Vertical Piping: MSS Type 8 or Type 42, clamps. 6. Install individual, straight, horizontal piping runs:

a. 100 Feet (30 m) and Less: MSS Type 1, adjustable, steel clevis hangers. b. Longer Than 100 Feet (30 m): MSS Type 43, adjustable roller hangers. c. Longer Than 100 Feet (30 m) if Indicated: MSS Type 49, spring cushion

rolls.

7. Multiple, Straight, Horizontal Piping Runs 100 Feet (30 m) or Longer: MSS Type 44, pipe rolls. Support pipe rolls on trapeze.

8. Base of Vertical Piping: MSS Type 52, spring hangers.

B. Support horizontal piping and tubing within 12 inches (300 mm) of each fitting, valve, and coupling.

C. Support vertical piping and tubing at base and at each floor.

D. Rod diameter may be reduced one size for double-rod hangers, with 3/8-inch (10-mm) minimum rods.

E. Install hangers for cast-iron soil piping with the following maximum horizontal spacing and minimum rod diameters:

1. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 60 inches (1500 mm) with 3/8-inch (10-mm) rod.

2. NPS 3 (DN 80): 60 inches (1500 mm) with 1/2-inch (13-mm) rod. 3. NPS 4 and NPS 5 (DN 100 and DN 125): 60 inches (1500 mm) with 5/8-inch

(16-mm) rod. 4. NPS 6 and NPS 8 (DN 150 and DN 200): 60 inches (1500 mm) with 3/4-inch

(19-mm) rod. 5. NPS 10 and NPS 12 (DN 250 and DN 300): 60 inches (1500 mm) with 7/8-inch

(22-mm) rod. 6. Spacing for 10-foot (3-m) lengths may be increased to 10 feet (3 m). Spacing for

fittings is limited to 60 inches (1500 mm).

F. Install supports for vertical cast-iron soil piping every 15 feet (4.5 m).

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G. Install hangers for steel piping with the following maximum horizontal spacing and minimum rod diameters:

1. NPS 1-1/4 (DN 32): 84 inches (2100 mm) with 3/8-inch (10-mm) rod. 2. NPS 1-1/2 (DN 40): 108 inches (2700 mm) with 3/8-inch (10-mm) rod. 3. NPS 2 (DN 50): 10 feet (3 m) with 3/8-inch (10-mm) rod. 4. NPS 2-1/2 (DN 65): 11 feet (3.4 m) with 1/2-inch (13-mm) rod. 5. NPS 3 (DN 80): 12 feet (3.7 m) with 1/2-inch (13-mm) rod. 6. NPS 4 and NPS 5 (DN 100 and DN 125): 12 feet (3.7 m) with 5/8-inch (16-mm)

rod. 7. NPS 6 and NPS 8 (DN 150 and DN 200): 12 feet (3.7 m) with 3/4-inch (19-mm)

rod. 8. NPS 10 and NPS 12 (DN 250 and DN 300): 12 feet (3.7 m) with 7/8-inch (22-

mm) rod.

H. Install supports for vertical steel piping every 15 feet (4.5 m).

I. Install hangers for copper tubing with the following maximum horizontal spacing and minimum rod diameters:

1. NPS 1-1/4 (DN 32): 72 inches (1800 mm) with 3/8-inch (10-mm) rod. 2. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 96 inches (2400 mm) with 3/8-inch

(10-mm) rod. 3. NPS 2-1/2 (DN 65): 108 inches (2700 mm) with 1/2-inch (13-mm) rod. 4. NPS 3 and NPS 5 (DN 80 and DN 125): 10 feet (3 m) with 1/2-inch (13-mm) rod. 5. NPS 6 (DN 150): 10 feet (3 m) with 5/8-inch (16-mm) rod. 6. NPS 8 (DN 200): 10 feet (3 m) with 3/4-inch (19-mm) rod.

J. Install supports for vertical copper tubing every 10 feet (3 m).

K. Install hangers for ABS and PVC piping with the following maximum horizontal spacing and minimum rod diameters:

1. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 48 inches (1200 mm) with 3/8-inch (10-mm) rod.

2. NPS 3 (DN 80): 48 inches (1200 mm) with 1/2-inch (13-mm) rod. 3. NPS 4 and NPS 5 (DN 100 and DN 125): 48 inches (1200 mm) with 5/8-inch

(16-mm) rod. 4. NPS 6 and NPS 8 (DN 150 and DN 200): 48 inches (1200 mm) with 3/4-inch

(19-mm) rod. 5. NPS 10 and NPS 12 (DN 250 and DN 300): 48 inches (1200 mm) with 7/8-inch

(22-mm) rod.

L. Install supports for vertical ABS and PVC piping every 48 inches (1200 mm).

M. Support piping and tubing not listed above according to MSS SP-69 and manufacturer's written instructions.

N.B. Provide thrust blocking at the base of each vertical stack, below grade.

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1. Poured in place concrete thrust block anchors and bracing for support against forces generated by flows in piping. Concrete to be shaped or formed into a wedge with the wide end against the solid undisturbed soil and/or vertical trench wall. Forming and placing of concrete thrust blocks shall be as detailed and as follows:

a. Placed at the base of vertical sanitary waste stack and storm drain downspout piping penetrating through the ground level slab to below grade.

b. Placed at any changes in direction for all piping systems buried below grade.

2. Concrete to have a minimum compressive strength of 2500-psi after a 28 day curing cycle and consisting of:

a. Portland Cement, Type 2, conforming to ASTM C150. b. Potable water or; non-potable water which is fresh, clean and free from

injurious amounts of sewage, oils, acid, alkali, salt or organic matter. Maximum permissible water to cement ratio, to achieve 28 day compressive strength, not to exceed 0.55-lbs. of water to 1.0-lb. of cement.

1) Exception: Water to cement ratios other than the above may be used when the strengths of the concrete are established by proven documented testing procedures. The slump of concrete for thrust blocks shall be the minimum that is practicable such that the concrete may be easily shaped into the desired form of a wedge. Segregation of materials in the mixture shall not be permitted.

c. Aggregates shall conform to ASTM C33. All aggregate shall be able to pass through a screen sieve with two (2) inch square openings.

d. Air entraining admixtures shall conform to ASTM C260, Specifications for Air Entraining Admixtures for Concrete.

e. Accelerating or anti-freeze admixtures are not permitted.

3. Pipe Wrap: 4-mil high density cross laminated virgin polyethylene film with a tensile strength of 6,300-psi; ASTM D 4976.

a. Prior to pouring concrete for thrust block, wrap piping twenty-four (24) inches each side of thrust block and with a minimum of six (6) inches overlapping seam and seal seams and open ends water-tight.

4. Thrust blocks to be sized using the following criteria:

a. Coefficient of friction of 0.3 minimum, along the base of the thrust block. b. Passive resistance on the vertical face of the thrust block:

1) Native Clay – 2,000psf. 2) Compacted Clay Fill – 1,500psf.

c. Passive resistance for portions of thrust block within three (3) feet of final site grade to be disregarded in sizing calculations.

5. Install Thrust Blocking as follows:

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a. Provide thrust blocks at the base of each storm drain downspout, below slab to counter thrust forces generated in piping during peak flow. Position thrust blocks to withstand downward and outward thrusts.

b. Provide thrust blocks at each change in direction of flow for all piping systems buried below grade to counter thrust forces generated in piping during peak flow.

c. Thrust blocks to be supported by undisturbed soil. d. Wrap piping and fittings completely at point of support with heavy density

polyethylene film prior to pouring of concrete for thrust block. Provide a 12-inch overlap at the seams and extend length of wrap a minimum of 12-inches beyond extent of concrete pour.

e. Remove all formwork after concrete has reached full strength and, per American Concrete Institute guidelines.

f. Concrete blocking shall have been in place for 14 days prior to any testing of piping.

3.113.9 CONNECTIONS

A. Drawings indicate general arrangement of piping, fittings, and specialties.

B. Connect soil and waste piping to exterior sanitary sewerage piping. Use transition fitting to join dissimilar piping materials.

B.1. At locations where storm drainage piping penetrates grade level slab and dissimilar piping materials are to be connected, install transition coupling above slab level.

C. Connect drainage and vent piping to the following:

1. Plumbing Fixtures: Connect drainage piping in sizes indicated, but not smaller than required by plumbing code.

2. Plumbing Fixtures and Equipment: Connect atmospheric vent piping in sizes indicated, but not smaller than required by authorities having jurisdiction.

3.1. Plumbing Specialties: Connect drainage and vent piping in sizes indicated, but not smaller than required by plumbing code.

4.2. Install test tees (wall cleanouts) in conductors near floor and floor cleanouts with cover flush with floor.

5.3. Install horizontal backwater valves in pit with pit cover flush with floor. 6.4. Comply with requirements for backwater valves, cleanouts and drains specified

in Section 221319, "Sanitary Waste Piping Specialties." 7.5. Equipment: Connect drainage piping as indicated. Provide shutoff valve if

indicated and union for each connection. Use flanges instead of unions for connections NPS 2-1/2 (DN 65) and larger.

D. Connect force-main piping to the following:

1. Sanitary Sewer: To exterior force main. 2. Sewage Pump: To sewage pump discharge.

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E. Where installing piping adjacent to equipment, allow space for service and maintenance of equipment.

F. Make connections according to the following unless otherwise indicated:

1. Install unions, in piping NPS 2 (DN 50) and smaller, adjacent to each valve and at final connection to each piece of equipment.

2. Install flanges, in piping NPS 2-1/2 (DN 65) and larger, adjacent to flanged valves and at final connection to each piece of equipment.

3.123.10 IDENTIFICATION

A. Identify system components. Comply with requirements for identification materials and installation in Section 220553 "Identification for Plumbing Piping and Equipment.”

B. Identify all piping in buildings with the use of pipe marker bands and with direction of flow arrows. Place pipe marker bands at ten (10) foot intervals in concealed spaces; twenty (20) foot intervals in exposed areas and on each side of any penetrated wall, ceiling, floor or structural element. Provide pipe marker color coding per ANSI A13.1, “Scheme for Identification of Piping Systems."

C.B. Identify all buried piping with metallic pipe marker tape located in trench immediately above piping, with color coding of and labeling conforming to ANSI A13.1, “Scheme for Identification of Piping Systems.” Indicate fluid conveyance and direction of flow.

3.133.11 FIELD QUALITY CONTROL

A. During installation, notify authorities having jurisdiction at least 24 hours before inspection must be made. Perform tests specified below in presence of authorities having jurisdiction.

1. Roughing-in Inspection: Arrange for inspection of piping before concealing, covering piping in trench, or closing-in after roughing-in and before setting fixtures.

2. Final Inspection: Arrange for final inspection by authorities having jurisdiction to observe tests specified below and to ensure compliance with requirements.

B. Re-inspection: If authorities having jurisdiction find that piping will not pass test or inspection, make required corrections and arrange for re-inspection.

C. Reports: Prepare inspection reports and have them signed by authorities having jurisdiction.

D. Test sanitary drainage and vent piping according to procedures of authorities having jurisdiction or, in absence of published procedures, as follows:

1. Test for leaks and defects in new piping and parts of existing piping that have been altered, extended, or repaired. If testing is performed in segments, submit separate report for each test, complete with diagram of portion of piping tested.

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2. Leave uncovered and unconcealed new, altered, extended, or replaced drainage and vent piping until it has been tested and approved. Expose work that was covered or concealed before it was tested.

3. Roughing-in Plumbing Test Procedure: Test drainage and vent piping except outside leaders on completion of roughing-in. Close openings in piping system and fill with water to point of overflow, but not less than 10-foot head of water (30 kPa). From 15 minutes before inspection starts to completion of inspection, water level must not drop. Inspect joints for leaks.

4. Finished Plumbing Test Procedure: After plumbing fixtures have been set and traps filled with water, test connections and prove they are gastight and watertight. Plug vent-stack openings on roof and building drains where they leave building. Introduce air into piping system equal to pressure of 1-inch wg (250 Pa). Use U-tube or manometer inserted in trap of water closet to measure this pressure. Air pressure must remain constant without introducing additional air throughout period of inspection. Inspect plumbing fixture connections for gas and water leaks.

5. Repair leaks and defects with new materials and retest piping, or portion thereof, until satisfactory results are obtained.

6. Prepare reports for tests and required corrective action.

E. Test force-main piping according to procedures of authorities having jurisdiction or, in absence of published procedures, as follows:

1. Leave uncovered and unconcealed new, altered, extended, or replaced force-main piping until it has been tested and approved. Expose work that was covered or concealed before it was tested.

2. Cap and subject piping to static-water pressure of 50 psig (345 kPa) above operating pressure, without exceeding pressure rating of piping system materials. Isolate test source and allow to stand for four hours. Leaks and loss in test pressure constitute defects that must be repaired.

3. Repair leaks and defects with new materials and retest piping, or portion thereof, until satisfactory results are obtained.

4. Prepare reports for tests and required corrective action.

3.143.12 CLEANING AND PROTECTION

A. Clean interior of piping. Remove dirt and debris as work progresses.

B. Protect drains during remainder of construction period to avoid clogging with dirt and debris and to prevent damage from traffic and construction work.

B.C. Do not allow use of drains and piping system for dumping of paints, solvents, grouts, or other construction waste.

C.D. Place plugs in ends of uncompleted piping at end of day and when work stops.

3.153.13 PIPING SCHEDULE

A. Flanges and unions may be used on aboveground pressure piping unless otherwise indicated.

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B. Aboveground, soil and waste piping NPS 4 (DN 100) and smaller shall be any of the following:

1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints. 2. Hubless, cast-iron soil pipe and fittings; CISPI heavy-duty hubless-piping

couplings; and coupled joints. 3. Galvanized-steel pipe, drainage fittings, and threaded joints. 4. Copper DWV tube, copper drainage fittings, and soldered joints. 5. Dissimilar Pipe-Material Couplings: Shielded, non-pressure transition couplings.

C. Aboveground, soil and waste piping NPS 5 (DN 125) and larger shall be the following:

1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints. 2. Hubless, cast-iron soil pipe and fittings; CISPI heavy-duty hubless-piping

couplings; and coupled joints. 3. Dissimilar Pipe-Material Couplings: Shielded, non-pressure transition couplings.

D. Aboveground, vent piping NPS 4 (DN 100) and smaller shall be the following:

1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints. 2. Hubless, cast-iron soil pipe and fittings; CISPI heavy-duty hubless-piping

couplings; and coupled joints. 3. Galvanized-steel pipe, drainage fittings, and threaded joints. 4. Copper DWV tube, copper drainage fittings, and soldered joints.

a. Option for Vent Piping, NPS 2-1/2 and NPS 3-1/2 (DN 65 and DN 90): Hard copper tube, Type M (Type C); copper pressure fittings; and soldered joints.

5. Dissimilar Pipe-Material Couplings: Shielded, non-pressure transition couplings.

E. Aboveground, vent piping NPS 5 (DN 125) and larger shall be any of the following:

1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints. 2. Hubless, cast-iron soil pipe and fittings; CISPI heavy-duty hubless-piping

couplings; and coupled joints. 3. Galvanized-steel pipe, drainage fittings, and threaded joints. 4. Dissimilar Pipe-Material Couplings: Shielded, non-pressure transition couplings.

F.A. Underground, soil and waste piping and condensate piping NPS 4 (DN 100) and smaller shall be any of the following:

1. Extra Heavy class, cast-iron soil piping; gaskets; and gasketed joints. 2. Hubless, cast-iron soil pipe and fittings; CISPI heavy-duty cast-iron hubless-

piping couplings; and coupled joints. 3.1. Solid-Wall Hub-and-Spigot PVC Pipe: ASTM 3034, SDR 26, Class 160-psi. 4.2. Dissimilar Pipe-Material Couplings: SFitting-Type Transition Couplingshielded,

non-pressure transition couplings.

G.B. Underground, soil and waste piping NPS 5 (DN 125) and larger shall be any of the following:

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1. Extra Heavy class, cast-iron soil piping; gaskets; and gasketed joints. 2. Hubless, cast-iron soil pipe and fittings; CISPI heavy-duty cast-iron hubless-

piping couplings; coupled joints. 3.1. Solid-Wall Hub-and-Spigot PVC Pipe: ASTM 2241, SDR 26, Class 160-psi. 4.2. Dissimilar Pipe-Material Couplings: Un-Sshielded, non-pressure transition

couplings.

END OF SECTION -

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221319- 1

SANITARY WASTE PIPING SPECIALTIES Addendum 02 June 21, 2013

SECTION 221319

SANITARY WASTE PIPING SPECIALTIES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Special and General Provisions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following sanitary drainage piping specialties:

1. Cleanouts. 2. Floor drains. 3. Through-penetration fire-stop assemblies. 4. Miscellaneous sanitary drainage piping specialties. 5. Flashing materials.

B. Related Sections include the following:

1. Section 221423 "Storm Drainage Piping Specialties" for trench drains for storm water, channel drainage systems for storm water, roof drains, and catch basins.

1.3 DEFINITIONS

A. PVC: Polyvinyl chloride plastic.

1.4 QUALITY ASSURANCE

A. Drainage piping specialties shall bear label, stamp, or other markings of specified testing agency.

B. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, Article 100, by a testing agency acceptable to authorities having jurisdiction, and marked for intended use.

C. Comply with NSF 14, "Plastics Piping Components and Related Materials," for plastic sanitary piping specialty components.

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SANITARY WASTE PIPING SPECIALTIES Addendum 02 June 21, 2013

1.5 COORDINATION

A. Coordinate size and location of concrete bases. Cast anchor-bolt inserts into bases. Concrete, reinforcement, and formwork requirements are specified in Division 03.

B. Coordinate size and location of floor slab and roof penetrations. Coordinate with building structure and avoid any conflict with structural elements.

PART 2 - PRODUCTS

2.1 CLEANOUTS

A. Metal PVC Floor Cleanouts, Pedestrian Traffic Areas in grade level slab:

1. Basis-of-Design Product: Subject to compliance with requirements, provide Series 409 as manufactured by Jay R. Smith Manufacturing Company or comparable product by one of the following:

a. Josam Company. b. Watts Drainage Products. c. Zurn Plumbing Products Group. d. Or approved equal.

1.2. Standard: ASME A112.36.2M for medium-duty, adjustable housing cleanout. 2.3. Size: Same as connected branch. 3.4. Type: Medium-duty, with adjustable housing. 4.5. Body or Ferrule: ASTM D2665 Cast iron or PVC, matching connected piping

materials. 5.6. Clamping Device: Not required. 6.7. Outlet Connection: SSpigotolvent weld Schedule 40 hub. 7.8. Closure: ABS plug. 8.9. Adjustable Housing Material: Cast ironPVC with set-screws or other device. 9.10. Frame and Cover Material and Finish: Nickel-bronze, copper alloy. 10.11. Frame and Cover Shape: Round or Square as required for area of

application. Coordinate with Architect. 11.12. Top Loading Classification: Heavy Medium Duty. 12.13. Riser: ASTM A 74D 1785, Extra-Heavy class,Schedule 40 cast-ironPVC

drainage pipe fitting and riser to cleanout.

2.2 FLOOR DRAINS

A. Cast-Iron Floor Drains (FD-A), Finished Floor Areas:

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1. Basis-of-Design Product: Subject to compliance with requirements, provide Series 30000-A212 as manufactured by Jay R. Smith Manufacturing CompanyJosam Company or comparable product by one of the following:

2.a. Josam CompanySmith, Jay R. Mfg. Co. a.b. Watts Drainage Products. b.c. Zurn Plumbing Products Group. c.d. Or approved equal.

3.2. Standard: ASME A112.6.3. 4.3. Pattern: Floor drain. 5.4. Body Material: Cast ironPVC. 6.5. Seepage Flange: Required. 7.6. Anchor Flange: Required. 8.7. Clamping Device: Not required. 9.8. Outlet: Bottom hub. 10.9. Backwater Valve: Not required. 11.10. Coating on Interior and Exposed Exterior Surfaces: None

requiredManufacturer’s standard finish. 12.11. Sediment Bucket: Not required. 13.12. Top or Strainer Material: Nickel bronze. 14.13. Top of Body and Strainer Finish: Nickel bronze. 15.14. Top Shape: Heel-proof; Round or Square as required for area of application.

Coordinate with Architect. 16.15. Dimensions of Top or Strainer: 12”x12” or 12” diameter in service areas and

mechanical rooms; 96”x9x6” or 6” Diameter or 9” diameter maximum in public areas, or as noted by drawings.

17.16. Top Loading Classification: Light-Duty, for pedestrian traffic. 18.17. Funnel: Not required unless noted otherwise on drawings. 19.18. Inlet Fitting: Cast ironPVC, with threaded brass insertsinlet and threaded or

spigot outlet, and trap-seal primer valve connection. 20.19. Trap Material: Cast iron above grade; Cast iron or PVC, Schedule 40 below

grade to match piping material. 21.20. Trap Pattern: Deep-seal P-trap. 22.21. Trap-seal primer connection Features: Trap-seal primer valve drain

connectionRequired.

B. Cast-Iron Floor Drains (FD-B), Mechanical Rooms and Unfinished Floor Areas:

1. Basis-of-Design Product: Subject to compliance with requirements, provide Series 32100-81225 as manufactured by Jay R. Smith Manufacturing CompanyJosam Company or comparable product by one of the following:

a. Smith, Jay R. Mfg. Co.Josam Company. b. Watts Drainage Products. c. Zurn Plumbing Products Group. d. Or approved equal.

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2. Standard: ASME A112.6.3. 3. Pattern: Floor drain. 4. Body Material: Coated cast ironPVC. 5. Seepage Flange: Required; Double drainage type. 6. Anchor Flange: Required. 7. Clamping Device: Not required. 8. Outlet: Bottom hub. 9. Backwater Valve: Not required. 10. Coating on Interior and Exposed Exterior Surfaces: Manufacturers standard

bituminous coating for cast ironNone required. 11. Sediment Bucket: Required; slotted cast ironsediment bucket with stainless steel

mesh bucket linerremovable for emptying. 12. Strainer Material: Nickel bronze.PVC. 13. Top of Body and Strainer Finish: Nickel bronzePVC. 14. Top Shape: Round. 15. Dimensions of Top or Strainer: 98.5” diameter round; anti-tilting “Super-Flo” grate

with perimeter drainage slots. 16. Top Loading Classification: Medium Duty. 17. Funnel: Not required. 18. Inlet Fitting: Cast ironPVC, with threaded brass inserts.inlet and threaded or

spigot outlet, and trap-seal primer valve connection. 19. Trap Material: Cast iron above grade; Cast iron or PVC below grade to match

piping material. 20. Trap Pattern: Deep-seal P-trap. 21. Trap-seal primer connection Features: Trap-seal primer valve drain

connection.Required.

2.3 TRAP-SEAL PRIMER DEVICE

A. Drainage-Type, Trap-Seal Primer Device:

1. Basis-of-Design Product: Subject to compliance with requirements, and as noted in Paragraphs 3.1.L and 3.1.M, provide Model LPT-1500 as manufactured by Precision Plumbing Products, Inc. or comparable product by one of the following:

a. Smith, Jay R. Mfg. Co.; Division of Smith Industries, Inc. b. Sioux Chief Manufacturing Company. c. Or approved equal.

2. Standard: ASSE 1044. 3. Description: 1-1/2” tail piece floor drain trap priming assembly, for under-lavatory

or sink installation. 4. Piping: NPS 1/2 (DN 15) stainless steel flexible stainless steel priming make-up

water line with 5/8” compression fittings. 5. Wall Escutcheons: Chrome plated; provide for p-trap wall tube and make-up

water line.

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6. Vacuum Breaker: None. 7. Number Outlets: One. 8. Size Outlets: NPS 1/2 (DN 15).

2.4 MISCELLANEOUS SANITARY DRAINAGE PIPING SPECIALTIES

A. Deep-Seal Traps:

1. Description: a. Below Grade: PVC.

2. Size: Same as connected waste piping.

a. NPS 2 (DN 50): 4-inch- (100-mm-) minimum water seal. b. NPS 2-1/2 (DN 65) and Larger: 5-inch- (125-mm-) minimum water seal.

B. Floor-Drain, Trap-Seal Primer Fittings:

1. Description: Cast iron with threaded inlet and threaded or spigot outlet, and trap-seal primer valve connection.

2. Size: Same as floor drain outlet with NPS 1/2 (DN 15) side inlet.

C. Sleeve Flashing Device:

1. Description: Manufactured, cast-iron fitting, with clamping device, forming sleeve for pipe floor penetrations of floor membrane. Include galvanized-steel pipe extension in top of fitting that will extend 1 inch (25 mm) above finished floor and galvanized-steel pipe extension in bottom of fitting that will extend through floor slab.

2. Size: As required for close fit to riser or stack piping.

2.5 FLASHING MATERIALS

A. Elastic Membrane Sheet: ASTM D 4068, flexible, chlorinated polyethylene, 40-mil (1.01-mm) minimum thickness.

B. Fasteners: Stainless steel.

C. Bituminous Coating: SSPC-Paint 12, solvent-type, bituminous mastic.

PART 3 - EXECUTION

3.1 INSTALLATION

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A. Install cleanouts in aboveground piping and building drain piping according to the following, unless otherwise indicated:

1. Size same as drainage piping up to NPS 4 (DN 100). Use NPS 4 (DN 100) for larger drainage piping unless larger cleanout is indicated.

2. Locate at each change in direction of piping greater than 45 degrees.

3. Locate at minimum intervals of 50 feet (15 m) for piping NPS 4 (DN 100) and smaller and 100 feet (30 m) for larger piping.

a. Minimum intervals of piping include the accumulated distance from the cleanout access and overlapping by 5’-0” the accessible run of the next downstream cleanout.

4. Locate at base of each vertical soil and waste stack.

B.A. For floor cleanouts for piping below floors, install cleanout access housing deck plates with top flush with finished floor.

C.B. For floor cleanouts to piping located below grade, install cleanout access housing deck plates with top flush with finished floor. Thicken slab equally all around access housing and to bottom of housing, minimum. Diameter of slab thickening to equal three times the diameter of the access housing diameter, minimum.

D. For cleanouts located in concealed piping, install cleanout wall access covers, of types indicated, with frame and cover flush with finished wall.

E.C. Install floor drains at low points of surface areas to be drained. Set grates of drains flush with finished floor, unless otherwise indicated.

1. Position floor drains for easy access and maintenance. 2. Set floor drains below elevation of surrounding finished floor to allow floor

drainage. Set with grates depressed according to the following drainage area radii:

a. Radius, 30 Inches (750 mm) or Less: Equivalent to 1 percent slope, but not less than 1/4-inch (6.35-mm) total depression.

b. Radius, 30 to 60 Inches (750 to 1500 mm): Equivalent to 1 percent slope. c. Radius, 60 Inches (1500 mm) or Larger: Equivalent to 1 percent slope, but

not greater than 1-inch (25-mm) total depression.

3. Install floor-drain flashing collar or flange so no leakage occurs between drain and adjoining flooring. Maintain integrity of waterproof membranes where penetrated.

4. Install individual traps for floor drains connected to sanitary building drain, unless otherwise indicated.

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5. Floor drains to be installed in slab-on-grade are to be installed in a thickened slab. Area and depth of thickened slab all around drain body to be equal to thickness of uninterrupted slab, minimum.

5.a. Coordinate to provide thickened slab at and around area drains located in slab on grade. Provide a thickened slab ring of concrete, around the drain body, equal in dimensional width to the slab thickness and at minimum equal in depth of the slab. Taper slab thickening back to nominal slab dimension, beginning at outer diameter of ring and at an angle of no greater than 45 degrees from the horizontal.

F.D. Install through-penetration fire-stop assemblies in plastic conductors and stacks at floor penetrations.

G.E. Install deep-seal traps on floor drains and other waste outlets, if indicated.

H.F. Install floor-drain trap-seal primer fittings on inlet to floor drains that require trap-seal primer connection.

1. Exception: Fitting may be omitted if trap has trap-seal primer connection.

I.G. Install drainage-type, trap-seal primer valves at lavatory trap with outlet piping pitched down toward drain trap a minimum of 1 percent, and connect to floor-drain body, trap, or inlet fitting.

J.H. Install supply-type trap-seal primer valves, as specified in Section 221119, “Domestic Water Piping Specialties to protect trap seals of drains located in mechanical rooms and other remote drain installations where use of drainage-type trap-seal primer is not feasible.

K.I. Installation of drainage-type, trap-seal primer valves at kitchen sinks or other fixtures where fats, oils and grease (FOG) waste is introduced into the sanitary drainage system, is not allowed.

L.J. Install trap-seal primer systems with outlet piping pitched down toward drain trap a minimum of 1 percent, and connect to floor-drain body, trap, or inlet fitting. Adjust system for proper flow.

M.K. Install sleeve flashing device with each riser and stack passing through floors with waterproof membrane.

N.L. Install wood-blocking reinforcement for wall-mounting-type specialties.

O.M. Install traps on plumbing specialty drain outlets. Omit traps on indirect wastes unless trap is indicated.

3.2 CONNECTIONS

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A. Piping installation requirements are specified in other Division 22 Sections. Drawings indicate general arrangement of piping, fittings, and specialties.

B. Install piping adjacent to equipment to allow service and maintenance.

3.3 FLASHING INSTALLATION

A. Install sheet flashing on pipes, sleeves, and specialties passing through or embedded in floors and roofs with waterproof membrane.

1. Pipe Flashing: Sleeve type, matching pipe size, with minimum length of 10 inches (250 mm), and skirt or flange extending at least 8 inches (200 mm) around pipe.

2. Sleeve Flashing: Flat sheet, with skirt or flange extending at least 8 inches (200 mm) around sleeve.

3. Embedded Specialty Flashing: Flat sheet, with skirt or flange extending at least 8 inches (200 mm) around specialty.

B. Set flashing on floors and roofs in solid coating of bituminous cement.

C. Secure flashing into sleeve and specialty clamping ring or device.

D. Extend flashing up vent pipe passing through roofs and turn down into pipe, or secure flashing into cast-iron sleeve having calking recess.

E. Fabricate and install flashing and pans, sumps, and other drainage shapes.

3.4 LABELING AND IDENTIFYING

A. Distinguish among multiple units, inform operator of operational requirements, indicate safety and emergency precautions, and warn of hazards and improper operations, in addition to identifying unit. Nameplates and signs are specified in Section 220553 "Identification for Plumbing Piping and Equipment."

3.5 PROTECTION

A. Protect drains during remainder of construction period to avoid clogging with dirt or debris and to prevent damage from traffic or construction work.

A.B. Do not allow use of drains and piping system for dumping of paints, solvents, grouts, or other construction waste.

B.C. Place plugs in ends of uncompleted piping at end of each day or work session.

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-END OF SECTION-

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SECTION 221413

FACILITY STORM DRAIN PIPING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Special and General Provisions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Pipe, tube, and fittings. 2. Specialty pipe fittings. 3. Sleeve and Sleeve Seal Systems. 4. Thrust blocks. 3.5. Encasement for underground metal piping.

1.3 PERFORMANCE REQUIREMENTS

A. Components and installation shall be capable of withstanding the following minimum working pressure unless otherwise indicated:

1. Storm Drainage Piping: 10-foot head of water (30 kPa).

B. Seismic Performance: Storm Water Piping and support and installation shall withstand the effects of earthquake motions determined according to ASCE/SEI 7.

1.4 SUBMITTALS

A. Product Data: For each type of product indicated.

B. LEED Submittal:

1. Product Data for Credit EQ 4.1: For solvent cements and adhesive primers, documentation including printed statement of VOC content.

C. Shop Drawings: For controlled-flow roof drainage system. Include calculations, plans, and details.

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D. Field quality-control reports.

1.5 QUALITY ASSURANCE

A. Piping materials shall bear label, stamp, or other markings of specified testing agency.

B. Comply with NSF/ANSI 14, "Plastics Piping System Components and Related Materials," for plastic piping components. Include marking with "NSF-drain" for plastic drain piping and "NSF-sewer" for plastic sewer piping.

C. Piping materials shall be of a Domestic U.S. manufacturer. Piping materials shall be melted, cast, forged, milled and finished in facilities residing within the boundaries and borders of the United States of America. Made in the U.S.A.

D. Piping materials shall be documented and submitted with factory issued Certificates of Quality and Authenticity.

1.6 PROJECT CONDITIONS

A. Interruption of Existing Storm-Drainage Service: Do not interrupt service to facilities occupied by Owner or others unless permitted under the following conditions and then only after arranging to provide temporary service according to requirements indicated:

1. Notify Construction Manager no fewer than two days in advance of proposed interruption of storm-drainage service.

2. Do not proceed with interruption of storm-drainage service without Construction Manager's written permission.

PART 2 - PRODUCTS

2.1 PIPING MATERIALS

A. Comply with requirements in "Piping Schedule" Article for applications of pipe, tube, fitting materials, and joining methods for specific services, service locations, and pipe sizes.

2.2 HUB-AND-SPIGOT, CAST-IRON SOIL PIPE AND FITTINGS

A. Pipe and Fittings: ASTM A 74, Service and Extra Heavy classes.

B. Gaskets: ASTM C 564, rubber.

C. Caulking Materials: ASTM B 29, pure lead and oakum or hemp fiber.

2.3 HUBLESS, CAST-IRON SOIL PIPE AND FITTINGS

A. Pipe and Fittings: ASTM A 888 or CISPI 301.

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B. CISPI, Hubless-Piping Couplings:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. ANACO-Husky. b. Dallas Specialty & Mfg. Co. c. Charlotte Pipe and Foundry Co. d. MIFAB, Inc. e. Matco-Norca, Inc. f. Tyler Pipe. g. Or equal.

2. Standards: ASTM C 1277 and CISPI 310. 3. Description: Stainless-steel corrugated shield with stainless-steel bands and

tightening devices; and ASTM C 564, rubber sleeve with integral, center pipe stop.

C. Heavy-Duty, Hubless-Piping Couplings:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. ANACO-Husky. b. Dallas Specialty & Mfg. Co. c. MIFAB, Inc. d. Mission Rubber Company; a division of MCP Industries, Inc. e. Tyler Pipe. f. Or equal.

2. Standards: ASTM C 1277 and ASTM C 1540. 3. Description: Stainless-steel shield with stainless-steel bands and tightening

devices; and ASTM C 564, rubber sleeve with integral, center pipe stop.

D. Cast-Iron, Hubless-Piping Couplings:

1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

a. MG Piping Products Company. b. Tyler Pipe. c. Or equal.

2. Standard: ASTM C 1277. 3. Description: Two-piece ASTM A 48/A 48M, cast-iron housing; stainless-steel

bolts and nuts; and ASTM C 564, rubber sleeve with integral, center pipe stop.

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2.42.2 PVC PIPE AND FITTINGS (Below slab installation only)

A. Manufacturers: Subject to compliance with the requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Charlotte Pipe and Foundry. 1.2. Or approved equal.

B. Gravity Flow Pipe:

1. Pipe sizes 3-inches to 8-inches: Solid-Wall Hub-and-Spigot PVC Pipe, ASTM D 3034, SDR 26, Class 160-psi.

2. Pipe sizes 10-inches to 18-inches: Solid-Wall Hub-and-Spigot PVC Pipe: ASTM D 2241, SDR 26, Class 160-psi.

C. Couplings: ASTM D 3212; Hub end is integral with pipe length. Spigot ends are factory beveled.

D. Gaskets: ASTM F 477; rubber.

2.52.3 SPECIALTY PIPE FITTINGS

A. Transition Couplings:

1. General Requirements: Fitting or device for joining piping with small differences in OD's or of different materials. Include end connections same size as and compatible with pipes to be joined.

2. Fitting-Type Transition Couplings: Manufactured piping coupling or specified-piping-system fitting.

3. Unshielded, Non-pressure Transition Couplings:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Dallas Specialty & Mfg. Co. 2) Mission Rubber Company; a division of MCP Industries, Inc. 3) Plastic Oddities; a division of Diverse Corporate Technologies, Inc. 4) Or approved equal.

b. Standard: ASTM C 1173. c. Description: Elastomeric, sleeve-type, reducing or transition pattern.

Include shear ring and corrosion-resistant-metal tension band and tightening mechanism on each end.

d. Sleeve Materials:

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1) For Cast-Iron Soil Pipes: ASTM C 564, rubber. 2) For Plastic Pipes: ASTM F 477, elastomeric seal or ASTM D 5926,

PVC. 3) For Dissimilar Pipes: ASTM D 5926, PVC or other material

compatible with pipe materials being joined. 4. Shielded, Non-pressure Transition Couplings: a. Manufacturers: Subject to compliance with requirements, provide

products by one of the following: 1) Cascade Waterworks Mfg. Co. 2) Mission Rubber Company; a division of MCP Industries, Inc. 3) Or equal. b. Standard: ASTM C 1460. c. Description: Elastomeric or rubber sleeve with full-length, corrosion-

resistant outer shield and corrosion-resistant-metal tension band and tightening mechanism on each end.

5. Pressure Transition Couplings:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Cascade Waterworks Mfg. Co. 2) Dresser, Inc. 3) EBAA Iron, Inc. 4) JCM Industries, Inc. 5) Romac Industries, Inc. 6) Smith-Blair, Inc.; a Sensus company. 7) Viking Johnson. 8) Or equal.

b. Standard: AWWA C219. c. Description: Metal, sleeve-type couplings same size as, with pressure

rating at least equal to and ends compatible with, pipes to be joined. d. Center-Sleeve Material: Stainless steel. e. Gasket Material: Natural or synthetic rubber. f. Metal Component Finish: Corrosion-resistant coating or material.

B. Dielectric Fittings:

1. General Requirements: Assembly of copper alloy and ferrous materials with separating nonconductive insulating material. Include end connections compatible with pipes to be joined.

2. Dielectric Unions:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

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1) Capitol Manufacturing Company. 2) Central Plastics Company. 3) Hart Industries International, Inc. 4) McDonald, A. Y. Mfg. Co. 5) Watts Regulator Co.; a division of Watts Water Technologies, Inc. 6) Wilkins; a Zurn company. 7) Or equal.

b. Description:

1) Standard: ASSE 1079. 2) Pressure Rating: 250 psig (1725 kPa) at 180 deg F (82 deg C). 3) End Connections: Solder-joint copper alloy and threaded ferrous.

3. Dielectric Flanges:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Capitol Manufacturing Company. 2) Central Plastics Company. 3) Watts Regulator Co.; a division of Watts Water Technologies, Inc. 4) Wilkins; a Zurn company. 5) Or equal.

b. Description:

1) Standard: ASSE 1079. 2) Factory-fabricated, bolted, companion-flange assembly. 3) Pressure Rating: 300 psig (2070 kPa). 4) End Connections: Solder-joint copper alloy and threaded ferrous;

threaded solder-joint copper alloy and threaded ferrous.

4. Dielectric-Flange Insulating Kits:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1) Advance Products & Systems, Inc. 2) Calpico, Inc. 3) Central Plastics Company. 4) Pipeline Seal and Insulator, Inc. 5) Or equal.

b. Description:

1) Non-conducting materials for field assembly of companion flanges. 2) Pressure Rating: 250 psig (2070 kPa).

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3) Gasket: Neoprene or phenolic. 4) Bolt Sleeves: Phenolic or polyethylene. 5) Washers: Phenolic with steel-backing washers.

5. Dielectric Nipples:

a. Manufacturers: Subject to compliance with requirements, provide products by one of the following: 1) Grinnell Mechanical Products. 2) Precision Plumbing Products, Inc. 3) Victaulic Company. 4) Or equal.

b. Description:

1) Electroplated steel nipple complying with ASTM F 1545. 2) Pressure Rating: 300 psig (2070 kPa) at 225 deg F (107 deg C). 3) End Connections: Male threaded or grooved. 4)3) Lining: Inert and noncorrosive, propylene.

2.6 ENCASEMENT FOR UNDERGROUND METAL PIPING

2.4

A. For use in wrapping metal piping below grade and in thrust block assemblies.

A.B. Standard: ASTM A 674 or AWWA C105.

B.C. Material: High-density, cross-laminated polyethylene film of 0.004-inch (0.10-mm) minimum thickness, or LLDPE film of 0.008-inch (0.20-mm) minimum thickness.

C.D. Form: Sheet or tube.

D.E. Color: Black or natural.

2.72.5 SLEEVES

A. CPVC-Pipe Sleeves: ASTM D 1785, Schedule 80 and Schedule 120ast-Iron Wall Pipes: Cast or fabricated of cast or ductile iron and equivalent to ductile-iron pressure pipe, with plain ends and integral waterstop unless otherwise indicated..

A.1. Sleeves at grade level slab penetrations and penetrations of walls below grade are to have an integral water dam.

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B. Galvanized-Steel Wall Pipes: ASTM A 53/A 53M, Schedule 40, with plain ends and welded steel collar; zinc coated.

C. Galvanized-Steel-Pipe Sleeves: ASTM A 53/A 53M, Type E, Grade B, Schedule 40, zinc coated, with plain ends.

D. Galvanized-Steel-Sheet Sleeves: 0.0239-inch (0.6-mm) minimum thickness; round tube closed with welded longitudinal joint

2.82.6 SLEEVE-SEAL SYSTEMS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Advance Products & Systems, Inc. 2. CALPICO, Inc. 3. Metraflex Company (The). 4. Thunderline Modular Seals. 5. Or approved equal.

B. Description: Modular sealing-element unit, designed for field assembly, for filling annular space between piping and sleeve.

1. Sealing Elements: NBR interlocking links shaped to fit surface of pipe. Include type and number required for pipe material and size of pipe.

2. Pressure Plates: Stainless steel. 3. Connecting Bolts and Nuts: Stainless steel of length required to secure pressure

plates to sealing elements.

2.9 SLEEVE-SEAL FITTINGS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Presealed Systems. 2. Thunderline Modular Seals. 3. Or equal.

B. Description: Manufactured plastic, sleeve-type, waterstop assembly made for imbedding in concrete slab or wall. Unit has plastic or rubber waterstop collar with center opening to match piping OD.

2.102.7 GROUT

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A. Standard: ASTM C 1107/C 1107M, Grade B, post-hardening and volume-adjusting, dry, hydraulic-cement grout.

B. Characteristics: Non-shrink; recommended for interior and exterior applications.

C. Design Mix: 5000-psi (34.5-MPa), 28-day compressive strength.

D. Packaging: Premixed and factory packaged.

PART 3 - EXECUTION

3.1 EARTH MOVING

A. Comply with requirements for excavating, trenching, and backfilling specified in Section 312300, "Excavation and Fill" except as noted herein. Where there is discrepancy, provide the more stringent requirement.

3.2 PIPING INSTALLATION

A. Drawing plans, schematics, and diagrams indicate general location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated unless deviations from layout are approved on coordination drawings.

B. Install only PVC or approved non-metallic equivalent below building slab and below gradeall piping and devices with acoustically engineered supports and mounting brackets..

C. Install acoustical measures at all pipe penetrations of acoustically critical slabs and partitions.

D. Install piping in concealed locations unless otherwise indicated and except in equipment rooms and service areas.

E. Install piping indicated to be exposed and piping in equipment rooms and service areas at right angles or parallel to building walls. Diagonal runs are prohibited unless specifically indicated otherwise.

F. Install piping above accessible ceilings to allow sufficient space for ceiling panel removal.

G. Install piping to permit valve servicing.

H.C. Install piping free of sags and bends.

I.D. Install fittings for changes in direction and branch connections.

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J.E. Install piping to allow application of insulation.

F. Install piping at grade level slab penetrations with sleeve through slab and slab seal system to prevent migration of water through the slab penetration assembly.

K.G. Make changes in direction for storm drainage piping using appropriate branches, bends, and long-sweep bends. Do not change direction of flow more than 90 degrees. Use proper size of standard increasers and reducers if pipes of different sizes are connected. Reducing size of drainage piping in direction of flow is prohibited.

L.H. Lay buried building storm drainage piping beginning at low point of each system. Install true to grades and alignment indicated, with unbroken continuity of invert. Place hub ends of piping upstream. Install required gaskets according to manufacturer's written instructions for use of lubricants, cements, and other installation requirements. Maintain swab in piping and pull past each joint as completed.

M.I. Install storm drainage piping at the following minimum slopes unless otherwise indicated:

1. Building Storm Drain: 2 percent downward in direction of flow for piping NPS 3 (DN 80) and smaller; 1 percent downward in direction of flow for piping NPS 4 (DN 100) and larger.

2. Horizontal Storm-Drainage Piping: 1 percent downward in direction of flow.

N. Install cast-iron soil piping according to CISPI's "Cast Iron Soil Pipe and Fittings Handbook," Chapter IV, "Installation of Cast Iron Soil Pipe and Fittings."

1. Install encasement on underground piping according to ASTM A 674 or AWWA C105.

O. Install steel piping according to applicable plumbing code.

P.J. Install underground PVC piping according to ASTM D 2321. 1. Installation of PVC piping and materials above slab level is not allowed.

Q.K. Minimum installation requirements for buried waste piping are as follows but are superseded where more stringent requirements are referenced herein. 1. Bedding and Backfill: Pipe bedding and pipe zone backfill for the sewer piping to

be in accordance with DFW International Airport standard specifications as follows. The pipe zone consists of all materials surrounding the pipe in the trench from six (6) inches below the pipe to twelve (12) inches above the pipe.

2. Excavated site soils will be utilized to backfill the trenches above the pipe-zone. 3. Select fill will be utilized to backfill trenches in the pipe-zone. 4. Backfilled soil should be placed in loose lifts not exceeding 6-inches and should

be compacted to at least 95 percent maximum dry density (per ASTM D-698) and at a moisture content between optimum and 4 percent above optimum moisture content.

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5. All necessary measures should be taken to minimize movement of the soil once backfill and compaction begins.

R.L. Install engineered controlled-flow drain specialties and storm drainage piping in locations indicated.

S.M. Plumbing Specialties:

1. Install backwater valves in storm drainage gravity-flow piping. Comply with requirements for backwater valves specified in Section 221423 "Storm Drainage Piping Specialties."

2. Install cleanouts at grade and extend to where building storm drains connect to building storm sewers in storm drainage gravity-flow piping. Install cleanout fitting with closure plug inside the building in storm drainage force-main piping. Comply with requirements for cleanouts specified in Section 221423 "Storm Drainage Piping Specialties."

3. Install drains in storm drainage gravity-flow piping. Comply with requirements for drains specified in Section 221423 "Storm Drainage Piping Specialties."

T.N. Do not enclose, cover, or put piping into operation until it is inspected and approved by authorities having jurisdiction.

3.3 JOINT CONSTRUCTION

A. Pipe joints are not to be made closer than twelve inches to any wall, ceiling or floor slab penetration.

B. Hub-and-Spigot, Cast-Iron Soil Piping Gasketed Joints: Join according to CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for compression joints.

C. Hub-and-Spigot, Cast-Iron Soil Piping Calked Joints: Join according to CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for lead-and-oakum calked joints.

D. Hubless, Cast-Iron Soil Piping Coupled Joints: Join according to CISPI 310 and CISPI's "Cast Iron Soil Pipe and Fittings Handbook" for hubless-piping coupling joints.

E. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:

1. Apply appropriate tape or thread compound to external pipe threads unless dry seal threading is specified.

2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged. Do not use pipe sections that have cracked or open welds.

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F. Join copper tube and fittings with soldered joints according to ASTM B 828 procedure. Use ASTM B 813, water-flushable, lead-free flux and ASTM B 32, lead-free-alloy solder.

G. Grooved Joints: Cut groove ends of pipe according to AWWA C606. Lubricate and install gasket over ends of pipes or pipe and fittings. Install coupling housing sections, over gasket, with keys seated in piping grooves. Install and tighten housing bolts.

H. Flanged Joints: Align bolt holes. Select appropriate gasket material, size, type, and thickness. Install gasket concentrically positioned. Use suitable lubricants on bolt threads. Torque bolts in cross pattern.

I.B. Plastic, Non-pressure Piping, Solvent-Cemented Joints: Clean and dry joining surfaces. Join pipe and fittings according to the following:

1. Comply with ASTM F 402 for safe-handling practice of cleaners, primers, and solvent cements.

2. ABS Piping: Join according to ASTM D 2235 and ASTM D 2661 Appendixes. 3.2. PVC Piping: Join according to ASTM D 2855 and ASTM D 2665 Appendixes.

C. Join solvent welded plastic piping of like chemical composition and with solvent cements designed for that piping. Do not mix piping types when making joints.

D. Pipe joints are not to be encapsulated in concrete.

E. Ream ends of pipes and tubes and remove burrs.

F. Remove scale, slag, dirt, and debris from inside and outside of pipes, tubes, and fittings before assembly.

J.G. Joints for Dissimilar-Material Piping: Make joints using adapters compatible with materials of both piping systems.

3.4 SPECIALTY PIPE FITTING INSTALLATION

A. Transition Couplings:

1. Install transition couplings at joints of piping with small differences in OD's. 2. In Drainage Piping: Shielded, non-pressure transition couplings. 3. In Aboveground Force-Main Piping: Fitting-type transition couplings. 4. In Underground Force-Main Piping:

a. NPS 1-1/2 (DN 40) and Smaller: Fitting-type transition couplings. b. NPS 2 (DN 50) and Larger: Pressure transition couplings.

B. Dielectric Fittings:

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1. Install dielectric fittings in piping at connections of dissimilar metal piping and tubing.

2. Dielectric Fittings for NPS 2 (DN 50) and Smaller: Use dielectric unions. 3. Dielectric Fittings for NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Use dielectric

flanges. 4. Dielectric Fittings for NPS 5 (DN 125) and Larger: Use dielectric flange kits.

3.5 HANGER AND SUPPORT INSTALLATION

A. Comply with requirements for pipe hanger and support of piping and tubing products, and installation according to MSS SP-69 and manufacturer's written instructions.devices and installation specified in the following paragraphs.

1. Install stainless-steel pipe hangers for horizontal piping in noncorrosive environments.

2. Install stainless-steel pipe hangers for horizontal piping in corrosive environments.

3. Install stainless-steel pipe support clamps for vertical piping in noncorrosive environments.

4. Install stainless-steel pipe support clamps for vertical piping in corrosive environments.

5. Vertical Piping: MSS Type 8 or Type 42, clamps. 6. Individual, Straight, Horizontal Piping Runs:

a. 100 Feet (30 m) and Less: MSS Type 1, adjustable, steel clevis hangers. b. Longer Than 100 Feet (30 m): MSS Type 43, adjustable roller hangers. c. Longer Than 100 Feet (30 m) if Indicated: MSS Type 49, spring cushion

rolls.

7. Multiple, Straight, Horizontal Piping Runs 100 Feet (30 m) or Longer: MSS Type 44, pipe rolls. Support pipe rolls on trapeze.

8. Base of Vertical Piping: MSS Type 52, spring hangers.

B. Support horizontal piping and tubing within 12 inches (300 mm) of each fitting, valve, and coupling.

C. Support vertical piping and tubing at base and at each floor.

D. Rod diameter may be reduced one size for double-rod hangers, with 3/8-inch (10-mm) minimum rods.

E. Install hangers for cast-iron soil piping with the following maximum horizontal spacing and minimum rod diameters:

1. NPS 1-1/2 and NPS 2 (DN 40 and DN 50): 60 inches (1500 mm) with 3/8-inch (10-mm) rod.

2. NPS 3 (DN 80): 60 inches (1500 mm) with 1/2-inch (13-mm) rod.

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3. NPS 4 and NPS 5 (DN 100 and DN 125): 60 inches (1500 mm) with 5/8-inch (16-mm) rod.

4. NPS 6 and NPS 8 (DN 150 and DN 200): 60 inches (1500 mm) with 3/4-inch (19-mm) rod.

5. NPS 10 and NPS 12 (DN 250 and DN 300): 60 inches (1500 mm) with 7/8-inch (22-mm) rod.

6. Spacing for 10-foot (3-m) pipe lengths may be increased to 10 feet (3 m). Spacing for fittings is limited to 60 inches (1500 mm).

F. Install supports for vertical cast-iron soil piping every 15 feet (4.5 m).

G. Support piping and tubing not listed above according to MSS SP-69 and manufacturer's written instructions.

H.B. Provide thrust blocking at the base of each vertical storm drainage downspout, below grade.

1. Poured in place concrete thrust block anchors and bracing for support against forces generated by flows in piping. Concrete to be shaped or formed into a wedge with the wide end against the solid undisturbed soil and/or vertical trench wall. Forming and placing of concrete thrust blocks shall be as detailed and as follows:

a. Placed at the base of vertical sanitary waste stack and storm drain downspout piping penetrating through the ground level slab to below grade.

b. Placed at any changes in direction for all piping systems buried below grade.

2. Concrete to have a minimum compressive strength of 2500-psi after a 28 day curing cycle and consisting of:

a. Portland Cement, Type 2, conforming to ASTM C150. b. Potable water or; non-potable water which is fresh, clean and free from

injurious amounts of sewage, oils, acid, alkali, salt or organic matter. Maximum permissible water to cement ratio, to achieve 28 day compressive strength, not to exceed 0.55-lbs. of water to 1.0-lb. of cement.

1) Exception: Water to cement ratios other than the above may be used when the strengths of the concrete are established by proven documented testing procedures. The slump of concrete for thrust blocks shall be the minimum that is practicable such that the concrete may be easily shaped into the desired form of a wedge. Segregation of materials in the mixture shall not be permitted.

c. Aggregates shall conform to ASTM C33. All aggregate shall be able to pass through a screen sieve with two (2) inch square openings.

d. Air entraining admixtures shall conform to ASTM C260, Specifications for Air Entraining Admixtures for Concrete.

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e. Accelerating or anti-freeze admixtures are not permitted.

3. Pipe Wrap: 4-mil high density cross laminated virgin polyethylene film with a tensile strength of 6,300-psi; ASTM D 4976.

a. Prior to pouring concrete for thrust block, wrap piping twenty-four (24) inches each side of thrust block and with a minimum of six (6) inches overlapping seam and seal seams and open ends water-tight.

4. Thrust blocks to be sized using the following criteria:

a. Coefficient of friction of 0.3 minimum, along the base of the thrust block. b. Passive resistance on the vertical face of the thrust block:

1) Native Clay – 2,000psf. 2) Compacted Clay Fill – 1,500psf.

c. Passive resistance for portions of thrust block within three (3) feet of final site grade to be disregarded in sizing calculations.

5. Install Thrust Blocking as follows:

a. Provide thrust blocks at the base of each storm drain downspout, below slab to counter thrust forces generated in piping during peak flow. Position thrust blocks to withstand downward and outward thrusts.

b. Provide thrust blocks at each change in direction of flow for all piping systems buried below grade to counter thrust forces generated in piping during peak flow.

c. Thrust blocks to be supported by undisturbed soil. d. Wrap piping and fittings completely at point of support with heavy density

polyethylene film prior to pouring of concrete for thrust block. Provide a 12-inch overlap at the seams and extend length of wrap a minimum of 12-inches beyond extent of concrete pour.

e. Remove all formwork after concrete has reached full strength and, per American Concrete Institute guidelines.

f. Concrete blocking shall have been in place for 14 days prior to any testing of piping.

3.6 SLEEVE INSTALLATION

A. Install sleeves for piping passing through penetrations in floor s, partitions, rooflabs, and walls below grade.

B. For sSleeves that penetrate the building envelope or elements below grade provide with awill have sleeve-seal system installed,. sSelect sleeves of size large enough to provide 1-inch (25-mm) annular clear space between piping and concrete slabs and walls.

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C. Install sleeves in concrete floors, concrete roof slabs, and concrete walls as new slabs and walls are constructed.

1. Cut sleeves to length for mounting flush with both surfaces.

a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas 2 inches (50 mm) above finished floor level.

2. Coordinate to provide a thickened slab at sleeved penetrations of slab on grade. Provide a thickened slab ring of concrete, around the sleeve, equal in dimensional width to the slab thickness and, with a minimum of three (3) inches of concrete on each side of water dam. Taper slab thickening back to nominal slab dimension, beginning at outer diameter of ring and at an angle no greater than 45 degrees from the horizontal.

2.3. Using grout, seal the space outside of sleeves in slabs and walls without sleeve-seal system.

3.7 STACK-SLEEVE-FITTING INSTALLATION

A. Install stack-sleeve fittings in new slabs as slabs are constructed. 1. Install fittings that are large enough to provide 1/4-inch (6.4-mm) annular clear

space between sleeve and pipe or pipe insulation. 2. Secure flashing between clamping flanges for pipes penetrating floors with

membrane waterproofing. Comply with requirements for flashing specified in Section 07 6200 "Sheet Metal Flashing and Trim."

3. Install section of cast-iron soil pipe to extend sleeve to 2 inches (50 mm) above finished floor level.

4. Extend cast-iron sleeve fittings below floor slab as required to secure clamping ring if ring is specified.

5. Using grout, seal the space around outside of stack-sleeve fittings.

3.83.7 SLEEVE-SEAL-SYSTEM INSTALLATION

A. Install sleeve-seal systems in sleeves in exterior concrete walls and slabs-on-grade at service piping entries into building.

B. Select type, size, and number of sealing elements required for piping material and size and for sleeve ID or hole size. Position piping in center of sleeve. Center piping in penetration, assemble sleeve-seal system components, and install in annular space between piping and sleeve. Tighten bolts against pressure plates that cause sealing elements to expand and make a watertight seal.

3.9 SLEEVE-SEAL-FITTING INSTALLATION

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A. Install sleeve-seal fittings in new walls and slabs as they are constructed.

B. Assemble fitting components of length to be flush with both surfaces of concrete slabs and walls. Position waterstop flange to be centered in concrete slab or wall.

C. Secure nailing flanges to concrete forms.

D. Using grout, seal the space around outside of sleeve-seal fittings.

3.103.8 SLEEVE AND SLEEVE-SEAL SCHEDULE

A. Use sleeves and sleeve seals for the following piping-penetration applications:

B. Exterior Concrete Walls below Grade:

1. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-PVC pipe sleeves, Schedule 80; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

2. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-PVC pipe sleeves, Schedule 120; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

C. Concrete Slabs-on-Grade:

1. Piping Smaller Than NPS 6 (DN 150): Galvanized-steel-PVC pipe sleeves, Schedule 80; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

2. Piping NPS 6 (DN 150) and Larger: Galvanized-steel-PVC pipe sleeves, Schedule 120; with sleeve-seal system.

a. Select sleeve size to allow for 1-inch (25-mm) annular clear space between piping and sleeve for installing sleeve-seal system.

3.113.9 CONNECTIONS

A. Drawings indicate general arrangement of piping, fittings, and specialties.

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B. Connect interior storm drainage piping to exterior storm drainage piping. Use transition fitting to join dissimilar piping materials.

1. At locations where storm drainage piping penetrates grade level slab and dissimilar piping materials are to be connected, install transition coupling above slab level.

C. Connect storm drainage piping to roof drains and storm drainage specialties.

1. Install test tees (wall cleanouts) in conductors near floor, and floor cleanouts with cover flush with floor.

2. Install horizontal backwater valves in pit with pit cover flush with floor. 3. Comply with requirements for backwater valves cleanouts and drains specified in

Section 221423 "Storm Drainage Piping Specialties."

D. Where installing piping adjacent to equipment, allow space for service and maintenance of equipment.

E. Make connections according to the following unless otherwise indicated:

1. Install unions, in piping NPS 2 (DN 50) and smaller, adjacent to each valve and at final connection to each piece of equipment.

2. Install flanges, in piping NPS 2-1/2 (DN 65) and larger, adjacent to flanged valves and at final connection to each piece of equipment.

3.123.10 IDENTIFICATION

A. Identify system components. Comply with requirements for identification materials and installation in Section 220553 "Identification for Plumbing Piping and Equipment.”

B. Identify all piping in buildings with the use of pipe marker bands and with direction of flow arrows. Place pipe marker bands at ten (10) foot intervals in concealed spaces; twenty (20) foot intervals in exposed areas and on each side of any penetrated wall, ceiling, floor or structural element. Provide pipe marker color coding per ANSI A13.1, “Scheme for Identification of Piping Systems."

B. Identify all buried piping with metallic pipe marker tape located in trench immediately above piping, with color coding of and labeling conforming to ANSI A13.1, “Scheme for Identification of Piping Systems.” Indicate fluid conveyance and direction of flow.

C.

3.133.11 FIELD QUALITY CONTROL

A. During installation, notify authorities having jurisdiction at least 24 hours before inspection must be made. Perform tests specified below in presence of authorities having jurisdiction.

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1. Roughing-in Inspection: Arrange for inspection of piping before concealing, covering piping in trench, or closing-in after roughing-in.

2. Final Inspection: Arrange for final inspection by authorities having jurisdiction to observe tests specified below and to ensure compliance with requirements.

B. Re-inspection: If authorities having jurisdiction find that piping will not pass test or inspection, make required corrections and arrange for re-inspection.

C. Reports: Prepare inspection reports and have them signed by authorities having jurisdiction.

D. Test storm drainage piping according to procedures of authorities having jurisdiction or, in absence of published procedures, as follows:

1. Test for leaks and defects in new piping and parts of existing piping that have been altered, extended, or repaired. If testing is performed in segments, submit separate report for each test, complete with diagram of portion of piping tested.

2. Leave uncovered and unconcealed new, altered, extended, or replaced storm drainage piping until it has been tested and approved. Expose work that was covered or concealed before it was tested.

3. Test Procedure: Test storm drainage piping on completion of roughing-in. Close openings in piping system and fill with water to point of overflow, but not less than 10-foot head of water (30 kPa). From 15 minutes before inspection starts until completion of inspection, water level must not drop. Inspect joints for leaks.

4. Repair leaks and defects with new materials and retest piping, or portion thereof, until satisfactory results are obtained.

5. Prepare reports for tests and required corrective action.

3.143.12 CLEANING AND PROTECTION

A. Clean interior of piping. Remove dirt and debris as work progresses.

B. Protect drains during remainder of construction period to avoid clogging with dirt and debris and to prevent damage from traffic and construction work.

B.C. Do not allow use of drains and piping system for dumping of paints, solvents, grouts, or other construction waste.

C.D. Place plugs in ends of uncompleted piping at end of day and when work stops.

3.153.13 PIPING SCHEDULE

A. Flanges and unions may be used on aboveground pressure piping unless otherwise indicated.

B. Aboveground storm drainage piping NPS 6 (DN 150) and smaller shall be any of the following:

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1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints. 2. Hubless, cast-iron soil pipe and fittings; CISPI, heavy duty hubless-piping

couplings; and coupled joints.

C. Aboveground, storm drainage piping NPS 8 (DN 200) and larger shall be any of the following:

1. Service class, cast-iron soil pipe and fittings; gaskets; and gasketed joints. 2. Hubless, cast-iron soil pipe and fittings; CISPI, heavy duty hubless-piping

couplings; and coupled joints.

D.A. Underground storm drainage piping NPS 8 (DN 200) and smaller shall be any of the following:

1. Solid-Wall Hub-and-Spigot PVC Pipe: ASTM 3034, SDR 26, Class 160-psi. 2. Extra Heavy class, cast-iron soil pipe and fittings; gaskets; and gasketed joints. 3. Hubless, cast-iron soil pipe and fittings; CISPI, heavy-duty, cast-iron, hubless-

piping couplings; and coupled joints.

E.B. Underground, storm drainage piping NPS 10 (DN 250) and larger shall be any of the following:

1. Solid-Wall Hub-and-Spigot PVC Pipe: ASTM 2241, SDR 26, Class 160-psi. 2. Extra Heavy class, cast-iron soil pipe and fittings; gaskets; and gasketed joints. 3. Hubless, cast-iron soil pipe and fittings; CISPI, heavy-duty, cast-iron, hubless-

piping couplings; and coupled joints.

- END OF SECTION -

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SECTION 221423

STORM DRAINAGE PIPING SPECIALTIES PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Special and General Provisions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Miscellaneous storm drainage piping specialties.

2.1. Cleanouts.

3.2. Trench drains.

4.3. Area Drains.

1.3 ACTION SUBMITTALS

A. Product Data: For each type of product indicated.

1.4 QUALITY ASSURANCE

A. Drainage piping specialties shall bear label, stamp, or other markings of specified

testing agency.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Do not store plastic fittings, materials, and devices in direct sunlight.

B. Protect pipe fittings, materials, and seals from dirt and damage.

PART 2 - PRODUCTS

2.1 CLEANOUTS

A. PVC Floor Slab Cleanouts, Pedestrian Traffic Areas in grade level slab:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the followingBasis-of-Design Product: Subject to compliance with requirements, provide Series 409 as

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manufactured by Jay R. Smith Manufacturing Company or comparable product by one of the following::

a. Josam Company. b. Smith, Jay R. Mfg. Co.

c.b. Tyler Pipe. d.c. Watts Water Technologies, Inc. e.d. Zurn Plumbing Products Group; Specification Drainage Operation. f.e. Or approved equal.

2. Standard: ASME A112.36.2M for medium duty, adjustable housing cleanout.

2.3. Size: Same as connected branch.

3.4. Type: Medium-duty, adjustable housing.

4.5. Body or Ferrule Material: PVC.

5.6. Clamping Device: Not required.

6.7. Outlet Connection: ThreadedSolvent weld Schedule 40 hub.

7.8. Cleanout Plug: Threaded PVCABS.

8.9. Access Housing: Heavy-duty, coated cast ironPVC with anchor flanges,

9.10. Access Cover and Finish: Heavy-duty cast iron, scoriated secured cover with vandal resistant screws.

10.11. Frame and Cover Shape: Round.

11.12. Top-Loading Classification: Heavy Heavy Duty.

12.13. Riser: ASTM A 74, Extra-Heavy classHeavy-duty, cast-iron drainage pipe fitting and riser to cleanout.

2.2 TRENCH DRAINS

A. Trench Drain (TD-1) For Installation in Garage Vehicle Only Drives:

1. Manufacturers: Subject to compliance with Basis of Design Product requirements, provide product indicated on drawings as manufactured by ABT, Inc., or comparable product by one of the following manufacturers:

a. Josam Company.

b. Smith, Jay R. Mfg. Co.

c. Tyler Pipe.

d. ACO Drain.

e. Zurn Plumbing Products Group; Specification Drainage Operation.

f. Neenah Foundry.

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g. Or approved equal.

2. Standard: ASME A112.6.3, for trench drains.

3. Body Material: Cast in place concrete utilizing removable form inserts forming an 18-inch wide trench basin integral with concrete structure.

4. Frame and Frame System: Fabricated and hot dipped galvanized 3.0” x 3.0” x 0.31” steel angle frame (ASTM A36). Standard headed concrete anchor studs bisect grate retainer anchor lugs providing frame anchoring nominally every 9.84-inches. Grate frames to provide a minimum of 2.25 square inches concrete bearing area with 5.25 square inches of concrete contact per inch of trench length on each side. Grates are to be retained non-rigidly at all corners. Non-threaded removable 0.5-inch stainless steel pins located on 3.28-ft centers along the frames bisected by 0.5-inch non-removable grate retaining device on 3.28-ft centers. Grate retainer performance shall not degrade with service loads or thermal cycling.

5. Grate Locking Device: Required. Vandal-resistant installation.

6. Outlet: End.

7. Grate Material: Ductile iron.

8. Frame and Grate Finish: Manufacturer’s rust inhibiting primer coat with black epoxy finish.

9. Top-Loading Classification: AASHTO H20.

B. Trench Drain (TD-2) For Installation in Garage Vehicle Drives with Pedestrian Access:

1. Manufacturers: Subject to compliance with Basis of Design Product requirements, provide product indicated on drawings as manufactured by ABT, Inc., or comparable product by one of the following manufacturers:

a. Josam Company.

b. Smith, Jay R. Mfg. Co.

c. Tyler Pipe.

d. ACO Drain.

e. Zurn Plumbing Products Group; Specification Drainage Operation.

f. Neenah Foundry.

g. Or approved equal.

2. Standard: ASME A112.6.3, for trench drains.

3. Body Material: Cast in place concrete utilizing removable form inserts forming an 18-inch wide trench basin integral with concrete structure.

Frame and Frame System: Fabricated and hot dipped galvanized 3.0” x 3.0” x 0.31” steel angle frame (ASTM A36). Standard headed concrete

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anchor studs bisect grate retainer anchor lugs providing frame anchoring nominally every 9.84-inches. Grate frames to provide a minimum of 2.25 square inches concrete bearing area with 5.25 square inches of concrete contact per inch of trench length on each side. Grates are to be retained non-rigidly at all corners. Non-threaded removable 0.5-inch stainless steel pins located on 3.28-ft centers along the frames bisected by 0.5-inch non-removable grate retaining device on 3.28-ft centers. Grate retainer performance shall not degrade with service loads or thermal cycling.

4. Grate Locking Device: Required. Vandal-resistant installation.

5. Heel-Proof Grate: Required.

6. Outlet: End.

7. Grate Material: Ductile iron.

8. Frame and Grate Finish: Manufacturer’s rust inhibiting primer coat with black epoxy finish.

9. Top-Loading Classification: AASHTO H20.

2.3 CAST–IRON FLOOR DRAINS AND AREA DRAINS

A. Area Drains (AD-1) For Installation in Garage Parking Areas:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Josam Company.

b. MIFAB, Inc.

c. Smith, Jay R. Mfg. Co.

d. Watts Drainage Products.

e. Zurn Plumbing Products Group; Specification Drainage Operation.

f. Neenah Foundry.

g. Or approved equal.

2. Standard: ASME A112.6.4, for deck roof drains; ASME A112.6.3, for

floor drains.

3. Body Material: Coated Cast Iron.

4. Flange: Anchor with weep holes.

5. Clamping Device: Required.

6. Cast Iron perforated debris basket: Required.

7. Outlet: Bottom.

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8. Grate Material: Heavy Duty Cast Iron.

9. Grate Finish: Painted.

10. Secured, Vandal-Proof Grate: Required.

11. Heel-Proof Grate: Required.

12. Overall Dimension of Frame and Grate: Nominal 14 inches.

13. Top-Loading Classification: Heavy Duty.

B. Area Drains (AD-2) For Installation in Garage Pedestrian Elevator Lobbies and Stairwells:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Josam Company.

b. MIFAB, Inc.

c. Smith, Jay R. Mfg. Co.

d. Watts Drainage Products.

e. Zurn Plumbing Products Group; Specification Drainage Operation.

f. Neenah Foundry.

g. Or approved equal.

2. Standard: ASME A112.6.3.

3. Pattern: Area Drain

4. Body Material: Gray iron Seepage Flange.

5. Anchor Flange: Required.

6. Clamping Device: Required.

7. Outlet: Bottom.

8. Backwater valve: not required for drain installation, except where noted on drawings. Where required with drain installation, provide Ball-Float type.

9. Cast Iron Perforated Sediment Bucket: Required.

10. Top or Strainer material: Bronze.

11. Top of body and strainer finish: Rough bronze.

12. Top shape: Round

13. Dimension of top or strainer: Nominal 8 inches.

14. Top-Loading Classification: Medium Duty.

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15. Trap: Not required.

16. Secured Vandal-Proof Grate: Required.

17. Heel-Proof Grate: Required.

PART 3 - EXECUTION 3.1 INSTALLATION

A. Install roof drains at low points of roof areas according to roof membrane manufacturer's written installation instructions.

1. Install flashing collar or flange of roof drain to prevent leakage between drain and adjoining roofing. Maintain integrity of waterproof membranes where penetrated.

2. Install expansion joints, if indicated, in roof drain outlets.

3. Position roof drains for easy access and maintenance.

4. Piping and other devices are not to be supported from drain assembly or its components.

B. Install downspout adapters on outlet of back-outlet parapet roof drains and connect to sheet metal downspouts.

C. Install conductor nozzles at exposed bottom of conductors where they spill onto grade.

D. Install cleanouts in above ground piping and building drain piping according to the following instructions unless otherwise indicated:

1. Use cleanouts the same size as drainage piping up to NPS 4. Use NPS 4 for larger drainage piping unless larger cleanout is indicated.

2. Locate cleanouts at each change in direction of piping greater than 45 degrees.

3. Locate cleanouts at minimum intervals of 50 feet for piping NPS 4 and smaller and 100 feet for larger piping.

a. Minimum intervals of piping include the accumulated distance from the cleanout access and overlapping by 5’-0” the accessible run of the next downstream cleanout.

4. Locate cleanouts at base of each vertical soil and waste stack.

a. Where obstructions occur at base of stack (ie: bollards, fenders, curb walls) locate cleanout immediately above obstruction with clear serviceable access.

E.A. For Install slab recessed cleanouts installation for piping below floors,: install cleanout below finished slab level, centered within a heavy duty traffic rated access housing with anchor flanges and with heavy duty secured vandal-resistant cover with top flush to finished slab elevation. Thicken slab equally all

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around access housing and to bottom of housing, minimum. Diameter of slab thickening to equal three times the diameter of the access housing diameter, minimum.

F. For cleanouts located on piping concealed in walls or chases, install cleanout wall access covers, of types indicated, with frame and cover flush with finished wall.

G.B. Install trench drains at low points of surface areas to be drained. Set grates of drains flush with finished surface unless otherwise indicated.

H.C. Install cast in place concrete trench drains: follow manufacturer’s guidelines for forming and installation. Provide with discharge connection cast integral with concrete pour.

I.D. Install area drains at low points of surface areas to be drained. Set grates of drains flush with finished floor / slab, unless otherwise indicated.

1. Position area drains for easy access and maintenance.

2. Set floor drains below elevation of surrounding finished floor, creating a drainage wash to allow floor drainage. Where not detailed by the architectural and structural drawings or specifications, set drain with grates depressed according to the following drainage area radii:

a. Radius, 30 to 60 Inches: Equivalent to 1 percent slope.

3. Install area-drain flashing collar or flange so no leakage occurs between drain and adjoining flooring. Maintain integrity of waterproof membranes where penetrated.

4. Install individual traps for floor drains connected to sanitary building drain, unless otherwise indicated.

5. Piping and other devices are not to be supported from drain assembly or its components.

6. Area drains to be installed in slab-on-grade are to be installed in a thickened slab. Area and depth of thickened slab all around drain body to be equal to thickness of uninterrupted slab, minimum.

a. Coordinate to provide thickened slab at and around area drains located in slab on grade. Provide a thickened slab ring of concrete, around the drain body, equal in dimensional width to the slab thickness and at minimum equal in depth of the slab. Taper slab thickening back to nominal slab dimension, beginning at outer diameter of ring and at an angle of no greater than 45 degrees from the horizontal.

3.2 CONNECTIONS

A. Comply with requirements for piping specified in Section 221413 "Facility Storm Drainage Piping." Drawings indicate general arrangement of piping, fittings, and specialties.

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3.3 PROTECTION

A. Protect drains and drainage system during construction period to avoid clogging with dirt or debris and to prevent damage from traffic or construction work.

A.B. Do not allow use of drains and piping system for dumping of paints, solvents, grouts, or other construction waste.

B.C. Place plugs in ends of uncompleted piping at end of each day or when work stops.

- END OF SECTION –

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SECTION 221425

SUBSOIL DRAINAGE

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Special and General Provisions and Division 01 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Perforated-wall pipe and fittings wrapped in geotextile filter fabric.

1.3 ACTION SUBMITTALS

A. Product Data:

1. Perforated-wall pipe and fittings, including rated capacities.

1.4 DELIVERY, STORAGE, AND HANDLING

A. Do not store plastic pipe, fittings, materials, and devices in direct sunlight.

B. Protect pipe, pipe fittings, materials, and seals from dirt and damage.

PART 2 - PRODUCTS

2.1 PERFORATED-WALL PIPES AND FITTINGS

A. Pipe materials in this article have perforated walls and typically are joined with loose joints.

B. Perforated PVC Sewer Pipe and Fittings: ASTM D 2729, bell-and-spigot ends, for loose joints.

2.2 GEOTEXTILE FILTER FABRICS

A. Description: Fabric of PP or polyester fibers or combination of both, with flow rate range from 110 to 330 gpm/sq. ft. when tested according to ASTM D 4491.

B. Structure Type: Nonwoven, needle-punched continuous filament.

1. Survivability: AASHTO M 288 Class 2.

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2. Styles: Flat and sock.

2.3 BACKWATER VALVES

A. PVC Horizontal Backwater Valves:

1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Sioux Chief Manufacturing Company. b. Oatey. c. RectorSeal. c.d. Or approved equal.

2. Standard: ASME A112.14.1, for backwater valves.

3. Size: Same as connected piping.

4. Body Material: PVC.

5. Cover: PVC with secured access to check valve.

6. End Connections: Hub and spigot.

7. Check Valve: Removable, PVC flapper with neoprene o-ring seal, swing check, factory assembled or field modified to hang normally open for airflow unless subject to backflow condition.

8. Extension: ASTM A 74, Service class; full size cast iron soil pipe extension to field installed cleanout flush with floor; replaces backwater valve cover.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine surfaces and areas for suitable conditions where foundation sub-drainage systems are to be installed.

B. Verify that any drainage panels installed as part of foundation wall waterproofing are properly positioned to drain into sub-drainage system with all required manufacturer’s fittings and couplings.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

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3.2 FOUNDATION DRAINAGE INSTALLATION

A. Place impervious fill material on subgrade adjacent to bottom of footing after concrete footing forms have been removed. Place and compact impervious fill to dimensions indicated, but not less than 6 inches deep and 12 inches wide.

B. Lay flat-style geotextile filter fabric in trench and overlap trench sides.

C. Place supporting layer of drainage course over compacted subgrade and geotextile filter fabric, to compacted depth of not less than 4 inches.

D. Encase pipe with sock-style geotextile filter fabric before installing pipe. Connect sock sections with fabric manufacturer’s adhesive or tape.

E. Install drainage piping as indicated in Part 3 "Piping Installation" Article for foundation sub-drainage.

F. Add drainage course to width of at least 6 inches on side away from wall and to top of pipe to perform tests.

G. After satisfactory testing, cover drainage piping to a width of at least 6 inches on side away from footing and above top of pipe to within 12 inches of finish grade.

H. Install drainage course and wrap top of drainage course with flat-style geotextile filter fabric.

I. Place layer of flat-style geotextile filter fabric over top of drainage course, overlapping edges at least 4 inches.

J. Place backfill material, in accordance with ASTM 2321 “Standard Practice for Underground Installation of Thermoplastic Pipe for Sewers and Other Gravity-Flow Applications”, over compacted drainage course. Place and compact material in lifts not exceeding 6 inches. Thoroughly compact each layer. Final backfill to meet grading requirements in support of finish elevations.

3.3 PIPING INSTALLATION

A. Install piping beginning at low points of system, true to grades and alignment indicated, with unbroken continuity of invert. Bed piping with full bearing in filtering material. Install gaskets, seals, sleeves, and couplings according to manufacturer's written instructions and other requirements indicated.

1. Foundation Sub-drainage: Install piping level and with a minimum cover of 36 inches unless otherwise indicated.

2. Lay perforated pipe with perforations down.

3. Excavate recesses in trench bottom for bell ends of pipe. Lay pipe with bells facing upslope and with spigot end entered fully into adjacent bell.

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B. Use increasers, reducers, and couplings made for different sizes or materials of pipes and fittings being connected. Reduction of pipe size in direction of flow is prohibited.

C. Install thermoplastic piping according to ASTM D 2321.

3.4 PIPE JOINT CONSTRUCTION

A. Join perforated PE pipe and fittings with couplings according to ASTM D 3212 with loose banded, coupled, or push-on joints.

B. Join perforated PVC sewer pipe and fittings according to ASTM D 3212 with loose bell-and-spigot, push-on joints.

C. Special Pipe Couplings: Join piping made of different materials and dimensions with special couplings made for this application. Use couplings that are compatible with and fit materials and dimensions of both pipes.

3.5 BACKWATER VALVE INSTALLATION

A. Comply with requirements for backwater valves specified in Backwater Valve article in this Section.

B. Install horizontal backwater valves in solid wall header piping downstream from perforated sub-drainage piping.

C. Install horizontal backwater valves in manholes or pits where indicated with access for maintenance.

3.6 CLEANOUT INSTALLATION

A. Cleanout Basins for Perforated Foundation Sub-drainage Piping:

1. Install sediment cleanout basins from piping with extensions to grade access. Locate cleanout basins at beginning of piping run and at changes in direction. Install fittings so cleanouts open in direction of flow in piping.

2. In non-vehicular-traffic areas, use NPS 4” PVC pipe and fittings for piping branch fittings and riser extensions to cleanout. Set cleanout frames and covers in a cast-in-place concrete anchor, 12-inches by 12-inches by 4-inches deep. Set top of cleanout ferrule 2” below finished grade with rim of access housing and cover flush with finished grade. Flush with finished grade installations are to match elevations of finished slab with no deviation in slope of slab.

3. Comply with requirements for concrete specified in Section 033000 "Cast-in-Place Concrete."

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3.7 CONNECTIONS

A. Comply with requirements for piping specified in Section 221413 "Facility Storm Drainage Piping." Drawings indicate general arrangement of piping, fittings, and specialties.

B. Connect low elevations of sub-drainage system to building's solid-wall-piping storm drainage system.

3.8 IDENTIFICATION

A. Arrange for installation of green warning tapes directly over piping.

1. Install PE warning tape or detectable warning tape over ferrous piping.

2. Install detectable warning tape over nonferrous piping and over edges of underground structures.

3. Access covers are to be clearly marked with minimum ¼” tall lettering integrally cast into cover, identifying service for foundation sub-drainage.

3.9 FIELD QUALITY CONTROL

A. Tests and Inspections:

1. After installing drainage course to top of piping, test drain piping with water to ensure free flow before backfilling.

2. Remove obstructions, replace damaged components, and repeat test until results are satisfactory.

B. Drain piping will be considered defective if it does not pass tests and inspections.

C. Prepare test and inspection reports.

3.10 CLEANING

A. Clear interior of installed piping and structures of dirt and other superfluous material as work progresses. Maintain swab or drag in piping and pull past each joint as it is completed. Place plugs in ends of uncompleted pipe at end of each day or when work stops.

END OF SECTION

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