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DEXPI Introduction Heiner Temmen Technical Application PT&E, Evonik Collaboration Team Lead DEXPI Initiative Reiner Meyer-Roessl Global Business Development Process Plant, Autodesk Vice-Chair DEXPI Initiative

DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

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Page 1: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI Introduction

Heiner TemmenTechnical Application PT&E, EvonikCollaboration Team Lead DEXPI Initiative

Reiner Meyer-Roessl Global Business Development Process Plant, AutodeskVice-Chair DEXPI Initiative

Page 2: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Motivation & Problem statement

Page 3: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Data Exchange in Plant Life Cycle

Page 4: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

One of more important documents in a process plant…

Page 5: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

P&ID Information

Graphics Lists Structures

Page 6: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

P&ID information transferred as…

Paper DWG, DGN PDF, DWF XLS

Page 7: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

NO standard for P&ID exchange

Page 8: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI use cases

Page 9: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI workflows

▪ PID data exchange between CAE systems / Data handover of semantic PID’s:

▪ From EPC to O/O▪ From EPC to equipment supplier▪ From O/O to contractor▪ From O/O to equipment supplier

▪ Inside a company between different departments

These (data exchange) workflows are supported through the DEXPI standard

Exchange Data, not documents

Owner/

Operator

EPCEquipment

Supplier

Page 10: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Handover between PID tools

Siemens

Comos PID

Autodesk

AutoCAD PID

Siemens

Comos PID

Page 11: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Handover between PID tools

Hexagon

SmartPlant PID

Aveva

Aveva PID

X-Visual

Plant Engineer

Page 12: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI workflows

Re-use PID information for other disciplines

Instrumentation

systems

Process

simulationAR/VR

IoT and control

systems

3D piping

systems

Mobile

solutions

Safety and work

permit systems

ERP, Data

Management

(Plant topology)

These (data exchange) workflows are supported through the DEXPI standard

Page 13: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Handover between PID tools

DEXPI

Any DEXPI export

Other tools

Safety Planning

Workforce planning

Life Data (IoT)

Page 14: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI group

Page 15: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI – A Successful Team

Owner / Operators➢ BASF➢ Bayer➢ Covestro

Research Organizations➢ AixCAPE e.V.➢ VTT of Finland➢ TU Berlin➢ RWTH Aachen University➢ Tecgraf/PUC Rio

Software Vendors➢ Autodesk➢ Aucotec➢ Aveva➢ Bilfinger➢ Hexagon➢ PTC➢ Semantum➢ Siemens➢ X-Visual➢ eVision

International Community➢ ISO TC 184 SC4➢ CII / FIATECH➢ OPC Foundation

EPC ➢ Air Liquide

International Multi Sides Team

➢ CFIHOS➢ DECHEMA / NAMUR / DKE / VDMA➢ SSG

➢ Equinor➢ EVONIK➢ Merck

Page 16: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI HackathonsTwo times a year

Page 17: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

… and we started with the P&ID

DEXPI MissionWhat we do

We work to create an open, neutral and reliable data exchange standard for the process industry to

establish a future-proof digitalized collaboration.

Page 18: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI Collaboration

Page 19: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI‘s Influence and cooperation

Page 20: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI Deliverables & Resources

Page 21: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Deliverables

1. DEXPI Specification for Exchange of PIDs (Version 1.2)

2. Extension for the Proteus Scheme (resulting in Version 4.0.1)

3. Tools & Test cases

4. CAE Interfaces of the leading PID software

Page 22: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

www.DEXPI.orgNews, Contacts, DEXPI Specification, Publications, Events

Page 23: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI Information Model publishedhttp://dexpi-information-model.aixcape.org/

Page 24: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI VerificatorOnline (previously) and Offline versions available

Page 25: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Test CasesFree available on https://github.com/DEXPI/TestCases

Page 26: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI interfaces of CAE systems

CAE Vendor Product DEXPI Interface

Autodesk AutoCAD P&ID 2020 Import & Export

Aveva Aveva PID Import & Export

Hexagon SmartPlant PID Export

Siemens Comos PID Import & Export

VTT Apros Import

X-Visual PID Import

Page 27: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Quality Control

Page 28: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

External Test Body Founded

▪ Independent Test Organization – plants & bytes

▪ Founded for that reason

▪ Funded by Owners / Operators

▪ SW vendors provide

▪ Software + DEXPI Interface

▪ Training

▪ Timeline agreed with DEXPI group

Page 29: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

DEXPI Testing DataExample testing data provided by Evonik, BASF and Equinor

C01 C02 C03

3rd Party Testing Authority

•PnB Plants & Bytes GmbH, Aachen

•Testing started in Q2/2019

•Certification process started in Helsinki

Page 30: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Testing and development timelineHow we proceed in 2019 and beyond

Page 31: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

CFIHOS - DEXPI – RDL2 Alignment

Page 32: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

The Hague March 2018

32

Page 33: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

The Hague March 2018

33

Page 34: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Amsterdam January 2019

34

Common goal

➢ Software for the Process Industry shall support both concepts

➢ Software has two interfaces: one for CFIHOS and one for DEXPI

➢ The software has only one internal software configuration, perhaps

some small mapping for the two interfaces

➢ The software supports all users with a user-friendly interface and a

correct terminology

➢ Of course: concerning to its scope software may support only one

approach

Page 35: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Alignment - done

35

Based on CFIHOS V 1.4 (2019-10) and DEXPI V 1.2 (2016) & V 1.3 (2020-02)

➢ Design principles➢ Class and subclass concept

➢ UoM concept

➢ Property type concept

➢ Relation between classes and properties

➢ Plant breakdown structure

➢ Lifecycle approach

Page 36: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Alignment – TO-DOs

36

➢ Design principles➢ Component concept

➢ Inheritance concept

➢ Apparatus / machine taxonomy

➢ Piping component taxonomy

➢ Instrumentation taxonomies for field devices

➢ Property mapping

➢ Common RDL concept: CFIHOS and DEXPI

Page 37: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

CHIFOS - DEXPIalignment concept

37

➢ Tags

➢ Equipments

➢ Model parts

➢ 4 aspects

➢ 3 structuresdesign objects materialized objects

CFIHOS Tag Equipment

DEXPIPlant items in

Functional design

Plant items in Asset

specificationAssets in Operation

SAP Functional location Equipment

CFIHOS –DEXPI alignment concept

Page 38: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Alignment specificationusing ISO 15926 RDL

MRAIL project

CFIHOSData model

and RDL DEXPIUML

specification

ISO 15926RDL

(2020)

➢ ISO 15926 part 4

➢ POSCCaesar RDL Software forProcess Industrywith• CFIHOS and• DEXPIinterfaces

Page 39: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Merge of classes -example compressor

DEXPI_CFIHOS_Class_Compare_V1.xls

Page 40: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Merge of classes-example manual valves

DEXPI_CFIHOS_Class_Compare_V1.xls

Page 41: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Alignment CFIHOS - DEXPI

41

Major work areas

➢ Immediately

➢ Complete the common CFIHOS – DEXPI model

➢ Tag classes (80% ready)

➢ Property mapping

➢ find right place in documentation structure of

CFIHOS

➢ Implementation work for software vendors

➢ later

➢ Common RDL concept

Page 42: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Alignment CFIHOS - DEXPI

42

CHIHOSJIP

33, …

DEXPI

Thankyou

Questions

Page 43: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

Thank you!

Page 44: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

BACKUP SLIDES

Page 45: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

45

Comparison –Plant breakdown

structure

Enterprise

-> Site

--> Industrial Complex

---> Process Plant

----> Plant Section

-----> Plant Item

and Area, Train, System

Similar concepts (site, plant), but no complete match (e.g. industrial complex, plant section)

Page 46: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

46

Comparison –Apparatus / machine

modelSome Tag classes of

mechanical equipment class like

Different taxonomies, different properties

Page 47: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

47

Comparison –Piping model

Some Tag classes

of piping and

pipeline

equipment like

Different taxonomies, different properties

Page 48: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

48

Comparison –Instrumentation model

Some Tag classes

of instrument

equipment and

Control valves

Different taxonomies, different properties

Page 49: DEXPI Introduction · DEXPI –A Successful Team Owner / Operators BASF Bayer Covestro Research Organizations AixCAPE e.V. VTT of Finland TU Berlin RWTH Aachen University Tecgraf/PUC

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