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PARTS GUIDE MANUAL APRIL 2005 DF-605

DF 605 Parts

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Page 1: DF 605 Parts

PARTS GUIDE MANUAL

APRIL 2005

DF-605

Page 2: DF 605 Parts

04/01/2005

ing page.

order with the appropriate figures.

wn on the Standard parts column of Parts list and

"essential safety parts".

Service Manual.

tion.

INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the follow

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and

2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shoexploded diagrams.

3 In order to maintain safety of the product, some specific parts composed of this product are set up as

4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".When replacing these parts, follow precautions for disassembling and installing which are listed in theDo not use any parts that are not set up as

5 means that there are exclusive parts for each destination.Please check the appropriate destination when you order.

6 Revision Mark

Marked as on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.)Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential informa

Page 3: DF 605 Parts

DF-605

PAGE No.

CONTENTS

No. DESCRIPTION

1 HOUSING P1

2 PAPER TAKE-UP SECTION P2 P3 P4

3 PAPER TRANSPORT SECTION P5 P6

4 DRIVE SECTION P7

5 WIRING ACCESSORIES AND JIGS P8

6 ACCESSORY PARTS P9

Page 4: DF 605 Parts

DF-605

01 3-1001 1-501 1-601 1-1801 2-901 7-2101 7-2001 1-1702 3-1602 5-1601 8-301 8-401 7-1301 7-1201 7-1701 7-2601 7-2501 3-3101 3-2801 3-4101 3-4601 3-4701 1-201 3-901 1-301 2-1401 3-1501 2-1301 4-2001 5-1501 4-1701 2-2101 2-2001 3-201 5-501 3-4201 3-4801 2-201 3-101 9-3

o. Page No.4344 5222 01 1-44344 5223 01 1-154344 5224 01 2-14344 5225 01 2-44344 5226 01 2-54344 5228 01 6-144344 5229 01 6-154344 5230 01 6-134344 7901 03 8-14496 2116 01 7-244496 2538 01 3-44496 2538 01 7-24496 3003 01 3-54496 3003 01 6-44496 3003 01 7-144582 2410 01 9-14582 2411 01 9-24582 3014 01 3-404582 3047 01 4-44583 4059 01 3-454583 4110 01 7-44583 4547 01 7-64688 2009 02 5-244688 2017 01 2-74688 3007 01 4-104688 3048 01 3-374688 3049 01 3-384688 3052 01 3-364688 3054 01 3-324688 3058 01 5-24688 6751 01 8-29384 1100 71 8-79384 1100 91 8-59384 1921 11 8-6

Parts No. Page No.

1/1

INDEXParts No. Page No.

4344 5003 01 3-294344 5005 01 5-114344 5006 01 5-224344 5007 01 7-74344 5008 01 1-124344 5009 01 5-94344 5010 01 5-74344 5011 01 4-194344 5012 01 5-234344 5013 01 5-14344 5014 01 5-104344 5015 01 5-214344 5016 01 1-14344 5017 01 5-124344 5018 01 4-234344 5019 01 1-114344 5020 01 5-204344 5021 01 7-224344 5022 01 5-144344 5023 01 5-134344 5024 01 4-214344 5025 01 5-184344 5026 01 7-304344 5027 01 7-284344 5028 01 7-274344 5029 01 7-314344 5030 01 7-234344 5031 01 7-84344 5032 01 5-34344 5033 01 7-164344 5034 01 5-174344 5035 01 5-194344 5039 01 4-184344 5040 01 5-84344 5041 01 7-54344 5042 01 7-294344 5043 01 4-144344 5044 01 7-184344 5045 01 7-34344 5046 01 7-11

4344 5047 01 7-94344 5048 01 7-14344 5049 01 4-244344 5050 01 4-224344 5051 01 7-194344 5052 01 7-154344 5053 01 5-44344 5054 01 4-164344 5054 01 5-64344 5054 01 6-124344 5059 01 7-104344 5061 01 2-154344 5064 01 2-184344 5065 01 2-174344 5066 01 2-84344 5067 01 2-194344 5068 01 2-64344 5069 01 2-104344 5070 01 2-124344 5071 01 4-254344 5072 01 4-24344 5073 01 4-264344 5074 01 4-64344 5075 01 4-74344 5076 01 4-114344 5077 01 1-94344 5077 01 4-94344 5078 01 4-84344 5079 01 4-34344 5080 01 4-134344 5081 01 4-14344 5082 01 4-54344 5083 01 3-84344 5084 01 4-154344 5085 01 3-274344 5086 01 3-34344 5087 01 3-124344 5088 01 3-354344 5089 01 3-194344 5090 01 3-23

Parts No. Page No.4344 5091 01 3-184344 5092 01 3-444344 5093 01 3-214344 5094 01 3-144344 5095 01 3-434344 5096 01 3-334344 5097 01 3-204344 5098 01 3-344344 5099 01 3-254344 5100 01 3-174344 5101 01 3-134344 5102 01 3-244344 5103 01 3-224344 5104 01 3-394344 5105 01 3-264344 5111 01 3-64344 5113 01 3-74344 5114 01 3-114344 5115 01 3-304344 5116 01 4-124344 5118 01 2-34344 5129 01 6-104344 5130 01 6-74344 5131 01 1-144344 5132 01 1-164344 5133 01 1-134344 5134 01 6-24344 5135 01 6-54344 5136 01 6-64344 5137 01 6-94344 5138 01 6-14344 5139 01 1-194344 5140 01 1-84344 5141 01 6-84344 5142 01 6-34344 5143 01 1-74344 5144 01 1-104344 5146 01 6-114344 5147 01 2-114344 5148 01 2-16

Parts No. Page No.4344 51504344 51514344 51524344 51534344 51554344 51604344 51614344 51624344 51674344 51674344 51694344 51704344 51744344 51754344 51764344 51774344 51804344 51824344 52024344 52034344 52044344 52054344 52064344 52074344 52084344 52094344 52104344 52114344 52124344 52134344 52144344 52154344 52164344 52164344 52164344 52174344 52174344 52194344 52204344 5221

Parts N

Page 5: DF 605 Parts

P 1

15

1413

1211

DF-605

HOUSING

PBA-CONT

1

3

5

4

2

76

77 7 7 10

89

88

18

19

16

17

a

bb

a

b

cb

b

ba

a

Page 6: DF 605 Parts

DF-605

Class QTY Standard parts

C 1 a-9742 0412 01b-9732 0310 01c-9716 0500 01

I 1C 1C 1D 1D 1C 5C 3C 1C 1C 1C 1C 1C 1C 1C 1D 1D 1C 1

Page. 1

HOUSINGKey Part No. Description Destinations

1 4344 5016 01 REAR COVER2 4344 5206 01 PBA-CONT3 4344 5208 01 HARNESS ASSY4 4344 5222 01 HINGE-L5 4344 5151 01 HARNESS ASSY6 4344 5152 01 HARNESS ASSY7 4344 5143 01 FILM8 4344 5140 01 FILM9 4344 5077 01 SEAL

10 4344 5144 01 FILM11 4344 5019 01 COVER12 4344 5008 01 FRONT COVER13 4344 5133 01 STOPPER14 4344 5131 01 BASE FRAME15 4344 5223 01 HINGE-R16 4344 5132 01 COVER17 4344 5162 01 HARNESS ASSY18 4344 5153 01 HARNESS ASSY19 4344 5139 01 FILM

Page 7: DF 605 Parts

P 2

PBA-VR

8

151614

DF-605

PAPER TAKE-UP SECTION

PC1-ADF

PC3-ADF

PC4-ADF

PC2-ADF

PBA-TRAY

ba

a

2

34

5

1

1

8

7

76

820 19

1311

12

2019

2019

21

910

17

a

a

Page 8: DF 605 Parts

DF-605

Class QTY Standard parts

C 1 a-9732 0310 01b-9716 0500 01C 1

C 1C 1C 1C 1C 2C 2D 1C 1D 1C 1C 1C 1C 1D 1D 1C 1C 3B 3B 1

Page. 2

PAPER TAKE-UP SECTIONKey Part No. Description Destinations

1 4344 5224 01 TRAY2 4344 5219 01 LABEL3 4344 5118 01 LABEL4 4344 5225 01 REGULATING PLATE5 4344 5226 01 REGULATING PLATE6 4344 5068 01 PLATE SPRING7 4688 2017 01 PLATE SPRING8 4344 5066 01 RACK9 4344 5155 01 HARNESS ASSY

10 4344 5069 01 NEURALIZING BRUSH11 4344 5147 01 HARNESS ASSY12 4344 5070 01 BAND13 4344 5211 01 PBA-TRAY14 4344 5209 01 PBA-VR15 4344 5061 01 COVER16 4344 5148 01 HARNESS ASSY17 4344 5065 01 HOLDER18 4344 5064 01 GEAR 100T19 4344 5067 01 LEVER20 4344 5216 01 PHOTO INTERRUPTER21 4344 5215 01 PHOTO INTERRUPTER

Page 9: DF 605 Parts

P 3

035

34

323331 30

293940

43

28545

44

3638

3739

36

2424 47

4747

2646

27

d

e

dd

d

e

ee

d

d

a

DF-605

PAPER TAKE-UP SECTION

PBA-SIZEPC6-ADF

PC5-ADF

61

3

54

7

9

82

48

3

29

41

244621

2120

18

21

11

10

12

1718

17

13

1919 19

23

22

25

1142

15

14

16

d

d

dd

a

c

ab

Page 10: DF 605 Parts

DF-605

Class QTY Standard parts

C 1 a-9732 0310 01b-9735 0306 14c-9646 0310 14d-1066 1151 01e-9752 2010 50

B 1C 1C 1C 2C 1D 1D 1D 1D 1C 2C 1C 1D 1C 1B 1C 2C 2C 3D 1C 3C 1C 1C 3C 1C 1C 1C 1A 2C 2C 1C 1D 1C 1C 1C 2C 1C 1C 2A 1C 1C 1D 1C 1C 1C 2C 3C 1

Page. 3

PAPER TAKE-UP SECTIONKey Part No. Description Destinations

1 4344 5220 01 LABEL2 4344 5216 01 PHOTO INTERRUPTER3 4344 5086 01 LEFT COVER4 4496 2538 01 BUSHING5 4496 3003 01 STOPPER RING6 4344 5111 01 GEAR 80T7 4344 5113 01 BRACKET8 4344 5083 01 BRACKET ASSY9 4344 5207 01 HARNESS ASSY

10 4344 5150 01 HARNESS ASSY11 4344 5114 01 SPONGE12 4344 5087 01 KNOB13 4344 5101 01 TENSION SPRING14 4344 5094 01 BRACKET15 4344 5210 01 PBA-SIZE16 4344 5167 02 PHOTO INTERRUPTER17 4344 5100 01 PRESSURE SPRING18 4344 5091 01 HOLDER19 4344 5089 01 LEVER20 4344 5097 01 SHAFT21 4344 5093 01 ROLLER22 4344 5103 01 TENSION SPRING23 4344 5090 01 ACTUATOR24 4344 5102 01 FILM25 4344 5099 01 FILM26 4344 5105 01 FILM27 4344 5085 01 COVER28 4344 5202 01 ARM ASSY29 4344 5003 01 ROLLER30 4344 5115 01 SPONGE31 4344 5182 01 TIMING BELT32 4688 3054 01 PULLEY33 4344 5096 01 SHAFT34 4344 5098 01 TORSION SPRING35 4344 5088 01 LEVER36 4688 3052 01 STOPPER37 4688 3048 01 STOPPER38 4688 3049 01 STOPPER39 4344 5104 01 SPONGE40 4582 3014 01 ROLLER41 4344 5203 01 ARM ASSY42 4344 5217 01 LABEL43 4344 5095 01 SHAFT44 4344 5092 01 PULLEY45 4583 4059 01 BUSHING46 4344 5204 01 SEAL47 4344 5205 01 CUSHION48 4344 5217 01 LABEL

Page 11: DF 605 Parts

P 4

PBA-LED

DF

24

23

22 21

20

191817 a

a

a

b

DF-605

PAPER TAKE-UP SECTION

SL1-A

1

2

4

3

26

7

25

6

6

6

6

7

10

95 5

8

11

13

12

1415

16

a

Page 12: DF 605 Parts

DF-605

Class QTY Standard parts

C 1 a-9732 0310 01b-9646 0304 13C 1

B 1A 1C 2C 4C 2C 1C 1C 1C 1D 1C 1C 1D 1C 1C 1C 1D 1C 1D 1C 1C 1D 1D 1C 1

Page. 4

PAPER TAKE-UP SECTIONKey Part No. Description Destinations

1 4344 5081 01 RUBBER2 4344 5072 01 HOLDER3 4344 5079 01 JOINT ASSY4 4582 3047 01 ROLLER5 4344 5082 01 SPONGE6 4344 5074 01 SPONGE7 4344 5075 01 SEAL8 4344 5078 01 PRESSURE SPRING9 4344 5077 01 SEAL

10 4688 3007 01 ROLL11 4344 5076 01 FILM12 4344 5116 01 LABEL13 4344 5080 01 FILM14 4344 5043 01 GEAR 80T15 4344 5084 01 BRACKET ASSY16 4344 5054 01 SPONGE17 4344 5214 01 SOLENOID ASSY18 4344 5039 01 LEVER19 4344 5011 01 HOLDER20 4344 5212 01 PBA-LED21 4344 5024 01 PLATE22 4344 5050 01 PIN23 4344 5018 01 GEAR 80T24 4344 5049 01 HOLDER25 4344 5071 01 GUIDE26 4344 5073 01 HOLDER

Page 13: DF 605 Parts

P 5

20

23

22

24

a

e

b

DF-605

PAPER TRANSPORT SECTION

PC7-ADF

PC9-ADF

PC10-ADF

PC8-ADF

M3-ADF

5

10

11

12

14

1513

18

17

19

21

1

9

4 4 3

3

23

22

8 6

55

16

37

3

24

bb

c

e

d

d

e

a

f

b

a

b

Page 14: DF 605 Parts

DF-605

Class QTY Standard parts

D 1 a-9742 0412 01b-9732 0310 01c-9654 0306 14d-9654 0406 14e-9735 0306 14f-9646 0408 14

C 3C 5C 2B 3C 1C 1C 1D 1D 1D 1D 1D 1D 1C 1B 1C 1C 1C 1D 1D 1D 1D 1D 2

Page. 5

PAPER TRANSPORT SECTIONKey Part No. Description Destinations

1 4344 5013 01 PAWL2 4688 3058 01 ROLL3 4344 5032 01 FILM4 4344 5053 01 TORSION SPRING5 4344 5216 01 PHOTO INTERRUPTER6 4344 5054 01 SPONGE7 4344 5010 01 LEVER8 4344 5040 01 LEVER9 4344 5009 01 GUIDE

10 4344 5014 01 HOLDER11 4344 5005 01 FRAME ASSY12 4344 5017 01 HOLDER13 4344 5023 01 BRACKET14 4344 5022 01 BRACKET15 4344 5213 01 FAN MOTOR16 4344 5167 02 PHOTO INTERRUPTER17 4344 5034 01 FILM18 4344 5025 01 FILM19 4344 5035 01 FILM20 4344 5020 01 GUIDE PLATE21 4344 5015 01 HOLDER22 4344 5006 01 FRAME ASSY23 4344 5012 01 HOLDER24 4688 2009 02 SPACER

Page 15: DF 605 Parts

P 6

11

14

1415

151415

145

1415

1313

13

13

c

DF-605

PAPER TRANSPORT SECTION

112

2

53 4

6

10

10

1010

10

1010

1010

99

9

77

77

88

88

4

114

15

9

10

3

a

b

bb

b

aa

aa

aa

a

a

a

a

Page 16: DF 605 Parts

DF-605

Class QTY Standard parts

C 1 a-9732 0310 01b-9752 2010 50c-9657 0310 21

C 1C 2C 2D 1D 1C 4C 4C 4C 10D 1C 1D 4D 6D 6

Page. 6

PAPER TRANSPORT SECTIONKey Part No. Description Destinations

1 4344 5138 01 PRESSURE SPRING2 4344 5134 01 ARM3 4344 5142 01 BUSHING4 4496 3003 01 STOPPER RING5 4344 5135 01 SPACER6 4344 5136 01 SHAFT7 4344 5130 01 ROLL ASSY8 4344 5141 01 HOLDER9 4344 5137 01 TENSION SPRING

10 4344 5129 01 ROLL ASSY11 4344 5146 01 MAGNET12 4344 5054 01 SPONGE13 4344 5230 01 SEAL14 4344 5228 01 MAGIC TAPE15 4344 5229 01 TAPE

Page 17: DF 605 Parts

P 7

4

142

144 29

614

30

DF-605

DRIVE SECTION

M1-ADF

M2-ADF

12

109

8

76

5

3

4

2 1

11

13

14 16

4

21

22

24

27

28

18

23

20 19

23

2526

31

1814

1417

1514

a

b

c

d

d

d a

d

Page 18: DF 605 Parts

DF-605

Class QTY Standard parts

C 1 a-9721 0500 08b-9735 0306 14c-9721 0300 08d-9654 0406 14

C 2C 1C 4C 1C 2D 1C 1C 1C 1C 1C 1C 1C 7C 1C 1C 1C 2D 1B 1B 1D 1C 2C 1C 1C 1C 1C 1C 1C 1C 1

Page. 7

DRIVE SECTIONKey Part No. Description Destinations

1 4344 5048 01 GEAR 80T2 4496 2538 01 BUSHING3 4344 5045 01 PULLEY4 4583 4110 01 BALL BEARING5 4344 5041 01 ROLL6 4583 4547 01 BUSHING7 4344 5007 01 BRACKET ASSY8 4344 5031 01 TENSION SPRING9 4344 5047 01 GEAR 80T

10 4344 5059 01 TORSION SPRING11 4344 5046 01 PULLEY12 4344 5175 01 TIMING BELT13 4344 5174 01 TIMING BELT14 4496 3003 01 STOPPER RING15 4344 5052 01 PULLEY16 4344 5033 01 FILM17 4344 5176 01 TIMING BELT18 4344 5044 01 PULLEY19 4344 5051 01 BRACKET20 4344 5161 01 MOTOR21 4344 5160 01 MOTOR22 4344 5021 01 BRACKET23 4344 5030 01 TENSION SPRING24 4496 2116 01 TIMING BELT25 4344 5180 01 PULLEY26 4344 5177 01 TIMING BELT27 4344 5028 01 ROLLER28 4344 5027 01 ROLLER29 4344 5042 01 GEAR 80T30 4344 5026 01 ROLLER31 4344 5029 01 ROLLER

Page 19: DF 605 Parts

P 831 36

32 37

33 38

34 39

35 40

DF-605

WIRING ACCESSORIES AND JIGS

11 16 21 26

12 17 22 27

8 13 18 23 28

9 14 19 24 29

10 15 20 25 30

L=100

7.3

4.8

9.2

11.5

26.1 30

1 6

2

3

4

5

7

Page 20: DF 605 Parts

DF-605

Class QTY Standard parts

S 1D 1D 2D 6D 1D 1D 1

Page. 8

WIRING ACCESSORIES AND JIGSKey Part No. Description Destinations

1 4344 7901 03 JIG2 4688 6751 01 CABLE TIE3 4344 5169 01 P-CLIP4 4344 5170 01 WIRING SADDLE5 9384 1100 91 WIRING SADDLE6 9384 1921 11 WIRING SADDLE 9.2H7 9384 1100 71 CORD CLAMP

Page 21: DF 605 Parts

P 9

DF-605

ACCESSORY PARTS

1 1 2 2

3

Page 22: DF 605 Parts

DF-605

Class QTY Standard parts

C 2C 2C 1

Page. 9

ACCESSORY PARTSKey Part No. Description Destinations

1 4582 2410 01 SHOULDER SCREW2 4582 2411 01 SCREW3 4344 5221 01 ORIGINAL COVER MAT

Page 23: DF 605 Parts

DF-605

ns Page/Key Note

P3-29P3-40P4-4

1/1

MAINTENANCE LISTThe items with no Page/Key numbers are not handled as spare parts.

No. Section PM Parts Description Maintenance Cycle (K=1,000) Parts No. DestinatioQTY Replace

1 Paper Take-up Section Pick-up Roller 1 200K 43445003012 Feed Roller 1 200K 45823014013 Separation Roller 1 200K 4582304701

Page 24: DF 605 Parts

DF-605

V Hz Model No.

100 50/60

200 50/60

120 60 4344-712

220-240 50/60 4344-712

ONGIA

220-240 50/60 4344-712

220-240 50/60 4344-712

220-240 50/60 4344-712

127 60 4344-712

220-240 50/60 4344-712

220-240 50/60 4344-712

120 60 4344-712

110 60 4344-712

AME-RY 220-240 50/60 4344-712

220-240 50/60 4344-712

220-240 50/60 4344-712

DESTINATION

Destination No. Destinations

AA1 JAPAN

A2 JAPAN

B USA, CANADA

C EUROPEAN TYPE

DD1 S.E ASIA TYPE

THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HKONG, PAKISTAN, INDIA, BANGLADESH, INDONES

D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND

E PHILIPPINES

FF1 SAUDI ARABIA

F2 SAUDI ARABIA

GG1 C.S AMERICA

G2 C.S AMERICA

H TAIWAN

IJORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVOCOAST, MOROCCO

J CHINA

K KOREA