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DF800/DF900 Series Document Inserting Systems Parts List FORM SDT354A (5-09)

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Page 1: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

DF800/DF900 SeriesDocument Inserting Systems

Parts ListFORM SDT354A (5-09)

Page 2: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

The title, copyright and all other proprietary rights in this document are vested in Pitney Bowes Limited and no part of it may be reproduced in any form without the written permission of Pitney Bowes Limited.

The document is for the exclusive use of the person to whom it is issued; its contents are confidential and must not be disclosed to any third party or used for any purpose other than in the proper conduct of Pitney Bowes Limited's business and it must be returned to Pitney Bowes Limited immediately upon the person ceasing to be associated with Pitney Bowes Limited.

© Pitney Bowes Limited, 2009

GENERALThe information contained within this publication identifiesfield replaceable parts and assemblies.

The parts list is arranged in two sections. Section 1 consistsof a series of illustrations covering specific areas of the machine together with the part numbers and descriptionsof the parts shown. Section 2 is a numerical listing of all theparts contained in the parts list in numerical order beginningwith Pitney Bowes standard part numbers.

ASSEMBLY LEVEL EXPLANATION

ASSEMBLY DESCRIPTION (order this for entire assembly). Indented replaceable part (order this for single part only). Sub Assembly Description (order this for entire sub assembly). . Indented replaceable part (Order this for single part only)

ILLUSTRATIONSItem numbers identify field replaceable parts and assembliesin the illustrations. These items numbers are converted topart numbers in the parts list. Item numbers in boxes denotean assembly with replaceable parts and/or sub assemblies.The single number in the box indicates the entire assembly.

For example: 47 48 – 50

Item numbers 48 to 50 inclusive are field replaceable partswithin assembly given by item 47.

A broken line points in the direction of a part not visible inan illustration.

Part numbers with suffix revision letters are shown on this parts list with suffix ***. This is because the most up to date part must be used and may have changed since the parts list's issue.

HOW TO USE THIS PARTS LIST

Page 3: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

3

Published by: Pitney Bowes, Elizabeth Way, Harlow, Essex, England

Printed in UK

TABLE OF CONTENTSPAGE

HOW TO USE THIS PARTS LIST … … … … … … … … … … … … … … … 2

SECTION 1

Covers

Figure 1 – Covers … … … … … … … … … … … … … … … … … … … … 6

Electrical and Labels

Figure 2 – Electrical (UI, PCB & Power Supply) … … … … … … … … … … 8

Figure 3 – Model Badges, Company Logos & Decals … … … … … … … …10

Frames

Figure 4 – Frames … … … … … … … … … … … … … … … … … … … …12

Sheet Feeder

Figure 5 – Sheet Feeder Tray DF800 … … … … … … … … … … … … …14

Figure 6 – Sheet Feeder Tray DF900 - 1 … … … … … … … … … … … …16

Figure 7 – Sheet Feeder Tray DF900 - 2 … … … … … … … … … … … …18

Motors and Drives

Figure 8 – Main Motor and Drive … … … … … … … … … … … … … … …20

Figure 9 – Feed Drive DF800 (A4) … … … … … … … … … … … … … …22

Figure 10 – Feed Drive DF900 (A3) … … … … … … … … … … … … … …26

Fold Rollers and Plates

Figure 11 – Fold Rollers DF800 (A4) … … … … … … … … … … … … … …30

Figure 12 – Fold Rollers DF900 (A3) … … … … … … … … … … … … … …32

Figure 13 – Fold Plate - Motors and Brackets DF800 (A4) … … … … … …34

Figure 14 – Fold Plate - Motors and Brackets DF900 (A3) … … … … … …36

Figure 15 – Fold Plates - DF800 (A4) … … … … … … … … … … … … …38

Figure 16 – Fold Plates - DF900 (A3) … … … … … … … … … … … … …40

Page 4: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

4

Paper Path

Figure 17 – Exit Paper Path … … … … … … … … … … … … … … … … …42

Optional Kits

Figure 18 – Cross Fold Kit (DF900 Optional Extra) … … … … … … … … …44

Stackers

Figure 19 – Tray Stacker … … … … … … … … … … … … … … … … … …46

Figure 20 – Conveyor Stacker … … … … … … … … … … … … … … … …48

Figure 21 – High Capacity Extension (Stacker) … … … … … … … … … …50

Wiring Looms

Figure 22 – Wiring Looms … … … … … … … … … … … … … … … … …52

SECTION 2

Numerical Part Number Listing … … … … … … … … … … … … … … … …54

PAGE

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5

The parts list commences on the next page.

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6

FIGURE 1 – COVERS

2

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16 17

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1

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17

9

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14 14

A3 (DF900)

A3 (DF900)

3

17

17

8

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ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

7

FIGURE 1 – COVERS

1 52-0505 Lock Washer External Tooth 4.3mm ID2 TB46011 Spacer Top -Cover3 TB36004 Door Link (DF900 (A3) Only)4 TB46009 Cover Rear Main5 TB46007 Top Cover (DF800 (A4) Only)or TB36005 Top Cover (DF900 (A3) Only)6 TB46006 Cover Base Plate End (DF800 (A4) Only)or TB36001 Cover Base Plate End (DF900 (A3) Only)7 TB46015 Cover Front Main8 TB59005 Cable Assy Stacker Drive9 TB42040 Roller Plate -Safety10 50-0578 Washer Oversize OD 4.3 IDX 1mm THK11 F311322 Stud - Deck Plate Pivot12 589-7009 Washer Crinkle 8.4mm ID13 80-7046 Nut Hex M2 THD14 80-0524 Nut Hex M3 THD15 74-7194 Screw Flat Head POZI M4 x 8mm w/patch16 73-7199 Screw Pan Head POZI M4 x 10mm17 73-7198 Screw Pan Head POZI M4 x 8mm

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8

FIGURE 2 – ELECTRICAL (UI, PCB & Power Supply)

7

6

8

8

8

88

2

5

99

9

9

8

8

8

1

3

8

8

8

8

4

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88

10

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ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

9

FIGURE 2 – ELECTRICAL (UI, PCB & Power Supply)

1 TB59015*** FD90 PCB Assembly (Used in DF800 and DF900)2 TB49003*** UI Assembly3 TB49008 Power Supply4 TB46005 User Guide Cover5 TB39004 Fan Assembly (DF900 (A3) Only)6 TB36002 Cover Power Supply (DF900 (A3) Only) 7 TB32007 Channel Harness (DF900 (A3) Only)8 73-7198 Screw Pan Head POZI M4 x 8mm9 73-5208 Screw Pan Head Phillips M4 x 30mm (DF900 (A3) Only)10 TB00035*** Firmware Proms

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1010

FIGURE 3 – MODEL BADGES, COMPANY LOGOS & DECALS

Label Sheet Layout

Page 11: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

11

FIGURE 3 – MODEL BADGES, COMPANY LOGOS & DECALS

Label Set DF800/DF900 TB71001 English TB71003 French TB71004 Italian TB71005 German TB71006 Spanish TB71008 Portuguese TB71010 Dutch TB71011 Swedish TB71012 Finnish TB71013 Norwegian TB71014 Danish TB71015 Polish TB71016 Czech TB71017 Greek TB71018 Turkish TB71019 Hungarian TB71020 Japanese TB71024 Korean TB71022 Chinese

Label Set Secap DF800/DF900 TB71026 English TB71029 French

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12

FIGURE 4 – FRAMES

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4

5

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7

8 2

3

6

8

8

8

2

2 2

3

3

3

3

3 3 3

DF900 (A3)

DF800 (A4)1

9

10

2

2

3

3

4

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8

6

23

23

7

Page 13: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

13

FIGURE 4 – FRAMES

DF800 (A4)1 TB42041 Frame Assembly Front A42 526-7002 Foot Adjustable3 80-7018 Nut Hex M8 THD4 73-7198 Screw Pan Head POZI M3 x 8mm5 73-7150 Screw Pan Head POZI M3 x 8mm6 10-7012 Catch - Magnetic snap in 2mm sheet THK7 TB42038 Frame Assembly Rear A48 60-7002 Screw Pan Head Sem POZI ATF-PT M3 x 8mm9 TB38062 Channel Strip 2.0mm PNL THK10 F385438 Bearing Split 6 Dia

DF900 (A3)1 TB38062 Channel Strip 2.0mm PNL THK2 80-7018 Nut Hex M8 THD3 73-7197 C Screw Pan Head POZI M4 x 6mm4 TB32166 Frame Assembly Rear A35 TB32161 Frame Assembly Front A36 NX01416 Spring- Drive Belt Tensioner7 AW21320 Plico FD80/FD90 Exit Access Cover- Label8 526-7002 Foot Adjustable

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14

FIGURE 5 – SHEET FEEDER TRAY DF800

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3

45

6

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1112

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1718

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Page 15: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

15

FIGURE 5 – SHEET FEEDER TRAY DF800

1 TB43100*** Sheet Feeder Tray Assembly2 TB43103 . Plate Sheet Feeder Assembly3 NX01388 . Tray Base Sheet Feeder4 NX01363 . Side Guide - R.H. Sheet Feeder5 NX01362 . Side Guide - L.H. Sheet Feeder6 NX01357 . Earthing Spring Assembly7 NX00206 . Cap Hinge Front8 NX00205 . Cap Hinge Rear9 NX00058 . Spring Lift Plate10 NX00056 . Knob Adjustment Feeder Trays11 F362993 . R.H. Guide Runner - Sheet Feeder12 F362992 . L.H. Guide Runner - Sheet Feeder13 F362989 . Shaft - Lead Screw14 F362651 . Retard Tape - Sheet Feeder15 F300175 . Sheet Feeder - Mail Bracket16 73-7164 . Screw M3 x 8 Thread Forming17 73-7148 . Screw Pan Head POZI M3 x 5mm18 52-0504 . Lock Washer External Tooth 3.2mm ID

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16

FIGURE 6 – SHEET FEEDER TRAY (DF900) - 1

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10 9

8

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5

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3

2

1317

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2223

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2424

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Page 17: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

17

FIGURE 6- SHEET FEEDER TRAY (DF900) - 1

1 TB33000*** A3 Sheet Feeder Tray Assembly2 TB33005 . Shaft A3 Lift Arm3 TB33006 . Lever A3 Lift Plate4 TB33012 . Shaft Sheet Feeder Tray A35 TB33014 . Plate - Spring Adjustment6 TB33015 . Lever - Spring Adjustment7 TB33016 . Pivot Pin - Spring8 TB33017 . Screw - Spring Adjustment9 TB33018 . Pin - Spring Adjustment10 TB33020 . Spring - A3 Sheet Feeder Tray11 TB33021 . Lever - A3 Tray Adjustment12 TB33026 . Pivot Link Arm13 TB32147 . Knob - Cover14 F362993 . R.H. Guide Runner - Sheet Feeder15 F362992 . L.H. Guide Runner - Sheet Feeder16 F323349 . Spring Washer Quadrant17 NX01360 . Washer - Bearing I/D 8.2 O/D 10.818 AW20951 . Plico FD90 Paper Size Level Position Label19 591-0676 . Bearing Ball Flanged Double Shield 8mm ID20 75-5336 . Set Screw Cup Point Hex Socket M3 x 4mm21 60-7002 . Screw Pan Head Sem POZI ATF - PT M3 x 8mm22 59-6154 . Pin Dowel 3 ODX 14mm23 50-7018 . Washer Plain24 23-7020 . Ring E Retaining 8mm Shaft

CONTINUED ON NEXT PAGE

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Page 18: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

18

FIGURE 7 – SHEET FEEDER TRAY (DF900) - 2

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27

32

30

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34

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Page 19: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

19

FIGURE 7- SHEET FEEDER TRAY (DF900) - 2

TB33000*** A3 Sheet Feeder Tray Assembly Continued.25 TB33001 . Sheet Feeder Tray A326 TB33002 . Arm A3 Lift Plate27 TB33003 . Roller A3 Lift Plate28 TB33004 . Pin A3 Lift Plate29 TB33010 . Side Guide A3 Rear30 TB33011 . Side Guide A3 Front31 TB33013 . Lift Plate - A332 TB33029 . Actuator - Mail, Daily33 TB33025 . Spring - Daily Mail - Actuator34 F362651 . Retard Tape - Sheet Feeder35 NX00056 . Knob Adjustment Feeder Trays36 73-7164 . Screw M3 x 8 Thread Forming37 73-7150 . Screw Pan Head POZI M3 x 8mm

Page 20: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

20

FIGURE 8 – MAIN MOTOR AND DRIVE

SEE DETAILED VIEW

33

35 36

37 38

9

34 38 9

34

1

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DETAILED VIEW

Page 21: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

21

FIGURE 8- MAIN MOTOR AND DRIVE

1 TB44023 Main Drive Motor Assembly2 TB44018 24T Pulley3 TB44010 Idler Pin Assembly4 TB44009 Idler Sprng Assembly5 TB44004 Shaft Hand Crank6 TB44003 Boss Hand Crank7 TB44001 Pulley 14T 3 MR8 NX01459 20T 3 MR Drive Pulley (Die-Cast)9 73-7200 Screw Pan Head POZI M4 x 12mm10 F762289 Knob- Transport Shaft, 32mm11 F382324 Photo Logic AC Encoder Assembly12 F380754 Pulley Tensioner Assembly13 F362484 55 Tooth Pulley14 F362483 46 Tooth Pulley15 F362482 34 Tooth Pulley16 F323349 Spring Washer Quadrant17 F320359 Spring Tension Tensioner18 F300242 Spacer / Spring Anchor19 AW20952 Jam Clearing Knob20 591-7030 Bearing Ball w/snap Ring Double Shield 8mm ID21 591-0676 Bearing Ball Flanged Double Shield 8mm ID22 589-0414 Washer Wave Spring .855 OD23 566-7123 Belt Timing 3mm GT Double Sided 210T 9mm W24 566-7025 Belt Timing 3mm GT 100T 9mm W25 73-7223 Screw Pan Head POZI M5 x 10mm26 73-7200 Screw Pan Head POZI M4 x 12mm27 73-7198 Screw Pan Head POZI M4 x 8mm28 73-7152 Screw Pan Head POZI M3 x 12mm29 59-6155 Pin Dowel 3 ODX 16mm30 59-6154 Pin Dowel 3 ODX 14mm31 59-6153 Pin Dowel 3 ODX 12mm32 23-7020 Ring E Retaining 8mm Shaft33 TB44010 Idler Pin Assembly34 23-7020 Ring E Retaining 8mm Shaft35 NX00797 Spring Extension - Belt Tensioner36 F380754 Pulley Tensioner Assembly37 F320359 Spring Tension Tensioner38 F300242 Spacer/ Spring Anchor

Page 22: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

22

FIGURE 9 – FEED DRIVE DF800 (A4)

Detail B

Detail A

See Detail ASee Detail B

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6 78

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2829

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5024

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1056

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5755

3023

4060

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585453

5223

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3837 21

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49

42 4345

46

4744 43

4241

Page 23: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

23

FIGURE 9 – FEED DRIVE DF800 (A4)

1 TB32127*** Motor Sp2 73-7149 Screw Pan Head POZI M3 x 6mm3 F384335 Assy - Microswitch - Foldplate4 200-1040 Sensor - Motor Opto5 566-7073 Belt Timing 3mm GT 80T 3mm W6 566-7108 Belt Timing 3mm GT3 77T 6mm W7 23-7020 Ring E Retaining 8mm Shaft8 F362483 46 Tooth Pulley9 TB32108*** Pulley - Compound 32T/20T with Flange10 589-0414 Washer Wave Spring .855 OD11 591-7030 Bearing Ball W/Snap Ring Double Shield 8mm ID12 73-7198 Screw Pan Head POZI M4 x 8mm13 TB44003 Boss Hand Crank14 TB32111 Shaft Drive Separator15 59-6155 Pin Dowel 3 ODX 16mm16 TB48020 Ramp Fold Plate 2 Front17 73-7197 Screw Pan Head POZI M4 x 6mm18 NX01416 Spring- Drive Belt Tensioner19 526-7002 Foot Adjustable20 80-7018 Nut Hex M8 THD21 TB32176 Spring Separation Upper22 73-7150 Screw Pan Head POZI M3 x 8mm23 60-7002 Screw Pan Head Sem POZI ATF - PT M3 x 8mm24 10-7012 Catch Magnetic Snap in 2mm Sheet THK25 TB48021 Ramp Fold Plate 2 Rear26 TB42025 Rear Tray Mount27 TB42026 Channel Harness28 TB59017 Sensor Transmitter Double Detect29 TB42023 Paper Path Upper Input30 F362648 Actuator - Daily Mail31 200-7010 Sensor Reflective OPTO32 60-7010 Screw Pan Head POZI Taptite M3 x 8mm33 F304327 Extrusion Sensor34 F372328 Brush ESD35 TB42022 Paper Path Lower Input36 TB59018 Sensor Receiver Double Detect37 F311322 Stud - Deck Plate Pivot38 TB42021 Plate sheet Feeder Separation39 TB42029 Guard Roller40 F323344 Spring - Actuator Daily Mail41 591-0685 Bearing Ball Flanged Double Shield 10mm ID42 23-7025 Ring E Retaining 9.5mm Shaft43 F350554 Washer44 F320329 SPring - Roller Tension45 F380659 Roller Separator Rodgers46 F386371 Pad Separator Assembly47 TB32106 Plate - Retard Assembly48 50-7186 Washer Flat Nylon M10 x 2

For numbers 49-60 - See next page Fig 9 (cont.)

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24

FIGURE 9 (Cont.) – FEED DRIVE DF800 (A4)

Detail B

Detail A

See Detail ASee Detail B

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6 78

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5024

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5755

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585453

5223

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42 4345

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4241

Page 25: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

25

FIGURE 9 (Cont.) – FEED DRIVE DF800 (A4)

49 TB42011 Shaft - Separator A4 Folder50 TB42024 Front Tray Mount51 TB38062 Channel Strip 2.0mm PNL THK52 TB42027 Frame Deskew53 F385438 Bearing - Ball OD 10 x 6 Bore NMB LF - 10602254 23-7016 Ring E Retaining 6mm Shaft55 TB32147 Knob - Cover56 TB42030 Lever Adjustment Daily Mail A457 TB42042 Arm Manual Lever58 F762289 Knob- Transport Shaft 32mm59 TB32124 Shaft Skew Adjustment60 73-7152 Screw Pan Head POZI M3 x 12mm

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26

FIGURE 10 – FEED DRIVE DF900 (A3)

1 2

3

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5354

55 5657

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3943

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4161

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3557

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Page 27: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

27

FIGURE 10 – FEED DRIVE DF900 (A3)

1 TB59018 Sensor Receiver Double Detect2 TB59017 Sensor Transmitter Double Detect3 TB44003 Boss Hand Crank4 TB42042 Arm Manual Lever5 TB42030 Lever Adjustment Daily Mail (a4)6 TB32173 Plate - Sheet Feeder Separation7 TB32159 Paper Path Upper Input8 TB32151 Guide Upper Fixed9 TB32147 Knob Cover10 TB32162 Guard Roller11 TB32138 Pivot Shaft12 TB32135 Paper Path Lower Input13 TB32129 Assembly Brush ESD14 TB32174 Plate Skew Adjustment15 TB32124 Shaft Skew Adjustment16 TB32123 A3 Tray Mount Rear17 TB32122 A3 Tray Mount Front18 TB32117 Spacer Lock Plate19 TB32114 Shaft- Separator A320 TB32111 Shaft- Drive Separator21 TB32108 Pulley- compound 32T/20T with Flange22 TB32106 Plate- Retard Slide23 TB32171 Frame-Sheet Feeder Separator Front24 TB32101 Frame- Sheet Feeder Separator Rear25 F762289 Knob- Transport Shaft, 32mm26 F386371 Pad Separator Assembly27 F385438 Bearing-Ball OD 10x6 Bore NMB LF-1060ZZ28 F385436 Bearing Spilt 6 Dia29 F380659 Roller Separator Rodgers30 F362648 Actuator- Daily Mail31 F362483 46 Tooth Pulley32 F351757 Plate Cover33 F350554 Washer34 F323344 Spring- Actuator, Daily Mail35 TB32176 Spring Separation Upper36 F320329 Spring- Roller Tension37 F315307 Cup Washer38 F311322 Stud Deck Plate Pivot39 591-7030 Bearing Ball w/snap Ring Double Shield 8mm ID40 591-0685 Bearing Ball Flanged Double Shield 10mm ID41 591-0676 Bearing Ball Flanged Double Shield 8mm ID42 589-7010 Washer, Spring 10.08mm ID43 589-0414 Washer Wave Spring .855 OD44 566-7108 Belt Timing 3mm GT3 77T 6mm W45 566-7073 Belt Timing 3mm GT 80T 3mm W46 200-7010 Sensor Reflective OPTO47 200-1040 Sensor Motor OPTO48 81-7147 Screw Socket Head Cap M3 x 4mm49 81-5150 Screw Socket Head Cap M3 x 8mm50 80-7010 Nut Hex M3 THD

For numbers 51-65 - See next page Fig 10 (cont.)

Page 28: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

28

FIGURE 10 (Cont.) – FEED DRIVE DF900 (A3)

1 2

3

45

8 7

9

10

11

12

13

14

15

16

17

18

19

20

21

6

22

23

24

25

26

27

28

29

30

31

32

33

34 35

36

37

38

39

40

41

42

43

44 45

46

47

4849

50

51

52

5354

55 5657

58

59

6061

62

63

62

3943

63

63

63

38

4161

61

60

62

62

3557

54

53

64

65 65

65

Page 29: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

29

51 73-7198 Screw Pan Head POZI M4 x 8mm52 73-7152 Screw Pan Head POZI M3 x 12mm53 73-7150 Screw Pan Head POZI M3 x 8mm54 60-7150 Screw Pan Head POZI Taptite M3 x 8mm55 60-7006 Screw Pan Head POZI ATF-PT M3 x 8mm56 60-7002 Screw Pan Head Sem POZI ATF- PT M3 x 8mm57 60-7001 Screw Thread Forming Screw 3.058 59-6155 Pin Dowel 3 ODX 16mm59 52-0504 Lockwasher External Tooth 3.2mm ID60 50-7186 Washer Flat Nylon M10 x 261 23-7030 Ring E Retaining 9.5mm Shaft62 23-7020 Rng E Retaining 8mm Shaft63 23-7016 Ring E Retaining 6mm Shaft64 TB32127*** Motor65 73-7149 Screw Pan Head POZI M3 x 6mm

FIGURE 10 (Cont.) – FEED DRIVE DF900 (A3)

Page 30: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

30

FIGURE 11 – FOLD ROLLERS DF800 (A4)

1

3

4

5

7

9

10

1213

14151617

18

19

20

21

23

25

22

8

6

1

18

1920

21

21

23

23

23

23

24

24

24

24

24

2525

2

22

11

11

11

11

11

8

8

6

6

Page 31: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

31

FIGURE 11 – FOLD ROLLERS DF800 (A4)

1 TB48031 Assembly Fold Roller Idle Groove2 73-7149 Screw Pan Head POZI M3 x 6mm3 TB48019 Shaft Half Fold4 TB48018 Assembly Half Fold5 TB48017 Assembly Fold Roller Driven6 23-7016 Ring E Retaining 6mm Shaft7 TB48011 Motor Assembly Fold Plate8 23-7020 Ring E Retaining 8mm Shaft9 TB48001 Plate Access Rollers10 TB38037 Pulley 2MR 48 Tooth11 23-7025 Ring E Retaining 9.5mm Shaft12 TB38020 Spring EXT Half Fold13 TB38019 Spring Hanger Half Fold14 NX01361 Pin Knuckle15 NX00188 Pin - Half Fold16 NX00186 Link - Half Fold17 NX00185 Lever - Half Fold18 F362456 Bearings Flanged Dia 819 F320339 Spring Fold Roller 420 F320338 Spring Fold Roller 221 F307301 Bearing Holder Fold Roller Slider22 59-6155 Pin Dowel 3 ODX 16mm23 591-7030 Bearing Ball w/snap Ring Double Shield 8mm ID24 589-0414 Washer Wave Spring .855 OD25 73-7198 Screw Pan Head POZI M4 x 8mm

Page 32: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

32

FIGURE 12 – FOLD ROLLERS DF900 (A3)

1

3

4

5

6

7

8

9

11

12

13 14

15

16

17

1819

2021

22

23

24

25

26

2

28

3

9

20

18

26

26

26

26 26

19

10

2

25

20

242420

21

21

21

21

23

23

23

23

2

10

1712

26

Page 33: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

33

FIGURE 12 – FOLD ROLLERS DF900 (A3)

1 TB48001 Plate Access Rollers2 23-7020 Ring E Retaining 8mm Shaft3 TB38052 Roller Fold Idler Groove4 TB38037 Pulley 2MR 48 Tooth5 TB38020 Spring Ext Half Fold6 TB38019 Spring Hanger Half Fold7 TB38006 Shaft Half Fold8 TB38003*** Assy Half Fold9 TB38002 Roller Fold Drive10 23-7016 Ring E Retaining 6mm Shaft11 NX01361 Pin Knuckle12 NX01360 Washer, Bearing I/D 8.2 O/D 10.813 NX00188 Pin - Half Fold14 NX00186 Link - Half Fold15 NX00185 Lever - Half Fold16 F362456 Bearings Flanged Dia 817 F323349 Spring Washer Quadrant18 F320339 Spring Fold Roller 419 F320338 Spring Fold Roller 220 F307301 Bearing Holder Fold roller Slider21 591-7030 Bearing Ball Flanged Double shield 8mm ID22 589-0414 Bearing Ball Flanged Double Shield 8mm ID23 589-0414 Washer Wave Spring .855 OD24 73-7198 Screw Pan Head POZI M4x8mm25 59-6155 Pin Dowel 3 ODX 16mm26 23-7025 Ring E Retaining 9.5mm Shaft

Page 34: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

34

FIGURE 13 – FOLD PLATE- MOTORS & BRACKETS DF800 (A4)

1414

1414

5

13

6

7 8

91011

12

1515

1515

1

3

1515

1515

10

12

911

2

6

4

Page 35: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

35

FIGURE 13 - FOLD PLATE- MOTORS & BRACKETS DF800 (A4)

1 TB48013*** Fold Motor Assembly Rear2 TB48011 Motor Assembly Fold Plate3 TB38050 Mounting Plate Front Fold Plate4 TB38037 Pulley 2MR 48 Tooth5 TB38021 Motor Mounting Half Fold6 TB38018 Mounting Plate Rear - Fold Plate Assembly7 TB38017 Mounting Plate Front - Fold Plate Assembly8 H284006 Motor Stepper Small Belt Drive9 F385438 Bearing Ball OD 10 x 6 Bore NMB LF-106 OZZ10 F362816 Mount LHD - Fold Plate11 F321334 Torsion Spring (ESD Contact)12 F300504 Fold Plate Mount RH13 566-7122 Belt Timing 2mm GT 203T 3mm W14 73-7149 Screw Pan Head POZI M3 x 6mm15 74-7154 Screw Flat Head POZI M3 x 16mm

Page 36: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

36

FIGURE 14 – FOLD PLATE- MOTORS & BRACKETS DF900 (A3)

6

7

8

9

1

11

121415

16

17

17

1

1717

19

101010

1010

45

13

13

18

17

17

1717

81215

14

1

2

33

33

16

Page 37: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

37

FIGURE 14 – FOLD PLATE- MOTORS & BRACKETS DF900 (A3)

1 TB48013*** Fold Motor Assy Rear2 TB48011 Motor Assy Fold Plate3 73-7020 Screw Pan Head POZI M2x12mm4 TB38050 Mounting Plate Front - Fold Plate Assy A35 TB38029 Guard Fold Plate Rear6 TB38028 Guard Fold Plate Front7 TB38021 Motor Mounting Half Fold8 TB38018 Mounting Plate Rear - Fold Plate Assy A39 TB38017 Mounting Plate Front - Fold Plate Assy A310 73-7149 Screw Pan Head POZI M3x6mm11 H284006 Motor Stepper Small Belt Drive12 F385438 Bearing - Ball OD 10x6 Bore NMB LF-1060ZZ13 F384335 Assy - Microswitch - Fold Plate14 F362816 Mount .LHD - Fold Plate15 F321344 Torsion Spring (ESD Contact)16 F300504 Fold Plate Mount R.H.17 74-7154 Screw Flat Head POZI M3x16mm18 73-7198 Screw Pan Head POZI M4x8mm19 73-7150 Screw Pan Head POZI M3x8mm

Page 38: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

38

FIGURE 15 – FOLD PLATES - DF800 (A4)

1

2

3

4

5

67

8

9

10

11

12

1314

15

16

17

18

19

20

21

22

23

24

1

6 7

14

15

19

22

22

22

22 2222 22

23

24

2323

Fold Plate 2 Only

Fold Plate 1 Only

25

Page 39: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

39

FIGURE 15 – FOLD PLATES - DF800 (A4)

1 TB48026 Standoff Fold Plate (Fold Plate 1 Only)2 TB48023 Cast Fold Plate Lower (Fold Plate 1 Only)or F304337 Fold Plate Die-Cast (Fold Plate 2 Only)3 TB48022 Guard Fold Roller (Fold Plate 1 Only)4 F321336 Spring-fold Plate Latch L.H.5 F321335 Spring-fold Plate Latch R.H.6 F386384 Corner Moulding - Fold Plate7 F386383 Spacer Moulding - Fold Plate8 F380841 Stop - Fold Plate - Outsert9 F362974 Latch Fold Plate Left- Speed Up10 F362973 Latch Fold Plate Right- Speed Up11 F362934 Bearing Leadscrew - Fold Plate12 F362930 Gearbox Cover Fold Plate13 F362900 Spur Gear 1.0 MOD 18 Teeth14 F362841 Bearing Flanged Plastic O/D9 I/D615 F362817 Bevel Gear - Fold Plate16 F351803 Fold Plate Upper S/Metal17 F316323 Leadscrew - Fold Plate18 F314329 Bush - Double Headed19 F310632 Pivot Pin Cup - Fold Plate20 F310622 Draft shaft - Fold Plate21 F310328 Pin Gear Drive 2mm Dia x 11L22 73-7149 Screw Pan Head POZI M3 x 6mm23 60-5198 Screw Pan Head Phillips Taptite M4 x 8mm24 23-7016 Ring E Retaining 6mm Shaft25 TB48029*** Fold Plate Assembly

Page 40: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

40

FIGURE 16 – FOLD PLATES - DF900 (A3)

1

2

34

5

6

7

8

9

10

11

12

13

14

15

16

17

18 19

20

21

22

23

24

25262728

29

31

22

28

19 31

30

3020

28

25

25

25

26 2728

29

29

2929 2930

30 30

Page 41: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

41

FIGURE 16 – FOLD PLATES - DF900 (A3)

- - TB38011*** Fold Plate 1 Complete Assembly (Not Illustrated)- - TB38033*** Fold Plate 2 Complete Assembly (Not Illustrated)

1 TB38056 Stop-Fold Plate - Outsert2 TB38038 Cover Plate Fold Assy3 TB38036 Standoff Fold Plate (Fold Plate 2 - Upper - Only)4 TB38035 Standoff Fold Plate (fold Plate 2 - Upper - Only)5 TB38031 Insulation Fold Plate6 TB38027 Guard Fold Roller7 TB38016 Cover - A3 Drive - Fold Assy8 TB38015 Cover - Fold Assy A39 TB38014 Drive Shaft - Fold Assy A310 TB38013 Leadscrew - Fold Assy A311 TB38057 Cast Fold Plate, Lower (Fold Plate 1 - Lower - Only)or TB38058 Cast Fold Plate, Upper (Fold Plate 2 - Upper - Only)12 TB31002 Plate Fold Inner13 F321336 Spring - Fold Plate Latch L.H.14 F321335 Spring Fold Plate Latch R.H.15 F362974 Latch Fold Plate Left - Speed Up16 F362973 Latch Fold Plate Right - Speed Up17 F362934 Bearing Leadscrew - Fold Plate18 F362900 Spur Gear 1.0 MOD 18 Teeth19 F362841 Bearing Flanged Plastic O/D9 I/D620 F362817 Bevel Gear - Fold Plate21 F314329 Bush - Double Headed22 F310632 Pivot Pin Cup - Fold Plate23 F310328 Pin Gear Drive 2mm Dia x 11L24 AW20957 FD80/FD90 Lower Fold Plate (Fold Plate 1 - Lower - Only)or AW20956 FD80/FD90 Upper Fold Plate (Fold Plate 2 - Upper - Only)25 73-7152 Screw Pan Head POZI M3x12mm26 73-7151 Screw Pan Head POZI M3x10mm27 73-7149 Screw Pan Head POZI M3x6mm (Fold Plate 2 - Upper - Only)28 60-5198 Screw Pan Head Phillips Taptite M4x8mm29 60-5152 Screw Pan Head Phillips Taptite M3x12mm30 60-5150 Screw Pan Head Phillips Taptite M3x8mm31 23-7016 Ring E Retaining 6mm Shaft

Page 42: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

42

FIGURE 17 – EXIT PAPER PATH

1

2

3

4

5

8

9

10

1112 1314

15

16

17

7

6

18

2021

22

23

24

25

26

27 27 28

2930

30

33

34

35 35

22

33

3535

35

35

27

28

25

36

2623

28

36

31

32

3619

37

8

37

8

8

DF900Only

Page 43: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

43

FIGURE 17 – EXIT PAPER PATH

1 TB69020 Guide Fixed Stacker 2 TB59018 Sensor Receiver Double Detect3 TB59017 Sensor Trasmitter Double Detect4 TB48015 Gear RH Helical 18T 1MOD 8mm Bore (DF900 Only)5 TB42040 Roller Plate Safety6 TB38054 Paper Path A3 Exit Upper (DF900)or TB42035 Paper Path A4 Exit Upper (DF800)7 TB38053 Cover - Exit A3 (DF900)or TB42016 Cover - Exit A4 (DF800)8 TB38047 Brush ESD9 TB38063 Spring Exit Jam10 TB38045 Infill Cover Exit11 TB38044 Shaft Latching Exit - A3 (DF900)or TB42033 Shaft Latching Exit - A4 (DF800)12 TB38061 Actuator Latch Exit13 TB38060 Latch Rear Exit14 TB38059 Latch Front Exit15 TB38032 Shaft- Exit Idler Top Short16 TB38026 Shaft Exit Nip One A3 (DF900)or TB42020 Shaft Exit Nip One A4 (DF800)17 TB38024 Shaft Exit Idler Top A3 (DF900)or NX00059 Shaft Deskew Upper A4 (DF800)18 TB38007 Paper Path A3 Exit Lower (DF900)or TB42018 Paper Path A4 Exit Lower (DF800)19 80-7010 Nut Hex M3 THD (DF800 Only)20 NX00726 Handle Latch Top Cover21 NX00579 Spring, Torsion22 NX00360 Spring Deskew Nip23 F386301 Bobbin B/O Assy24 F384333 Assy Microswitch- Short Actuator25 F362442 Bearings Square Tension26 F312304 Pin Bobbin Wheels 3mm Dia x 21L27 591-7030 Bearing Ball W/Snap Ring Double Shield 8mm ID28 589-0414 Washer Wave Spring .855 OD29 175-0966 Bearing Clip 4mm ID (DF900 Only)30 73-7198 Screw Pan Head POZI M4 x 8mm (DF900)or 73-7197 Screw Pan Head POZI M4 x 6mm (DF800)31 73-7150 Screw Pan Head POZI M3 x 8mm (DF900)or 73-7149 Screw Pan Head POZI M3 x 6mm (DF800)32 73-7149 Screw Pan Head POZI M3 x 6mm33 73-7148 Screw Pan Head POZI M3 x 5mm (DF900)or 73-7149 Screw Pan Head POZI M3 x 6mm (DF800)34 59-6105 Pin Dowel 2 ODX 12mm (DF900 Only)35 23-7020 Ring E Retaining 8mm Shaft 36 23-7016 Ring E Retaining 6mm Shaft 37 TB48028 ESD Brush - A4 (DF800 Only)

Page 44: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

44

FIGURE 18 – CROSS FOLD KIT (DF900 Optional Extra)

1

2

3

4

5

6 7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

18

18

18

18 12

2216

20

17

Page 45: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

45

FIGURE 18 – CROSS FOLD KIT (DF900 Optional Extra)

- - TB35000*** Crossfold Kit Complete (Not Illustrated)1 TB35006*** Crossfold Blade Assembly2 TB35005*** Assembly Upper Path Path3 TB35004*** Assembly Retard Lock Crossfold4 TB35003*** Assembly Separator Housing Crossfold5 TB35002*** Assembly Solenoid Mounting Crossfold6 TB35001*** Assembly Roller Crossfold7 TB33027 Retard Tape - Sheet Feeder8 TB32153 Spring Extension9 TB32141 Link Arm - Solenoid10 TB32109 Shaft - Guide Separator11 F365554 Bumper - Shoe Horn12 F362654 Bearing 10mm13 F315307 Cup Washer14 AW21321 Feed Roller Adjustment15 80-7010 Nut Hex M3 THD16 80-0625 Nut Nylon Insert M3 THD17 74-7150 Screw Flat Head POZI M3 x 8mm18 73-7197 Screw Pan Head POZI M4 x 6mm19 59-6153 Pin Dowel 3 ODX 12mm20 54-0031 O ring .296 ID21 52-0504 Lockwasher External Tooth 3.2mm ID22 23-7030 Ring E Retaining 9.5mm Shaft23 23-7020 Ring E Retaining 8mm Shaft

Page 46: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

46

FIGURE 19 – TRAY STACKER DF800 ONLY

1

2

3

4

5

6

7

8

9

Page 47: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

47

FIGURE 19 – TRAY STACKER DF800 ONLY

1 TB45010 Spring - Detent2 TB45009 Assembly - Back Stop - Tray Stacker3 TB45008 Assembly - Main Body - Tray Stacker4 TB45006 Bush - Retaining5 TB45005 Pad - Foam6 TB45003 Assembly - Cover - Tray Stacker7 244-0279 Bumper Foot 3.5mm HGT. x 20.4 MM OD8 73-7149 Screw Pan Head POZI M3 x 6mm9 23-7016 Ring E Retaining 6mm Shaft

Page 48: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

48

FIGURE 20 – CONVEYOR STACKER

8

9

4

10

11

2

3

17

18

19

20

23

24

26

2728

29

31

32

33

34 3839

40

42

43

46

13

12

16

44

34

31

5

45

37

6 30

7

1

21

22

2535 36 4139 4537

15

14

Page 49: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

49

FIGURE 20 – CONVEYOR STACKER

1 TB69058 Bracket Wheel2 TB69057 Handle Grab3 TB69056 Shaft Stack Wheel4 TB69063 Top Deck Locap Stacker5 TB69054 Carriage Sensor6 TB69053 Latch A4 Front A3 Back7 TB69052 Latch A4 Back A3 Front8 TB69064 Base Deck Stacker9 TB69043 Plate Compound Pulley10 TB69040 Latch Rear Static11 TB69039 Latch Front Static12 TB69036 Low Friction Tape13 TB69035 Low Friction Tape14 TB69031 End Stop, Stacker15 TB69030 Cover, Stacker16 TB69013 Wheel, Stacker17 TB69009 Belt18 TB69005*** Motor Assembly19 TB69004 Shaft, Stacker20 TB69003 Roller, Stacker21 TB59025 Shaft Axle22 TB50005 Stacker Extension - Adjustment Plate23 TB38037 Pulley 2MR 48 Tooth24 NX00864 Pulley (62G/22G)25 F386301 Bobbin (B/O Assy)26 F385310 Grommet 12.7mm ID27 591-7030 Bearing Ball W/Snap Ring Double Shield 8mm ID28 589-0414 Washer Wave Spring .855 OD29 566-7101 Belt timing 2mm GT 104 + 5mm W30 235-7094 Finger Grip31 227-0167 Cable Tie 4.04 x .10032 227-0012 Clamp Cable .188 Dia33 200-7010 Sensor Reflective OPTO34 80-7012 Nut Hex M4 THD35 80-0525 Nut Hex M4 THD36 73-7204 Screw Pan Head POZI M4 x 20mm37 73-7198 Screw Pan Head POZI M4 x 8mm38 59-6155 Pin Dowel 3 ODX 16mm39 52-0505 Lockwasher External Tooth 4.3mm ID40 50-7050 Washer Plain 6.4 IDX 0.8mm THK41 50-7018 Washer, Plain42 50-7016 Washer, Plain 6.4 IDX 1.6mm THK43 50-7012 Washer, Plain 4.3 IDX 0.8mm THK44 50-0586 Washer, Plain 4.3 IDX 0.5mm THK45 23-7020 Ring E Retaining 8mm Shaft46 23-7016 Ring E Retaining 6mm Shaft

Page 50: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

50

FIGURE 21 – HIGH CAPACITY EXTENSION (STACKER)

1

2 3

4

5

6

7

8

9

10 11

12

13

14

1

2 3

5

7

8 9

10

11

12

12

12 13

13

13 14

Page 51: DF800/DF900 Series Document Inserting Systems - Pitney Bowesdealer.secap.com/service/DF800_900PA.pdf · in any form without the written permission of Pitney Bowes Limited. The document

ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

51

FIGURE 21 – HIGH CAPACITY EXTENSION (STACKER)

- - TB50000*** High Capacity Stacker Assembly1 TB59025 Shaft Axle2 TB50010 Strip - Stacker - Short3 TB50009 Strip - Stacker - Long4 TB50013 Stacker Extension - Ramp5 TB50007 Stacker Extension - Adjustment Screw6 TB50005 Stacker Extension - Adjustment Plate7 F386301 Bobbin (B/O Assy)8 F300479 Grip Screw OMR Adjustment Speed Up9 80-0389 Nut Acorn M4 Nylon10 73-7198 Screw Pan Head POZI M4 x 8mm11 52-0505 Lockwasher External Tooth 4.3mm ID12 50-7018 Washer, Plain13 23-7020 Ring E Retaining 8mm Shaft14 23-7014 Ring E Retaining 4.5mm Shaft

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52

FIGURE 22 – WIRING LOOMS

1J2A-1

J2A-2

J4B J4D-2R8

J4D-1

R10

J4AR5

J4E

R3.5

P4

2

3

4

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ITEMNO.

PARTNUMBER

MODELCODEDESCRIPTION

Assy. Level1 2 3

53

FIGURE 22 – WIRING LOOMS

1 TB59026 Wiring Harness - Main Drive Motor2 TB59002 Cable Assembly - Folder Motors3 TB59001 Sensor Loom - Folder4 TB59011 Cable Assembly - Stacker

J4B J4D-2R8

J4D-1

R10

J4AR5

J4E

R3.5

P4

2

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54

SECTION 2 – NUMERICAL PART NUMBER LISTING

Part No. Figure – Item Part No. Figure – Item

10-7012 4-6, 9-24 175-0966 17-29200-1040 10-47, 9-4 200-7010 10-46, 20-33, 9-31 227-0012 20-32 227-0167 20-31 235-7094 20-30 23-7014 21-1423-7016 10-63, 11-6, 12-10, 15-24, 16-31, 17-36 19-9, 20-46, 20-9 9-54 23-7020 10-62, 11-8, 12-2 17-35, 18-23, 20-45 21-13, 7-24, 8-32 8-34, 9-7 23-7025 11-11, 12-26, 9-42 23-7030 10-61, 18-22244-0279 19-7, 20-7 50-0578 1-10 50-0586 20-44 50-7012 20-43 50-7016 20-42 50-7018 20-41, 21-12, 7-23 50-7050 20-40 50-7186 10-60, 9-48 52-0504 10-59, 18-21, 6-18 52-0505 1-1, 20-39, 21-11526-7002 4-2, 5-8, 9-19 54-0031 18-20566-7025 8-24 566-7073 10-45, 9-5 566-7101 20-29 566-7108 10-44, 9-6 566-7122 13-13566-7123 8-23 589-0414 10-43, 11-24, 12-22 12-23, 17-28, 20-28 8-22, 9-10 589-7009 1-12 589-7010 10-42591-0676 10-41, 7-19, 8-21 591-0685 10-40, 9-41 591-7030 10-39, 11-23, 12-21 17-27, 20-27, 8-20, 9-11

59-6105 17-3459-6153 18-19, 8-31 59-6154 7-22, 8-30 59-6155 10-58, 11-22, 12-25 20-38, 8-29, 9-1560-5150 16-3060-5152 16-2960-5198 15-23, 16-2860-7001 10-5760-7002 10-56, 4-8, 7-21 9-23 60-7006 10-5560-7010 9-32 60-7150 10-5473-5208 2-9 73-7020 14-3 73-7148 17-33, 6-17 73-7149 10-65, 11-2, 13-14 14-10, 15-22, 16-27 17-31, 17-32, 17-33 19-8, 20-, 9-2 73-7150 10-53, 14-19, 17-31 4-5, 7-37, 9-22 73-7151 16-2673-7152 10-52, 16-25, 8-28 9-60 73-7164 6-16, 7-36 73-7197 17-30, 18-18, 5-3 9-17 73-7198 10-51, 11-25, 1-17 12-24, 14-18, 17-30 20-37, 21-10, 2-8 4-4, 8-27, 9-12 73-7199 1-16 73-7200 8-26, 8-9 73-7204 20-36 73-7223 8-25 74-7150 18-1774-7154 13-15, 14-1774-7194 1-15 75-5336 7-20 80-0389 21-9 80-0524 1-14 80-0525 20-35, 18-1680-7010 10-50, 17-1, 18-15

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55

SECTION 2 – NUMERICAL PART NUMBER LISTING

Part No. Figure – Item Part No. Figure – Item

80-7012 20-34 80-7018 4-3, 5-2, 9-20 80-7046 1-13 81-5150 10-4981-7147 10-48AW20951 7-18 AW20952 8-19 AW20956 16-24AW20957 16-24AW21320 5-7 AW21321 18-14F300175 6-15 F300242 8-18, 8-38 F300479 21-8 F300504 13-12, 14-16F304327 9-33 F304337 15-2 F307301 11-21, 12-20F310328 15-21, 16-23F310622 15-20F310632 15-19, 16-22F311322 10-38, 1-11, 9-37 F312304 17-26F314329 15-18, 16-21F315307 10-37, 18-13F316323 15-17F320329 10-36, 9-44 F320338 11-20, 12-19F320339 11-19, 12-18F320359 8-17, 8-37 F321334 13-11F321335 15-5, 16-14F321336 15-4, 16-13F321344 14-15, 10-34, 9-40 F323349 12-17, 7-16, 8-16 F350554 10-33, 9-43 F351757 10-32F351803 15-16F362442 17-25F362456 11-18, 12-16F362482 8-15 F362483 10-31, 8-14, 9-8 F362484 8-13 F362648 10-30, 9-30 F362651 6-14, 7-34

F362654 18-12F362816 13-10, 14-14F362817 15-15, 16-20F362841 15-14, 16-19F362900 15-13, 16-18F362930 15-12F362934 15-11, 16-17F362973 15-10, 16-16F362974 15-9, 16-15F362989 6-13 F362992 6-12, 7-15 F362993 6-11, 7-14 F365554 18-11F372328 9-34 F380659 10-29, 9-45 F380754 8-12, 8-36 F380841 15-8 F382324 8-11 F384333 17-24F384335 14-13, 9-3 F385310 20-26 F385436 10-28F385438 10-27, 13-9, 14-12 4-10, 9-53 F386301 17-23, 20-25, 21-7 F386371 10-26, 9-46 F386383 15-7 F386384 15-6 F762289 10-25, 8-10, 9-58 H284006 13-8, 14-11NX00056 6-10, 7-35 NX00058 6-9 NX00059 17-17NX00185 11-17, 12-15NX00186 11-16, 12-14NX00188 11-15, 12-13NX00205 6-8 NX00206 6-7 NX00360 17-22NX00579 17-21NX00726 17-20NX00797 8-35 NX00864 20-24 NX01357 6-6 NX01360 12-12, 7-17

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56

SECTION 2 – NUMERICAL PART NUMBER LISTING

Part No. Figure – Item Part No. Figure – Item

NX01361 11-14, 12-11NX01362 6-5 NX01363 6-4 NX01388 6-3 NX01416 5-6, 9-18 NX01459 8-8 TB00035*** 2-10 TB31002 16-12TB32007 2-7 TB32101 10-24TB32106 10-22, 9-47 TB32108 10-21, 9-9 TB32109 18-10TB32111 10-20, 9-14 TB32114 10-19TB32117 10-18TB32122 10-17TB32123 10-16TB32124 10-15, 9-59 TB32127*** 10-64, 9-1 TB32129 10-13TB32135 10-12TB32138 10-11TB32141 18-9 TB32147 10-9, 7-13, 9-55 TB32151 10-8 TB32153 18-8 TB32159 10-7 TB32161 5-5 TB32162 10-10TB32166 5-4 TB32171 10-23TB32173 10-6 TB32174 10-14TB32176 10-35, 9-21 TB33000*** 7-1 TB33001 7-25 TB33002 7-26 TB33003 7-27 TB33004 7-28 TB33005 7-2 TB33006 7-3 TB33010 7-29 TB33011 7-30 TB33012 7-4

TB33013 7-31 TB33014 7-5 TB33015 7-6 TB33016 7-7 TB33017 7-8 TB33018 7-9 TB33020 7-10 TB33021 7-11 TB33025 7-33 TB33026 7-12 TB33027 18-7 TB33029 7-32 TB35000*** 18- - TB35001*** 18-6 TB35002*** 18-5 TB35003*** 18-4 TB35004*** 18-3 TB35005*** 18-2 TB35006*** 18-1 TB36001 1-6 TB36002 2-6 TB36004 1-3 TB36005 1-5 TB38002 12-9 TB38003*** 12-8 TB38006 12-7 TB38007 17-18TB38011*** 16- - TB38013 16-10TB38014 16-9 TB38015 16-8 TB38016 16-7 TB38017 13-7 TB38017 14-9 TB38018 13-6 TB38018 14-8 TB38019 11-13TB38019 12-6 TB38020 11-12, 12-5 TB38021 13-5, 14-7 TB38024 17-17TB38026 17-16TB38027 16-6 TB38028 14-6 TB38029 14-5

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57

SECTION 2 – NUMERICAL PART NUMBER LISTING

Part No. Figure – Item Part No. Figure – Item

TB38031 16-5 TB38032 17-15TB38033*** 16- - TB38035 16-4 TB38036 16-3 TB38037 11-10, 12-4, 13-4 20-23 TB38038 16-2 TB38044 17-11TB38045 17-10TB38047 17-8 TB38050 13-3, 14-4 TB38052 12-3 TB38053 17-7 TB38054 17-6 TB38056 16-1 TB38057 16-11TB38058 16-11TB38059 17-14TB38060 17-13TB38061 17-12TB38062 4-9, 5-1, 9-51 TB38063 17-9 TB39004 2-5 TB42011 9-49 TB42016 17-7 TB42018 17-18TB42020 17-16TB42021 9-38 TB42022 9-35 TB42023 9-29 TB42024 9-50 TB42025 9-26 TB42026 9-27 TB42027 9-52 TB42029 9-39 TB42030 10-5, 9-56 TB42033 17-11TB42035 17-6 TB42038 4-7 TB42040 17-5, 1-9 TB42041 4-1 TB42042 10-4, 9-57 TB43100*** 6-1 TB43103 6-2

TB44001 8-7 TB44003 10-3, 8-6, 9-13 TB44004 8-5 TB44009 8-4 TB44010 8-3, 8-33 TB44018 8-2 TB44023 8-1 TB45003 19-6, 20-6 TB45005 19-5, 20-5 TB45006 19-4, 20-4 TB45008 19-3, 20-3 TB45009 19-2, 20-2 TB45010 19-1, 20-1 TB46005 2-4 TB46006 1-6 TB46007 1-5 TB46009 1-4 TB46011 1-2 TB46015 1-7 TB48001 11-9, 12-1 TB48011 11-7, 13-2, 14-2 TB48013*** 13-1, 14-1 TB48015 17-4 TB48017 11-5 TB48018 11-4 TB48019 11-3 TB48020 9-16 TB48021 9-25 TB48022 15-3 TB48023 15-2 TB48026 15-1 TB48028 17-37TB48029*** 15-25TB48031 11-1 TB49003*** 2-2TB49008 2-3 TB50000*** 21- - TB50005 20-22, 21-6 TB50007 21-5 TB50009 21-3 TB50010 21-2 TB50013 21-4 TB59001 22-3 TB59002 22-2 TB59005 1-8

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58

SECTION 2 – NUMERICAL PART NUMBER LISTING

Part No. Figure – Item Part No. Figure – Item

TB59011 22-4 TB59015*** 2-1 TB59017 10-2, 17-3, 9-28 TB59018 10-1, 17-2, 9-36 TB59025 20-21, 21-1 TB59026 22-1 TB69003 20-20 TB69004 20-19 TB69005*** 20-18 TB69009 20-17 TB69013 20-16 TB69020 17-1 TB69030 20-15 TB69031 20-14 TB69035 20-13 TB69036 20-12 TB69039 20-11 TB69040 20-10 TB69043 20-9 TB69052 20-7 TB69053 20-6 TB69054 20-5 TB69056 20-3 TB69057 20-2 TB69058 20-1 TB69063 20-4 TB69064 20-8 TB71001 3- - TB71003 3- - TB71004 3- - TB71005 3- - TB71006 3- -TB71008 3- - TB71010 3- - TB71011 3- - TB71012 3- - TB71013 3- - TB71014 3- - TB71015 3- - TB71016 3- - TB71017 3- - TB71018 3- - TB71019 3- - TB71020 3- - TB71022 3- -

TB71024 3- - TB71026 3- - TB71029 3- -